The presently disclosed subject matter relates generally to sewing machines. Particularly, the presently disclosed subject matter relates to sewing workpiece holders for sewing machines and associated methods.
Sewing machines are well-known devices for sewing fabric and other materials together with thread. One common technique or craft with sewing is embroidery. This involves decorating fabric or other material using a needle to apply thread or yarn. Sewing machines can utilize an embroidery machine for assisting with embroidery. Embroidery machines or units can be programmed with a set of instructions for controlling the sewing machine to stitch a particular pattern or design on fabric.
Embroidery machines typically include embroidery hoops, also called embroidery frames, for holding and guiding fabric to be embroidered. The hoop is usually clamped to the fabric so that the fabric is held in tension. It is important that the fabric be held securely in place with respect to the sewing machine needle during embroidery so that fine design patterns are accurately sewn.
In some instances, fabric is embroidered on both sides. For example, felting embroidery is a technique for wool and involves embroidery on both sides of the material. In another example, bobbin work is an embroidery technique which is useful for being able to embroider on both sides of the fabric. These and other techniques involve releasing and re-attaching the fabric to the hoop when changing from one side to the other. These steps can be time consuming and include a risk of misalignment. Accordingly, there is a need for improved embroidery techniques and equipment for addressing this issue.
Having thus described the presently disclosed subject matter in general terms, reference will now be made to the accompanying Drawings, which are not necessarily drawn to scale, and wherein:
The presently disclosed subject matter relates to sewing workpiece holders for sewing machines and associated methods. According to an aspect, a sewing workpiece holder includes a first frame that defines an opening. The sewing workpiece holder also includes a second frame that defines an opening. The second frame is configured to attach to the first frame and to hold a sewing workpiece therebetween. The openings of the first frame and the second frame substantially align when the second frame is attached to the first frame such that a portion of the sewing workpiece is exposed within the aligned openings when the sewing workpiece is held. The working workpiece holder also includes a first bracket attached to a first side of the first frame or the second frame. The first bracket is attachable to the sewing embroidery machine. Further, the working workpiece holder includes a second bracket attached to a second side of the first frame or the second frame. The second bracket is attachable to the sewing embroidery machine.
According to another aspect, the sewing workpiece comprises fabric, felt, or wool.
In another aspect, the first frame and the second frame are substantially rectangular in shape.
In another aspect, the first bracket and the second bracket are releasably attachable to the sewing embroidery machine.
In another aspect, the first bracket is attachable to the sewing embroidery machine when positioned in a first orientation. The second bracket is attachable to the sewing embroidery machine when positioned in a second orientation that is different than the first orientation.
In another aspect, in the first orientation, a first side of the sewing workpiece is directed in a direction towards a working part of a sewing machine attached to the sewing embroidery machine. In the second orientation, a second side of the sewing workpiece is directed in the direction towards the working part of the sewing machine.
In another aspect, the direction is substantially upward.
In another aspect, the working part of the sewing machine is a sewing needle.
In another aspect, the first side of the first frame or the second frame substantially opposes the second side of the first frame or the second frame.
In another aspect, the first bracket is attached to the first frame, and wherein the second bracket is attached to the second frame.
In another aspect, the sewing workpiece holder comprises a clamp for attaching the first frame to the second frame.
In another aspect, the first bracket is attached to the first side of the first frame. The second frame defines an indentation that is located adjacent to the first bracket when the first and second frames are attached such that a portion of the sewing workpiece fits in the indentation when the sewing workpiece is being held between the first frame and the second frame.
In another aspect, the indentation extends along the second frame a distance greater than a width of the first bracket.
In another aspect, the first and/or second bracket comprises one or more identification elements that may actuate an identification means on the corresponding connection portion of the sewing machine.
In another aspect, the identification elements are configured to indicate the type and size of the embroidery frame.
In another aspect, the identification elements are configured to determine if either the first or second bracket is connected to the sewing machine. The effect of this is that the machine can determine which side of the fabric is currently embroidering.
In embodiments, the identification means on the sewing machines is at least one electrical switch. The switch may be activated or inactivated by the identification elements, which may be in the form of actuator pins on the first and/or second bracket of the embroidery frame. One or more switches may be actuated according to a predetermined order as indicated by the identification elements.
