1. Field of the Invention
The present invention relates to a shadow mask for forming roughly rectangular beam spots on a fluorescent screen of a color cathode ray tube.
2. Background Art
A shadow mask 1 is, as shown in
The details of the shadow mask 1 are as follows.
When such a shadow mask 1 is placed in the color cathode ray tube 101 shown in
Since electron beams enter, from the front, the slot 2a situated in the center of the mask body 1a, the through-hole 11 (the backside opening 13) of this slot is made so that it is positioned almost in the center of the front-side opening 12, as shown in
However, even when the offset arrangement as shown in
In order to overcome this problem, shadow masks having such a structure that, of the two long sides of a roughly rectangular through-hole of each slot made in a mask body, the long side situated on the side apart from the center of the mask body has a protrudent part protruding in the direction opposite to the vertical axis of the mask body, from at least one of the upper and lower end parts of this long side, have been proposed in Japanese Laid-Open Patent Publications No. 320738/1989 and No. 6741/1993.
Further,
Incidentally, cathode ray tubes have came to be made flat in recent years, like the flat-type color cathode ray tube shown in
The present invention was accomplished in the light of the aforementioned problems in the prior art. An object of the present invention is therefore to provide a shadow mask having a slot structure that can let electron beams strike a fluorescent screen of a cathode ray tube to form thereon beam spots in the desired size and shape, while preventing, as much as possible, the electron beams from becoming defective even when they enter the slots at increased angles.
The present invention provides, as a first means of fulfilling the above-described object of the invention, a shadow mask that comprises a mask body in which a large number of slots are made in the horizontal and vertical directions and that allows electron beams to form roughly rectangular beam spots on a fluorescent screen of a cathode ray tube, each one of the slots made in the mask body having a roughly rectangular backside opening on the side on which electron beams are incident, a roughly rectangular front-side opening on the side from which electron beams emerge, and a through-hole that connects the backside opening and the front-side opening with each other, the mask body having a center point situated in the center of the mask body plane, and a horizontal axis, a vertical axis, and two diagonal axes that pass through the center point and extend along the mask body plane, the front-side opening and the backside opening of each slot in the mask body being made by an etching process, those slots, of the multiple slots made in the mask body, that are situated at least in the outer end part of the horizontal axis of the mask body or in the outer end part of the diagonal axis of the mask body having rectangular through-holes with extended-space parts, each extended-space part extending, in the direction in which the vertical axis extends, from at least one of the two short sides of the rectangle, that is, at least the short side situated on the side apart from the horizontal axis or the short side situated on the side near the horizontal axis, to make the through-hole, in its plane view, larger, and the extended-space part gradually broadening in the vertical direction, from the starting point of extension situated on the vertical axis side in the mask body toward the end point of extension situated on the peripheral part side in the mask body.
In the above-described first means of fulfilling the object of the invention, it is preferable that each rectangular through-hole situated in the outer end part of the horizontal axis of the mask body has, as the through-hole extended-space part, a pair of extended-space parts extending, in the direction in which the vertical axis extends, from the two short sides of the rectangle to make the through-hole, in its plane view, larger.
Further, in the above-described first means, it is preferable that each rectangular through-hole situated in the outer end part of the diagonal axis of the mask body has, as the through-hole extended-space part, an extended-space part extending, in the direction in which the vertical axis extends, from the horizontal-axis-side short side of the rectangle to make the through-hole, in its plane view, larger.
Furthermore, in the above-described first means, it is preferable that in the extended-space part of each through-hole, the amount of extension that is the distance between the starting point of extension and the end point of extension (the distance in the direction in which the vertical axis extends) be at least 10 μm.
Furthermore, in the above-described first means, it is preferable that the degree to which the extended-space part of the through-hole of each one of the multiple slots made in the mask body is broadened be made higher either continuously or step-wise as the position of the slot gets apart from the center to the peripheral part of the mask body.
Furthermore, in the above-described first means, it is preferable that the rectangular through-hole of each slot further has a protrudent part protruding from at least one of the upper and lower end parts of the long side, situated on the side apart from the vertical axis, of the rectangle toward the peripheral part side, and that this protrudent part and the above-described extended-space part be connected with each other.
