Information
-
Patent Grant
-
6351900
-
Patent Number
6,351,900
-
Date Filed
Thursday, July 13, 200024 years ago
-
Date Issued
Tuesday, March 5, 200223 years ago
-
Inventors
-
-
Examiners
Agents
- Price, Heneveld, Cooper, DeWitt & Litton
-
CPC
-
US Classifications
Field of Search
US
- 037 352
- 037 353
- 037 355
- 037 362
- 037 380
-
International Classifications
-
Abstract
A shaft driven trencher including a mobile powered base, a boom assembly, a chain digging assembly, a drive assembly and a linkage. The boom assembly includes a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member. The chain digging assembly has a plurality of buckets. The drive assembly operably interconnects the mobile base and the chain digging assembly, with the drive assembly including a drive shaft connected to the mobile base for powered rotation of the drive shaft. The drive assembly further includes a right angle gear unit with input and output shafts, with the right angle gear unit being pivotally mounted to the boom assembly for rotation about the output shaft. The linkage interconnects the right angle gear unit with the base and pivots the right angle gear unit during rotation of the first boom member. The linkage also maintains the input shaft of the right angle gear unit facing the first pivot.
Description
BACKGROUND OF THE INVENTION
Various types of trenchers have been developed for digging trenches for pipe lines, communications lines, and the like. Existing trenchers commonly include a looped chain type digging mechanism having a plurality of buckets that move the soil upwardly out of the trench during the digging process. Such trenchers may include a chain drive arrangement that transfers power from the trencher's engine to the digging chain and buckets. However, such chain drives are prone to breakage, and have limited capacity for transferring power. Further, known trenchers of this type are relatively small, and are thus limited to relatively shallow trenches.
Another prior art trencher arrangement includes a mobile, powered base including a boom assembly. The boom assembly includes a first boom member pivotally mounted to the powered base, and a second boom member pivotally mounted to the opposite end of the first boom. A digging chain is looped along the second boom, and a drive shaft transfers power to the digging chain via a ninety degree drive positioned adjacent the pivotal interconnection of the first and second booms. In use, the first boom is rotated downwardly to a position approximately parallel to the ground surface, and the second boom and chain are oriented approximately vertical. To transport the trencher, the first boom is rotated upwardly to about a forty-five degree angle, and the second boom is rotated upwardly about the pivotal connection to the first boom to raise the digging chain above the ground surface, thereby permitting movement of the mobile base. However, the drive shaft interconnecting the powered base and the ninety degree drive unit has a single universal joint at each end. Because the universal joints are only operable within a relatively small angular range of motion, the upward rotation of the first boom relative to the powered base is limited. Further, in this type of trencher the ninety degree drive unit rotates with the second boom, such that the universal joint connecting the ninety degree drive unit to the drive shaft is placed at an angle when the second boom is rotated upwardly for transport of the trencher. The range of allowable rotation of the first boom relative to the powered base is limited, as is the rotation of the second boom relative to the first boom such that the overall length of the second boom is necessarily quite short to permit movement of the digging chain above the level of the soil surface for transport. These limited rotational ranges, and the relatively short second boom and digging chain necessarily limits this type of trencher to a relatively shallow trenching capability.
Another example of a shaft driven trencher is disclosed in Dondi U.S. Pat. No. 4,682,427. The Dondi trencher includes a laterally-extending boom mounted on a tractor. A wheel and disc are rotationally mounted adjacent the end of the boom for digging a trench. However, the Dondi trencher also has limited capability.
Accordingly, there existed a need for a durable trencher capable of digging deep trenches at a high digging rate.
SUMMARY OF THE INVENTION
One aspect of the present invention is to provide a shaft driven trencher including a mobile powered base, a boom assembly, a chain digging assembly, a drive assembly and a linkage. The boom assembly includes a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member. The chain digging assembly has a plurality of buckets. The drive assembly operably interconnects the mobile base and the chain digging assembly, with the drive assembly including a drive shaft connected to the mobile base for powered rotation of the drive shaft. The drive assembly further includes a right angle gear unit with input and output shafts, with the right angle gear unit being pivotally mounted to the boom assembly for rotation about the output shaft. The linkage interconnects the right angle gear unit with the base and pivots the right angle gear unit during rotation of the first boom member. The linkage also maintains the input shaft of the right angle gear unit facing the first pivot.