According to another aspect, a sewing system includes a sewing machine including a working part for sewing a workpiece. The system also includes a sewing embroidery machine attached to the sewing machine for cooperatively operating with the sewing machine to embroider the workpiece. Further, the system includes a workpiece holder comprising a first frame that defines an opening. The workpiece holder also includes a second frame that defines an opening. The second frame is configured to attach to the first frame and to hold the workpiece therebetween. The openings of the first frame and the second frame substantially align when the second frame is attached to the first frame such that a portion of the sewing workpiece is exposed for embroidery within the aligned openings when the workpiece is held. The workpiece holder also includes a first bracket attached to a first side of the first frame or the second frame. The first bracket being attachable to the sewing embroidery machine. Further, the workpiece holder includes a second bracket attached to a second side of the first frame or the second frame. The second bracket is attachable to the sewing embroidery machine.
According to another aspect, a method for embroidery includes placing a sewing workpiece between a first frame and a second frame of a sewing workpiece holder. The first and second frames define an opening when attached together for exposing a portion of the sewing workpiece. The sewing workpiece holder comprises a first bracket and a second bracket. The first bracket is attached to a first side of the first frame or the second frame. The second bracket is attached to a second side of the first frame or the second frame. Further, the method includes attaching the first bracket to a sewing embroidery machine for orienting a first side of the sewing workpiece in a direction towards a working part of a sewing machine attached to the sewing embroidery machine. The method also includes detaching the first bracket from the sewing embroidery machine. Further, the method includes attaching the second bracket to the sewing embroidery machine for orienting a second side of the sewing workpiece in a direction towards the working part of a sewing machine.
In another aspect, the first bracket and the second bracket are releasably attachable to the sewing embroidery machine.
In another aspect, the first bracket is attachable to the sewing embroidery machine when positioned in a first orientation. The second bracket is attachable to the sewing embroidery machine when positioned in a second orientation that is different than the first orientation.
In another aspect, in the first orientation, a first side of the sewing workpiece is directed in a direction towards a working part of a sewing machine attached to the sewing embroidery machine. In the second orientation, a second side of the sewing workpiece is directed in the direction towards the working part of the sewing machine.
In another aspect, the working part of the sewing machine is a sewing needle.
In another aspect, the first side of the first frame or the second frame substantially opposes the second side of the first frame or the second frame.
According to an aspect, a sewing workpiece holder for a sewing embroidery machine includes a frame assembly configured to hold a sewing workpiece. The frame assembly defines an opening for exposing a portion of the sewing workpiece when the sewing workpiece is held. The sewing workpiece holder also includes a first bracket attached to a first side of the frame assembly. The first bracket is attachable to the sewing embroidery machine. Further, the sewing workpiece holder includes a second bracket attached to a second side of the first frame or the second frame. The second bracket is attachable to the sewing embroidery machine. The second bracket defines at least one feature configured to interface with the sewing embroidery machine and to indicate to the sewing embroidery machine when the second bracket is attached to the sewing embroidery machine.
In another aspect, the at least one feature is shaped, positioned, and/or sized to indicate information for the sewing embroidery machine to identify a size and/or type of the frame assembly.
In another aspect, the at least one feature is shaped, positioned, and/or sized to indicate information for the sewing embroidery machine to identify a side of the sewing workpiece positioned towards a working part of a sewing machine.
In another aspect, the first bracket defines at least one feature configured to interface with the sewing embroidery machine and to indicate to the sewing embroidery machine when the first bracket is attached to the sewing embroidery machine.
In another aspect, the at least one feature of the first bracket is shaped, positioned, and/or sized to indicate information for the sewing embroidery machine to identify a size and/or type of the frame assembly.
In another aspect, the at least one feature of the first bracket is shaped, positioned, and/or sized to indicate information for the sewing embroidery machine to identify a side of the sewing workpiece positioned towards a working part of a sewing machine.
The following detailed description is made with reference to the figures. Exemplary embodiments are described to illustrate the disclosure, not to limit its scope, which is defined by the claims. Those of ordinary skill in the art will recognize a number of equivalent variations in the description that follows.
