This application claims the priority of German Patent Application No. 10 2004 055 381.5, filed on Nov. 17, 2004, the subject matter of which, in its entirety, is incorporated herein by reference.
This invention relates to a shaft drive for at least one heald shaft of a weaving machine.
For shed building in weaving machines, as a rule, several heald shafts are provided, each having a plurality of mutually parallel-arranged healds. The warp yarns are passed through the yarn eyelets of the healds. For shed building, the heald shafts are moved very rapidly up and down. For this purpose shaft drives are provided which are designated as shaft machines or eccentric machines. Eccentric machines generate an upward and downward motion of the heald shafts from the rotary motion, making possible high weaving speeds. However, such eccentric machines are inflexible. The production of patterns or various textures is feasible only in a limited manner. For this reason shaft drives are widely used where a pawl coupling is provided between the drive shaft and the eccentric for generating the heald shaft motion.
Such a shaft machine is known, for example, from German Patent Document 697 02 039 T2. The pawl switching mechanism provided between the eccentric and the drive shaft is, for each heald shaft motion, that is, for an upward motion of the heald shaft or a downward motion thereof, switched on for one half revolution of the drive shaft. Such shaft machines are very flexible. However, for the functioning of the pawl switching mechanism of such a shaft machine it is required that the entire drive, including all driving and driven elements, as well as the heald shaft, must be stationary during the switching phase. Shaft machines according to the above patent document thus perform switching in a stationary (detent) state.
It is accordingly the object of the invention to provide a shaft drive having a pawl switching mechanism which, since it switches during motion, makes possible high working speeds.
This object is achieved with a shaft drive defined in claims 1 and 2:
The shaft drive includes a clutch device which has at least one driving disk for executing a predetermined (for example, a uniform) rotary motion. A second driving disk may be provided which performs a rotary oscillating motion. Such a motion is, in selected angle ranges, for a short period of time fully or almost fully in synchronism with the first driving disk. These short phases of synchronous motion between the two driving disks may be utilized for switching the drive connection to the driven disk from the first driving disk over to the second driving disk and conversely. For this purpose one or more switching pawls are provided.
The switching pawl is engaged and disengaged by an actuating device. The latter is, for example, a slider which may be displaced between two positions. The switching pawl passes by the slider and is actuated according to the slider position. The actuating device may also be formed by at least one, but preferably by two switching levers. The switching pawl passes by the switching levers and is thus actuated (for example, engaged) thereby. For the temporary connection of the actuating device with the switching pawl, preferably a slot guide is proved. The latter ensures that the moving switching pawl, for example, revolving together with the driven disk, may be displaced freely in the circumferential direction and further, the slot guide transmits the radially directed switching motion to the switching pawl.
The slider may be actuated by a driven rotary cam with which the slider is in contact by means of a cam follower. The switching levers may be actuated directly by electrical or pneumatic means. It is, however, preferred to drive the switching levers from a cam drive with the intermediary of a control clutch. The latter may be operated with very little power, while sufficiently large forces are generated for moving the switching levers. The switching clutch may be controlled, for example, by stationary or movable control magnets and may be formed by an oscillatingly driven selector finger. Such an arrangement results in an accurately responding clutch control device which may be controlled with small energy input.
The switching pawl may be biased by a biasing device into its engaged or disengaged position and, if desired, it may be moved by the actuating device into its engaged or disengaged position.
A particularly rapidly responding pawl switching mechanism, characterized by a stabile operation, is obtained by providing that the biasing device is a bi-stabile device having two stabile switching positions. Between such two positions a dead-center position may be provided. In such a case, for the switch-over operation, the actuating device needs only to move the switching pawl beyond its dead center, whereupon the switching pawl switches over. Such an operation may be ensured even at very high working speeds, despite the shocks to which the entire mechanism is exposed and the oscillations and centrifugal forces resulting therefrom.
It is also considered to be advantageous to switch over the switching pawl by an actuating device which is provided with a slot guide for the switching pawl. In this arrangement it is sufficient if the switching pawl or a cam follower element coupled to the switching pawl enters into engagement with the slot guide only in the switch-over zones, that is, in those angle regions of the switching pawls revolving with the driven disk, in which a switch-over step is to be expected. These angle ranges correspond to the upper and lower dead center of the heald shaft.