Furthermore, in the above-described first means, it is preferable that between each two slots that are arranged adjacently to each other in the direction in which the vertical axis extends be present a bridge portion remaining after the etching step, that, of the multiple slots made in the mask body, those slots situated at least in the outer end part of the horizontal axis of the mask body or in the outer end part of the diagonal axis of the mask body have rectangular front-side openings with extended parts, each extended part extending, in the direction in which the vertical axis extends, from at least one of the two short sides of the rectangle toward the adjacent bridge portion to make the front-side opening, in its plane view, larger, and that the extended part of each front-side opening gradually broadening in the vertical direction, from the starting point of extension that is situated on the vertical axis side in the mask body toward the end point of extension that is situated on the peripheral part side in the mask body. In this case, it is preferable that each rectangular front-side opening situated in the outer end part of the horizontal axis of the mask body has, as the front-side opening extended part, a pair of extended parts extending, in the direction in which the vertical axis extends, from the two short sides of the rectangle toward the respective adjacent bridge portions to make the front-side opening, in its plane view, larger. Further, it is preferable that each rectangular front-side opening situated in the outer end part of the diagonal axis of the mask body has, as the front-side opening extended part, an extended part extending, in the direction in which the vertical axis extends, from the short side, situated on the side apart from the horizontal axis, of the rectangle toward the adjacent bridge portion to make the front-side opening, in its plane view, larger. Furthermore, it is preferable that in the extended part of each front-side opening, the amount of extension that is the distance between the starting point of extension and the end point of extension (the distance in the direction in which the vertical axis extends) be at least 10 μm. Furthermore, it is preferable that the degree to which the extended part of the front-side opening of each one of the multiple slots made in the mask body is broadened be made higher either continuously or step-wise as the position of the slot gets apart from the center to the peripheral part of the mask body.
The present invention provides, as a second means of fulfilling the above-described object of the invention, a shadow mask that comprises a mask body in which a large number of slots are made in the horizontal and vertical directions and that allows electron beams to form roughly rectangular beam spots on a fluorescent screen of a cathode ray tube, each one of the slots made in the mask body having a roughly rectangular backside opening on the side on which electron beams are incident, a roughly rectangular front-side opening on the side from which electron beams emerge, and a through-hole that connects the backside opening and the front-side opening with each other, the mask body having a center point situated in the center of the mask body plane, and a horizontal axis, a vertical axis, and two diagonal axes that pass through the center point and extend along the mask body plane, the front-side opening and the backside opening of each slot in the mask body being made by an etching process, and between each two adjacent slots arranged in the direction in which the vertical axis extends being present a bridge portion remaining after the etching step, those slots, of the multiple slots made in the mask body, that are situated at least in the outer end part of the horizontal axis of the mask body or in the outer end part of the diagonal axis of the mask body having rectangular front-side openings with extended parts, each extended part extending, in the direction in which the vertical axis extends, from at least one of the two short sides of the rectangle to make the front-side opening, in its plane view, larger, and the extended part of each front-side opening gradually broadening in the vertical direction, from the starting point of extension situated on the vertical axis side in the mask body toward the end point of extension situated on the peripheral part side in the mask body.
In the above-described second means of fulfilling the object of the present invention, it is preferable that each rectangular front-side opening situated in the outer end part of the horizontal axis of the mask body has, as the front-side opening extended part, a pair of extended parts extending, in the direction in which the vertical axis extends, from the two short sides of the rectangle toward the respective adjacent bridge portions to make the front-side opening, in its plane view, larger.
Further, in the above-described second means, it is preferable that each rectangular front-side opening situated in the outer end part of the diagonal axis of the mask body has, as the front-side opening extended part, an extended part extending, in the direction in which the vertical axis extends, from the short side, situated on the side apart from the horizontal axis, of the rectangle toward the adjacent bridge portion to make the front-side opening, in its plane view, larger.
Furthermore, in the above-described second means, it is preferable that in the extended part of each front-side opening, the amount of extension that is the distance between the starting point of extension and the end point of extension (the distance in the direction in which the vertical axis extends) be at least 10 μm.
Furthermore, in the above-described second means, it is preferable that the degree to which the extended part of the front-side opening of each one of the multiple slots made in the mask body is broadened be made higher either continuously or step-wise as the position of the slot gets apart from the center to the peripheral part of the mask body.
According to the shadow mask of the present invention, of the multiple slots made in the mask body, those slots that are situated at least in the outer end part of the horizontal axis of the mask body or in the outer end part of the diagonal axis of the mask body have rectangular through-holes with extended-space parts, each extended-space part extending, in the direction in which the vertical axis extends, from at least one of the short two sides of the rectangle to make the through-hole, in its plane view, larger, and this extended-space part of each through-hole gradually broadens in the vertical direction, from the starting point of extension that is situated on the vertical axis side in the mask body toward the end point of extension that is situated on the peripheral part side in the mask body, so that it is possible to make the sidewalls of the backside openings and those of the front-side openings recede at sites near the protrudent parts, thereby making the sidewalls rise less sharply. It is, therefore, possible to eliminate, as much as possible, the problem in the prior art that electron beams are partially blocked by the rising sidewalls at sites near the protrudent parts and become defective. Consequently, a shadow mask having such a slot structure can prevent, as much as possible, electron beams that have passed through the through-holes of the slots from being blocked by the front-side openings even when the angles at which the electron beams enter the shadow mask are made greater and can let the electron beams strike a fluorescent screen of a cathode ray tube to form thereon beam spots in the desired size and shape, while keeping the luminance high.
