The invention is based on a shaft according to the precharacterizing clause of patent claim 1. The shaft is of an axially symmetrical form and includes two electrically conducting connecting pieces, which can be connected to different electric potentials, and also an insulating tube, which can be subjected to torsional loading. The two connecting pieces are respectively fastened to one of the two ends of the insulating tube. A torque introduced into one of the two connecting pieces by a drive is .transmitted via the insulating tube to the second connecting piece and passed from there to an actuating device. Because of the insulating tube arranged between the two connecting pieces, the two connecting pieces can be kept at different electric potentials, so that such a shaft can be used in particular as a rotary shaft in electrical apparatuses carrying high voltage, in particular switches.
The invention also relates to a method for producing such a shaft and also to a device for carrying out the method.
With the precharacterizing clause, the invention refers to a prior art of shafts such as that described for instance in DE 101 18 473 A. The shaft described transmits a rotational movement between two machine parts at different electric potentials. To avoid spark-over, the shaft bears a widened portion formed as an insulating disk.
In DE 36 41 632 A1 there is a description of a method for producing a fiber-reinforced push or pull rod. This rod has several layers of synthetic fibers, which are fixed in a cured polymer compound. The fibers are held with positive engagement in recesses which are made to run in an annular form around the rod axis and are formed in conical outer faces of two fittings of the rod. To improve the positive engagement, a ring covering the layers of fiber is provided. This ring reinforces the positive engagement between the layers of fiber disposed in the recesses and the fittings. In this way particularly high compressive or tensile forces can be transmitted.
A force transmission element likewise used as a thrust rod is described in DE 33 22 132 A1. This force transmission element has an electrically insulating, fiber-reinforced plastic rod. Formed into at least one of the two ends of the plastic rod are constrictions, into which projections of an end portion, formed as a sleeve, of a steel connection fitting protrude. After fitting the sleeve onto the end of the rod, the projections are produced by rolling of the sleeve. As a result, when there is a thrust movement, positive engagement is achieved between the plastic rod and the connection fitting. Furthermore, play between the rod and the fitting is eliminated, and so the non-positive engagement improved, by adhesive which is provided in a gap formed between the sleeve and the end of the rod.
A force transmission element in which two metal connection fittings are spaced apart from each other by an insulating tube based on LCP material is described in EP899 764 A1. Non-positive engagement between the fittings and the insulating tube is achieved by a press fit and/or by adhesive bonding.
Furthermore, it is known from the textbook “Feinmechanische Bauelemente” [precision components] by S. Hildebrand, VEB Verlag Technik, Berlin, 4th edition (1980), in particular page 167 et seq., that embeddings constitute well-defined, rigid, unreleasable and positive connections between fixed, mostly metallic parts and parts which consist of materials that are plastically deformable (castable, extrudable/moldable) and often subsequently cure.
The invention, as it is defined in patent claims 1 to 17, achieves the object of providing a shaft of the type stated at the beginning which is distinguished by good transmission behavior when great torques occur, and of providing a method with which such a shaft can be produced in a particularly conservative way, and also a device for carrying out the method.
In the case of a first embodiment of the invention, good transmission behavior of the shaft is achieved by an adhesive joint which is formed by a cone formed into one end of the insulating tube and made to run from the circumferential surface to the inner surface of the insulating tube and also by a mating cone formed into one of the two connecting pieces and by a gap formed by the cone and mating cone and filled with adhesive. The fact that the adhesive gap extends from the inner surface of the insulating tube to the circumferential surface of the latter has the effect that, during rotation, force is introduced from the adhesive joint directly into the entire material of the insulating tube present in the tube cross section. This avoids strong shearing forces, which occur in the case of shafts on which an adhesive gap is provided merely between the fitting and the circumferential surface.
If the material of the insulating tube contains a fiber-reinforced polymer and the fiber reinforcement is formed by winding fibers laid layer by layer, then, during rotation, force is introduced from the adhesive joint directly into all the layers of fiber present in the tube cross section. The cone should then intersect the layers at an angle of about 10 to 30°, in relation to the axis of the insulating tube. It has been found that the adhesive layer then introduces the force to be transmitted into virtually all the layers of fiber in a particularly uniform manner, with the effect in particular of enhancing the transmission of great torques in a particularly effective way.
