Shape of suction hole and discharge hole of refrigerant compressor

Information

  • Patent Grant
  • 6318980
  • Patent Number
    6,318,980
  • Date Filed
    Monday, December 20, 1999
    25 years ago
  • Date Issued
    Tuesday, November 20, 2001
    23 years ago
Abstract
Discharge holes and suction holes having shapes that suppress the turbulence of a refrigerant gas flow are disclosed. The shape of the discharge hole according to the present invention has a tapered surface wall, such that the circumference of the discharge hole increases from the piston cylinder surface to the discharge chamber surface. Similarly, the shape of the suction hole according to the present invention has a tapered surface wall such that the circumference of the suction hole increases from the suction chamber surface to the piston cylinder surface. The present invention allows the flow path of the refrigerant gas to flow approximately tangential to the valve reed by providing a tapered surface wall. The flow resistance of the discharge hole or the suction hole is reduced such that the volume efficiency of the compressor is improved and compressor noise is suppressed.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a refrigerant compressor used for an automotive air-conditioning system. More particularly, the present invention relates to shapes of suction holes and discharge holes provided in a valve plate of a compressor.




2. Description of the Related At




A description of the structure and operation of a refrigerant compressor for an automotive air conditioning system follows. Referring to

FIG. 1

, a conventional compressor


100


is depicted. Compressor


100


comprises front housing


30


, housing


27


, valve plate


1


, and rear housing


32


. Along the central axis of compressor


100


is provided a drive shaft


34


, which is supported rotatably by needle bearings


35


and


36


. Within housing


27


, cam rotor


37


which is fixed to drive shaft


34


engages the inner wall of front housing


30


via thrust bearing


38


. Cam rotor


37


rotates when drive shaft


34


is rotated. Hinge mechanism


39


couples cam rotor


37


with inclined plate


40


. Inclined plate


40


rotates with cam rotor


37


. Wobble plate


43


engages with inclined plate


40


via thrust bearing


41


and needle bearing


42


. A wobbling motion is induced in inclined plate


40


, so that inclined plate


40


wobbles while rotating. This motion of inclined plate


40


transfers to wobble plate


43


. Rotation of wobble plate


43


is inhibited by engagement with a guide bar


44


. Therefore, only the wobbling component of the motion of inclined plate


40


is transferred from inclined plate


40


to wobble plate


43


. Wobble plate


43


has a wobbling motion, but does not rotate with drive shaft


34


. Rod


45


is connected by spherical coupling to wobble plate


43


and to a plurality of pistons


46


. When wobble plate


43


wobbles, each of pistons


46


reciprocates in one of a plurality of cylinders


71


.




Suction valve reed


22


, discharge valve reed


2


, and valve retainer


3


are fixed by bolt


47


to valve plate


1


. Suction holes


5


and discharge holes


4


correspond to each piston cylinder


71


. Suction chamber


72


and discharge chamber


70


are formed by valve plate


1


and the rear housing


32


, and are separated by inside partition plate


33


.




When drive shaft


34


is rotated by an external power source (not shown), each piston


46


reciprocates in its respective piston cylinder


71


. When piston


46


is moving leftward in

FIG. 1

, the suction phase is executed, and when piston


46


is moving rightward, the compression phase is executed.




In the suction phase, refrigerant gas in suction chamber


72


is drawn into piston cylinder


71


through suction hole


5


. Due to the pressure variance between suction chamber


72


and piston cylinder


71


, the refrigerant gas in suction chamber


72


flows to suction hole


5


, passes through suction hole


5


, opens suction valve reed


22


, and enters piston cylinder


71


. Suction valve reed


22


prohibits a reverse flow of refrigerant gas into suction chamber


72


during the compression phase.




In the compression phase, the refrigerant gas in piston cylinder


71


is discharged into discharge chamber


70


through discharge hole


4


. Due to the pressure variance between piston cylinder


71


and discharge chamber


70


, the refrigerant gas passes through discharge hole


4


, opens discharge valve reed


2


, and enters discharge chamber


70


. Discharge valve reed


2


prohibits a reverse flow of the refrigerant gas into piston cylinder


71


during the suction phase.





FIG. 2



a


depicts a cross-sectional view of valve plate


1


from the rear housing side of valve plate


1


.

