This patent application is related to commonly-assigned U.S. patent application Ser. No. 13/446,696, filed concurrently with this application.
The invention relates generally to steam turbines, and more particularly, to a self-contained shaft sealing system for a steam turbine.
The pressure boundary of a steam turbine casing is penetrated by a rotating turbine shaft in order to transmit power generated by the turbine outside of the steam environment. Consequently, the shaft must be sealed at the points where it penetrates the casing in order to prevent steam from escaping, which may be dangerous to individuals in the area. The shaft seals must also prevent air from entering the casing, which would have detrimental effects on turbine performance.
A variety of shaft sealing systems have been employed including, for example, labyrinth seals disposed about the shaft ends. Labyrinth seals include teeth which enclose but do not contact the shaft, thus forming leakage paths between the seal and the shaft. Shaft sealing systems further include air seals, which function mainly to prevent air from entering the steam turbine. Disposed axially inward of the air seals are steam seals, which prevent steam from escaping to the outside of the steam turbine. To maintain a positive pressure difference across the air seal and the steam seal, accessories including piping systems, steam seal regulators, gland condensers, and auxiliary boilers are required to support turbine function. In some cases, a brush seal is used with labyrinth seals to reduce leakage, but the foregoing accessories remain necessary to provide proper turbine function. The gland condenser is employed to maintain a slight vacuum to draw out air that has passed the air seal in the direction of entering the casing, and to exhaust out steam that has passed the steam seal in the direction of exiting the casing. A seal header is typically maintained at a positive pressure and either supplies steam to the annulus inward of the steam seal or dumps steam from the annulus, as required in dependence upon whether steam leakage across the steam seal is exceeds or is exceeded by the leakage out of the internal section of the steam turbine. The positive pressure at the annulus inward of the steam seal precludes entry of air into the turbine.
As noted, labyrinth shaft sealing systems such as those described require the support of an extensive accessory system which does not contribute to the work performed by the turbine. These features increase the footprint of a plant, as well as the maintenance requirements without making any direct contribution to turbine output.
One alternative to labyrinth seals or brush seals is the use of carbon segmented circumferential seals or face seals, which have smaller effective clearances than the typical 0.75 mm to 1 mm clearances found in labyrinth seal designs. The clearances of labyrinth seals allow for particulate matter in the ambient air to pass through the seals without a problem. In seal system designs that utilize carbon seals having much smaller clearances, however, particulate matter may become trapped in the clearance space, causing seal damage. This presents a challenge, particularly for plants such as, for example, coal-fired plants where particulate matter such as coal dust is common in ambient air.
A first aspect of the invention provides a shaft sealing system in a first turbine section having a rotating member including a shaft, and a stationary member surrounding the rotating member and defining a steam flow path. The shaft sealing system comprises at least one seal disposed about each of a first end and a second end of the shaft; and a first connection line for conducting steam from the first turbine section to a downstream portion of the turbine. The downstream portion of the turbine has a pressure below a pressure of the first turbine section, the first turbine section is at one of high pressure or intermediate pressure, and each of the first and the second ends of the shaft are at a pressure greater than atmospheric pressure.
A second aspect of the invention provides a shaft sealing system in a first turbine section having a rotating member including a shaft, and a stationary member surrounding the rotating member and defining a steam flow path. The shaft sealing system comprises at least one seal disposed about each of a first end and a second end of the shaft; a first buffer seal disposed axially outboard of the at least one seal disposed about the first end of the shaft; a second buffer seal disposed axially outboard of the at least one seal disposed about the second end of the shaft; and a first connection line for conducting steam from the first turbine section to a downstream portion of the turbine. The downstream portion of the turbine has a pressure below a pressure of the first turbine section, the first turbine section is at one of high pressure or intermediate pressure, and each of the first and the second ends of the shaft are at a pressure greater than atmospheric pressure.
These and other aspects, advantages and salient features of the invention will become apparent from the following detailed description, which, when taken in conjunction with the annexed drawings, where like parts are designated by like reference characters throughout the drawings, disclose embodiments of the invention.
At least one embodiment of the present invention is described below in reference to its application in connection with the operation of a steam turbine. Although embodiments of the invention are illustrated relative to a steam turbine, it is understood that the teachings are equally applicable to other turbomachines including, but not limited to, compressors. Further, at least one embodiment of the present invention is described below in reference to a nominal size and including a set of nominal dimensions. However, it should be apparent to those skilled in the art that the present invention is likewise applicable to any suitable turbine and/or compressor. Further, it should be apparent to those skilled in the art that the present invention is likewise applicable to various scales of the nominal size and/or nominal dimensions.
