This application claims the priority of European Patent Application No. 07 012 444.1, filed Jun. 26, 2007, the subject matter of which, in its entirety, is incorporated herein by reference.
The invention relates to a shaft connecting device for a heald shaft of a weaving machine.
In most cases weaving machines comprise several heald shafts that are embodied by an essentially rectangular frame holding a large number of healds. The heald shafts usually have two shaft rods that are held horizontally during operation, said heald shafts being connected on their ends by vertically oriented lateral supports. These units are moved up and down in vertical direction by a shaft drive.
Such a heald shaft is disclosed, e.g., by document U.S. Pat. No. 6,378,564 B1. In order to move the heald shaft in vertical direction, its two lateral supports are connected on their respective lateral ends to a thrust rod. To do so, the thrust rod is connected to the carriage of a vertical guide. The lateral support of the heald shaft is also connected to the carriage of the vertical guide by means of a suitable hook.
For various reasons heald shafts need to occasionally be removed from the weaving machine and then set back into said machine. To achieve this, the connection between the thrust rod and the lateral support must be separated. This should be possible in the simplest manner and with only a few movements. On the other hand, it must also be possible to reliably re-establish the connection.
Document JP 9-21030 A discloses a heald shaft that comprises lateral supports that can be vertically shifted in a guided manner. On their upper ends, the lateral supports are braced with mounting blocks. The threaded free upper ends of the thrust rods are set into these bracing blocks and screwed with nuts to said blocks. The thrust rods are guided separately and are at a distance from the lateral supports.
A different concept is illustrated by utility model DE 91 03 031 U1. It uses as basis a heald shaft that is moved up and down by means of traction means. The traction means are ropes, for example. A traction means attaches to the upper end of the lateral support for moving and guiding the heald shaft, said traction means being fastened there by means of a clamping device.
Another concept is known from document EP 0 520 540 A1. It discloses heald shafts with hollow lateral supports, in which case a drive rod extends in vertical direction through the inside space of said lateral supports. The thrust rod has on its lower end a screw thread that is screwed to the lateral support. On the upper end of the lateral support an adjusting screw is provided, whereby the end face of said screw abuts against the end face of the thrust rod.
The examined Japanese utility model JP 06-38124 Y2 teaches that a thrust rod be configured in such a manner that it may receive the lateral support of a heald shaft in a positive-locking manner. A clasp with a clamping screw is used to fasten or unfasten the heald shaft. The thrust rod is guided by stationary guides and thus takes over guiding of the heald shaft. A height adjustment of shaft from the top is not possible.
It is the object of the invention to provide a shaft connecting device for a heald shaft of a weaving machine, said connecting device being constructed in a simple manner and for safe handling. In addition, the easiest possible handling is to be made possible.
The above object generally is achieved in accordance with invention by a shaft connecting device that comprises a lateral support that is vertically arranged during operation, and comprises a thrust rod with a free upper end, whereby, during operation, said thrust rod is driven vertically up and down on its lower end and whereby the largest part of the length of said thrust rod abuts against the lateral support. As a result of this, the thrust rod is stabilized and guided by the lateral support. For example, to achieve this, said thrust rod may extend through a hollow space or an inside space of the lateral support, whereby said rod abuts against the inside of the lateral support delimiting said hollow space. However, said thrust rod itself may also be hollow, e.g., have a U-shaped cross-section and enclose the lateral support. In both cases, the thrust rod and the lateral support extend around each other. Consequently, they mutually support each other.
A particularly simple embodiment of the invention is attained when the thrust rod has a rectangular cross-section with two flat sides facing away from each other, said flat sides abutting against two opposing interior sides of the lateral support, and when the thrust rod can move in a pendulum-like manner along said interior sides. A certain flexibility of the thrust rod then permits a flexible displacement of the thrust rod in the direction of the narrow sides of its rectangular cross-section. On the one hand, this permits a reliable transmission of the thrust force; on the other hand, the thrust rod may be connected—without intermediate guiding—to a hinge moved along an arcuate path.
In order to achieve a force-transmitting connection between the thrust rod and the lateral support, a clamping device is arranged on the upper end of the lateral support, preferably above the upper connection of the lateral support with the shaft rod, said clamping device being disposed to clamp the lateral support in place on the upper free end of the thrust rod. As a result of this, the respective heald shaft may be suspended from the top in the weaving machine. The adjustment means is associated with the lateral support. If the lateral support and the thrust rod are separated from each other, e.g., in order to remove the heald shaft from the weaving machine, the adjustment means, e.g., configured as a clamping device, remains on the lateral support.