FIG. 2



b


depicts a cross-sectional view of valve plate


1


from the cylinder head side of valve plate


1


. With reference to

FIG. 2



a


, rear housing


32


is fixed to housing


27


by a plurality of bolts


130


. Suction holes


5


and discharge holes


4


are disposed equiangularly around the center CO and correspond to piston cylinders


71


. Suction chamber


72


and discharge chamber


70


are separated by inside partition plate


33


. Discharge valve reed


2


within inside partition plate


33


is substantially star-shaped. The arms of discharge valve reed


2


cover discharge holes


4


. With reference to

FIG. 2



b


, suction valve reed


22


also is substantially star-shaped. Within each arm, a hole


22




h


enables the discharge gas to flow therethrough.





FIG. 3

depicts valve plate


1


as viewed from the side of valve plate


1


facing discharge chamber


70


. Discharge holes


4


and suction holes


5


are disposed equiangularly with respect to the center C of valve plate


1


. FIG.


4


and

FIG. 5

are corresponding radial, cross- sectional views of valve plate


1


of FIG.


1


. Valve reed


2


is fixed between valve plate


1


and valve retainer


3


. Discharge holes


4


have side walls which are substantially perpendicular to the opposing surfaces of valve plate


1


.




FIG.


4


and

FIG. 5

depict valve plate


1


during the compression phase. When the refrigerant gas is discharged from cylinders


71


, it strikes, pushes, and displaces valve reed


2


. The refrigerant gas flows into discharge chamber


70


through a gap created between valve reed


2


and valve plate


1


. When refrigerant gas flow impinges against reed valve


2


in

FIG. 4

, its flow path may be diverted at an angle substantially perpendicular to valve plate


1


. Turbulence in the refrigerant gas flow may be created due to the abrupt change in the direction of flow. Further, a portion of the refrigerant gas flow impinging against valve reed


2


may not enter discharge chamber


70


, and may instead return to piston cylinder


71


. These turbulence effects are indicated by the arrows in FIG.


4


and FIG.


5


. Therefore, turbulence of the refrigerant gas flow may result in flow resistance at discharge hole


4


. Such flow resistance lowers the volumetric efficiency, a primary measure of the performance of compressor


100


. The turbulence of flow also disturbs the motion of valve reed


2


and impedes valve reed


2


from discretely and completely opening and closing. Moreover, the turbulence of flow in discharge holes


4


may cause noise in compressor


100


. Similar problems may occur with respect to suction holes


5


.




Thus, it has long been desired to resolve effectively the problem of the turbulence of refrigerant gas flowing through the suction holes and discharge holes and to suppress noise generated thereby.




SUMMARY OF THE INVENTION




Therefore, a need has arisen to effectively resolve the problem of turbulence of refrigerant gas flowing through the suction holes and discharge holes, so that refrigerant flow is not impeded, and noise is suppressed. It is an object of the present invention to provide a shape for such suction holes and discharge holes in a valve plate of a compressor that improves the volumetric efficiency of the compressor and suppresses noise. It is another object of the present invention to provide shapes of such suction holes and discharge holes that may suppress the occurrence of turbulence of the refrigerant gas flow to lower impedance to refrigerant gas passing through the suction holes or the discharge holes, or both.




A compressor according to the present invention is equipped with a valve plate that has suction passages and discharge passages. Regarding the discharge passages, each of the discharge passages includes a first piston cylinder-side opening having a first piston cylinder-side opening area, a discharge chamber-side opening having a discharge chamber-side opening area, and a sidewall extending between the openings. At least a portion of the discharge passage sidewall is tapered. The discharge chamber-side opening area is greater than the piston cylinder-side opening area. Regarding the suction passages, each of the suction passages includes a second piston cylinder-side opening having a second piston cylinder-side opening area, a suction chamber-side opening having a suction chamber-side opening area, and a sidewall extending between the openings. At least a portion of the suction passage sidewall is tapered. The piston cylinder-side opening area is greater than the suction chamber-side opening area. The sidewalls of the passages may include a substantially cylindrical portion. Further, the tapered portion of the sidewalls of the passages may be less than the thickness of the valve plate. Even with partial tapering, the objects of the present invention may be achieved.




