This application is based on and claims priority under 35 U.S.C. ยง119 to Japanese Patent Application 2010-104257, filed on Apr. 28, 2010, the entire content of which is incorporated herein by reference.
This disclosure generally relates to a shade apparatus for a vehicle including a sunshade apparatus for a vehicle.
Disclosed in JP3146520U is a sunshade apparatus for a vehicle, which is configured so as to include a pair of rails, a roller, a screen (a shade) and a base member as sunshade components, which are assembled at a roof of a vehicle. The roller is provided at one end portion of the respective rails in a longitudinal direction thereof so as to extend in a direction orthogonal to the longitudinal direction. The screen (the shade) is operated between a rolling state where the screen is wound around the roller and a stretched state where the screen is reeled out from the roller. The base member is provided at one of four edge portions of the screen so as to be slidably movable within recessed portions of the respective rails.
According to the sunshade apparatus disclosed in JP3146520U, a rolling force of the roller acts on a portion of the screen positioned in the vicinity of the roller. Therefore, a tensile force generated on the screen becomes strong in the longitudinal direction of the rail, which corresponds to a reel out direction of the roller. However, the tensile force generated on the screen becomes weak in a direction orthogonal to the longitudinal direction of the rail. As a result, the screen may look as if the screen droops (i.e. as if a center portion of the screen loosens) while the screen is in the stretched state.
Specifically, in a case where the rail is formed to curve so as to correspond to a shape of the vehicle roof, which is formed so as to curve in an upward direction of the vehicle, the screen is likely to droop (loosen) along a line connecting end points of an arc because of the rolling force of the roller acting on the shade. In other words, in this case, the screen is not likely to be reeled out along a shape of the rails and the screen may look like as if drooping.
A need thus exists to provide a shade apparatus for a vehicle, which is not susceptible to the drawback mentioned above.
According to an aspect of this disclosure, a shade apparatus for a vehicle includes a first rail including a guide groove extending in a longitudinal direction of the first rail, a second rail including a guide groove extending in a longitudinal direction of the second rail and arranged so as to keep a first distance from the first rail in a direction orthogonal to the longitudinal direction, a roller shaft provided at one end portions of the respective first and second rails in the longitudinal direction and arranged so as to extend in the direction orthogonal to the longitudinal direction, a shade member configured so as to be reeled on the roller shaft and reeled out from the roller shaft when the shade member is operated, a first sliding member provided at the shade member, arranged so as to extend in a reel out direction of the shade member, and being slidable within the corresponding guide groove of the first rail, and a second sliding member provided at the shade member, arranged so as to extend in the reel out direction of the shade member while keeping a second distance from the first sliding member in an axial direction of the roller shaft, and being slidable within the corresponding guide grooves of the second rail, wherein the first distance between the first and second rails is set to be relatively greater at a portion of the first and second rails in the longitudinal direction than the second distance between the first and second sliding members being in a natural state.
According to another aspect of this disclosure, a sunshade apparatus for opening and closing an opening portion formed at a roof panel of a vehicle, the sunshade apparatus includes a shade member configured so as to be reeled in a cylinder shape in order to partially and fully open the opening portion and so as to be reeled out in a flat shape while resisting against a reeling force in order to partially and fully close the opening portion, a first sliding member and a second sliding member provided at a first end portion and a second end portion of the shade member in a vehicle width direction, respectively, a first rail member having opposing wall portions, which face each other in the vehicle width direction, and supporting the first sliding member between the opposing wall portions while allowing the first sliding member to be slidable in a front-rear direction of the vehicle, a second rail member having opposing wall portions, which face each other in the vehicle width direction, and supporting the second sliding member between the opposing wall portions while allowing the second sliding member to be slidable in the front-rear direction of the vehicle, and a tensile force generating mechanism for generating a tensile force at the shade member in the vehicle width direction.
The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
Embodiments of a shade apparatus for a vehicle will be described below with reference to the attached drawings.
