Patent Grant
6941881
1. Field of the Invention
This invention relates to a sewing machine in which a sewing thread can automatically be released from a thread loop formed when a sewing needle is threaded, a threading control program and a recording medium on which the threading control program is recorded.
2. Description of the Related Art
There have conventionally been proposed sewing machines provided with threading means for automatically threading a sewing needle. For example, JP-8-173676-A discloses a technique for catching a thread by a hook having been-passed through an eye of the needle and returning the hook through the needle eye such that the needle thread is passed through the needle eye, while the thread is guided by thread guide grooves or the like and held by thread holders. JP-6-254279-A discloses thread drawing means for wiping a leading end of the cut thread off the cloth after a thread cutting operation such as in completion of sewing and introducing the thread end to an upper thread nipper.
In the sewing machine disclosed in JP-8-173676-A, however, the thread having been passed through the needle eye forms a loop between the needle eye and the hook. The thread loop is drawn with fingers of an operator so that a free end side part of the thread is pulled back through the needle eye, whereby the needle is threaded. JP-51-24353-A discloses a first nipper holding a thread cut during the sewing and a second nipper catching the thread held by the first nipper. The thread caught by the second nipper is passed through the needle eye by a thread extruder. The thread having been passed through the needle eye is caught by a third nipper, which is then moved upward so that the thread is completely passed through the needle eye. In the disclosed sewing machine, however, three nippers are provided for catching and pulling back the thread through the needle eye. Moreover, since the three nippers are moved individually, the structure of the sewing machine is complicated.
Therefore, an object of the present invention is to provide a sewing machine in which the thread can be released from the thread loop formed during the threading operation by thread drawing means so that the thread is passed through the needle eye and the structure of the sewing machine can be simplified.
The present invention provides a sewing machine comprising a threader including a threading hook for passing a thread through an eye of a needle and a thread drawer including a thread drawing member wiping the thread extending through the needle eye downward, the thread drawing member also drawing a looped thread having been passed through the needle eye by the threading hook.
The threading hook on which the operator has set the thread is pulled back through the needle eye, so that the thread is passed through the needle eye by the threading hook. The thread formed into a loop shape can be drawn by the thread drawing member of the thread drawer. Consequently, the thread can be passed through the needle eye so that the sewing can be initiated.
In the above-described construction, it is preferred that when the looped thread is drawn by the thread drawing member, the thread drawer draws the thread to a position where the thread is released from a looped state.
In another preferred form, a part of the thread between the needle and the threading hook is drawn by the thread drawing member while the threading hook in engagement with the thread is spaced away from the needle rearward.
Furthermore, the sewing machine further comprises a thread holding member holding an end of the thread caught on the threading hook before the thread is passed through the needle eye. In this case, the thread drawing member is engaged with the thread after the thread has been released from a held state by means of the thread holding member, thereby drawing the thread.
In further another preferred form, the thread drawing member draws a free end side of the looped thread formed by the threading hook. Furthermore, the thread drawing member preferably has a shorter distance of movement in a case of releasing the thread from the looped state than a distance of movement in a case of wiping the thread.
In further another preferred form, the thread drawing member has a distal end positioned higher in a case of releasing the thread from the looped state than in a case of wiping the thread. Further, the thread drawing member releases the thread from the looped state in a middle of a movement locus thereof in a case of wiping the thread.
Furthermore, the sewing machine is preferably a multi-needle sewing machine including a plurality of needle bars provided with needles respectively. Additionally, the thread drawing member preferably carries out a thread drawing operation while a distal end of the threading hook on which the thread is caught is located lower than the needle eye.
Other objects, features and advantages of the present invention will become clear upon reviewing the following description of the invention with reference to the accompanying drawings, in which:
One embodiment of the present invention will be described with reference to the drawings. In the embodiment, the invention is applied to an industrial or occupational multi-head sewing machine including three multi-needle embroidery sewing machines which can embroider three same embroidery patterns on respective caps at the same time.
The multi-head sewing machine M will first be described. Referring to
Each of the embroidery sewing machines M1 to M3 includes an arm 3 having a distal end on which a sewing head 4 is mounted. The head 4 has a front end on which a needle bar case 5 is mounted so as to be moved in the right-and-left direction. Six needle bars 10 are supported on the needle bar case 5 so as to be vertically moved. A sewing needle 15 having a needle eye 15a is fixed to each needle bar 10. A stud 6 is continuous to the arm 3 and has a lower end to which a sewing bed body 7 is continuous. The sewing bed body 7 is fixed to the machine support plate 2. The sewing bed body 7 has a front end from which a cylinder bed 8 extends forward. The cylinder bed 8 has a front end on which a thread loop taker (not shown) and the like are provided. The multi-head sewing machine M includes an operation panel 9 disposed at the right end thereof. An operator operates the operation panel 9 to enter various commands.