Along the tapered sidewalls of suction holes or discharge holes, or both, the flow path of the refrigerant gas may bend gradually. The flow path of the refrigerant gas does not strike the valve reed perpendicularly, but instead flows along the tapered portion of the sidewall. As a result, any turbulence of the refrigerant is reduced in the suction holes or discharge holes, so that the volumetric efficiency of the compressor may be improved and associated noise suppressed.




Other objects, features, and advantages of this invention will be understood from the following detailed description of the preferred embodiment of this invention with reference to the attached drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




For a more complete understanding of the present invention and its advantages, reference is now made to the following description taken in conjunction with the accompanying drawings, wherein like reference numerals represent like parts.





FIG. 1

is a cross-sectional view of a conventional compressor.





FIG. 2



a


is a cross-sectional view along line II


a


—II


a


depicted in FIG.


1


.





FIG. 2



b


is a cross-sectional view along line II


b


—II


b


depicted in FIG.


1


.





FIG. 3

is a plan view of a valve plate according to the compressor of FIG.


1


.





FIG. 4

is a cross-sectional view along line IV—IV of the valve plate depicted in FIG.


3


.





FIG. 5

is a cross-sectional view along line V—V of the valve plate depicted in FIG.


3


.





FIG. 6

is a plan view of a valve plate according to an embodiment of the present invention.





FIG. 7

is a cross-sectional view along line VII—VII of the valve plate depicted in FIG.


6


.





FIG. 8

is a cross-sectional view along line VIII—VIII of the valve plate depicted in FIG.


6


.





FIG. 9

is a partial plan view of the discharge hole depicted in FIG.


6


.





FIG. 10

is a plan view of a valve plate according to another embodiment of the present invention.





FIG. 11

is a cross-sectional view along line XI—XI of the valve plate depicted in FIG.


10


.





FIG. 12

is a cross-sectional view along line XII—XII of the valve plate depicted in FIG.


10


.





FIG. 13

is a partial plan view of the discharge hole depicted in FIG.


10


.





FIG. 14

is a plan view of a valve plate according to another embodiment of the present invention.





FIG. 15

is a cross-sectional view along line XV—XV of the valve plate depicted in FIG.


14


.





FIG. 16

is a cross-sectional view along line XVI—XVI of the valve plate depicted in FIG.


14


.





FIG. 17

is a partial plan view of the discharge hole depicted in FIG.


14


.





FIG. 18

is a plan view of a valve plate according to another embodiment of the present invention.





FIG. 19

is a cross-sectional view along line XIX—XIX of the valve plate depicted in FIG.


18


.





FIG. 20

is a cross-sectional view along line XX—XX of the valve plate depicted in FIG.


18


.





FIG. 21

is a partial plan view of the discharge hole depicted in FIG.


18


.





FIG. 22

is a plan view of a valve plate according to another embodiment of the present invention.





FIG. 23

is a cross-sectional view alone line XXIII—XXIII of the valve plate depicted in FIG.


22


.





FIG. 24

is a cross-sectional view along line XXIV—XXIV of the valve plate depicted in FIG.


22


.





FIG. 25

is a partial plan view of the discharge hole depicted in FIG.


22


.





FIG. 26

is a plan view of a valve plate according to another embodiment of the present invention.





FIG. 27

is a cross-sectional view alone line XXVII—XXVII of the valve plate depicted in FIG.


26


.





FIG. 28

is a cross-sectional view along line XXVIII—XXVIII of the valve plate depicted in FIG.


26


.





FIG. 29

is a partial plan view of the discharge hole depicted in FIG.


26


.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Embodiments of the present invention are illustrated in

FIGS. 6-29

, wherein like numerals are used to denote elements that correspond to like elements depicted in

FIGS. 6-29

. A detailed explanation of several elements and characteristics of related art compressors has been provided above and, therefore, is here omitted.




Referring to

FIG. 6

, a plan view of a valve plate


11


from discharge chamber


70


in accordance to an embodiment of the present invention is depicted. Discharge holes


14


and suction holes


15


are disposed equiangularly in valve plate


11


with respect to center C.

FIGS. 7 and 8

are cross-sectional views of the discharge mechanism during a compression phase. Valve reed


12


is fixed between valve plate


11


and valve retainer


13


. A sidewall


16


of discharge hole


14


is formed as a convex tapered surface. Small circular opening


16




a


is on the piston cylinder end of sidewall


16


. Large circular opening


16




b


is on the discharge chamber end of sidewall


16


. Referring to

FIG. 9

, hole area Sa is defined by small circular opening


16




a


, and hole area Sb is defined by large circular opening


16




b.