As illustrated in
The pair of the rails 16 are provided at end portions of the sunroof 14 (see
As illustrated in
More specifically, the inner wall portion 28 is formed adjacent to the inner end portion of the guide groove 26 in the vehicle width direction so as to, for example, extend in the upward direction of the vehicle. On the other hand, the upper wall portion 32 is formed adjacent to the outer end portion of the guide groove 26 in the vehicle width direction so as to, for example, extend in the upward direction of the vehicle and then in an inward direction of the vehicle width direction so as to cover the portion of the corresponding guide groove 26. Accordingly, a clearance 34 is formed between the inner wall portion 28 and the upper wall portion 32 of each of the rails 16, so that the guiding member 24 is provided within the guide groove 26 from the clearance 34. Additionally, a pair of the inner wall portion 28 and the upper wall portion 32 of each of the rails 16 configure opposing wall portions.
The roller shaft 18 is provided at the first end portions of the respective rails 16 so as to extend in, for example, the direction orthogonal to the longitudinal direction of the rails 16, in other words, in the vehicle width direction orthogonal to the longitudinal direction. Accordingly, an axial direction of the roller shaft 18 corresponds to the vehicle width direction. A length of the roller shaft 18 is set to correspond to a size of the shade member 22 in the vehicle width direction. Furthermore, the roller shaft 18 is biased in a reeling direction (i.e. a direction of reeling the shade member 22) by means of a spring, so that the roller shaft 18 is actuated in a reel out direction (i.e. a direction of reeling out the shade member 22) by a driving motor, which is provided within a case 36, in a case where the shade member 22 is operated. The driving motor is configured so that an operation electric current is supplied thereto via a wire harness 38. In this embodiment, the shade apparatus 10 is configured so as to be electrically operated. However, the shade apparatus 10 may be configured so as to be manually operated.
A cloth screen having a light blocking effect is adapted as the shade member 22, which is configured so as to be reeled by the roller shaft 18 and so as to be reeled out from the roller shaft 18 when the shade member 22 is operated (see
As illustrated in
A second distance B between the sliding members 24 while being in a natural state is set to be constant. In other words, the sliding members 24 are arranged in parallel with each other while being apart from each other in the vehicle width direction. The natural state refers to a state where the sliding members 24 are not engaged within the corresponding guide grooves 26 of the respective rails 16, as illustrated by a chain double-dashed line in
The first distance A between the rails 16 is set to be wider than the second distance B between the sliding members 24 in the natural state along an entire length of the rails 16 in the longitudinal direction thereof. More specifically, the first distance A between the rails 16 is set to be wider than the second distance B between the sliding members 24 by a width C. Therefore, as indicated by a solid line in
Advantages and merits of the shade apparatus 10 having the above-described configuration will be described below. The shade apparatus 10 is configured so that the sliding members 24, which are provided at the shade member 22, are slidably moved within the corresponding guide grooves 26 of the respective rails 16 in the case where the shade member 22 is reeled out and reeled on the roller shaft 18 (see
As illustrated in
In this case, the tensile force generated at the shade member 22 in the vehicle width direction is received by the inner wall portions 28, which are provided at the corresponding inner end portions of the respective guide grooves 26 in the vehicle width direction. Furthermore, a moment M generated at a contacting portion between each of the sliding member 24 and each of the inner wall portions 28 is received by the corresponding upper wall portion 32, which is provided at the upper end portion of the corresponding guide groove 26. Accordingly, a disengagement of the sliding members 24 from the respective guide grooves 26 may be avoided, so that the tensile force is stably generated at the shade member 22 in the vehicle width direction.
In this embodiment, each of the sliding members 24 is made of the elastic member. Accordingly, unevenness of the second distance B between the sliding members 24 in the natural state may be absorbed. As a result, the tensile force may be easily and equally generated at the shade member 22 in the vehicle width direction.