Referring now to
Referring to
A connecting member 18 is secured to a middle portion of each needle bar 10. The connecting member 18 includes a connecting pin 18a to which a driving force from the lift driving mechanism 30 is transmitted. A compression coil spring 19 is provided around the needle bar 10 between the connecting member 18 and the first needle bar guiding member 12. The compression coil spring 19 biases the needle bar 10 upward. The needles 15 are attached to the lower ends of the respective needle bars 10. An embroidering thread T is supplied from a thread spool 21 mounted on a spool holder base 20 to each of the six needles 15.
The first thread holding member 14 holds the thread T drawn by the thread drawing mechanism 32. The first thread holding member 14 includes a thread holding tape 14a further including hook sides of two pieces of hook-type MAGIC TAPE®. The hook sides are superposed so as to confront each other. The first thread holding member 14 further includes a pair of reinforcing plates 14b holding the thread holding tape 14a therebetween.
Each second thread holding member 16 preliminarily holds a leading end of the thread T caught on the threading hook 83 before the thread T is passed through the needle eye 15a. The second thread holding member 16 includes a holding portion 16a holding the thread T cut by a blade 16a and a guiding portion 16c having a forwardly protruding distal end and guiding the thread T to the holding portion 16a. The operator passes the thread T from the right side to the rear of the guiding portion 16c. When guided to the blade 16a, the thread T is drawn downwardly forward so that the thread T is cut by the blade 16a and held by the holding portion 16b and the front of the needle bar case 5 therebetween. Thus, the leading end of the thread T is held.
Each needle bar case 5 is moved right and left so that a desired one of the needles 15 is switched into a sewing position corresponding to a needle hole (not shown) formed in the distal end of the cylinder bed 8, whereby one of the needle bars 10 is selected. A rotating force developed by the motor 110 is transmitted via the driving shaft 22, a V belt and the like to the lift driving mechanism 30 as a vertically driving force. The lift driving mechanism 30 is then driven vertically so that the needle bar 10 is vertically moved and accordingly, the corresponding needle thread take-up lever 11 is vertically swung. Further, stitches are formed using the thread T with a selected color by the cooperation of the needle 15 of the needle bar 10 and the thread loop taker.
Referring now to
The driving member 36 includes upper and lower driving members 36a and 36b both fitted with the base needle bar 35 and a connecting portion 36c connecting the upper and lower driving members 36a and 36b. A first coil spring 38 is fitted with the upper driving member 36a. A stopper 39 is secured to a left side of the lower driving member 36b. The stopper 39 limits rotation of the transmitting member 37 to a predetermined angle. The transmitting member 37 is disposed between the upper and lower driving members 36a and 36b. The transmitting member 37 includes first and second engaging members 40 and 41 engaging the connecting pin 18a and an abutment pillar 42 to which a rotating force from the needle bar releasing mechanism 31 is transmitted in order that the needle bar 10 maybe released. The first engaging member 40 includes an inclined portion 40a turning the transmitting member 37 in the direction of arrow A in
The needle bar releasing mechanism 31 includes a driving motor 46 mounted on the fixing member 45 and comprising a pulse motor and a sector gear 47 in mesh engagement with an output shaft 46a of the driving motor 46. The needle bar releasing mechanism 31 further includes a guided plate 50 guided by guide pins 49a and 49b secured to the fixing member 48 so that the guided member is vertically moved. The needle bar releasing mechanism 31 still further includes a first linking member 51 having a lower end connected to a central portion of the guided plate 50 so that the lower end is swung and a second linking member 52 connected to an upper end of the first linking member 51 so as to be swung, an abutting member 53 swung with the second linking member 52 and a stopper 54 fixed to the fixing member 48. The sector gear 47 has a front half further having a lower end abutting an abutment pin 55 secured to a lower end of the guided plate 50. The fixing members 45 and 48 are fixed to a left-side sewing machine frame 56.