The switching pawl may be structured as a rocker-like component and may be provided with two switching lugs. One switching lug is associated with a first driving disk and the other is associated with a second driving disk. In this manner the switching pawl may serve to establish selectively a driving connection between the first driving disk and the driven disk or the second driving disk and the driven disk. The switching pawl may be structured as a rigid rocker whose pivot pin is connected with the driven disk. As a variant, the rocker may be a two-part component having a resiliently supported arm.
In a particularly advantageous embodiment of the invention two mutually separated switching pawls are provided. In this manner a first switching pawl may be associated with the first driving disk and the second switching pawl may be associated with the second driving disk. In this arrangement the switching pawls are preferably disposed at diametrically opposite sides of the driven disk. The switching pawls may be resiliently biased toward their engagement position or, as described earlier, they may be connected with a bi-stabile biasing device having the earlier-noted advantages. The embodiment having two switching pawls has the advantage that the switching motions of a respective switching pawl may be set to be independent from the switching motions of the other switching pawl. This too, is of advantage for obtaining reliable higher operating and switching speeds.
In case the driven disk is coupled to the first driving disk, the heald shaft executes its back-and-forth motion. If, however, the driven disk is coupled to the second driving disk which only oscillates about a limited angle, the heald shaft is in its resting phase in which it executes only a slight oscillating motion about its upper or lower point of reversal. During such an oscillating motion, however, the heald shaft may be engaged during the short synchronous phases; the acceleration forces imparted on the heald shaft and the participating driving elements and the resulting stresses are barely greater than in case of an uninterrupted operation of the heald shaft. In any event, no appreciable abrupt changes in the acceleration forces appear.
The oscillating motion of the second driving disk may be generated by a cam drive or by electric, hydraulic or pneumatic drives.
Preferably, the drive imparts on the heald shaft a continuing motion not only during its motion phases, but also during its resting phases in which, in conventional arrangements, the heald shaft is at a standstill in the upper or lower point of reversal. This offers the possibility to reduce the maximum accelerations of the heald shaft. The avoidance of abrupt acceleration increases leads to a shock-free run of the heald shafts. Such a run, even at high working speeds, does not lead to excessive excitation of oscillations. The limit for the working speed in which heald shaft breakages and heald breakages occur, may thus be shifted to significantly higher working speeds.
Further details of preferred embodiments of the invention appear in the drawing, the specification or the claims.
Turning now to
By virtue of the designed oscillating motion, the stresses on the heald shaft 1 are reduced or limited to the greatest extent, because such an oscillating motion may maintain the accelerations at a minimum.
As illustrated in
The above-discussed movements of the heald shaft 1 in the motion phases B and the resting phases R are generated by the mechanical shaft drive 2 as shown in
The gearing 15 is formed by an eccentric 17 which oscillates the lever 11 by a connecting rod 18. Thus, the gearing 15 serves for converting the rotary motion of the eccentric 17 into a reciprocating motion. The clutch device 16 comprises a first disk 21 and a second disk 22 (which are both designated as “driving disks” since they constitute the inputs of the clutch device 16). Both disks 21, 22 have preferably the same diameter. They may, however, have different diameters and are, for improved clarity in
The clutch device 16 further includes a switching member 26 formed by a switching pawl 27 which is pivotal about a pin 28 and is supported on the eccentric 17 (which is also designated as a “driven disk”, since it constitutes the output of the clutch device). The switching pawl has a first switching lug 29 and a second switching lug 30. The switching lugs 29, 30 are arranged at different sides of the pin 28. With the switching lug 29 two detent recesses 31, 32 are associated which are located 180° apart in the disk 21. With the switching lug 30 two detent recesses 33, 34 are associated which are located 180° apart in the disk 22. By means of a biasing device 35a later to be described, the switching pawl 27 is, with its switching lug 29, biased toward or away from the disk 21.
