Shaft driven trencher

Information

  • Patent Grant
  • 6351900
  • Patent Number
    6,351,900
  • Date Filed
    Thursday, July 13, 2000
    24 years ago
  • Date Issued
    Tuesday, March 5, 2002
    23 years ago
  • Inventors
  • Examiners
    • Shackelford; H.
    Agents
    • Price, Heneveld, Cooper, DeWitt & Litton
Abstract
A shaft driven trencher including a mobile powered base, a boom assembly, a chain digging assembly, a drive assembly and a linkage. The boom assembly includes a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member. The chain digging assembly has a plurality of buckets. The drive assembly operably interconnects the mobile base and the chain digging assembly, with the drive assembly including a drive shaft connected to the mobile base for powered rotation of the drive shaft. The drive assembly further includes a right angle gear unit with input and output shafts, with the right angle gear unit being pivotally mounted to the boom assembly for rotation about the output shaft. The linkage interconnects the right angle gear unit with the base and pivots the right angle gear unit during rotation of the first boom member. The linkage also maintains the input shaft of the right angle gear unit facing the first pivot.
Description




BACKGROUND OF THE INVENTION




Various types of trenchers have been developed for digging trenches for pipe lines, communications lines, and the like. Existing trenchers commonly include a looped chain type digging mechanism having a plurality of buckets that move the soil upwardly out of the trench during the digging process. Such trenchers may include a chain drive arrangement that transfers power from the trencher's engine to the digging chain and buckets. However, such chain drives are prone to breakage, and have limited capacity for transferring power. Further, known trenchers of this type are relatively small, and are thus limited to relatively shallow trenches.




Another prior art trencher arrangement includes a mobile, powered base including a boom assembly. The boom assembly includes a first boom member pivotally mounted to the powered base, and a second boom member pivotally mounted to the opposite end of the first boom. A digging chain is looped along the second boom, and a drive shaft transfers power to the digging chain via a ninety degree drive positioned adjacent the pivotal interconnection of the first and second booms. In use, the first boom is rotated downwardly to a position approximately parallel to the ground surface, and the second boom and chain are oriented approximately vertical. To transport the trencher, the first boom is rotated upwardly to about a forty-five degree angle, and the second boom is rotated upwardly about the pivotal connection to the first boom to raise the digging chain above the ground surface, thereby permitting movement of the mobile base. However, the drive shaft interconnecting the powered base and the ninety degree drive unit has a single universal joint at each end. Because the universal joints are only operable within a relatively small angular range of motion, the upward rotation of the first boom relative to the powered base is limited. Further, in this type of trencher the ninety degree drive unit rotates with the second boom, such that the universal joint connecting the ninety degree drive unit to the drive shaft is placed at an angle when the second boom is rotated upwardly for transport of the trencher. The range of allowable rotation of the first boom relative to the powered base is limited, as is the rotation of the second boom relative to the first boom such that the overall length of the second boom is necessarily quite short to permit movement of the digging chain above the level of the soil surface for transport. These limited rotational ranges, and the relatively short second boom and digging chain necessarily limits this type of trencher to a relatively shallow trenching capability.




Another example of a shaft driven trencher is disclosed in Dondi U.S. Pat. No. 4,682,427. The Dondi trencher includes a laterally-extending boom mounted on a tractor. A wheel and disc are rotationally mounted adjacent the end of the boom for digging a trench. However, the Dondi trencher also has limited capability.




Accordingly, there existed a need for a durable trencher capable of digging deep trenches at a high digging rate.




SUMMARY OF THE INVENTION




One aspect of the present invention is to provide a shaft driven trencher including a mobile powered base, a boom assembly, a chain digging assembly, a drive assembly and a linkage. The boom assembly includes a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member. The chain digging assembly has a plurality of buckets. The drive assembly operably interconnects the mobile base and the chain digging assembly, with the drive assembly including a drive shaft connected to the mobile base for powered rotation of the drive shaft. The drive assembly further includes a right angle gear unit with input and output shafts, with the right angle gear unit being pivotally mounted to the boom assembly for rotation about the output shaft. The linkage interconnects the right angle gear unit with the base and pivots the right angle gear unit during rotation of the first boom member. The linkage also maintains the input shaft of the right angle gear unit facing the first pivot.