The abutting member 53 includes a shaft 53a rotatably mounted on the fixing member 48 and fixed to the second linking member 52 by a small screw 57, a first abutting portion 53b abutting the abutment pillar 42 of the transmitting member 37 and a second abutting portion 53c a butting the stopper 54. A second coil spring 59 is wound on a right end of the shaft 53a. The second coil spring 59 has one end fixed to a screw 58 in thread engagement with the fixing member 48. The abutting member 53 is biased in the direction of arrow C in
In order that the needle bar 10 may be jumped to be released by the needle bar releasing mechanism 31, the driving motor 46 is driven so that the sector gear 47 is rotated in the direction of arrow D in
On the other hand, in order that the needle bar 10 may be switched from the released state to a transmissible state in which the lift driving force of the lift driving mechanism 30 is transmissible to the needle bar 10, the transmitting member 37 is moved upward by the sewing machine motor 110 so that the connecting pin 18a abuts the inclined portion 40a from above, whereby the transmitting member 37 is rotated in the direction of arrow A in FIG. 6. Further, when moved upward so that the connecting pin 18a is located between the first and second engaging members 40 and 41, the transmitting member 37 is rotated in the direction of arrow B in
The thread drawing mechanism 32 wipes the thread T extending downward through the needle eye 15a when the thread has been cut by a thread cutting mechanism (not shown) provided in the cylinder bed 8 at the time of completion of the sewing or needle change. The thread having been passed through the needle eye 15a and having a loop L is released from a looped state by the thread drawing mechanism 32 and caught on the threading hook 83.
Referring to
In wiping the thread, the sector gear 47 to which the driving force is transmitted from the driving motor 46 is rotated in the direction of arrow E in FIG. 3. With the rotation of the motor 46, the coupling plate 63 is moved downwardly forward so that the thread drawing member 62 coupled to the lower end of the coupling plate 63 passes through the first thread holding member 14 while being guided by the guide groove 64a. Thus, the thread drawing member 62 is slid to the thread wiping position where the hook 62b is located below the needle 15. The hook 62b is engaged with the thread T which extends downward after having been passed through the needle eye 15a (see two-dot chain line in FIG. 3). When the thread drawing member 62 is returned to the standby position in the aforesaid state, the thread T in engagement with the thread drawing member 62 is held by the thread holding tape 14a of the first thread holding member 14 when passing through the first holding member 14.
Referring now to
A second guided pin 84 engaged with the guide groove 77a is fixed to a middle portion of the link block 80. The guide groove 77a includes an inclined portion 77b and a horizontal portion 77c. In the threading operation, the link block 80 is firstly guided downwardly forward and horizontally forward subsequently.
A threading operation by the thread drawing mechanism 32 and the threading mechanism 33 will now be described.
Referring to
Subsequently, the threading motor 70 is driven to move the threading hook 83 rearward by a predetermined distance. The threading hook 83 is stopped at a thread releasing position located in the rear of the needle 15. The driving motor 46 is then driven to move the hook portion 62b of the thread drawing member 62 through a thread loop L to a thread drawing position located lower than the loop L on the same locus as that in the thread wiping operation, so that the free end side F of the thread loop L is engaged with the hook portion 62b, as shown in FIG. 8. This thread drawing position is located higher than the thread wiping position and a distance of the hook portion 62b moved is shorter than that in the thread wiping. In this case, the free end of the thread T held by the second thread holding member 16 is released such that the thread T is loosened, and the thread loop L is in engagement with the threading hook 83. Accordingly, the width of the thread loop L in the right-and-left direction is increased without the thread loop hanging down between the threading hook 83 and the needle eye 15a, as shown in FIG. 11. Further, since the hook 83a is located lower than the needle eye 15a, the thread loop L is substantially perpendicular to the thread drawing member 62, as shown in FIG. 8. Consequently, the thread drawing member 62 can reliably be passed through the loop L and engaged with the thread T.
Subsequently, when the thread drawing member 62 is returned to the standby position by the driving motor 46, the free end side F of the thread loop L held between the threading hook 83 and the needle eye 15a is drawn so that the thread loop L is pulled back through the needle eye 15a and disengaged from the threading hook 83. Consequently, the thread T forming the loop L is released from the looped state. Further, the thread T is held by the thread holding tape 14a of the first thread holding member 14 when the thread drawing member 62 passes the first thread holding member 14 while drawing the free end side F of the thread T. Thus, the thread T is completely passed through the needle eye 15a. Subsequently, the threading motor 70 is driven to return the threading hook 83 to the standby position, whereby the threading operation is completed.
