Sewing machine

Information

  • Patent Application
  • 20070227423
  • Publication Number
    20070227423
  • Date Filed
    March 22, 2007
    17 years ago
  • Date Published
    October 04, 2007
    17 years ago
Abstract
A sewing machine including a needle bar that has a sewing needle attached in a lower end thereof; a needle-bar vertical drive mechanism that vertically moves the needle bar by a sewing machine motor via a sewing machine motor main shaft; an imaging unit that captures image of at least the sewing needle and a moving object that is in close proximity of the sewing needle; a distance calculating portion that calculates a distance between the sewing needle and the moving object based on image data captured by the imaging unit; a judging portion that makes a judgment that the distance calculated by the distance calculating portion is equal to or less than a predetermined distance; and a control portion that controls execution of a predetermined safety operation based on a judgment result of the judging portion.
Description

BRIEF DESCRIPTION OF THE DRAWINGS

Other objects, features and advantages of the present disclosure will become clear upon reviewing the following description of the illustrative aspects with reference to the accompanying drawings, in which,



FIG. 1 is a front view of a lockstitch sewing machine in its entirety in accordance with a first illustrative aspect of the present disclosure;



FIG. 2 is a front view of a lockstitch sewing machine in its entirety with an embroidery unit attached;



FIG. 3 is a partial front view illustrating an inner configuration of a head of the lockstitch sewing machine;



FIG. 4 is a partial front view illustrating a needle-bar vertical drive mechanism and a needle-bar release mechanism;



FIG. 5 is a partial side view illustrating a needle-bar vertical drive mechanism and a needle-bar release mechanism;



FIG. 6 is a vertical sectional front-view of a first cam member;



FIG. 7 is a block diagram of a control system of the lockstitch sewing machine;


FIG. BA and 8B are flowcharts of a safety control;



FIG. 9 illustrates an image data captured immediately before sewing start;



FIG. 10 illustrates an image data captured after sewing start;



FIG. 11 illustrates an image data captured after sewing start; and



FIG. 12 is a flowchart of the safety control in accordance with a second illustrative aspect of the present disclosure;


Claims
  • 1. A sewing machine, comprising: a needle bar that has a sewing needle attached in a lower end thereof;a needle-bar vertical drive mechanism that vertically moves the needle bar by a sewing machine motor via a sewing machine main shaft;an imaging unit that captures image of at least the sewing needle and a moving object that is in close proximity of the sewing needle;a distance calculating portion that calculates a distance between the sewing needle and the moving object based on image data captured by the imaging unit;a judging portion that makes a judgment that the distance calculated by the distance calculating portion is equal to or less than a predetermined distance; anda control portion that controls execution of a predetermined safety operation based on a judgment result of the judging portion.
  • 2. A sewing machine, comprising: a needle bar that has a sewing needle attached in a lower end thereof;a needle-bar vertical drive mechanism that vertically moves the needle bar by a sewing machine motor via a sewing machine main shaft;an imaging unit that captures image of at least the sewing needle and a moving object that is in close proximity of the sewing needle;a time calculating portion that calculates a time taken for the moving object to enter a vertical movement locus of the sewing needle based on image data captured by the imaging unit;a judging portion that makes a judgment that the time calculated by the time calculating portion is equal to or less than a predetermined time; anda control portion that controls execution of a predetermined safety operation based on a judgment result of the judging portion.
  • 3. The sewing machine of claim 1, wherein the control portion decelerates the sewing machine motor to a speed equal to or less than a predetermined speed or stops the sewing machine motor as the predetermined safety operation.
  • 4. The sewing machine of claim 2, wherein the control portion decelerates the sewing machine motor to a speed equal to or less than a predetermined speed or stops the sewing machine motor as the predetermined safety operation.
  • 5. The sewing machine of claim 1, further comprising a needle-bar release mechanism that executes a release operation that blocks synchronization of the needle bar and the sewing machine main shaft, wherein the control portion stops the vertical movement of the needle bar by controlling the needle-bar release mechanism to execute the release operation as the predetermined safety operation.
  • 6. The sewing machine of claim 2, further comprising a needle-bar release mechanism that executes a release operation that blocks synchronization of the needle bar and the sewing machine main shaft, wherein the control portion stops the vertical movement of the needle bar by controlling the needle-bar release mechanism to execute the release operation as the predetermined safety operation.
  • 7. The sewing machine of claim 1, further comprising an alarming portion capable of issuing a warning, wherein the control portion controls the alarming portion to issue the warning as the predetermined safety operation.
  • 8. The sewing machine of claim 2, further comprising an alarming portion capable of issuing a warning, wherein the control portion controls the alarming portion to issue the warning as the predetermined safety operation.
  • 9. The sewing machine of claim 1, wherein the predetermined distance is set in a step-by-step manner and the control portion judges the calculated distance based on comparison with the predetermined distance and the predetermined safety operation is executed depending upon a result of the judgment.
  • 10. The sewing machine of claim 2, wherein the predetermined time is set in a step-by-step manner and the control portion judges the calculated time based on comparison with the predetermined time and the predetermined safety operation is executed depending upon a result of the judgment.
  • 11. The sewing machine of claim 1, wherein the imaging unit is composed of a CCD image sensor or a CMOS image sensor.
  • 12. The sewing machine of claim 2, wherein the imaging unit is composed of a CCD image sensor or a CMOS image sensor.
Priority Claims (1)
Number Date Country Kind
2006-088153 Mar 2006 JP national