Another aspect of the present invention is to provide a shaft driven trencher including a mobile powered base, a boom assembly, a chain digging assembly, a drive shaft, a linkage and a pivot assembly. The boom assembly includes a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member. The chain digging assembly has a plurality of buckets. The drive shaft includes a first drive segment and a second drive segment, with the first drive segment being connected to the second drive segment by a universal joint. The linkage rotates and supports the second drive segment. The pivot assembly is operably connected to the linkage and the first drive segment, with the pivot assembly including a pillow block operably connected to the linkage and the first drive segment. The pillow block rotates and supports the first drive segment. Furthermore, the universal joint is located between the pivot assembly and the member, thereby permitting greater elevation of the boom and reducing the angle of the universal joint.
Yet another aspect of the present invention is to provide a shaft driven trencher including a mobile powered base, a boom assembly, a chain digging assembly, a drive shaft, a right angle gear unit and a pivot and linkage assembly. The drive shaft includes a first drive segment connected to a second drive segment by a universal joint. The right angle gear unit includes input and output shafts, with the right angle gear unit pivotally mounted to the boom assembly of the shaft driven trencher for rotation about the output shaft. The right angle gear unit is also connected to the second drive segment whereby the second drive segment rotates the input and output shafts. The pivot and linkage assembly supports and rotates the drive shaft and the right angle gear unit, with the pivot and linkage assembly including a linkage operably coupled to the first drive segment, the second drive segment and the right angle gear unit. The pivot and linkage assembly includes a pillow block, an arm and a pair of arcuate tracks, with the pillow block being interconnected to the base and supporting the first drive segment. The pillow block also is configured to slide with the arcuate tracks. The arm is interconnected to the pillow block and the linkage. The linkage interconnects the right angle gear unit with the base, pivots the right angle gear unit during rotation of the first boom member and maintains the input shaft of the right angle gear unit facing the first pivot.
The shaft driven trencher is efficient in use, economical to manufacture, capable of a long life, and particularly suited for digging very deep trenches. These and other features, advantages and objects of the present invention will be further understood and appreciated by those skilled in the art by reference to the following specification, claims and appended drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side elevational view of a trencher embodying the present invention;
FIG. 2
is a top plan view of the trencher of
FIG. 1
;
FIG. 3
is a partially fragmentary, side elevational view of the trencher of
FIG. 1
illustrating the drive shaft, and linkage assembly;
FIG. 4
is a partially fragmentary, exploded view of the drive shaft and linkage of
FIG. 3
;
FIG. 5
is a partially fragmentary view of the pillow block and arcuate track;
FIG. 6
is a partially fragmentary view of the pillow block and arcuate track;
FIG. 7
is a side elevational view of the trencher of
FIG. 1
illustrating the digging chain in a shallow position;
FIG. 8
is a side elevational view of the trencher of
FIG. 1
wherein the digging chain is above ground level for transport of the trencher; and
FIG. 9
is a side elevational view of the trencher of
FIG. 1
wherein the digging chain is fully extended downwardly to dig a trench.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as orientated in FIG.
1
. However, it is to be understood that the invention may assume various alternative orientations, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
The reference number
10
(
FIG. 1
) generally designates a shaft driven trencher embodying the present invention. In the illustrated example the shaft driven trencher
10
includes a mobile powered base
12
having a power source such as motor
46
(see also FIG.
2
), a boom assembly
14
, a chain digging assembly
16
, a drive assembly
18
and a linkage
20
. The boom assembly
14
includes a first boom member
22
pivotally mounted to the base
12
at a first pivot
24
and a second boom member
26
pivotally mounted to the first boom member
22
. The chain digging assembly
16
has a plurality of buckets
28
for raising material from the ground during operation. The chain digging assembly
16
is movably mounted on the second boom member
26
and forms a loop configured to dig during operation. The drive assembly
18
operably interconnects the mobile base
12
and the chain digging assembly
16
, with the drive assembly
18
including a drive shaft
30
connected to the mobile base
12
for powered rotation of the drive shaft
30
. The drive assembly
18
further includes a right angle gear unit
32
with input
34
and output
36
shafts forming a right angle therebetween and transferring torque from the input shaft
34
to the output shaft
36
. The right angle gear unit
32
is pivotally mounted to the boom assembly
14
for rotation about the output shaft
36
. The linkage
20
interconnects the right angle gear unit
32
with the base
12
and pivots the right angle gear unit
32
during rotation of the first boom member
22
. The linkage
20
also maintains the input shaft
34
of the right angle gear unit
32
extending generally towards the first pivot
24
.