As indicated above, aspects of the invention provide a shaft sealing system 100, different aspects of which are illustrated in
With reference to
Turning to the embodiment depicted in
As in the case of the double flow low pressure turbine section 110 in
As further shown in
In operation, with reference to
Turning to the embodiment of
With reference to both of
With continued reference to
A first connection line 200 may further be provided for conducting steam from first turbine section 110 to a downstream portion of the turbine. First connection line 200 is disposed such that a first end fluidly connects first and second annuli 230, 240 with each other and with a first stage in low pressure section 210 (
In operation, with reference to
With reference to
Turning to
In various embodiments, a filtered air supply 305 and a filtered air supply line 300 may further be provided. Filtered air supply line 300 may place filtered air supply 305 in fluid communication with each of a first cavity 310 and a second cavity 320, such that filtered air can be conducted from filtered air supply 305 to first and second cavities 310, 320. Filtered air supply line 300 provides clean, substantially particulate-free air to the environment, aiding in providing a tight seal with rotating member 120. First cavity 310 may be disposed between first buffer seal 280 and the axially outermost seal of the at least one seal 180, 182, 184; and second cavity 320 may be disposed between the second buffer seal 290 and the axially outermost seal of the at least one seal 181, 183, 185 where present. In operation, the introduction of filtered air via filtered air supply line 300 allows for tighter seals with rotating member 120, and less likelihood of steam leakage and air ingress. In the embodiments of
As further illustrated in
As used herein, the terms “first,” “second,” and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another, and the terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context (e.g., includes the degree of error associated with measurement of the particular quantity). The suffix “(s)” as used herein is intended to include both the singular and the plural of the term that it modifies, thereby including one or more of that term (e.g., the metal(s) includes one or more metals). Ranges disclosed herein are inclusive and independently combinable (e.g., ranges of “up to about 25 mm, or, more specifically, about 5 mm to about 20 mm,” is inclusive of the endpoints and all intermediate values of the ranges of “about 5 mm to about 25 mm,” etc.).
While various embodiments are described herein, it will be appreciated from the specification that various combinations of elements, variations or improvements therein may be made by those skilled in the art, and are within the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
Number | Name | Date | Kind |
---|---|---|---|
3003321 | Warth | Oct 1961 | A |
3873817 | Liang | Mar 1975 | A |
3885822 | Cohen et al. | May 1975 | A |
3906730 | Bellati et al. | Sep 1975 | A |
3945760 | Miller | Mar 1976 | A |
4350345 | Kalan et al. | Sep 1982 | A |
5137284 | Holder | Aug 1992 | A |
5344160 | Scarlata et al. | Sep 1994 | A |
5454689 | Falavigna | Oct 1995 | A |
5564896 | Beeck et al. | Oct 1996 | A |
5913812 | Smith et al. | Jun 1999 | A |
6293553 | Werner et al. | Sep 2001 | B1 |
6352263 | Gail et al. | Mar 2002 | B1 |
6695314 | Gail et al. | Feb 2004 | B1 |
6976680 | Uehara et al. | Dec 2005 | B2 |
7165771 | Beichl et al. | Jan 2007 | B2 |
7195443 | Vandervort et al. | Mar 2007 | B2 |
7226053 | Nakano et al. | Jun 2007 | B2 |
7445212 | Gail et al. | Nov 2008 | B2 |
8087872 | Mehra et al. | Jan 2012 | B2 |
8529234 | Yoshimura et al. | Sep 2013 | B2 |
8545166 | Maruthamuthu | Oct 2013 | B2 |
8899909 | Pandey et al. | Dec 2014 | B2 |
20100183439 | Ren | Jul 2010 | A1 |
20100284782 | Sanchez | Nov 2010 | A1 |
Number | Date | Country |
---|---|---|
87102697 | Oct 1988 | CN |
1127327 | Jul 1996 | CN |
1410691 | Apr 2003 | CN |
1431387 | Jul 2003 | CN |
1573024 | Feb 2005 | CN |
2833118 | Nov 2006 | CN |
201292865 | Aug 2009 | CN |
102362109 | Feb 2012 | CN |
Entry |
---|
Office Action for U.S. Appl. No. 13/446,696, dated Feb. 17, 2015, 18 pages. |
State Intellectual Property Office of the People's Republic of China, Opinion Notice for First Examination for CN Serial No. 2015052801417530 dated Jun. 2, 2015,(English translation is included), 25 pages. |
Peters, Office Action Communication for U.S. Appl. No. 13/446,696 dated Jun. 15, 2015, 19 pages. |
Unofficial English translation of Office Action issued in connection with corresponding CN Application No. 201310129103.3 on Aug. 1, 2016. |
Number | Date | Country | |
---|---|---|---|
20130272872 A1 | Oct 2013 | US |