Stop means on the lateral support and/or on the thrust rod limit the insertion of a heald shaft in downward direction into the weaving machine. These stop means additionally permit the height adjustment of the heald shafts relative to each other within a range of from 0 to 40 mm. To achieve this, the stop means may have a screw on the lateral support, said screw being supported so as to be adjustable relative to a stop edge or stop surface of the thrust rod. The height adjustment of a shaft may be fixed by means of a fixation device, e.g., in the form of a lock-nut. In order to facilitate the adjustment of the heights of the heald shafts, the lateral support or the thrust rod may be provided with a measuring scale. However, it is also possible to use other adjustment aids such as measuring means, templates, etc.
In order to fasten and/or adjust the height of the heald shaft, the operator only needs access to the clamping devices located on the upper side of the lateral supports. As soon as the operator has tightened the clamping device, a no-play connection has been established between the lateral support and the thrust rod. No access to the parts or elements below the heald shaft is necessary. This applies to the exchange of the heald shafts as well as to their height adjustment.
The heald shafts are solely driven via the lateral supports. No drive elements contact the heald shafts. This lowers the manufacturing costs.
Preferably, the lateral support is a bent sheet metal profile that represents, e.g., a U-profile rod having an open side facing the shaft rods. Such a lateral support can be manufactured in a simple and cost-effective manner. In addition, the shaft rod connections may consist of profile pieces that project from the open inside space of the U-profile-shaped lateral support and extend into the inside spaces of the shaft rods. The thrust rod may extend in longitudinal direction through the inside space of the U-profile rod. In so doing, it is preferred that the thrust rod abut at least against the two flat lateral limbs of the U-profile rod and optionally also against said rod's back. In so doing, the thrust rod may be configured as a full profile rod having different cross sections and having, e.g., a rectangular profile. Preferably, the entire surface of said thrust rod abuts against the inside surface of the U-profile rod.
In this case, the lateral support is preferably in engagement with a sliding guide device. A separate guide device for the thrust rod is not required. The thrust rod itself is guided by the lateral support.
It is also possible to configure the thrust rod as a U-profile rod that encloses the lateral support. In this case, the lateral support may be a full profile or also a U-profile rod. However, in conjunction with this, it is preferred that the upper end of the lateral support be a full profile rod to which the clamping device is attached. Considering this embodiment, the thrust rod may be in engagement with a sliding guide device. In this case, the thrust rods take over the driving function, as well as the guiding function, for the heald shafts.
The clamping device is preferably designed to brace the lateral support and the thrust rod relative to each other. This is preferably achieved directly in direct contact, without interposed elements. In the simplest case, the transmission of force occurs by frictional contact. To achieve this, the lateral support and the thrust rod each have a clamping surface. The two clamping surfaces are tensioned relative to each other and create the frictional contact.
It is also possible to provide the lateral support and the thrust rod with meshing teeth. Thus, the clamping device achieves a positive-locking connection between the thrust rod and the lateral support. The teeth permit a height adjustment in steps that correspond to the tooth spacing. This ensures a particularly reliable transmission of force.
The clamping device comprises a clamping wedge that is supported on an inclined surface, said surface being arranged in a manner inclined with respect to the thrust rod, and comprises a fixation means, e.g., in the form of a screw. By adjusting the fixation means, the clamping wedge—guided by its inclined surface—moves toward the thrust rod, clamping said rod in place. Both the end face of the clamping wedge and the end face of the thrust rod may have teeth that create connections that display a particular load-bearing capacity. As a result of this, positive-locking and non-positive locking connections are possible.
Additional details of advantageous embodiments of the invention are obvious from the drawings, the description or the claims. The description is restricted to essential aspects of the invention as well as to miscellaneous situations. The drawings contain additional details to which the person skilled in the art may refer, if necessary.