On the other hand, the operation panel 9 is operated so that various commands concerning the sewing or the like are supplied. The operation panel 9 includes a display 90, input means 91 including a threading switch 92 (see
A control unit 100 including a computer 101 will be described with reference to FIG. 12. The control unit 100 controls overall sections and mechanisms of the embroidery sewing machines M1 to M3 including the threading mechanism 33 and the thread drawing mechanism 32. The control unit 100 includes the computer 101 further including CPU 102, ROM 103, RAM 104 and buses 105 connecting these devices. The control unit 100 further includes an input/output interface 106 for input into and output from the computer 101, a drive circuit 107 connected to the input/output interface 106 to drive the sewing machine motor 110, a drive circuit 108 for the driving motor 46 and a drive circuit 109 for the threading motor 70.
To the input/output interface 106 are connected the thread drawing member origin detector 61 detecting the position of the thread drawing member 62 and the threading hook detector 111 detecting the position of the threading hook 83. ROM 103 stores a threading control program for driving the motors 46 and 70 so that a threading operation is carried out. RAM 104 stores various data such as position data received from the thread drawing member origin detector 61 and the threading hook detector 111.
The operator operates the threading switch 92 of the operation panel 9 to enter a command (step S10). The computer 101 delivers a command to the drive circuit 109 when the sewing machine is in the sewing stop state (YES at step S11). As a result, the threading hook 83 is driven by the threading motor 70, so that the threading hook 83 is moved toward the threading position while the position of the threading hook 83 is being detected by the threading hook detector 111 (step S12). When the threading hook 83 has been moved to the threading position (YES at step S13), the threading motor 70 is stopped in a state where the threading hook 83 has been passed through the needle eye 15a (step S14).
Subsequently, when the thread T is caught on the thread hook 83 and the threading switch 92 is then re-operated so that a command is supplied (YES at step S15), the computer 101 supplies a command to the drive circuit 109 in response to the command from the threading switch 92. As a result, the threading motor 70 is driven so that the threading hook 83 is moved backward through the needle eye 15a toward the thread releasing position while the position of the threading hook 83 is being detected by the threading hook detector 111 (step S16). When the threading hook 83 has reached the thread releasing position after movement by a predetermined distance (YES at step S17), threading the needle 15 is then carried out and the threading motor 70 is stopped (step 18).
Subsequently, when the computer 101 delivers a command to the drive circuit 108, the drive motor 46 is driven to rotate the sector gear 47 in the direction of arrow E in
The following effects can be achieved from the above-described multi-head sewing machine M. The multi-head sewing machine is constructed so that the thread drawing member 62 of the thread wiper 32 for wiping the thread in the thread change or the like is moved to the thread drawing position, whereby the thread with the loop L between the needle eye 15a and the threading hook 83 in the threading operation is released from the looped state. Consequently, the number of parts of the multi-head sewing machine M is reduced such that the structure thereof can be simplified. Further, the production cost of the multi-head sewing machine M can be reduced, whereas the thread T can reliably be passed through the needle eye 15a. Accordingly, useless labor by the operator and a useless working time can be reduced.
Furthermore, when the thread drawing member 62 engages the thread loop L, the thread loop L is held between the needle eye 15a and the threading hook 83 without hanging downward. Additionally, since the distal end of the threading hook 83 is located lower than the needle eye 15a, the thread drawing member 62 becomes almost perpendicular to the thread loop L. Further, the thread drawing member 62 passes through the thread loop L while the thread T is released from the holding by the second thread holding member 16 such that the thread loop L is loosened into a spread state. Consequently, the thread drawing member 62 can reliably engage the thread loop L.
Furthermore, since the thread drawing member 62 engages and draws the free end side F of the thread loop L, the thread T can smoothly be pulled out through the needle eye 15a without uselessly drawing out the thread from the thread spool 21.
Furthermore, the distance by which the thread drawing member 62 is moved for release of the thread is shorter than that thereof for thread wiping. Further, the thread drawing position is located higher than the thread wiping position, the size of the drive motor 46 need not be increased for the purpose of release of the thread loop L. Additionally, the thread drawing member 62 is moved in the release of the looped thread along the same movement locus as in the thread wiping. Consequently, the structure of the multi-head sewing machine M can be simplified since no complicated mechanisms are required which moves the thread drawing member 62 along a complicated movement locus for the release of the thread T from the threaded loop L.
Modified forms of the foregoing embodiment will now be described. In the foregoing embodiment, the present invention is applied to the embroidery sewing machines M1 to M3 each of which is provided with the needle bar case 5 in which a plurality of needles 15 and needle bars 10 are mounted on the single head 4. However, the invention may be applied to a sewing machine comprising a single head provided with a single sewing needle.