Since, when the fastening means is provided in the form of an adhesive joint, there is in the shaft a cavity bounded by the inner surface of the insulating tube and the connecting pieces, it is recommendable to reduce undesirably high pressure in the cavity by a pressure-equalizing channel made to run from the outside into the cavity.
In the case of a second embodiment of the invention, good transmission behavior of the shaft is achieved by an embedding, which is formed by an end portion of one of the two connecting pieces, as the part to be embedded, and by an end portion of the insulating tube produced by a casting process, as the embedding body, in which embedding the end portion of the connecting piece has a profile other than that of a circle. The embedding achieves positive engagement and freedom from play between the embedded connecting piece and the insulating tube and in this way allows great torques to be transmitted independently of an adhesive joint. Since this shaft is produced by a casting technique, there is no need for machining of the insulating tube or for the connecting pieces to be bonded in place, and good quality of the insulating tube, and consequently also of the shaft, in particular with regard to their dielectric and mechanical properties, can be achieved by maintaining very precise control over the casting process.
In the case of the second embodiment of the shaft according to the invention, at least one of the connecting pieces expediently has a longitudinal channel made to run in the direction of the axis of the insulating tube. A flexible molding used during the production of the insulating tube for supporting the inner wall can be removed through this channel after the production process.
Once the fiber reinforcement of the insulating tube has been formed by winding fibers laid layer by layer, it is recommendable additionally to provide reinforcing fibers running through the layers of fiber. With a proportion of predominantly radially running reinforcing fibers of about 0.5 to 5%, preferably 1 to 3%, of the fiber reinforcement, a particularly high torsional strength of the insulating tube, and consequently also of the shaft, is achieved.
A method with which the second embodiment of the invention can be produced particularly simply is characterized by the following method steps:
In the case of this method, there is no longer any need for the insulating tube to be produced separately from the production process of the shaft, for machining of the insulating tube or for the connecting pieces to be bonded in place. Since the production process of the insulating tube is directly part of the production process of the shaft, the production parameters can be kept under very precise control, whereby good quality of the shaft, in particular with regard to its dielectric and mechanical properties, is achieved.
In a preferred development of this method, the inner surface and the circumferential surface of the tubular fiber body are: supported by flexible gas- and liquid-impermeable moldings before they are introduced into a casting mold. When the method is being carried out, the shaping process of the insulating tube can then be influenced in a controlled manner. At the same time, after curing, the moldings can be removed without being destroyed, after elastic deformation.
It is advantageous for the flexible molding that supports the circumferential surface to be made to expand in the radial direction before it is applied to the fiber body. This measure makes it easier for the molding to be applied to the fiber body and even makes it possible to subject the fiber body to a prestress that favorably influences the shaping of the insulating tube, and consequently also of the force transmission element.
The shaping, and in particular quality, of the insulating tube, and consequently also of the force transmission element, can be influenced in a particularly favorable way if the moldings are subjected to pressure during curing. Depending on the level of the pressure, unavoidable gas bubbles in the liquid polymer, in the fiber body or on the portions to be embedded of the connecting pieces are thereby largely suppressed by compression, and consequently the dielectric properties of the shaft are improved quite significantly.
In order to achieve a shaft that is mechanically particularly stable by simple means, the fiber body should be produced by winding a number of layers of fiber onto a winding core, and the winding core should be formed by the connecting pieces and the flexible molding supporting the inner surface of the fiber body.
If, during the production of the fiber body, predominantly radially aligned reinforcing fibers are additionally made to run through the layers of fiber, the torsional strength of the shaft is considerably improved by comparatively simple means.
To allow the flexible molding supporting the inner surface of the fiber body to be reused, it is recommendable to make one of the two connecting pieces hollow. The molding can then be elastically deformed, and removed without being destroyed to the outside through the cavity, after the curing of the generally thermosetting or thermoplastic polymer. Penetration of liquid polymer into the cavity during the impregnating of the fiber body is avoided if the flexible molding supporting the inner surface of the fiber body is subjected to high-pressure gas.