Another aspect of the present invention is to provide a shaft driven trencher including a mobile powered base, a boom assembly, a chain digging assembly, a drive shaft, a linkage and a pivot assembly. The boom assembly includes a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member. The chain digging assembly has a plurality of buckets. The drive shaft includes a first drive segment and a second drive segment, with the first drive segment being connected to the second drive segment by a universal joint. The linkage rotates and supports the second drive segment. The pivot assembly is operably connected to the linkage and the first drive segment, with the pivot assembly including a pillow block operably connected to the linkage and the first drive segment. The pillow block rotates and supports the first drive segment. Furthermore, the universal joint is located between the pivot assembly and the member, thereby permitting greater elevation of the boom and reducing the angle of the universal joint.




Yet another aspect of the present invention is to provide a shaft driven trencher including a mobile powered base, a boom assembly, a chain digging assembly, a drive shaft, a right angle gear unit and a pivot and linkage assembly. The drive shaft includes a first drive segment connected to a second drive segment by a universal joint. The right angle gear unit includes input and output shafts, with the right angle gear unit pivotally mounted to the boom assembly of the shaft driven trencher for rotation about the output shaft. The right angle gear unit is also connected to the second drive segment whereby the second drive segment rotates the input and output shafts. The pivot and linkage assembly supports and rotates the drive shaft and the right angle gear unit, with the pivot and linkage assembly including a linkage operably coupled to the first drive segment, the second drive segment and the right angle gear unit. The pivot and linkage assembly includes a pillow block, an arm and a pair of arcuate tracks, with the pillow block being interconnected to the base and supporting the first drive segment. The pillow block also is configured to slide with the arcuate tracks. The arm is interconnected to the pillow block and the linkage. The linkage interconnects the right angle gear unit with the base, pivots the right angle gear unit during rotation of the first boom member and maintains the input shaft of the right angle gear unit facing the first pivot.




The shaft driven trencher is efficient in use, economical to manufacture, capable of a long life, and particularly suited for digging very deep trenches. These and other features, advantages and objects of the present invention will be further understood and appreciated by those skilled in the art by reference to the following specification, claims and appended drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side elevational view of a trencher embodying the present invention;





FIG. 2

is a top plan view of the trencher of

FIG. 1

;





FIG. 3

is a partially fragmentary, side elevational view of the trencher of

FIG. 1

illustrating the drive shaft, and linkage assembly;





FIG. 4

is a partially fragmentary, exploded view of the drive shaft and linkage of

FIG. 3

;





FIG. 5

is a partially fragmentary view of the pillow block and arcuate track;





FIG. 6

is a partially fragmentary view of the pillow block and arcuate track;





FIG. 7

is a side elevational view of the trencher of

FIG. 1

illustrating the digging chain in a shallow position;





FIG. 8

is a side elevational view of the trencher of

FIG. 1

wherein the digging chain is above ground level for transport of the trencher; and





FIG. 9

is a side elevational view of the trencher of

FIG. 1

wherein the digging chain is fully extended downwardly to dig a trench.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as orientated in FIG.


1


. However, it is to be understood that the invention may assume various alternative orientations, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.




The reference number


10


(

FIG. 1

) generally designates a shaft driven trencher embodying the present invention. In the illustrated example the shaft driven trencher


10


includes a mobile powered base


12


having a power source such as motor


46


(see also FIG.


2


), a boom assembly


14


, a chain digging assembly


16


, a drive assembly


18


and a linkage


20


. The boom assembly


14


includes a first boom member


22


pivotally mounted to the base


12


at a first pivot


24


and a second boom member


26


pivotally mounted to the first boom member


22


. The chain digging assembly


16


has a plurality of buckets


28


for raising material from the ground during operation. The chain digging assembly


16


is movably mounted on the second boom member


26


and forms a loop configured to dig during operation. The drive assembly


18


operably interconnects the mobile base


12


and the chain digging assembly


16


, with the drive assembly


18


including a drive shaft


30


connected to the mobile base


12


for powered rotation of the drive shaft


30


. The drive assembly


18


further includes a right angle gear unit


32


with input


34


and output


36


shafts forming a right angle therebetween and transferring torque from the input shaft


34


to the output shaft


36


. The right angle gear unit


32


is pivotally mounted to the boom assembly


14


for rotation about the output shaft


36


. The linkage


20


interconnects the right angle gear unit


32


with the base


12


and pivots the right angle gear unit


32


during rotation of the first boom member


22


. The linkage


20


also maintains the input shaft


34


of the right angle gear unit


32


extending generally towards the first pivot


24


.