Articles “a” and “an” are used herein to refer to one or to more than one (i.e. at least one) of the grammatical object of the article. By way of example, “an element” means at least one element and can include more than one element.
“About” is used to provide flexibility to a numerical endpoint by providing that a given value may be “slightly above” or “slightly below” the endpoint without affecting the desired result.
The use herein of the terms “including,” “comprising,” or “having,” and variations thereof is meant to encompass the elements listed thereafter and equivalents thereof as well as additional elements. Embodiments recited as “including,” “comprising,” or “having” certain elements are also contemplated as “consisting essentially of” and “consisting” of those certain elements.
Unless otherwise defined, all technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
The embroidery machine 104 can be operably attached to the sewing machine 102 for use in embroidering fabric or other sewing workpiece. The embroidery machine 104 includes a base 114 that can be attached to a base 116 of the sewing machine 102. The embroidery machine 104 includes a mechanism 118 that can move the workpiece holder 106 in accordance with programmed instructions for cooperatively operating with the sewing machine 102 to embroider the fabric. In this example, the mechanism 118 can move the workpiece holder 106 along directions that are at a right angle from the upward direction while the needle 108 is moved to embroider a programmed pattern or design on the fabric held by the workpiece holder 106.
With continuing reference to
The workpiece holder 106 can include brackets 126 and 128 that are attached to opposing sides of the workpiece holder 106. Brackets 126 and 128 are positioned to extend from an outside periphery of the inner frame 122 and the outer frame 120, respectively, to avoid interference with the embroidery process by the needle 108 on the exposed portion of the fabric within the opening 124. Bracket 126 is attached to the inner frame 122. Bracket 128 is attached to the outer frame 120. It should be understood that in the alternative the brackets may be suitably attached to the same frame (i.e., one of the inner or outer frames). In the depicted orientation of the workpiece holder 106, the bracket 126 is operatively attached to the mechanism 118 of the embroidery machine 104. Also, in this orientation, one side of the fabric faces or is directed upward towards the needle 108 for embroidery on that side of the fabric. The bracket 126 is attached to the outer frame 120 in this example. In instances in which the other side of the fabric is to be embroidered, the workpiece holder 106 can be re-oriented or flipped such that bracket 128 is operatively attached to the mechanism 118 and the other side of the fabric faces or is directed upward towards the needle 108 for embroidery on that side of the fabric. In this way, an operator can conveniently embroider both side of the fabric in turn without releasing the fabric from its attachment to the workpiece holder 106. This can improved efficiency and reduce the likelihood that the fabric will be misaligned for embroidery when changing from one side to the other.
The workpiece holder 106 can include a clamp 130 for attaching the outer frame 120 to the inner frame 122. Particularly, the outer frame 120 can be flexible such that it can its periphery can fit around the inner frame 122 with the fabric being placed therebetween for hold. The clamp 130 can include a thumb screw 132 that is operable to tightened the outer frame 120 to the inner frame 122 and for securely compressing the fabric therebetween.
With continuing reference to
In accordance with embodiments, features 206 can indicate information for the sewing embroidery machine to identify a side of the sewing workpiece positioned towards a working part of a sewing machine. For example, when the bracket 126 is connected to the embroidery machine, the embroidery machine can determine which side of a sewing workpiece is facing the needle 108 so that it can subsequently embroidery a particular part of an embroidery design on the facing side in accordance with its programming.
In the example of
The embroidery machine (indicated by reference 104 in
With continuing reference to
With continuing reference to
As will be recognized by those of skill in the art, a sewing embroidery machine, such as embroidery machine 104 shown in
Now turning to
The method of
Subsequent to embroidering on a side of material, the operator can re-orient or flip the workpiece holder to attach the other bracket as described herein. For example, the workpiece holder may initially be attached by bracket 126 and subsequently attached by bracket 128 once work on one side of the material is complete. The method of
Subsequently, the method of
While the embodiments have been described in connection with the various embodiments of the various figures, it is to be understood that other similar embodiments may be used, or modifications and additions may be made to the described embodiment for performing the same function without deviating therefrom. Therefore, the disclosed embodiments should not be limited to any single embodiment, but rather should be construed in breadth and scope in accordance with the appended claims.