The illustrated mobile powered base
12
includes a floor plate
38
with a motor housing
40
and a passenger compartment
42
attached to the top of the floor plate
38
. A track assembly
43
includes a pair of tracks
44
located below the floor plate
38
to move and position the base
12
. It is contemplated that the base
12
could be stationary or moved by other means, including wheels. The motor housing
40
retains an internal combustion engine such as rotary motor
46
having an output shaft
47
for connection to and powered rotation of the drive shaft
18
. In the illustrated example, the motor compartment
40
also includes a vent
48
for cooling the rotary motor
46
and an exhaust pipe
50
for expelling exhaust gases from the rotary motor
46
. An operator of the trencher
10
sits in the passenger compartment
42
and controls the movement of the base
12
and the boom assembly
14
.
In the illustrated example, the first boom member
22
of the boom assembly
14
is attached to the base
12
at the first pivot point
24
. The first boom member
22
has an elongated main body portion
54
and a pair of parallel legs
52
extending towards the base
12
. Two first pairs of inverted U-shaped sleeves
53
are attached to the top of the front of the base
12
and centrally located adjacent the passenger compartment
42
sleeves
53
pivotally retain the ends of each of the parallel legs
52
of the first boom member
22
by means of a pivot pin
56
extending through each pair of sleeves
53
and one of the pair of parallel legs
52
. Accordingly, the pivot pins
56
are located at the first pivot point
24
, and the first boom member
22
is rotatable about the sleeves
52
and the base
12
at the first pivot point
24
. The base
12
also has a second pair of U-shaped sleeves
58
attached to a front side edge
57
of the floor plate
38
, with the second pair of U-shaped sleeves
58
located outside of the first pair of U-shaped sleeves
53
. A first pair of telescoping hydraulic cylinders
60
are pivotally attached to the second pair of U-shaped sleeves
58
and to side faces
61
of the elongated main body portion
54
at a distal end
59
of the first boom member
22
. The operator in the passenger compartment
42
can control the rotational movement of the first boom member
22
by extending and retracting the first pair of hydraulic cylinders
60
in order to raise or lower the main body portion
54
, thereby rotating the first boom member
22
about the first pivot point
24
. The first boom member
22
therefore rotates between a first position substantially parallel with the bottom plate
38
(
FIG. 9
) and a second position at an angle approximately 45 degrees relative to the bottom plate
38
(FIG.
8
).
The illustrated second boom member
26
of the boom assembly
14
is pivotally attached to the distal end
59
of the first boom member
22
by pivot pins
62
, thereby allowing the second boom member
26
to rotate relative to the first boom member
22
. As seen from the top of the shaft driven trencher
10
in
FIG. 2
, the first boom member
22
and the second boom member
26
extend linearly from the base
12
. The second boom member
26
includes a housing
70
and a longitudinal arm
72
extending from the housing
70
in a direction away from the base
12
. As described in more detail below, the arm
72
supports the chain digging assembly
16
. The second boom member
26
is connected to the first boom member
22
by pivot pins
56
on each side face
71
of the housing
70
of the second boom member
21
. Pins
56
extend into the main body portion
54
of the first boom member
22
. A second pair of telescoping hydraulic cylinders
64
are each attached to a third pair of U-shaped sleeves
66
on a top face
63
of the elongated main body portion
54
of the first boom member
22
and to a fourth pair of sleeves
68
on the housing
70
of the second boom member
26
adjacent the top of the housing
70
. The operator in the passenger compartment
42
can control the movement of the second boom member
26
about pin
62
, and therefore the arm
72
, by extending and retracting the second pair of hydraulic cylinders
64
thereby rotating the second boom member
22
relative to the first boom member
22
. The second boom member
26
therefore rotates between a first position substantially parallel with the first boom member
22
(
FIG. 7
) and a second position substantially perpendicular to the first boom member
22
(FIG.
8
).