The illustrated mobile powered base


12


includes a floor plate


38


with a motor housing


40


and a passenger compartment


42


attached to the top of the floor plate


38


. A track assembly


43


includes a pair of tracks


44


located below the floor plate


38


to move and position the base


12


. It is contemplated that the base


12


could be stationary or moved by other means, including wheels. The motor housing


40


retains an internal combustion engine such as rotary motor


46


having an output shaft


47


for connection to and powered rotation of the drive shaft


18


. In the illustrated example, the motor compartment


40


also includes a vent


48


for cooling the rotary motor


46


and an exhaust pipe


50


for expelling exhaust gases from the rotary motor


46


. An operator of the trencher


10


sits in the passenger compartment


42


and controls the movement of the base


12


and the boom assembly


14


.




In the illustrated example, the first boom member


22


of the boom assembly


14


is attached to the base


12


at the first pivot point


24


. The first boom member


22


has an elongated main body portion


54


and a pair of parallel legs


52


extending towards the base


12


. Two first pairs of inverted U-shaped sleeves


53


are attached to the top of the front of the base


12


and centrally located adjacent the passenger compartment


42


sleeves


53


pivotally retain the ends of each of the parallel legs


52


of the first boom member


22


by means of a pivot pin


56


extending through each pair of sleeves


53


and one of the pair of parallel legs


52


. Accordingly, the pivot pins


56


are located at the first pivot point


24


, and the first boom member


22


is rotatable about the sleeves


52


and the base


12


at the first pivot point


24


. The base


12


also has a second pair of U-shaped sleeves


58


attached to a front side edge


57


of the floor plate


38


, with the second pair of U-shaped sleeves


58


located outside of the first pair of U-shaped sleeves


53


. A first pair of telescoping hydraulic cylinders


60


are pivotally attached to the second pair of U-shaped sleeves


58


and to side faces


61


of the elongated main body portion


54


at a distal end


59


of the first boom member


22


. The operator in the passenger compartment


42


can control the rotational movement of the first boom member


22


by extending and retracting the first pair of hydraulic cylinders


60


in order to raise or lower the main body portion


54


, thereby rotating the first boom member


22


about the first pivot point


24


. The first boom member


22


therefore rotates between a first position substantially parallel with the bottom plate


38


(

FIG. 9

) and a second position at an angle approximately 45 degrees relative to the bottom plate


38


(FIG.


8


).




The illustrated second boom member


26


of the boom assembly


14


is pivotally attached to the distal end


59


of the first boom member


22


by pivot pins


62


, thereby allowing the second boom member


26


to rotate relative to the first boom member


22


. As seen from the top of the shaft driven trencher


10


in

FIG. 2

, the first boom member


22


and the second boom member


26


extend linearly from the base


12


. The second boom member


26


includes a housing


70


and a longitudinal arm


72


extending from the housing


70


in a direction away from the base


12


. As described in more detail below, the arm


72


supports the chain digging assembly


16


. The second boom member


26


is connected to the first boom member


22


by pivot pins


56


on each side face


71


of the housing


70


of the second boom member


21


. Pins


56


extend into the main body portion


54


of the first boom member


22


. A second pair of telescoping hydraulic cylinders


64


are each attached to a third pair of U-shaped sleeves


66


on a top face


63


of the elongated main body portion


54


of the first boom member


22


and to a fourth pair of sleeves


68


on the housing


70


of the second boom member


26


adjacent the top of the housing


70


. The operator in the passenger compartment


42


can control the movement of the second boom member


26


about pin


62


, and therefore the arm


72


, by extending and retracting the second pair of hydraulic cylinders


64


thereby rotating the second boom member


22


relative to the first boom member


22


. The second boom member


26


therefore rotates between a first position substantially parallel with the first boom member


22


(

FIG. 7

) and a second position substantially perpendicular to the first boom member


22


(FIG.


8


).