In an embodiment of the present invention, area Sb is about 1.5 times greater than area Sa. The curve of sidewall


16


allows area Sa on the piston cylinder-side surface of valve plate


11


to increase gradually to area Sb on the discharge chamber-side surface of valve plate


11


. Thus, the circumference of discharge hole


14


increases from the piston cylinder-side surface to the discharge chamber-side surface of valve plate


11


. According to the present invention, a viscous fluid that flows near a wall of a chamber, or tube, flows along the surface. Being a viscous fluid, the refrigerant gas flows along sidewall


16


when discharge hole


14


is open, as indicated by the arrows in FIG.


7


and FIG.


8


. The direction of flow of the refrigerant gas gradually bends in a lateral direction according to

FIGS. 7 and 8

. The refrigerant gas is prevented from colliding directly upon valve reed


12


. As a result, turbulence of the refrigerant gas within discharge hole


14


is reduced. Therefore, the shape of discharge hole


14


improves the volumetric efficiency of compressor


100


.





FIGS. 10-13

depict another embodiment of the present invention. Referring to

FIG. 10

, a plan view of valve plate


11


from the discharge chamber-side is depicted. Discharge holes


14


′ and suction holes


15


are disposed equiangularly in valve plate


11


with respect to the center C.

FIGS. 11 and 12

depict the cross-sectional views of the discharge mechanism during the compression phase. Valve reed


12


is fixed between valve plate


11


and valve retainer


13


. Discharge hole


14


′ includes partially convex sidewall


16


′ and cylindrical portion


19


′. Small circular opening


16




a


′ is the piston cylinder-end circumference of sidewall


16


′. Large elliptical opening


16




b


′ is the discharge chamber-end opening of sidewall


16


′.




In this embodiment, large elliptical opening


16




b


′ extends to only the radially outer side of discharge hole


14


′ with respect to center C of valve plate


11


. Referring to

FIG. 13

, hole area Sa′ is defined by small circular opening


16




a


′, and hole area Sb′ is defined by large elliptical opening


16




b


′. In this embodiment, area Sb′ is about 1.5 times greater than area Sa′ . The curve of partially tapered sidewall


16


′ allows area Sa′ on the piston cylinder-side surface of valve plate


11


to increase gradually to area Sb′ on the discharge chamber-side surface of valve plate


11


. Thus, the circumference of discharge hole


14


′ increases from the piston cylinder-side surface to the discharge chamber-side surface of valve plate


11


.





FIGS. 14-17

depict another embodiment of the present invention. Referring to

FIG. 14

, a plan view of valve plate


11


from the discharge chamber side is depicted. Discharge holes


14


″ and suction holes


15


are disposed equiangularly in valve plate


11


with respect to the center C. On the surface of valve plate


11


, valve seat grooves


110


are provided around each discharge hole


14


″. Valve seat groove


110


prevents valve reed


12


from sticking to valve plate


11


.





FIGS. 15 and 16

depict the cross-sectional view of the discharge mechanism during the compression phase. Valve reed


12


is fixed between valve plate


11


and valve retainer


13


. Discharge hole


14


″ comprises a tapered sidewall


16


″ and a perpendicular part


17


″. Small circular opening


16




a


″ is the piston cylinder-end opening of perpendicular part


17


″. Large circular opening


16




b


″ is the discharge chamber-end opening of sidewall


16


″.




Referring to

FIG. 17

, opening area Sa″ is defined by small circular opening


16




a


″, and opening area Sb″ is defined by large circular opening


16




b


″. In this embodiment, area Sb″ is approximately 1.5 times greater than area Sa″. Therefore, tapered sidewall


16


″ allows area Sa″ on the piston cylinder-side surface of valve plate


11


to increase gradually to area Sb″ on the discharge chamber-side surface of valve plate


11


. Further, with reference to

FIG. 16

, the height of perpendicular part


17


″ is greater than or equal to zero.





FIGS. 18-21

depict another embodiment of the present invention. Referring to

FIG. 18

, a plan view of valve plate


11


seen from the discharge chamber-side is depicted. Discharge holes


14


′″ and suction holes


15


are disposed equiangularly in valve plate


11


with respect to center C.