Further, according to the shadow mask of the present invention, when the through-hole of each slot situated in the outer end part of the horizontal axis is made to have extended-space parts extending in the vertical direction toward the upper and lower bride portions, and when the through-hole of each slot situated in the outer end part of the diagonal axis is made to have an extended-space part extending toward the bridge portion present on the horizontal axis side, the shadow mask finally obtained can be properly applied to flat-type cathode ray tubes of wide deflection angle type, which are in great demand in recent years.
Furthermore, according to the shadow mask of the present invention, when, of the multiple slots made in the mask body, those slots that are situated at least in the outer end part of the horizontal axis of the mask body or in the outer end part of the diagonal axis of the mask body are made to have rectangular front-side openings with extended parts, each extended part extending, in the direction in which the vertical axis extends, from at least one of the two short sides of the rectangle toward the adjacent bridge portion to make the front-side opening, in its plane view, larger, and when the extended part of each front-side opening is made gradually broaden in the vertical direction, from the starting point of expansion that is situated on the vertical axis side in the mask body toward the end point of expansion that is situated on the peripheral part side in the mask body, it is possible to make the sidewalls of the front-side openings recede to make the inclination of the sidewalls much smaller. It is, therefore, possible to eliminate, as much as possible, the problem in the prior art that electron beams are partially blocked by the sidewalls at sites near the bridge portions and become defective. Consequently, there can be obtained the same actions and effects as those ones that are described above.
Furthermore, according to the shadow mask of the present invention, it is possible to prevent the blocking of electron beams, with certainty, by setting the amount of extension (the distance, in the vertical direction, between the starting point of extension and the end point of extension) of the extended-space part of the through-hole of each slot or of the extended part of the front-side opening of each slot to at least 10 μm.
In the drawings,
Embodiments of the present invention will be described with reference to the accompanying drawings. The present invention is not limited to the following embodiments and encompasses a variety of other embodiments that are within the technical concept of the present invention.
First of all, the entire structure of a shadow mask according to an embodiment of the present invention will be described with reference to
As shown in
In the shadow mask 201 according to this embodiment, of the multiple slots 2 made in the mask body 201a, those slots 2 (20, 30) that are situated at least in the outer end part of the horizontal axis 3 of the mask body 201a or in the outer end part of the diagonal axis 5 of the mask body 201a have such through-holes 11 as those ones shown in
The slots 2 (20, 30) having such through-holes 11 have front-side openings 22 and backside openings 21 that are etched in a thin metal sheet, as described above. The backside openings 21 are made on the side on which electron beams are incident, and the front-side openings 22 are made on the side from which electron beams emerge. These backside openings 21 and front-side openings 22 are made roughly rectangular in shape.
The front-side opening 22 that forms the slot 2 is composed of sidewalls 26 and 27, as shown in
The slot 20 shown in
The slot 20 shown in
The slot 30 shown in
The front-side openings 22 that form the slots 2 (including the slots 20, 30) vary in position relative to the through-hole 11 (the backside opening 21), depending on the position of the slot in the mask body 201a. Namely, as shown in
The above description is applicable also to those slots 2 that are situated on or along the diagonal axes 5, 5; that is, these slots 2 are made in such a manner that the position of the front-side opening 22 is gradually offset from the position of the through-hole 11 (the backside opening 21) to the peripheral part side as the position of the slot 2 gets apart from the center 6. For example, in the plane view (
In the shadow mask 201 according to this embodiment, of the multiple slots 2 made in the mask body 201a, those slots 2 (20, 30) that are situated at least in the outer end part of the horizontal axis 3 of the mask body 201a or in the outer end part of the diagonal axis 5 of the mask body 201 have through-holes 11 with extended-space parts 25. Each slot 20 situated in the outer end part of the horizontal axis 3 has extended-space parts 25 extending, in the vertical direction Y, from the through-hole 11 toward the bridge portions 23, 23 that are present on both the upper and lower sides of the through-hole 11. On the other hand, each slot 30 situated in the outer end part of the diagonal axis 5 has an extended-space part 25 extending from the through-hole 11 toward the bridge portion 23 present on the horizontal axis 3 side of the through hole 11.