In the illustrated example, the chain digging assembly


16


extends around the longitudinal arm


72


of the second boom member


26


. The chain digging assembly


16


includes a chain


74


and the buckets


28


. The chain


74


surrounds the top and the bottom of the arm


72


, forming an elongated oval loop. The longitudinal arm


72


includes a wheel


76


on each longitudinal end of the longitudinal arm


72


that guides and supports the chain


74


. As described in more detail below, the drive assembly


18


rotates the wheel


76


in housing


70


in the clockwise direction, thereby forcing the chain


74


to rotate in the clockwise direction longitudinally about the arm


72


. The arm


72


of the second boom member


26


also has an auxiliary guide wheel


78


located on the bottom of the arm


72


to help direct the chain about the arm


72


during digging. A longitudinal guide track


80


extends parallel with and adjacent the top of the arm


72


. The longitudinal guide track


80


has an inverted U-shape that guides the chain


74


. The buckets


28


of the chain digging assembly


16


are located about the circumference of the chain


74


. The buckets


28


have a receptacle with an opening


82


facing the base


12


along the bottom of the chain


74


and facing away from the base


12


along the top of the chain


74


. Therefore, as the chain


74


is rotated in the clockwise direction, the opening


82


of the receptacles on the bottom of the chain


74


will move towards the base


12


and the opening


82


of the receptacles on the top of the chain


74


will move away from the base


12


.




With further reference to

FIGS. 3 and 4

, the drive assembly


18


controls the rotary motion of the chain digging assembly


16


of the shaft driven trencher


10


. The drive assembly


18


also operably interconnects the mobile base


12


and the chain digging assembly


16


. The illustrated drive assembly


18


includes the drive shaft


30


and the right angle gear unit


32


. The drive shaft


30


has a first drive segment


88


and a second drive segment


90


. The first drive segment


88


is a cylindrical rod connected at a first end


92


to the output shaft


47


of the motor


46


on the mobile base


12


. The second drive segment


90


is connected at a first end


94


to a second end


96


of the first drive segment


88


and at a second end


98


to the right angle gear unit


32


. Universal joints


100


connect the output shaft


47


of the rotary motor


46


to the first drive segment


88


, the first drive segment


88


to the second drive segment


90


and the second drive segment


90


to the right angle gear unit


32


. Each universal joint


100


includes a pair of U-shaped forks


102


. Each U-shaped fork


102


has a pivot pin


104


extending between two prongs


106


of the U-shaped fork


102


. The U-shaped forks


102


are perpendicular to each other such that the pivot pins


104


between the prongs


106


of the U-shaped forks


102


are also perpendicular. The pivot pins


104


are connected at a center point, thereby allowing one of the pivot pins


104


to rotate freely about an X-axis and the other of the pivot pins


104


to rotate freely about an Y-axis. Consequently, the universal joint


100


allows the first drive segment


88


to rotate about the end of the output shaft


47


of the rotary motor


46


while still transferring rotary motion along a Z-axis to the first drive segment


88


, wherein the Z-axis is defined along the axis of rotation of the output shaft


47


of the rotary motor


46


. Likewise, the universal joint


100


allows the second drive segment


90


to rotate about the second end


96


of the first drive segment


88


. In the illustrated example, the output shaft


47


of the motor


46


is positioned at an oblique angle relative to the boom assembly


14


. Furthermore, the first drive segment


88


is positioned at a small angle relative to the boom assembly


14


and the second drive segment


90


is positioned parallel with the boom assembly


16


. Therefore, the universal joints


100


between the output shaft of the rotary motor


46


and the first drive segment


88


, and between the first drive segment


88


and the second drive segment


90


, allow the motor


46


to transfer rotary motion from the motor


46


to the right angle gear unit


32


.




The drive assembly


18


further includes right angle gear unit


32


with input shaft


34


and output shaft


36


, the right angle gear unit


32


being pivotally mounted to the boom assembly


14


for rotation about the output shaft


36


. The right angle gear unit


32


is attached to the side face


71


of the housing


70


of the second boom assembly


26


whereby the right angle gear unit


32


can rotate relative to the housing


70


. The right angle gear unit


32


is also connected to the drive shaft


30


for rotation of the input shaft


34


with the drive shaft


30


. The input shaft


34


and the output shaft


36


of the right angle gear unit


32


are housed within and extend out of a right angle housing


106


. The input shaft


34


and the output shaft


36


are operably connected within the right angle housing


106


whereby rotation of the input shaft


34


is translated though 90 degrees to rotation of the output shaft


36


. The right angle housing


106


includes a circular input opening


108


that faces the base


12


and a circular output opening


110


that faces the housing


70


of the second boom assembly


26


. The input shaft


34


extends through the input opening


108


and, as described above, one of the universal joints


100


connects the second drive segment


90


to the input shaft


34


of the right angle gear unit


32


. Furthermore, the output shaft


34


extends through the output opening


110


and into the housing


70


of the second boom assembly


26


, where the output shaft


34


is connected to the wheel


76


in the housing


70


. The output shaft


34


therefore rotates the wheel


76


located within housing


70


and chain


74


of the chain digging assembly


16


. Therefore, the motor


46


rotates the chain digging assembly


16


by transmitting torque through the first drive segment


88


, the second drive segment


90


and the input shaft


34


and the output shaft


36


of the right angle gear unit


32


.