The tensile force generated at the shade member 22 and the advantages and merits generated by the tensile force will be described below in more detail. As illustrated in
However, according to this embodiment, a tensile force FW generated at the shade member 22 in the vehicle width direction may be equally increased. Therefore, a height position of a center portion of the shade member 22 is pulled up in the upward direction of the vehicle (i.e. in a direction indicated by an arrow U in
A shade apparatus for a vehicle (which will be hereinafter referred to simply as a shade apparatus 20) according to a second embodiment will be described below with reference to
According to the second embodiment, although the first distance A between the rails 16 is set to be constant, the second distance B between the sliding members 24 is set so as to gradually change in the reel out direction of the shade member 22, so that the tensile force generated at the shade member 22 in the vehicle width direction reaches a maximum level at a portion thereof where the second distance B is the narrowest. As described above, the second distance B gradually increases from the portion of the rails 16 where the second distance B is the narrowest towards the front end portion and the rear end portion of the shade member 22 so as to approximate to the first distance A. Accordingly, the tensile force generated at the shade member 22 in the vehicle width direction gradually weakened from the portion of the shade member 22, where the second distance B is the narrowest, towards the front end portion and the rear end portion of the shade member 22. Additionally, even if the tensile force generated at the front end portion and the rear end portion of the shade member 22 in the vehicle width direction is weak, the shade member 22 is not likely to droop in the downward direction of the vehicle because the tensile force FL in the front-rear direction of the vehicle is generated at the shade member 22 (see
Accordingly, the tensile force generated at the shade member 22 in the vehicle width direction may be, for example, continuously changed in the reel out direction depending on positions on the shade member 22. As a result, a sliding resistance generated between the sliding members 24 and the corresponding guide grooves 26 of the respective rails 16 becomes great at a position corresponding to a position where the tensile force generated at the shade member 22 in the vehicle width direction is great, and the sliding resistance becomes small at a position corresponding to a position where the tensile force generated at the shade member 22 in the vehicle width direction is small. Accordingly, because the sliding resistance between the sliding members 24 and the corresponding guide grooves 26 of the respective rails 16 is adjustable, chances of an occurrence of a malfunction and the like occurring when the shade member 22 is reeled and reeled out may be reduced.
Illustrated in
More specifically, as illustrated in
According to the modified example of the shade apparatus 20 of the second embodiment, although the first distance A between the rails 16 is set to be constant, the second distance B between the sliding members 24 is set so as to locally change at the predetermined position thereof in the reel out direction of the shade member 22, so that the tensile force generated at the shade member 22 in the vehicle width direction locally increases at a position thereof where the second distance B is the narrowest. Furthermore, the second distance B between the sliding members 24 is set so as to increase from the predetermined position towards the front end portion and the rear end portion of the shade member 22 so as to approximate to the first distance A. As a result, the tensile force generated at the shade member 22 in the vehicle width direction gradually weakens from the position where the second distance B is the narrowest towards the front end portion and the rear end portion of the shade member 22.
Accordingly, the tensile force generated at the shade member 22 in the vehicle width direction may be locally changed depending on the positions of the shade member 22 in the reel out direction. As a result, the sliding resistance generated between the sliding members 24 and the corresponding guide grooves 26 of the respective rails 16 becomes locally great at a position corresponding to a portion of the shade member 22 where the tensile force generated thereat is great and becomes small at a position corresponding to a portion of the shade member 22 where the tensile force generated thereat is small. Hence, a load generated at the driving motor of the roller shaft 18 may be reduced by adjusting the sliding resistance generated between the sliding members 24 and the corresponding guide grooves 26 of the respective rails 16. Furthermore, the chances of the occurrence of the malfunction and the like occurring when the shade member 22 is reeled and reeled out may be reduced.