In the illustrated example, the chain digging assembly
16
extends around the longitudinal arm
72
of the second boom member
26
. The chain digging assembly
16
includes a chain
74
and the buckets
28
. The chain
74
surrounds the top and the bottom of the arm
72
, forming an elongated oval loop. The longitudinal arm
72
includes a wheel
76
on each longitudinal end of the longitudinal arm
72
that guides and supports the chain
74
. As described in more detail below, the drive assembly
18
rotates the wheel
76
in housing
70
in the clockwise direction, thereby forcing the chain
74
to rotate in the clockwise direction longitudinally about the arm
72
. The arm
72
of the second boom member
26
also has an auxiliary guide wheel
78
located on the bottom of the arm
72
to help direct the chain about the arm
72
during digging. A longitudinal guide track
80
extends parallel with and adjacent the top of the arm
72
. The longitudinal guide track
80
has an inverted U-shape that guides the chain
74
. The buckets
28
of the chain digging assembly
16
are located about the circumference of the chain
74
. The buckets
28
have a receptacle with an opening
82
facing the base
12
along the bottom of the chain
74
and facing away from the base
12
along the top of the chain
74
. Therefore, as the chain
74
is rotated in the clockwise direction, the opening
82
of the receptacles on the bottom of the chain
74
will move towards the base
12
and the opening
82
of the receptacles on the top of the chain
74
will move away from the base
12
.
With further reference to
FIGS. 3 and 4
, the drive assembly
18
controls the rotary motion of the chain digging assembly
16
of the shaft driven trencher
10
. The drive assembly
18
also operably interconnects the mobile base
12
and the chain digging assembly
16
. The illustrated drive assembly
18
includes the drive shaft
30
and the right angle gear unit
32
. The drive shaft
30
has a first drive segment
88
and a second drive segment
90
. The first drive segment
88
is a cylindrical rod connected at a first end
92
to the output shaft
47
of the motor
46
on the mobile base
12
. The second drive segment
90
is connected at a first end
94
to a second end
96
of the first drive segment
88
and at a second end
98
to the right angle gear unit
32
. Universal joints
100
connect the output shaft
47
of the rotary motor
46
to the first drive segment
88
, the first drive segment
88
to the second drive segment
90
and the second drive segment
90
to the right angle gear unit
32
. Each universal joint
100
includes a pair of U-shaped forks
102
. Each U-shaped fork
102
has a pivot pin
104
extending between two prongs
106
of the U-shaped fork
102
. The U-shaped forks
102
are perpendicular to each other such that the pivot pins
104
between the prongs
106
of the U-shaped forks
102
are also perpendicular. The pivot pins
104
are connected at a center point, thereby allowing one of the pivot pins
104
to rotate freely about an X-axis and the other of the pivot pins
104
to rotate freely about an Y-axis. Consequently, the universal joint
100
allows the first drive segment
88
to rotate about the end of the output shaft
47
of the rotary motor
46
while still transferring rotary motion along a Z-axis to the first drive segment
88
, wherein the Z-axis is defined along the axis of rotation of the output shaft
47
of the rotary motor
46
. Likewise, the universal joint
100
allows the second drive segment
90
to rotate about the second end
96
of the first drive segment
88
. In the illustrated example, the output shaft
47
of the motor
46
is positioned at an oblique angle relative to the boom assembly
14
. Furthermore, the first drive segment
88
is positioned at a small angle relative to the boom assembly
14
and the second drive segment
90
is positioned parallel with the boom assembly
16
. Therefore, the universal joints
100
between the output shaft of the rotary motor
46
and the first drive segment
88
, and between the first drive segment
88
and the second drive segment
90
, allow the motor
46
to transfer rotary motion from the motor
46
to the right angle gear unit
32
.
The drive assembly
18
further includes right angle gear unit
32
with input shaft
34
and output shaft
36
, the right angle gear unit
32
being pivotally mounted to the boom assembly
14
for rotation about the output shaft
36
. The right angle gear unit
32
is attached to the side face
71
of the housing
70
of the second boom assembly
26
whereby the right angle gear unit
32
can rotate relative to the housing
70
. The right angle gear unit
32
is also connected to the drive shaft
30
for rotation of the input shaft
34
with the drive shaft
30
. The input shaft
34
and the output shaft
36
of the right angle gear unit
32
are housed within and extend out of a right angle housing
106
. The input shaft
34
and the output shaft
36
are operably connected within the right angle housing
106
whereby rotation of the input shaft
34
is translated though 90 degrees to rotation of the output shaft
36
. The right angle housing
106
includes a circular input opening
108
that faces the base
12
and a circular output opening
110
that faces the housing
70
of the second boom assembly
26
. The input shaft
34
extends through the input opening
108
and, as described above, one of the universal joints
100
connects the second drive segment
90
to the input shaft
34
of the right angle gear unit
32
. Furthermore, the output shaft
34
extends through the output opening
110
and into the housing
70
of the second boom assembly
26
, where the output shaft
34
is connected to the wheel
76
in the housing
70
. The output shaft
34
therefore rotates the wheel
76
located within housing
70
and chain
74
of the chain digging assembly
16
. Therefore, the motor
46
rotates the chain digging assembly
16
by transmitting torque through the first drive segment
88
, the second drive segment
90
and the input shaft
34
and the output shaft
36
of the right angle gear unit
32
.