In the illustrated example, the rotary connection of the right angle gear unit


32


to the boom assembly


14


allows the first boom member


22


to rotate to an angle approximately 45 degrees relative to the base


12


. As described above, the right angle gear unit


32


is connected to the housing


70


of the second boom member


26


. Furthermore, the housing


70


of the second boom member


26


is connected to the distal end


59


of the first boom member


22


. Therefore, the right angle gear unit


32


will rise when the distal end


59


of the first boom member


22


is rotated upward. Moreover, the input shaft


34


of the right angle gear unit


32


is connected to the rotary motor


46


through the two-piece drive shaft


30


. Consequently, the pivotal connection of the right angle gear unit


32


to the housing


70


allows the circular input opening


108


and the input shaft


34


of the right angle gear unit


32


to rotate downward to face the rotary motor


46


as the distal end


59


of the first boom member


22


is rotated upward. Because the input shaft


34


extends towards the rotary motor


46


, the first boom member


22


can rotate to an angle approximately 45 degrees relative to the base


12


with the drive shaft


30


still operably connected to the rotary motor


46


and the input shaft


34


. Rotation of right angle gear unit


32


ensures that the input shaft


34


remains in approximate axial alignment with drive shaft segment


90


, thus ensuring that universal joint


100


interconnecting shafts


34


and


90


remains within its allowable angular range of operation.




In the illustrated example, the linkage


20


of the shaft driven trencher


10


interconnects the right angle gear unit


32


with the base


12


and pivots the right angle gear unit


32


during rotation of the first boom members


22


. Linkage


20


includes an elongated inner member


21


pivotally connected at a first end


112


to the pair of inverted U-shaped sleeves


53


opposite the passenger compartment


42


. The linkage is thereby attached to the top of the front of the base


12


at the first pivot point


24


. Linkage


20


includes an outer member


23


that is fixedly connected at a second end


114


to the right angle gear unit


32


wherein the input shaft


34


is approximately parallel with the linkage


20


. Without the connection of the linkage


20


to the right angle gear unit


32


, the weight of the input shaft


34


would rotate right angle gear unit


32


about the pivotal connection to the housing


70


of the second boom member


26


until the input, opening


108


faced downward. The linkage


20


, however, keeps the input shaft


34


of the right angle gear unit


32


generally extending towards the rotary motor


46


and the mobile base


12


. Inner member


21


is slidably and telescopically received in outer member


23


to permit change in the overall length of linkage


20


. Output shaft


36


of right angle gear unit


32


is spaced-apart from pivot pin


62


, such that rotation of arm


72


relative to boom member


22


results in telescopic extension/retraction of linkage


20


. Accordingly, the linkage


20


permits the first boom member


22


to rotate approximately 45 degrees relative to the mobile base


12


with the drive shaft


30


still functioning to rotate the chain digging assembly


16


.




A support assembly


105


supports shaft segment


90


on the outer member


23


of linkage


20


. Support assembly


105


includes a plate


109


that is slidably mounted to a shaft


106


by a pillow block (not shown). Shaft


106


is mounted to outer linkage member


23


, and extends approximately perpendicular to shaft segment


90


. A bracket


112


is fixed to the outer linkage member


23


, and the upper ends


111


of shock absorbers


108


are secured to the bracket


112


. The lower ends


110


of shock absorbers


108


are secured to the plate


109


. A large bearing


107


connects the drive shaft segment


90


to the plate


109


. Plate


109


travels vertically along shaft


106


, and shock absorbers


108


transmit forces between the plate


109


and the outer linkage member


23


. The support assembly


105


permits the drive shaft segment


90


to rotate through a limited range of motion about the universal joint


100


C that is connected to the input shaft


34


. This arrangement ensures that universal joint


100


B interconnecting the drive shaft segments


88


and


90


stays within its operational range as boom member


22


is rotated upwardly or downwardly. By permitting some rotation about universal joint


100


C at input shaft


34


, the angle of rotation of the other two universal joints


100


A and


100


B is reduced.