Since each slot 20 situated in the outer end part of the horizontal axis 3 is made to have the extended-space parts 25 extending, in the vertical direction Y, toward the bridge portions 23, 23 present on the upper and lower sides of the through-hole 11, as shown in
In the slots 2 having such extended-space parts 25, even when electron beams 8 enter the through-holes 11 at a large angle β1, as shown in
For example, the amount of extension L1 of the extended-space part 25 made in the through-hole 11 of the slot 2 situated in the outermost end part of the diagonal axis 5, the angle θ (see
In the slots 2 (20, 30) in the above-described shadow mask 201 shown in
Also in the embodiments shown in FIGS. 4 to 6, each through-hole 11 has an extended-space part 25 extending toward the bridge portion 23, as in the slots 20, 30 shown
Namely, in the embodiments shown in FIGS. 4 to 6, of the multiple slots 2 made in the mask body 201a, those slots 2 (20, 30) that are situated at least in the outer end part of the horizontal axis 3 of the mask body 201a or in the outer end part of the diagonal axis 5 of the mask body 201a have rectangular front-side openings 22 with extended parts 33, each extended part extending, in the direction in which the vertical axis 4 extends, from at least one of the two short sides of the rectangle toward the adjacent bridge portion 35 to increase the front-side opening, in its plane view, larger. The extended part 33 gradually broadens in the vertical direction, from the starting point 33a of extension situated on the vertical axis 4 side in the mask body 201a toward the end point 33b of extension that is situated on the peripheral part side in the mask body 201a.
The rectangular front-side opening 22 of each slot 20 situated in the outer end part of the horizontal axis 3 has, as shown in
By thus making the extended parts 33 in the front-side openings 22 of the slots (20, 30), it is possible to enlarge the opening areas useful for letting the electron beams 8 that have passed through the through-holes 11 easily pass through the slots 2. As mentioned above, since the through-holes 11 have the extended-space parts 25 in this embodiment, enlargement of the opening areas can be achieved by both the extended parts 33 and the extended-space parts 25.
The effects of the extended parts 33 of the front-side openings 22 of the slots 2 (20, 30) will be described with reference to
As shown in
Thus, since the opening area of each front-side opening 22 is increased by making the extended part 33 in the front-side opening 22 and the opening area of each through-hole 11 is increased by making the extended-space part 25 in the through-hole 11, the permissible range of angles β2 at which electron beams 8 enter the slots 2 is drastically broadened. Consequently, even when electron beams 8 enter the slots 2 at large angles β2, the slots 2 can pass the electron beams 8 so that the electron beams 8 strike the fluorescent screen of the cathode ray tube to form thereon roughly rectangular beam spots in the desired size. The shadow mask with such slots 2 can, therefore, be preferably applied to flat-type cathode ray tubes of large deflection angle type.
Also the amount of extension L2 of the extended part 33 made in the front-side opening 22 of the slot 2 situated in the outermost end part of the diagonal axis 5, the angle θ (see
According to the shadow mask 201 of this embodiment, of the multiple slots 2 made in the mask body 201a, those slots 2 (20, 30) situated at least in the outer end part of the horizontal axis 3 of the mask body 201a or in the outer end part of the diagonal axis 5 of the mask body 201a have rectangular through-holes 11 with extended-space parts 25, each extended-space part extending, in the direction in which the vertical axis 4 extends, from at least one of the upper and lower short sides of the rectangle, that is, at least the short side situated on the side apart from the horizontal axis 3 or the short side situated on the side near the horizontal axis 3, to make the through-hole 11, in its plane view, larger, and this extended-space part 25 gradually broadens in the vertical direction, from the starting point 25a of extension that is situated on the vertical axis 4 side in the mask body 201a toward the end point 25b of extension that is situated on the peripheral part side in the mask body 201a. For this reason, the sidewalls of the backside openings 21 and those of the front-side openings 22 recede at sites near the protrudent parts 21a (21b) to rise less sharply. It is, therefore, possible to eliminate, as much as possible, the problem in the prior art that electron beams are partially blocked by the rising sidewalls at sites near the protrudent parts 21a (21b) to be defective. Consequently, the shadow mask 201 having such a slot structure can prevent, as much as possible, the electron beams 8 that have passed through the through-holes 11 of the slots 2 (20, 30) from being blocked by the front-side openings 22 even when the electron beams 8 enter the shadow mask 201 at increased angles θ, and can pass the electron beams 8 so that the electron beams 8 strike the fluorescent screen of the cathode ray tube to form thereon beam spots in the desired size and shape, while keeping the luminance high.