At its end adjacent the switching lug 30, the switching pawl 27 is provided with a control roller 35 which is biased by the spring of the switching pawl 27 radially outward with respect to the rotary axis 24.
The switching pawl 27 is formed, for example, as a rigid rocker as shown in
It may be furthermore expedient to structure the switching pawl 27 as a two-part component as shown in
With the switching pawl 27 two switching levers 36, 37 are associated (
For operating the switching levers 36, 37, a cam drive 43 shown in
While the disk 21 is constantly rotated, the disk 22, as noted before, performs a rotary oscillation. For this purpose a cam follower 53 (
The above-described shaft drive 2 operates as follows:
It is initially assumed that the eccentric 17 is to perform a constant rotation. For this purpose the switching pawl 27 must constantly connect the disk 21 with the eccentric 17. For achieving this result, the switching lever 36 and the switching lever 37 have to move outward in each instance when the switching pawl 27 passes by the respective switching lever as the disk 21 rotates. For this purpose the control magnet 52a is controlled in such a manner that the selector finger 45 presses the end 47 downward when the switching pawl 27 passes by the switching lever 36 and that the selector finger 45 presses the end 48 downward when the switching pawl 27 passes by the switching lever 37.
The switching surfaces 38, 39 of the switching levers 36, 37 extend over an angle range which may be regarded as a switching range. The cam follower 53, together with the cam disk 54 forms an oscillating drive 55. The latter imparts to the disk 22 a rotary oscillating motion which is in synchronism with the motion of the disk 21 at all times when the switching pawl 27 passes through the switching range. These motion phases are characterized by the fact that the cams of the cam drive 43 displace outward the end of the cam follower lever 44.
During the phase of synchronous run of the disks 21, 22, the clutch device 16 may be switched over, by providing that the respective switching lever 36 or 37 does not move outward. In this manner, for example, the switching lug 29 is pressed out of the detent recess 31, while the switching lug 30 is engaged into the detent recess 33. The respective switching lever 36 or 37 remains activated by holding the respective switching lever 36 or 37, for example, by the springs 56, 57, in its inward position and is not moved outward by the selector finger 45. In this state the eccentric 17 performs only a back-and-forth oscillating motion, since it is tied to the disk 22. The back-and-forth oscillating motion of a few degrees (for example, 10°) effects in the upper and lower reversal points of the heald shaft only a slight (a few millimeters at the most) up and down motion thereof. Such a motion does not disturb the shed building and weaving process. It permits, however, a synchronous, new switch-over by virtue of the fact that only the respective switching lever 36, 37, at which the switching pawl 27 dwells, is pivoted outward. The cam drive 43 causes this occurrence at the moment when the two disks 21, 22 are synchronized, so that a soft, shock-free restart of the eccentric 17 results.
The biasing device 35a biases the switching pawl 27 in two stabile positions.
The embodiment in which separate switching pawls 27a, 27b are used, provides for an engagement of the desired switching pawl 27a or 27b independently of how fast the respective other switching pawl 27a or 27b arrives into its disengaged position.
As illustrated in
The switching pawls 27a, 27b may be actuated either by the switching levers 36, 37 or by a slider 65 on which the two slot guides 38, 39 are formed. The slider 65 may be supported to be slidable, for example, in a selected radial direction relative to the rotary axis 24 and, as shown in
Further, with the slider 65 a holding magnet 67 may be associated for maintaining the slider 65 in an end position.
A new shaft drive provides for a switch-on and switch-off of individual heald shafts even at high working speeds. For this purpose switching pawls are provided which couple an eccentric with permanently revolving and/or back-and-forth oscillating disks. Measures for improving the controllability of such a clutch device are the control of the switching pawls by slot guides, associating bi-stabile biasing devices with the switching pawls and/or dividing the switching function into individual switching pawls 27a, 27b which are associated individually with differently running disks 21, 22. Preferably, one of the two disks executes a continuous rotary motion, while the respective other disk performs only an oscillating motion which determines the heald shaft motion during the resting phases thereof.
It will be appreciated that the above description of the present invention is susceptible to various modifications, changes and adaptations, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.
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