A pillow block


120


rotatably supports drive shaft segment


88


, and shifts the second end


96


of drive shaft segment


88


upwardly as boom member


22


is rotated upwardly, and also shifts drive shaft segment


88


downwardly as boom member


22


is rotated downwardly. With further reference to

FIGS. 5 and 6

, pillow block


120


has a large opening


122


through the central portion that rotatably receives the drive shaft segment


88


. A pair of arcuate tracks


128


have a U-shaped cross section formed by a base web


123


, and a pair of sidewalls


124


that extend from base web


123


. The arcuate tracks


121


are parallel and horizontally spaced-apart, with the U-shaped cross sections opening towards one another. Pillow block


120


includes four small rollers


125


mounted at the four corners of the pillow block


120


. The small rollers


125


engage the base web


123


of the arcuate tracks


121


. Pillow block


120


further includes a pair of larger rollers


126


that have an overall diameter that is slightly less than the inner distance between the sidewalls


124


. Pillow block


120


is pivotally connected to a small link


127


. The small link


127


is, in turn, pivotally connected to end


129


of a pivot arm


128


. Pivot arm


128


is fixed to the inner linkage member


21


, and rotates therewith. Arcuate tracks


121


define a radius about a center point coincident with universal joint


100


A interconnecting drive shaft segment


88


to output shaft


47


of motor


46


. The length of the pivot arm


128


is substantially less than this radius, and the pivot arm


128


rotates about pivot


24


with the inner linkage member


21


. As pivot arm


128


rotates, force is transmitted through the small link


127


into pillow block


120


, thus rotating the end


96


of drive shaft segment


88


about the universal joint


100


B connected to the end


92


of drive shaft segment


88


. Because the pivot arm


128


is relatively short and pivots about the pin


56


, the end


96


of drive shaft segment


88


rotates upwardly at a smaller angular rotation rate than boom member


22


. Accordingly, when the boom member


22


is rotated to the fully upward position (

FIG. 8

) both universal joints


100


A and


100


B at ends


92


and


96


of drive shaft segment


88


are at an angle, thus reducing the angle of the universal joints that would be required if only a single universal joint


100


A were utilized at output shaft


47


. Pivoting all three universal joints


100


A,


100


B, and


100


C permits upward rotation of boom member


22


to about a 45° angle (FIG.


8


). Also, as illustrated in

FIG. 9

, the pillow block


120


and support assembly


105


support the drive shaft assembly


30


in a linear configuration when boom member


26


is positioned approximately vertical for digging of a trench, thus ensuring proper operation of the universal joints during digging operations.




With reference to

FIG. 4

, drive shaft segment


90


includes an inner member


130


that telescopically connects to an outer member


131


by a spline connector


132


that is covered by a bellows-type extendable rubber cover


130


. The variable length of drive shaft segment


90


permits the overall length of the drive shaft


30


to change as required due to rotation of boom members


22


and/or


26


.




With reference to

FIGS. 7-9

, during operation of the shaft driven trencher


10


the base


12


is moved to the front of a line where a trench will be dug. At the starting point, the first boom member


22


is angled upward from the floor plate


38


of the base


12


and the second boom member


26


is angled slightly downward from the first boom member


22


such that the end of the arm


72


and the chain digging assembly


16


do not extend below the earth's surface


75


. The operator of the trencher


10


then maneuvers the boom assembly


14


to rotate downward, thereby engaging the front of the chain digging assembly


16


with the ground. As the buckets


28


of the chain assembly


16


come into contact with the ground (FIG.


7


), the openings


82


on the buckets


28


move towards the base


12


and scoop up dirt


77


. The buckets


28


will continue to transport the dirt


77


towards the housing


70


of the second boom assembly


26


. When the buckets


28


reach the housing


70


of the second boom assembly


26


, the buckets


28


will move upward through a channel


84


in the housing


70


and along the oval track of the chain


74


. The dirt in the buckets


28


, however, will continue to move upward through the opening


82


in the buckets


28


as the buckets


28


start to move along the top of the arm


72


. The dirt therefore shoots out of the top of the housing


70


through a chute


86


, expelling the dirt from the second boom member


26


. After rotating the first boom member


22


and the second boom member


26


downward to the position illustrated in

FIG. 9

, the base


12


is slowly moved in the direction of the arrow “A”, thereby constantly engaging the buckets


28


of the chain digging assembly


16


with dirt in the trench.




The drive shaft and linkage arrangement of the present invention permits use of a long arm


72


and corresponding chain digging assembly


16


. Accordingly, the trencher of the present invention can be utilized to dig very deep trenches, including trenches 20 feet or more in depth. Furthermore, because the digging chain


16


is driven through a drive shaft rather than a chain drive, engine


46


may have substantial power, thus facilitating digging of deep trenches at a high rate.