The invention is applied to the multi-head sewing machine M composed of three embroidery sewing machines M1 to M3 in the foregoing embodiment. However, the invention may be applied to a single-head sewing machine composed of a single sewing machine. Further, the invention is applied to the industrial or occupational multi-head sewing machine M in the foregoing embodiment. However, the invention may be applied to a household sewing machine for personal use.
The lift driving mechanism 30 and the driving force transmitting means are in separable from the cloth moving mechanism in the foregoing embodiment. However, the cloth moving mechanism maybe separable from the lift driving mechanism 30 and the driving force transmitting means as disclosed in Japanese Patent No. 3178022.
In the foregoing embodiment, the threading hook 83 and the thread drawing member 62 are located in the rear of the needle 15. However, either one or both of the threading hook and thread drawing member may be disposed in front of the needle or side by side.
In the foregoing embodiment, the thread drawing member 62 passes through the thread loop L and then engages the thread T while the threading hook 83 and the thread T are in engagement with each other. However, the thread drawing member 62 may engage the thread loop while the threading hook and the thread are disengaged from each other.
The thread T is held between the thread holding tapes 14a of the first thread holding member 14 in the foregoing embodiment. However, unless the thread is inadvertently moved or if the thread can be released from the holding by the first thread holding member upon sewing, the thread may merely be placed on a member thereby to be held. Further, upon start of sewing, the thread T is drawn by the needle 15 without operation of the first thread holding member 14, so that the thread T is released from the held state. However, the first thread holder may comprise an actuator so that the thread is released in a positive manner, instead.
The thread drawing member 62 is reciprocally moved along a linear passage in the foregoing embodiment. However, the thread drawing member may reciprocally be moved along an arc passage or may be moved in one way along a passage. In the foregoing embodiment, the distance by which the thread drawing member 62 is moved for release of the thread loop L is shorter than that thereof for thread wiping. However, the thread drawing member 62 is moved along a linear passage both for the release of the thread loop L and for thread wiping. Two linear passages may be provided both for the release of the thread loop L and for thread wiping respectively.
In the foregoing embodiment, the invention is applied to the multi-head sewing machine M in which the operator is located in front of the sewing machine in the sewing as viewed in FIG. 1. However, the invention may be applied to a single-head sewing machine or the like in which the operator is located on the right or left of the sewing machine. Since the position of the operator changes in this sewing machine, it is desirable that the threading hook and the thread drawing member are moved along a track differing from the one in the foregoing embodiment, for example, so that the tracks of the threading hook and the thread drawing member are moved toward the operator.
An article to be sewn is moved by a cylindrical cap frame in the above-described multi-head sewing machine M. However, the invention maybe applied to a sewing machine in which an article to be sewn is moved by a flat embroidery frame. Further, the invention may be applied to a sewing machine which is not provided with any embroidery frame and an article to be sewn is moved by a feed dog, by a feed roller or manually.
The free end side F of the thread loop L is located on the left of the needle 15 in the foregoing embodiment as shown in FIG. 11. Accordingly, the hook 62b of the thread drawing member 62 is open to the left side. However, the free end side of the thread loop may be located on the right of the needle so that the hook of the thread drawing member is open to the right side, instead.
The pulse motor is used as the drive motor 46 in the foregoing embodiment. Another type of motor, a solenoid or an air cylinder may be used as the drive motor, instead. Further, a recording medium on which the threading control program is recorded should not be limited to ROM. A flexible disc or a CD-ROM may serve as the recording medium. Additionally, the above-described multi-head sewing machine M includes the sewing bed 7 having a cylinder bed 8. However, the sewing bed may have a flat bed.
The foregoing description and drawings are merely illustrative of the principles of the present invention and are not to be construed in a limiting sense. Various changes and modifications will become apparent to those of ordinary skill in the art. All such changes and modifications are seen to fall within the scope of the invention as defined by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2003-013343 | Jan 2003 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3250447 | Larew | May 1966 | A |
| 4300463 | Morimoto | Nov 1981 | A |
| 5682830 | Katou et al. | Nov 1997 | A |
| Number | Date | Country |
|---|---|---|
| 51-24353 | Feb 1976 | JP |
| A 2-99088 | Apr 1990 | JP |
| A 6-254279 | Sep 1994 | JP |
| A 8-173676 | Jul 1996 | JP |
| A 9-299676 | Nov 1997 | JP |
| A 2001-218992 | Aug 2001 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20040154502 A1 | Aug 2004 | US |