In the illustrated example, the rotary connection of the right angle gear unit
32
to the boom assembly
14
allows the first boom member
22
to rotate to an angle approximately 45 degrees relative to the base
12
. As described above, the right angle gear unit
32
is connected to the housing
70
of the second boom member
26
. Furthermore, the housing
70
of the second boom member
26
is connected to the distal end
59
of the first boom member
22
. Therefore, the right angle gear unit
32
will rise when the distal end
59
of the first boom member
22
is rotated upward. Moreover, the input shaft
34
of the right angle gear unit
32
is connected to the rotary motor
46
through the two-piece drive shaft
30
. Consequently, the pivotal connection of the right angle gear unit
32
to the housing
70
allows the circular input opening
108
and the input shaft
34
of the right angle gear unit
32
to rotate downward to face the rotary motor
46
as the distal end
59
of the first boom member
22
is rotated upward. Because the input shaft
34
extends towards the rotary motor
46
, the first boom member
22
can rotate to an angle approximately 45 degrees relative to the base
12
with the drive shaft
30
still operably connected to the rotary motor
46
and the input shaft
34
. Rotation of right angle gear unit
32
ensures that the input shaft
34
remains in approximate axial alignment with drive shaft segment
90
, thus ensuring that universal joint
100
interconnecting shafts
34
and
90
remains within its allowable angular range of operation.
In the illustrated example, the linkage
20
of the shaft driven trencher
10
interconnects the right angle gear unit
32
with the base
12
and pivots the right angle gear unit
32
during rotation of the first boom members
22
. Linkage
20
includes an elongated inner member
21
pivotally connected at a first end
112
to the pair of inverted U-shaped sleeves
53
opposite the passenger compartment
42
. The linkage is thereby attached to the top of the front of the base
12
at the first pivot point
24
. Linkage
20
includes an outer member
23
that is fixedly connected at a second end
114
to the right angle gear unit
32
wherein the input shaft
34
is approximately parallel with the linkage
20
. Without the connection of the linkage
20
to the right angle gear unit
32
, the weight of the input shaft
34
would rotate right angle gear unit
32
about the pivotal connection to the housing
70
of the second boom member
26
until the input, opening
108
faced downward. The linkage
20
, however, keeps the input shaft
34
of the right angle gear unit
32
generally extending towards the rotary motor
46
and the mobile base
12
. Inner member
21
is slidably and telescopically received in outer member
23
to permit change in the overall length of linkage
20
. Output shaft
36
of right angle gear unit
32
is spaced-apart from pivot pin
62
, such that rotation of arm
72
relative to boom member
22
results in telescopic extension/retraction of linkage
20
. Accordingly, the linkage
20
permits the first boom member
22
to rotate approximately 45 degrees relative to the mobile base
12
with the drive shaft
30
still functioning to rotate the chain digging assembly
16
.
A support assembly
105
supports shaft segment
90
on the outer member
23
of linkage
20
. Support assembly
105
includes a plate
109
that is slidably mounted to a shaft
106
by a pillow block (not shown). Shaft
106
is mounted to outer linkage member
23
, and extends approximately perpendicular to shaft segment
90
. A bracket
112
is fixed to the outer linkage member
23
, and the upper ends
111
of shock absorbers
108
are secured to the bracket
112
. The lower ends
110
of shock absorbers
108
are secured to the plate
109
. A large bearing
107
connects the drive shaft segment
90
to the plate
109
. Plate
109
travels vertically along shaft
106
, and shock absorbers
108
transmit forces between the plate
109
and the outer linkage member
23
. The support assembly
105
permits the drive shaft segment
90
to rotate through a limited range of motion about the universal joint
100
C that is connected to the input shaft
34
. This arrangement ensures that universal joint
100
B interconnecting the drive shaft segments
88
and
90
stays within its operational range as boom member
22
is rotated upwardly or downwardly. By permitting some rotation about universal joint
100
C at input shaft
34
, the angle of rotation of the other two universal joints
100
A and
100
B is reduced.