The above description is considered that of the preferred embodiment only. Modification of the invention will occur to those skilled in the art and to those who make or use the invention. Therefore, it is understood that the embodiment shown in the drawings and described above is merely for illustrative purposes and not intended to limit the scope of the invention, which is defined by the following claims as interpreted according to the principles of patent law, including the doctrine of equivalents.



Claims
  • 1. A shaft driven trencher comprising:a mobile powered base; a boom assembly including a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member; a chain digging assembly including a plurality of buckets, the chain digging assembly movably mounted on the second boom member and forming a loop configured to dig during operation; a drive assembly operably interconnecting the mobile base and the chain digging assembly, the drive assembly including a drive shaft connected to the mobile base for powered rotation of the drive shaft, the drive assembly further including a right angle gear unit with input and output shafts forming a right angle therebetween and transferring torque from the input shaft to the output shaft, the right angle gear unit pivotally mounted to the boom assembly for rotation about the output shaft; and a linkage interconnecting the right angle gear unit with the base and pivoting the right angle gear unit during rotation of the first boom member and maintaining the input shaft of the right angle gear unit extending generally toward the first pivot.
  • 2. The shaft driven trencher as set forth in claim 1, wherein:the boom assembly is configured to rotate between a first position wherein the first boom member is substantially parallel with the second boom member and a second position wherein the first boom member is substantially perpendicular to the second boom member.
  • 3. The shaft driven trencher as set forth in claim 2, wherein:the drive shaft includes a first drive segment and a second drive segment, the first drive segment being connected to the second drive segment by a universal joint; wherein the first drive segment is configured to pivot about the universal joint at an angle relative to the second drive segment during rotation of the first boom.
  • 4. The shaft drive trencher as set forth in claim 3, further including:a shaft support assembly interconnected between the base, the linkage and the drive shaft; wherein the shaft support assembly includes a pillow block and an arm; the pillow block being interconnected to the base and supporting the first drive segment; and the arm being interconnected to the pillow block and the linkage.
  • 5. The shaft driven trencher as set forth in claim 4, wherein:the shaft support assembly further includes a pair of arcuate tracks connected to the base, wherein the pillow block is configured to slide along the arcuate tracks.
  • 6. The shaft driven trencher as set forth in claim 5, wherein:the pillow block includes a plurality of rollers that engage the arcuate tracks.
  • 7. The shaft driven trencher as set forth in claim 6, wherein:at least one of the first drive segment and the second drive segment includes a first telescoping rod and a second telescoping rod, wherein the first telescoping rod telescopes within the second telescoping rod thereby allowing the second drive segment to extend; and wherein the first telescoping rod includes a spline whereby the first telescoping rod rotates with the second telescoping rod.
  • 8. The shaft driven trencher as set forth in claim 6, wherein:the linkage includes a platform that rotates and supports the second drive segment.
  • 9. The shaft driven trencher as set forth in claim 5, wherein:a hydraulic cylinder rotates the first boom about the first pivot.
  • 10. The shaft driven trencher as set forth in claim 9, wherein:the arm includes a first arm portion fixed to the linkage and a second arm portion pivotally attached to the first arm portion and the pillow block; the linkage is interconnected to the first boom; and the linkage drives the arm and the pillow block within the arcuate tracks as the first boom rotates about the first pivot.
  • 11. The shaft driven trencher as set forth in claim 10, wherein:the arm is configured to rotate the first drive segment at substantially the same rate that the linkage rotates the second drive segment.
  • 12. A shaft driven trencher comprising:a mobile powered base having a power source; a boom assembly including a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member; a chain digging assembly including a plurality of buckets, the chain digging assembly movably mounted to the second boom member and forming a loop configured to dig during operation; a drive shaft including a first drive segment operably connected to the power source for powered rotation of the drive shaft, the drive shaft including a second drive segment, the first drive segment being connected to the second drive segment by a universal joint, the second drive segment supported by the boom assembly and rotating therewith as the first boom member is pivoted about the first pivot; a pivot assembly operably connected to the boom assembly and the first drive segment, the pivot assembly including a pillow block operably connected to the boom assembly and the first drive segment, with the pillow block supporting the first drive segment and rotating the first drive segment as the first boom member is pivoted about the first pivot, the pivot assembly configured to rotate the first drive segment substantially less than the second drive segment, thereby permitting greater elevation of the boom and reducing the angle of the first and second universal joints.