FIGS. 19 and 20

depict the cross-sectional view of the discharge mechanism during the compression phase. Valve reed


12


is fixed between valve plate


11


and valve retainer


13


. Discharge hole


14


′″ comprises a partially tapered sidewall


16


′″, a cylindrical portion


19


′″ and a perpendicular part


17


′″. Small circular opening


16




a


′″ is the piston cylinder- end opening of perpendicular part


17


′″. Large elliptical opening


16




b


′″ is the discharge chamber-end opening of tapered sidewall


16


′″.




In this embodiment, large elliptical opening


16




b


′″ extends to the radially outer side of discharge hole


14


′″ with respect to center C of valve plate


11


. Referring to

FIG. 21

, opening area Sa′″ is defined by small circular opening


16




a


′″, and opening area Sb′″ is defined by large elliptical opening


16




b


′″. In this embodiment, area Sb′″ is about 1.5 times greater than area Sa′″. Therefore, partially tapered sidewall


16


′″ allows area Sa′″ on the piston cylinder- side surface of valve plate


11


to increase gradually to area Sb′″ on the discharge chamber-side surface of valve plate


11


.





FIGS. 22-25

depict another embodiment of the present invention. Referring to

FIG. 22

, a plan view of valve plate


11


from the discharge chamber side is depicted. Discharge holes


14


″″ and suction holes


15


are disposed equiangularly in valve plate


11


with respect to the center C. On the surface of valve plate


11


, valve seat grooves


110


are provided around each discharge hole


14


″″. Valve seat groove


110


prevents valve reed


12


from sticking to valve plate


11


.





FIGS. 23 and 24

depict the cross-sectional view of the discharge mechanism during the compression phase. Valve reed


12


is fixed between valve plate


11


and valve retainer


13


. Discharge hole


14


″″ comprises a tapered sidewall


16


″″, a piston cylinder-side perpendicular straight part


17


″″ and a discharge chamber-side perpendicular straight port


18


″″. Small circular opening


16




a


″″ is the piston cylinder-end opening of perpendicular part


17


″″. Large circular opening


16




b


″″ is the discharge chamber-end opening of perpendicular port


18


″″. The axial length of each of perpendicular ports


17


″″ and


18


″″ is designed not to affect the gas flow through discharge hole


14


″″.




Referring to

FIG. 25

, opening area Sa″″ is defined by small circular opening


16




a


″″, and opening area Sb″″ is defined by large circular opening


16




b


″″. In this embodiment, area Sb″″ is approximately 1.5 times greater than area Sa″″. Therefore, tapered sidewall


16


″″ allows area Sa″″ on the piston cylinder-side surface of valve plate


11


to increase gradually to area Sb″″ on the discharge chamber-side surface of valve plate


11


.




In this embodiment, because axially straight portions


17


″″ and


18


″″ perpendicular to the respective surfaces of value plate


11


at positions respective adjacent to the respective surfaces of value plate


11


, at an appropriate axial length, even if the surfaces of value plate


11


are ground after forming discharge hole


14


″″, the sectional shape and the diameter of discharge hole


14


″″ may not charge. Even if an inclined surface is formed as the surface of value plate″ by grinding, the sectional shape and the diameter of discharge hole


14


″″ substantially may not change. Consequently, the control of the dimensions may be easy, the quality of value plate


11


may be stabilized, and the quality of the compressor may be improved.





FIGS. 26-29

depict another embodiment of the present invention. Referring to

FIG. 26

, a plan view of valve plate


21


from the piston cylinder-side is depicted. Discharge holes


24


and suction holes


25


are disposed equiangularly in valve plate


21


with respect to the center C.

FIGS. 27 and 28

depict the cross-sectional view of the suction mechanism during the suction phase. With reference to

FIG. 27

, vibration of valve reed


22


is limited by a groove


23


provided at end of housing


27


. Suction hole


25


includes a convex tapered sidewall


26


. Small circular opening


26




a


is the suction chamber-end opening of tapered sidewall


26


. Large circular opening


26




b


is the piston cylinder-end opening of tapered sidewall


26


.