An advantageous device for carrying out the method according to the invention has a casting mold with at least five openings, of which a first and a second serve for leading through the two connecting pieces, a third serves for supplying the liquid polymer, a fourth serves for venting the casting mold and a fifth serves for supplying high-pressure gas, which high-pressure gas acts on the impregnated fiber body in a shaping manner during the curing of the liquid polymer.
The device preferably also includes a winding tool with a winding core, which is formed by the two connecting pieces and a flexible molding arranged between the two connecting pieces and serves for receiving the fiber body. The device also advantageously has, furthermore, a shrink-fitting tool, with a hollow-cylindrically formed vacuum chamber, the two end faces of which respectively contain an opening for leading through the winding core wound with the fiber body, and also a sealing face arranged in the interior of the chamber, made to run radially and enclosing the opening, on which sealing face the annular edge of a hollow-cylindrically formed flexible molding is supported in a vacuum-tight manner.
Preferred exemplary embodiments of the invention and the further advantages that can be achieved with it are explained in more detail below on the basis of drawings, in which:
In all the figures, the same reference numerals also designate parts that act in the same way. The embodiments of a shaft 1 according to the invention represented in
In the case of the embodiment of the shaft according to
If, in a way corresponding to the representation in
The shaft 1 in the form according to
Alternatively, however, the insulating tube 4 may also be produced by pultrusion or by some other method that is suitable for the production of fiber-reinforced polymer tubes.
During the production of the shaft 1 there forms a cavity 71, bounded by the inner surface 8 of the insulating tube 4 and the connecting pieces 2, 3. This cavity is virtually gas-tight. To prevent undesired pressure in the cavity during the adhesive bonding during the production operation or later because of increased temperatures during operation of the shaft 1, the cavity 71 opens out into a pressure-equalizing channel 72 made to run to the outside. This channel connects the cavity 71 to the exterior space surrounding the shaft 1 and in this way reduces a positive pressure possibly occurring in the cavity For reasons of favorable electrical behavior of the shaft, this channel is advantageously provided in regions of the shaft that are subjected to low dielectric loading and—as
In the case of the embodiment of the shaft according to
The embedding achieves positive engagement and freedom from play between the embedded connecting piece 2 or 3 and the insulating tube 4 and in this way allows great tensile forces and torques to be transmitted independently of an adhesive joint. Since this force transmission element is produced by a casting technique, there is no need for finishing of the insulating tube or for the connecting pieces to be bonded in place. Moreover, good quality of the insulating tube 4, and consequently also of the shaft or the force-transmission element 1, in particular with regard to advantageous dielectric behavior and good mechanical properties, can be achieved by maintaining precise control over the casting process.
It is evident from
The force transmission element 1 according to
The preform 31 is introduced into a shrink-fitting tool 30. The shrink-fitting tool has a hollow-cylindrically formed vacuum chamber 32, the two end faces of which respectively contain an opening 33 and 34 for introducing the preform 31. Provided in the interior of the chamber 32 is a flexible molding 35, which surround the fiber body 23 at a distance and, like the molding 22, consists of an elastomeric material, preferably silicone. The molding 35 is hollow-cylindrically formed and, like the molding 22, has a polygonal profile in the circumferential direction. Its two ends are respectively formed by the annular edges 36 and 37, acting as sealing bodies. These edges are supported in a vacuum-tight manner on sealing faces 38 and 39 made to run radially and enclosing the openings 33, 34. Before introducing the preform 31, negative pressure is applied to the vacuum chamber 32 and in this way the molding 35 is led radially to the outside, thereby forming prestress (representation according to
The preform 31 and the flexible moldings 22 and 35 supporting its fiber body 23 are introduced into a two-part vacuum- and pressure-tight casting mold 40 with a lower mold 41 and an upper mold 42. This casting mold is represented in section in
For the production of the shaft or the force transmission element, firstly the interior of the mold is evacuated via the opening 50 and pressurized gas is introduced into the molding 22 via the longitudinal channel 16. The longitudinal channel 16 is sealed off from the outside by the molding 22 expanding as a result. As can be seen from
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03405489 | Jul 2003 | EP | regional |
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3218521 | Nov 1983 | DE |
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Number | Date | Country | |
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20050000722 A1 | Jan 2005 | US |