  • 13. The shaft driven trencher as set forth in claim 12, wherein:the second drive segment is supported by a linkage operably connected to the boom assembly; the pivot assembly is interconnected between the linkage and the drive shaft; the pivot assembly includes an arm supporting the pillow block; and the arm is interconnected to the pillow block and the linkage.
  • 14. The shaft driven trencher as set forth in claim 13, wherein:the pivot assembly further includes a pair of arcuate tracks adapted to be attached to the trencher, wherein the pillow block is configured to slide along the arcuate tracks.
  • 15. The shaft driven trencher as set forth in claim 14, wherein:the pillow block includes a plurality of rollers that engage the arcuate tracks.
  • 16. The shaft driven trencher as set forth in claim 15, wherein:at least one of the first drive segment and the second drive segment includes a first telescoping rod and a second telescoping rod, wherein the first telescoping rod telescopes within the second telescoping rod thereby allowing the second drive segment to extend; and wherein the first telescoping rod includes a spline whereby the first telescoping rod rotates with the second telescoping rod.
  • 17. The shaft driven trencher as set forth in claim 13, wherein:the arm includes a first arm portion fixed to the linkage and a second arm portion pivotally attached to the first arm portion and the pillow block; and the linkage drives the arm and the pillow block within the arcuate tracks.
  • 18. A shaft driven trencher comprising:a mobile powered base having a rotation power source; a boom assembly including a first boom member having a first end pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member at a second end of the first boom member to define a second pivot; a chain digging assembly including a plurality of buckets, the chain digging assembly movably mounted to the second boom member and forming a loop configured to dig during operation; a drive shaft including a first drive segment having a first end pivotally connected to the power source by a first universal joint, a second end of the first drive shaft connected to a second drive segment by a second universal joint, a right angle gear unit with input and output shafts forming a right angle therebetween and transferring torque from the input shaft to the output shaft, the right angle gear unit pivotally mounted to the boom assembly of the shaft driven trencher for rotation about the output shaft, the right angle gear unit being connected to the second drive segment whereby the second drive segment rotates the input and output shafts; a pivot and linkage assembly supporting and rotating the drive shaft and the right angle gear unit, the pivot and linkage assembly including a linkage operably coupled to the first drive segment, the second drive segment and the right angle gear unit; wherein the pivot and linkage assembly includes a pillow block, an arm and a pair of horizontally spaced-apart arcuate tracks, the arcuate tracks defining a radius about the first universal joint; the pillow block being interconnected to the base and supporting the first drive segment, the pillow block positioned between the arcuate tracks and configured to slide along the arcuate tracks; the arm being interconnected to the pillow block and the linkage, the arm rotating with the linkage and moving the pillow block along the arcuate tracks, the arm having a length substantially less than the radius defined by the arcuate tracks such that the first drive segment rotates less than the first boom member to reduce rotation about the first universal joint; and the linkage interconnecting the right angle gear unit with the base and pivoting the right angle gear unit during rotation of the first boom member and maintaining the input shaft of the right angle gear unit facing the first pivot.
  • 19. The shaft driven trencher as set forth in claim 18, wherein:the pillow block includes a plurality of rollers that engage the arcuate tracks.
  • 20. The shaft driven trencher as set forth in claim 19, wherein:at least one of the first drive segment and the second drive segment includes a first telescoping rod and a second telescoping rod, wherein the first telescoping rod telescopes within the second telescoping rod thereby allowing the second drive segment to extend; and wherein the first telescoping rod includes a spline whereby the first telescoping rod rotates with the second telescoping rod.
  • 21. The shaft driven trencher as set forth in claim 20, wherein:the linkage includes a platform that rotates and supports the second drive segment.
  • 22. The shaft driven trencher as set forth in claim 21, wherein:the arm includes a first arm portion fixed to the linkage and a second arm portion pivotally attached to the first arm portion and the pillow block; and the linkage drives the arm and the pillow block within the arcuate tracks.
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3754341 Caldwell et al. Aug 1973 A
3929198 Dalton Dec 1975 A
4043135 Hoes et al. Aug 1977 A
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4259872 Chandler Apr 1981 A
4682427 Dondi Jul 1987 A
4833797 Slunecka et al. May 1989 A
5245769 Wammock Sep 1993 A
5664347 Chapman, Sr. et al. Sep 1997 A
6148549 Bykov et al. Nov 2000 A