Further, according to the shadow mask 201 of this embodiment, the rectangular through-hole 11 of each slot 20 situated in the outer end part of the horizontal axis 3 has extended-space parts 25 extending, in the vertical direction Y, from both the upper and lower short sides of the rectangle toward the respective adjacent bridge portions 23, 23, and the rectangular through-hole 11 of each slot 20 situated in the outer end part of the diagonal axis 5 has an extended-space part 25 extending, in the vertical direction Y, from the lower short side of the rectangle toward the bridge portion 23 present on the horizontal axis 3 side. Therefore, the shadow mask 201 can be properly applied to flat-type cathode ray tubes of wide deflection angle type, which are in great demand in recent years.
Furthermore, according to the shadow mask 201 of this embodiment, of the multiple slots 2 made in the mask body 201a, those slots 2 (20, 30) situated at least in the outer end part of the horizontal axis 3 of the mask body 201a or in the outer end part of the diagonal axis 5 of the mask body 201a have rectangular front-side openings 22 with extended parts 33, each extended part extending, in the direction in which the vertical axis 4 extends, from at least one of the two short sides of the rectangle toward the adjacent bridge portion 23 to make the front-side opening 22, in its plane view, larger, and this extended part 33 gradually broadens in the vertical direction, from the starting point 33a of extension that is situated on the vertical axis 4 side in the mask body 201a toward the end point 33b of extension that is situated on the peripheral part side in the mask body 201a. For this reason, the sidewall of the front-side opening 22 of each slot 2 recedes, and the inclination of this sidewall becomes much smaller. It is, therefore, possible to eliminate, as much as possible, the problem in the prior art that electron beams are partially blocked by the rising sidewalls at sites near the bridge portions to be defective. Consequently, there can be obtained the same actions and effects as those described above.
Furthermore, according to the shadow mask 201 of the present invention, in the extended-space part 25 made in the through-hole 11 of each slot 2 or in the extended part 33 made in the front-side opening 22 of each slot 2, when the amount of extension L1, L2 that is distance, in the vertical direction, between the starting point 25a, 33a of extension and the end point 25b, 33b of extension is set to at least 10 μm, the prevention of blocking of electron beams is ensured.
In the shadow mask 201 according to the above-described embodiment, the rectangular front-side opening 22 of each slot 30 situated in the outer end part of the diagonal axis 5 of the mask body 201a has an extended part 33 extending, in the vertical direction Y, from the upper short side of the rectangle toward the bridge portion 23, as shown in
Further, in the shadow mask 201 according to the above-described embodiment, the extended-space parts 25 extending toward the bridge portions 23 are made in the through-holes 11 of the slots 2, and the extended parts 33 extending toward the bridge portions 23 are made in the front-side openings 22. The present invention is not limited to this embodiment, and only the front-side openings 22 may have extended parts, like the slots 20′, 30′, and 40′ shown in
(Process for Producing Shadow Mask According to the above Embodiment)
A typical process for producing the shadow mask 201 according to the above-described embodiment will be described hereinafter. It is needless to say that the shadow mask of the present invention is not limited to one produced by the following manufacturing process.
It is possible to produce the shadow mask 201 according to the aforementioned embodiment by the following conventionally known process.
Namely, to produce the shadow mask 201, a photo-etching process using a continuous in-line system is usually employed. Specifically, for example, an aqueous colloidal photoresist or the like is applied to both surfaces of a thin metal sheet and dried. Thereafter, a photomask with a pattern of the aforementioned front-side openings 22 is brought into close contact with the front surface of the metal sheet, and a photomask with a pattern of the above-described backside openings 21 is brought into close contact with the back surface of the metal sheet. This one is exposed to ultraviolet light emitted from a high mercury vapor pressure lamp or the like and then developed with water. The positional relationship between the photomask with a pattern of the front-side openings 22 and the photomask with a pattern of the backside openings 21, and the shape of these photomasks are designed with consideration for the positional relationship between the front-side openings 22 and backside openings 21 of the slots 2 to be made in the resulting shadow mask 201, and the size of the openings.
The bare-metal portions of the thin metal sheet, surrounded by the resist film, after development are made into the above-described shapes by changing the etching speed. After conducting heat treatment, etc., the etching step is effected by spraying a ferric chloride solution over both surfaces of the metal sheet, for example.
Thereafter, the post treatment including rinsing with water and stripping is successively conducted. Thus, there is finally obtained the shadow mask 201 according to the above-described embodiment.
Number | Date | Country | Kind |
---|---|---|---|
2004-299642 | Oct 2004 | JP | national |