Referring to

FIG. 29

, opening area S


2




a


is defined by small circular opening


26




a


, and opening area S


2




b


is defined by large circular opening


26




b


. In this embodiment, area S


2




b


is about 1.5 times greater than area S


2




a


. The curve of convex tapered sidewall


26


allows area S


2




a


on the suction chamber-side surface of valve plate


21


to increase gradually to area S


2




b


on the piston cylinder-side surface of valve plate


21


. Thus, the circumference of suction hole


25


increases from the suction chamber-side surface of valve plate


21


to the piston cylinder surface. The shapes of the holes depicted in

FIGS. 6-25

and described with respect to discharge holes are applicable to and suitable for suction holes.




Thus, the present invention provides a convex tapered sidewall or a tapered sidewall with cylindrical portions in a discharge hole or in a suction hole, or both. As a result, the turbulence of the refrigerant flow passing through the discharge holes or the suction holes, or both, may be reduced. Accordingly, the flow resistance for the refrigerant gas through the discharge holes and suction holes decreases, so that the volumetric efficiency of the compressor may be improved and related noise suppressed.




The present invention is applicable to any type of compressor that has a reed valve mechanism. For example, the present invention may be applied to swash plate-type compressors, wobble plate-type compressor, scroll-type compressor, or rotary-type compressor. Although the present invention has been described in detail in connection with preferred embodiments, the invention is not limited thereto. It will be understood by those of ordinary skill in the art that variations and modifications may be made within the scope of this invention, as defined by the following claims.