The drawings show exemplary embodiments of the invention.
a is a front view of the thrust rod of the weaving machine in accordance with
b is a plan view of the thrust rod of the weaving machine in accordance with
c is a side view of the thrust rod of the weaving machine in accordance with
a is the clamping device in accordance with
b is the clamping device in accordance with
a is a modified embodiment of the clamping device in accordance with
b is a modified embodiment of the clamping device in accordance with
a is another modified embodiment of the clamping device in accordance with
b is another modified embodiment of the clamping device in accordance with
a is another modified embodiment of the clamping device in accordance with
b is another modified embodiment of the clamping device in accordance with
The heald shaft 1 is supported so that it can be vertically shifted in appropriate guides 6, 7. The guides 6, 7 may be, e.g., sliding guides which support the lateral supports 4, 5, so that they can be shifted. The lateral supports 4, 5 are configured, e.g., as hollow profiles. Thrust rods 8, 9 extend through said profiles' interior spaces, whereby said thrust rods are driven on their lower ends 10, 11 in vertical direction, i.e., they oscillate up and down. To achieve this in the present exemplary embodiment, connecting rods 12, 13 are used, said connecting rods being connected to rectangular levers 14, 15.
A clamping device 16 is used to connect the lateral support 4 to the thrust rod 8. A clamping device 17 is used to connect the lateral support 5 to the thrust rod 9. Both clamping devices 16, 17 are preferably arranged above the upper shaft rod 2 on the respective lateral supports 4, 5. As a result of this, it is easier to access and handle them. The lateral support 4, 5 and the clamping device 16, 17 are configured so as to be essentially mirror-symmetrical. The subsequent description of the clamping device 16 thus applies analogously to the clamping device 17.
Together with the lateral support 4 and the thrust rod 8, the clamping device 16 forms a shaft connecting device 18 as is shown in perspective in
As is shown by
A clamping device 16 is arranged on the upper free end of the lateral support 4 (
a and 8b show a different exemplary embodiment of the clamping device 16. With the exception of the second narrow side 61 of the clamping piece 54 and the narrow side 65 of the thrust rod 8 opposite said clamping piece, the clamping devices in accordance with
a and 9b show another exemplary embodiment of the clamping device 16. With the exception of the second narrow side 61 of the clamping piece 54 and the narrow side 65 of the thrust rod 8 opposite said clamping piece, the clamping devices in accordance with
In addition to the fixation means 30, the clamping device 16 may comprise a stop means or a setting means, e.g., in the form of an adjustment means 60. As shown by
It is also possible that the adjustment means 60 be provided on the thrust rod 8. In this case, the adjustment means is not a component of the clamping device 16. The adjustment means, for example in the form of a projection 75, is provided on the lower end of the thrust rod 8, as shown by
The shaft connecting device 18 described so far operates as follows:
During operation, the heald shaft 1 is connected to its drive device as shown by
If the height of the heald shaft 1 is to be adjusted, the fixation means 30 is released and the lateral support 4 is moved up or down relative to the thrust rod 8. This shift may be done by means of the adjustment means 60. When the desired position has been reached, the fixation means 30 is fully tightened again. This also applies to the clamping device 17, which essentially comprises the features of the clamping device 16. Consequently, the above description applies analogously. For easy adjustment of the height of the heald shaft 1, the lateral support 4, 5 and/or the thrust rod 8, 9 may have marks (not illustrated), e.g., in the form of a measuring scale.
For exchanging the heald shaft 1, the fixation means 30 of the clamping device 16, as well as the fixation means of the clamping device 17, are released. Then the heald shaft 1 may be pulled upward off the thrust rod 8 (and 9), as shown by
It is understood that the description above and hereinafter of the shaft connecting device 18 relates in the same measure to the shaft connecting device of the lateral support 5. To this extent, a tightening of the clamping device 16 at the same time means a tightening of the clamping device 17. A release of the clamping device 16 at the same time means a release of the clamping device 17.
In accordance with
The shaft connecting device 18 in accordance with the invention comprises a thrust rod 8 and a lateral support 4 that fit into each other with minimal transverse play. In addition, the shaft connecting device 18 comprises a clamping device 16 with a stop means 60, 60′, 66 and a fixation means 30, 30′, the latter connecting the lateral support 4 and the thrust rod 8 exclusively on their respective upper ends to each other. Any opening, closing and adjusting of the connections between the thrust rod 8 and the lateral support 4 is possible in a particularly simple and convenient manner. The lateral support 4 and the thrust rod 8 support each other, thus resulting in a high dynamic load-bearing capacity. The overall design is simple, clear and cost-effective.
It will be appreciated that the above description of the present invention is susceptible to various modifications, changes and modifications, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.
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