A pillow block
120
rotatably supports drive shaft segment
88
, and shifts the second end
96
of drive shaft segment
88
upwardly as boom member
22
is rotated upwardly, and also shifts drive shaft segment
88
downwardly as boom member
22
is rotated downwardly. With further reference to
FIGS. 5 and 6
, pillow block
120
has a large opening
122
through the central portion that rotatably receives the drive shaft segment
88
. A pair of arcuate tracks
128
have a U-shaped cross section formed by a base web
123
, and a pair of sidewalls
124
that extend from base web
123
. The arcuate tracks
121
are parallel and horizontally spaced-apart, with the U-shaped cross sections opening towards one another. Pillow block
120
includes four small rollers
125
mounted at the four corners of the pillow block
120
. The small rollers
125
engage the base web
123
of the arcuate tracks
121
. Pillow block
120
further includes a pair of larger rollers
126
that have an overall diameter that is slightly less than the inner distance between the sidewalls
124
. Pillow block
120
is pivotally connected to a small link
127
. The small link
127
is, in turn, pivotally connected to end
129
of a pivot arm
128
. Pivot arm
128
is fixed to the inner linkage member
21
, and rotates therewith. Arcuate tracks
121
define a radius about a center point coincident with universal joint
100
A interconnecting drive shaft segment
88
to output shaft
47
of motor
46
. The length of the pivot arm
128
is substantially less than this radius, and the pivot arm
128
rotates about pivot
24
with the inner linkage member
21
. As pivot arm
128
rotates, force is transmitted through the small link
127
into pillow block
120
, thus rotating the end
96
of drive shaft segment
88
about the universal joint
100
B connected to the end
92
of drive shaft segment
88
. Because the pivot arm
128
is relatively short and pivots about the pin
56
, the end
96
of drive shaft segment
88
rotates upwardly at a smaller angular rotation rate than boom member
22
. Accordingly, when the boom member
22
is rotated to the fully upward position (
FIG. 8
) both universal joints
100
A and
100
B at ends
92
and
96
of drive shaft segment
88
are at an angle, thus reducing the angle of the universal joints that would be required if only a single universal joint
100
A were utilized at output shaft
47
. Pivoting all three universal joints
100
A,
100
B, and
100
C permits upward rotation of boom member
22
to about a 45° angle (FIG.
8
). Also, as illustrated in
FIG. 9
, the pillow block
120
and support assembly
105
support the drive shaft assembly
30
in a linear configuration when boom member
26
is positioned approximately vertical for digging of a trench, thus ensuring proper operation of the universal joints during digging operations.
With reference to
FIG. 4
, drive shaft segment
90
includes an inner member
130
that telescopically connects to an outer member
131
by a spline connector
132
that is covered by a bellows-type extendable rubber cover
130
. The variable length of drive shaft segment
90
permits the overall length of the drive shaft
30
to change as required due to rotation of boom members
22
and/or
26
.
With reference to
FIGS. 7-9
, during operation of the shaft driven trencher
10
the base
12
is moved to the front of a line where a trench will be dug. At the starting point, the first boom member
22
is angled upward from the floor plate
38
of the base
12
and the second boom member
26
is angled slightly downward from the first boom member
22
such that the end of the arm
72
and the chain digging assembly
16
do not extend below the earth's surface
75
. The operator of the trencher
10
then maneuvers the boom assembly
14
to rotate downward, thereby engaging the front of the chain digging assembly
16
with the ground. As the buckets
28
of the chain assembly
16
come into contact with the ground (FIG.
7
), the openings
82
on the buckets
28
move towards the base
12
and scoop up dirt
77
. The buckets
28
will continue to transport the dirt
77
towards the housing
70
of the second boom assembly
26
. When the buckets
28
reach the housing
70
of the second boom assembly
26
, the buckets
28
will move upward through a channel
84
in the housing
70
and along the oval track of the chain
74
. The dirt in the buckets
28
, however, will continue to move upward through the opening
82
in the buckets
28
as the buckets
28
start to move along the top of the arm
72
. The dirt therefore shoots out of the top of the housing
70
through a chute
86
, expelling the dirt from the second boom member
26
. After rotating the first boom member
22
and the second boom member
26
downward to the position illustrated in
FIG. 9
, the base
12
is slowly moved in the direction of the arrow “A”, thereby constantly engaging the buckets
28
of the chain digging assembly
16
with dirt in the trench.