Claims
  • 1. A compressor having a discharge valve mechanism, comprising:a valve plate having at least one discharge passage for providing fluid communication between a piston cylinder and a discharge chamber, a discharge valve reed, and a valve retainer; and said at least one discharge passage comprising a first piston cylinder-side opening having a first cylinder-side opening area, a discharge chamber-side opening having a discharge chamber-side opening area, and a sidewall extending between said openings, wherein at least a portion of said discharge passage sidewall is continuously tapered throughout said discharge passage, and wherein said discharge chamber-side opening area is greater than said first piston cylinder-side opening area.
  • 2. The compressor of claim 1, wherein said valve plate has a valve plate thickness and said tapered discharge passage sidewall portion has a tapered sidewall height, such that said valve plate thickness is greater than said tapered sidewall height.
  • 3. The compressor of claim 1, wherein said discharge passage sidewall further includes a substantially cylindrical portion.
  • 4. The compressor of claim 1, wherein said first piston cylinder-side opening has a circular circumferential shape.
  • 5. The compressor of claim 1, wherein said discharge chamber-side opening has a circular circumferential shape.
  • 6. The compressor of claim 1, wherein said discharge chamber-side opening has an elliptical circumferential shape.
  • 7. The compressor of claim 1, wherein said discharge passage sidewall further includes a cylindrical portion having a straight sidewall in an axial direction of said discharge passage at at least one of a piston cylinder-side end and a discharge chamber-side end of said discharge passage.
  • 8. The compressor of claim 7, wherein said straight sidewall-cylindrical portion has an axial length that does not affect a gas flow through said discharge passage.
  • 9. The compressor of claim 1, further comprising:a suction valve mechanism comprising said valve plate having at least one suction passage for providing fluid communication between a suction chamber and said piston cylinder, a suction valve reed, and a means for limiting a motion of said suction valve reed, wherein said at least one suction passage has a second piston cylinder-side opening having a second piston cylinder-side opening area, a suction chamber-side opening having a suction chamber-side opening area, and a sidewall extending between said openings, wherein at least a portion of said suction passage sidewall is tapered, and wherein said second piston cylinder-side opening area is greater than said suction chamber-side opening area.
  • 10. A compressor having a suction valve mechanism, comprising:a valve plate having at least one suction passage for providing fluid communication between a suction chamber and a piston cylinder, a suction valve reed, and means for limiting a motion of said suction valve reed; and said at least one suction passage comprises a first piston cylinder-side opening having a first piston cylinder-side opening area, a suction chamber-side opening having a suction chamber-side opening area, and a sidewall extending between said openings, wherein at least a portion of said suction passage sidewall is continuously tapered throughout said passage, and wherein said first piston cylinder-side opening area is greater than said suction chamber-side opening area.
  • 11. The compressor of claim 10, wherein said valve plate has a valve plate thickness and said tapered suction passage sidewall portion has a tapered sidewall height, such that said valve plate thickness is greater than said tapered sidewall height.
  • 12. The compressor of claim 10, wherein said suction passage sidewall further includes a substantially cylindrical portion.
  • 13. The compressor of claim 10, wherein said suction chamber-side opening has a circular circumferential shape.
  • 14. The compressor of claim 10, wherein said piston cylinder-side opening has a circular circumferential shape.
  • 15. The compressor of claim 10, wherein said piston cylinder-side opening has an elliptical circumferential shape.
  • 16. The compressor of claim 10, wherein said suction passage sidewall further includes a cylindrical portion having a straight sidewall in an axial direction of said suction passage at at least one of a piston cylinder-side end and a suction chamber-side end of said suction passage.
  • 17. The compressor of claim 16, wherein said straight sidewall-cylindrical portion has an axial length that does not affect a gas flow through said suction passage.
  • 18. The compressor of claim 10, further comprising:a discharge valve mechanism comprising said valve plate having at least one discharge passage providing fluid communication between a discharge chamber and said piston cylinder, a discharge valve reed, and a valve retainer, wherein said at least one discharge passage has a second piston cylinder-side opening having a second piston cylinder-side opening area, a discharge chamber-side opening having a discharge chamber-side opening area, and a sidewall extending between said openings, wherein at least a portion of said discharge passage sidewall is tapered, and wherein said discharge chamber-side opening area is greater than said second piston cylinder-side opening area.
  • 19. A compressor having a discharge valve mechanism, comprising:a valve plate having at least one discharge passage for providing fluid communication between a piston cylinder and a discharge chamber, a discharge valve reed, and a valve retainer; and said at least one discharge passage comprising a first piston cylinder-side opening having a first cylinder-side opening area, a discharge chamber-side opening having a discharge chamber-side opening area, and a sidewall extending between said openings, wherein at least a portion of said discharge passage sidewall is tapered, and wherein a rate of taper of said tapered portion is non-linear and non-uniform and increases between said first cylinder-side opening area and said discharge chamber-side opening area, and wherein said discharge chamber-side opening area is greater than said first piston cylinder-side opening area.
  • 20. A compressor having a discharge valve mechanism, comprising:a valve plate having at least one discharge passage for providing fluid communication between a piston cylinder and a discharge chamber, a discharge valve reed, and a valve retainer; and said at least one discharge passage comprising a first piston cylinder-side opening having a first cylinder-side opening area, a discharge chamber-side opening having a discharge chamber-side opening area, and a sidewall extending between said openings, wherein at least a portion of said discharge passage sidewall is tapered to said first piston cylinder-side opening, and wherein said discharge chamber-side opening area is greater than said first piston cylinder-side opening area.
  • 21. A compressor having a discharge valve mechanism, comprising:a valve plate having at least one discharge passage for providing fluid communication between a piston cylinder and a discharge chamber, a discharge valve reed positioned in the same plane as said valve plate, and a valve retainer, said at least one discharge passage comprising a first piston cylinder-side opening having a first cylinder-side opening area, a discharge chamber-side opening having a discharge chamber-side opening area, and a sidewall extending between said openings, wherein at least a portion of said discharge passage sidewall is tapered, and wherein a rate of taper of said tapered portion is non-linear and increases between said first cylinder-side opening area and said discharge chamber-side opening area, and wherein said discharge chamber-side opening area is greater than said first piston cylinder-side opening area.
  • 22. A compressor having a discharge valve mechanism, comprising:a valve plate having at least one discharge passage for providing fluid communication between a piston cylinder and a discharge chamber, a discharge valve reed positioned in the same plane as said valve plate, and a valve retainer, said at least one discharge passage comprising a first piston cylinder-side opening having a first cylinder-side opening area, a discharge chamber-side opening having a discharge chamber-side opening area, and a sidewall extending between said openings, wherein at least a portion of said discharge passage sidewall is tapered to said first piston cylinder-side opening, and wherein said discharge chamber-side opening area is greater than said first piston cylinder-side opening area.
Priority Claims (2)
Number Date Country Kind
9-360037 Dec 1997 JP
10-367166 Dec 1998 JP
Parent Case Info

This is a continuation-in-part patent application of Ser. No. 09/213,254, filed on Dec. 17, 1998.

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Continuation in Parts (1)
Number Date Country
Parent 09/213254 Dec 1998 US
Child 09/466662 US