The tensile force and the advantages and merits generated by the tensile force will be described below in more detail. As illustrated in
However, according to the modified example of the shade apparatus 20 of the second embodiment, a tensile force FW2 generated at the shade member 22 in the vehicle width direction is appropriately increased, and furthermore, a tensile force FW1 is locally increased. Accordingly, the height position of the center portion of the shade member 22 is pulled up in the upward direction of the vehicle 12 (i.e. in a direction indicated by an arrow U), so that the droop of the shade member 22 may be avoided. As a result, the presentation of the shade member 22 while being operated may be improved.
Other portions of the shade apparatus 20 according to the modified example of the second embodiment are similar to the corresponding portions of the shade apparatus 10 according to the first embodiment. Therefore, the same reference numerals are assigned to portions of the shade apparatus 20 identical or similar to the portions of the shade apparatus 10 according to the first embodiment.
Additionally, in the second embodiment, each of the sliding members 24 having a predetermined width is formed to curve. However, the sliding members 24 may be arranged in parallel with each other and may be formed so that the width of each of the sliding members 24 changes in response to a position thereof in the reel out direction of the shade member 22. In this case, the tensile force generated at the shade member 22 in the vehicle width direction may be increased at a position where the width of each of the sliding members 24 is great.
Furthermore, in the second embodiment, the first distance A between the rails 16 is set to be constant and the second distance B between the sliding members 24 changes in response to the position thereof in the reel out direction of the shade member 22. However, the shade apparatus 20 according to the second embodiment may be modified so that the second distance B between the sliding members 24 is set to be constant and the first distance A between the rails 16 is set to change depending on positions thereof in the longitudinal direction of the rails 16.
In other words, the first distance A between the rails 16 needs to be relatively greater than the second distance B between the sliding members 24 in the natural state at least a portion of the rails 16 in the longitudinal direction.
Additionally, a rate of the width C relative to the first distance A and the second distance B appears to be great in
According to the embodiments, the shade apparatus (10, 20) for the vehicle includes the first rail 16 including the guide groove 26 extending in the longitudinal direction thereof, the second rail 16 including the guide groove 26 extending in the longitudinal direction thereof and arranged so as to keep the first distance A from the first rail 16 in the direction orthogonal to the longitudinal direction, the roller shaft 18 provided at one end portions of the respective first and second rails 16 in the longitudinal direction and arranged so as to extend in the direction orthogonal to the longitudinal direction, the shade member 22 configured so as to be reeled on the roller shaft 18 and reeled out from the roller shaft 18 when the shade member 22 is operated, the first sliding member 24 provided at the shade member 22, arranged so as to extend in the reel out direction of the shade member 22, and being slidable within the corresponding guide groove 26 of the first rail 16, and the second sliding member 24 provided at the shade member 22, arranged so as to extend in the reel out direction of the shade member 22 while keeping the second distance B from the first sliding member 24 in the axial direction of the roller shaft 18, and being slidable within the corresponding guide grooves 26 of the second rail 16, wherein the first distance A between the first and second rails 16 is set to be relatively greater at a portion of the first and second rails 16 in the longitudinal direction than the second distance B between the first and second sliding members 24 being in the natural state.
Accordingly, because the sliding members 24 are engaged within the corresponding guide grooves 26 of the respective rails 16, the tensile force generated at the shade members 22 in the direction orthogonal to the longitudinal direction of the rails 16 may be increased.
Accordingly, the shade member 22 is avoided from drooping in the downward direction of the vehicle 12 while being operated, so that the level of the appearance (the presentation) of the shade member 22 may be improved.
According to the first embodiment, the first distance A between the first and second rails 16 is set to be constant and the second distance B between the first and second sliding members 24 is set to be constant.
Accordingly, the tensile force generated at the shade member 22 may be equally increased in the direction orthogonal to the longitudinal direction of the rails 16.
According to the embodiments, each of the first and second sliding members 24 is made of an elastic member.
Accordingly, because each of the sliding members 24 is made of the elastic member, the unevenness of the second distance B between the sliding members 24 in the natural state may be absorbed.