The drive shaft and linkage arrangement of the present invention permits use of a long arm
72
and corresponding chain digging assembly
16
. Accordingly, the trencher of the present invention can be utilized to dig very deep trenches, including trenches 20 feet or more in depth. Furthermore, because the digging chain
16
is driven through a drive shaft rather than a chain drive, engine
46
may have substantial power, thus facilitating digging of deep trenches at a high rate.
The above description is considered that of the preferred embodiment only. Modification of the invention will occur to those skilled in the art and to those who make or use the invention. Therefore, it is understood that the embodiment shown in the drawings and described above is merely for illustrative purposes and not intended to limit the scope of the invention, which is defined by the following claims as interpreted according to the principles of patent law, including the doctrine of equivalents.
Claims
- 1. A shaft driven trencher comprising:a mobile powered base; a boom assembly including a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member; a chain digging assembly including a plurality of buckets, the chain digging assembly movably mounted on the second boom member and forming a loop configured to dig during operation; a drive assembly operably interconnecting the mobile base and the chain digging assembly, the drive assembly including a drive shaft connected to the mobile base for powered rotation of the drive shaft, the drive assembly further including a right angle gear unit with input and output shafts forming a right angle therebetween and transferring torque from the input shaft to the output shaft, the right angle gear unit pivotally mounted to the boom assembly for rotation about the output shaft; and a linkage interconnecting the right angle gear unit with the base and pivoting the right angle gear unit during rotation of the first boom member and maintaining the input shaft of the right angle gear unit extending generally toward the first pivot.
- 2. The shaft driven trencher as set forth in claim 1, wherein:the boom assembly is configured to rotate between a first position wherein the first boom member is substantially parallel with the second boom member and a second position wherein the first boom member is substantially perpendicular to the second boom member.
- 3. The shaft driven trencher as set forth in claim 2, wherein:the drive shaft includes a first drive segment and a second drive segment, the first drive segment being connected to the second drive segment by a universal joint; wherein the first drive segment is configured to pivot about the universal joint at an angle relative to the second drive segment during rotation of the first boom.
- 4. The shaft drive trencher as set forth in claim 3, further including:a shaft support assembly interconnected between the base, the linkage and the drive shaft; wherein the shaft support assembly includes a pillow block and an arm; the pillow block being interconnected to the base and supporting the first drive segment; and the arm being interconnected to the pillow block and the linkage.
- 5. The shaft driven trencher as set forth in claim 4, wherein:the shaft support assembly further includes a pair of arcuate tracks connected to the base, wherein the pillow block is configured to slide along the arcuate tracks.
- 6. The shaft driven trencher as set forth in claim 5, wherein:the pillow block includes a plurality of rollers that engage the arcuate tracks.
- 7. The shaft driven trencher as set forth in claim 6, wherein:at least one of the first drive segment and the second drive segment includes a first telescoping rod and a second telescoping rod, wherein the first telescoping rod telescopes within the second telescoping rod thereby allowing the second drive segment to extend; and wherein the first telescoping rod includes a spline whereby the first telescoping rod rotates with the second telescoping rod.
- 8. The shaft driven trencher as set forth in claim 6, wherein:the linkage includes a platform that rotates and supports the second drive segment.
- 9. The shaft driven trencher as set forth in claim 5, wherein:a hydraulic cylinder rotates the first boom about the first pivot.
- 10. The shaft driven trencher as set forth in claim 9, wherein:the arm includes a first arm portion fixed to the linkage and a second arm portion pivotally attached to the first arm portion and the pillow block; the linkage is interconnected to the first boom; and the linkage drives the arm and the pillow block within the arcuate tracks as the first boom rotates about the first pivot.
- 11. The shaft driven trencher as set forth in claim 10, wherein:the arm is configured to rotate the first drive segment at substantially the same rate that the linkage rotates the second drive segment.
- 12. A shaft driven trencher comprising:a mobile powered base having a power source; a boom assembly including a first boom member pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member; a chain digging assembly including a plurality of buckets, the chain digging assembly movably mounted to the second boom member and forming a loop configured to dig during operation; a drive shaft including a first drive segment operably connected to the power source for powered rotation of the drive shaft, the drive shaft including a second drive segment, the first drive segment being connected to the second drive segment by a universal joint, the second drive segment supported by the boom assembly and rotating therewith as the first boom member is pivoted about the first pivot; a pivot assembly operably connected to the boom assembly and the first drive segment, the pivot assembly including a pillow block operably connected to the boom assembly and the first drive segment, with the pillow block supporting the first drive segment and rotating the first drive segment as the first boom member is pivoted about the first pivot, the pivot assembly configured to rotate the first drive segment substantially less than the second drive segment, thereby permitting greater elevation of the boom and reducing the angle of the first and second universal joints.
- 13. The shaft driven trencher as set forth in claim 12, wherein:the second drive segment is supported by a linkage operably connected to the boom assembly; the pivot assembly is interconnected between the linkage and the drive shaft; the pivot assembly includes an arm supporting the pillow block; and the arm is interconnected to the pillow block and the linkage.
- 14. The shaft driven trencher as set forth in claim 13, wherein:the pivot assembly further includes a pair of arcuate tracks adapted to be attached to the trencher, wherein the pillow block is configured to slide along the arcuate tracks.
- 15. The shaft driven trencher as set forth in claim 14, wherein:the pillow block includes a plurality of rollers that engage the arcuate tracks.
- 16. The shaft driven trencher as set forth in claim 15, wherein:at least one of the first drive segment and the second drive segment includes a first telescoping rod and a second telescoping rod, wherein the first telescoping rod telescopes within the second telescoping rod thereby allowing the second drive segment to extend; and wherein the first telescoping rod includes a spline whereby the first telescoping rod rotates with the second telescoping rod.
- 17. The shaft driven trencher as set forth in claim 13, wherein:the arm includes a first arm portion fixed to the linkage and a second arm portion pivotally attached to the first arm portion and the pillow block; and the linkage drives the arm and the pillow block within the arcuate tracks.
- 18. A shaft driven trencher comprising:a mobile powered base having a rotation power source; a boom assembly including a first boom member having a first end pivotally mounted to the base at a first pivot and a second boom member pivotally mounted to the first boom member at a second end of the first boom member to define a second pivot; a chain digging assembly including a plurality of buckets, the chain digging assembly movably mounted to the second boom member and forming a loop configured to dig during operation; a drive shaft including a first drive segment having a first end pivotally connected to the power source by a first universal joint, a second end of the first drive shaft connected to a second drive segment by a second universal joint, a right angle gear unit with input and output shafts forming a right angle therebetween and transferring torque from the input shaft to the output shaft, the right angle gear unit pivotally mounted to the boom assembly of the shaft driven trencher for rotation about the output shaft, the right angle gear unit being connected to the second drive segment whereby the second drive segment rotates the input and output shafts; a pivot and linkage assembly supporting and rotating the drive shaft and the right angle gear unit, the pivot and linkage assembly including a linkage operably coupled to the first drive segment, the second drive segment and the right angle gear unit; wherein the pivot and linkage assembly includes a pillow block, an arm and a pair of horizontally spaced-apart arcuate tracks, the arcuate tracks defining a radius about the first universal joint; the pillow block being interconnected to the base and supporting the first drive segment, the pillow block positioned between the arcuate tracks and configured to slide along the arcuate tracks; the arm being interconnected to the pillow block and the linkage, the arm rotating with the linkage and moving the pillow block along the arcuate tracks, the arm having a length substantially less than the radius defined by the arcuate tracks such that the first drive segment rotates less than the first boom member to reduce rotation about the first universal joint; and the linkage interconnecting the right angle gear unit with the base and pivoting the right angle gear unit during rotation of the first boom member and maintaining the input shaft of the right angle gear unit facing the first pivot.
- 19. The shaft driven trencher as set forth in claim 18, wherein:the pillow block includes a plurality of rollers that engage the arcuate tracks.
- 20. The shaft driven trencher as set forth in claim 19, wherein:at least one of the first drive segment and the second drive segment includes a first telescoping rod and a second telescoping rod, wherein the first telescoping rod telescopes within the second telescoping rod thereby allowing the second drive segment to extend; and wherein the first telescoping rod includes a spline whereby the first telescoping rod rotates with the second telescoping rod.
- 21. The shaft driven trencher as set forth in claim 20, wherein:the linkage includes a platform that rotates and supports the second drive segment.
- 22. The shaft driven trencher as set forth in claim 21, wherein:the arm includes a first arm portion fixed to the linkage and a second arm portion pivotally attached to the first arm portion and the pillow block; and the linkage drives the arm and the pillow block within the arcuate tracks.
US Referenced Citations (11)