Accordingly, the tensile force generated at the shade member 22 may be easily equalized in the direction orthogonal to the longitudinal direction of the rails 16.
According to the second embodiment, the first distance A between the first and second rails 16 is set to be constant, while the second distance B between the first and second sliding members 24 in the natural state is set to gradually change depending on positions of the first and second sliding members 24 in the reel out direction of the shade member 22.
Accordingly, the sliding resistance generated between the sliding members 24 and the corresponding guide grooves 26 of the respective rails 16 may be increased at the portion of the shade member 22 where the tensile force generated thereat is great, and the sliding resistance generated between the sliding members 24 and the corresponding guide grooves 26 of the respective rails 16 may be reduced at the portion of the shade members 22 where the tensile force generated thereat is small.
Accordingly, the chances of the occurrence of the malfunction and the like occurring when the shade member 22 is reeled and reeled out may be reduced.
According to the modified example of the second embodiment, the first distance A between the first and second rails 16 is set to be constant, while the second distance B between the first and second sliding members 24 in the natural state is set to locally change at a portion of the first and second sliding members 24 in the reel out direction of the shade member 22.
Accordingly, the sliding resistance generated between the sliding members 24 and the corresponding guide grooves 26 of the respective rails 16 may be increased at the portion of the shade member 22 where the tensile force generated thereat is great, and the sliding resistance generated between the sliding members 24 and the corresponding guide grooves 26 of the respective rails 16 may be reduced at the portion of the shade members 22 where the tensile force generated thereat is small.
Accordingly, the chances of the occurrence of the malfunction and the like occurring when the shade member 22 is reeled and reeled out may be reduced.
According to the embodiments, each of the first and second rails 16 is formed to curve in the upward direction of the vehicle 12.
Accordingly, because each of the rails 16 is formed so as to curve in the upward direction of the vehicle 12, the shade member 22 may be reeled out along the roof 13, which is generally formed to curve in the upward direction of the vehicle 12, while avoiding the droop of the reeled out shade member 22 in the downward direction of the vehicle 12.
Accordingly, the presentation of the shade member 22 when being operated may be further improved.
According to the embodiments, the sunshade apparatus (10, 20) for opening and closing the opening portion 11 formed at the roof panel 13 of the vehicle 12, the sunshade apparatus (10, 20) includes the shade member 22 configured so as to be reeled in a cylinder shape in order to partially and fully open the opening portion 11 and so as to be reeled out in a flat shape while resisting against the reeling force in order to partially and fully close the opening portion 11, the first sliding member 24 and a second sliding member 24 provided at the first end portion and the second end portion of the shade member 22 in the vehicle width direction, respectively, the first rail member 16 having the opposing wall portions (28, 32), which face each other in the vehicle width direction, and supporting the first sliding member 24 between the opposing wall portions (28, 32) while allowing the first sliding member 24 to be slidable in the front-rear direction of the vehicle 12, the second rail member 16 having the opposing wall portions (28, 32), which face each other in the vehicle width direction, and supporting the second sliding member 24 between the opposing wall portions (28, 32) while allowing the second sliding member 24 to be slidable in the front-rear direction of the vehicle 12, and the tensile force generating mechanism for generating a tensile force at the shade member 22 in the vehicle width direction.
According to the embodiments, the tensile force generating mechanism is configured by the mutual geometrical relationship between the first rail member 16 and the second rail member 16 on the one hand and the first sliding member 24 and the second sliding member 25 on the other hand.
According to the second embodiment, the first distance A between the first rail member 16 and the second rail member 16 is set to be constant, and the second distance B between the first sliding member 24 and the second sliding member 24 gradually changes along the reel out direction of the sunshade member 22.
According to the modified example of the second embodiment, the first distance A between the first rail member 16 and the second rail member 16 is set to be constant, and the second distance B between the first sliding member 24 and the second sliding member 25 locally changes along a reel out direction of the sunshade member 22.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
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2010-104257 | Apr 2010 | JP | national |