The present disclosure relates to the field of insulated components and to the field of shape-resilient components and self-cooling fluid transport components.
Insulating components (e.g., flasks, bottles, conduits, piping, and the like) typically include an insulating region (e.g., an air gap, an insulating filler such as fiber, or even a region of sealed vacuum) disposed between first and second boundaries (e.g., inner and outer walls).
Many insulating components, however, are delicate by their nature and can experience a reduction or even a total loss of their insulating capabilities (e.g., via formation of a thermal short wherein the boundaries contact one another so as to form a thermal pathway therebetween) if they are struck, whether in an accidental fashion, during transport, or even during normal usage. As one familiar example, a metal-walled insulated water bottle can lose some of its insulating capabilities if the bottle is dented such that the bottle's inner and outer walls touch one another, as the location of the contact between the inner and outer walls creates a conductive pathway by which heat can be undesirably conducted into (or out of) the interior of the bottle.
Insulating components that contain heated fluids can also, by the nature of the fluid/vapor transition, contain an amount of vapor. The vapor may not be desired, however, and the presence of the vapor can have an effect on the temperature of the contents of the component.
Accordingly, there is a need in the art for improved insulating components, including components capable of retaining or recovering their insulating capabilities after being struck.
In meeting the described long-felt needs, the present disclosure provides self-recovering insulating components, comprising: a first boundary in a first configuration; and a second boundary in a first configuration, the first boundary and the second boundary defining a sealed evacuated insulating space therebetween, the sealed insulating space defining a degree of vacuum, and the first boundary, the second boundary, or both and the degree of vacuum being selected such that (i) upon deformation of at least one of the first boundary and the second boundary sufficient to place the first boundary and the second boundary into direct thermal communication with one another at a contact location, (ii) the at least one of the first boundary and the second boundary recovers from the deformation so as to place the component into a recovered configuration that is free of direct thermal communication between the first boundary and second boundary at the contact location.
Also provided are methods, comprising communicating a fluid through a component according to the present disclosure.
Further provided are methods, comprising assembling a component according to the present disclosure.
Additionally disclosed are methods, comprising: with a component according to the present disclosure, placing the first boundary and the second boundary into direct thermal communication with one another.
Further provided is an insulated component, comprising: a first conduit, the first conduit defining a lumen therein, and the lumen being configured to convey a fluid, an insulating boundary, the insulating boundary at least partially enclosing the first conduit, the insulating boundary and the first conduit defining a passage volume therebetween, the insulating boundary optionally comprising a sealed evacuated insulating space disposed within the insulating boundary, and the first conduit comprising at least one passage that places the lumen of the first conduit into fluid communication with the passage volume defined between the first conduit and the insulating boundary.
Also provided are methods, comprising communicating a fluid through the lumen of an insulated component according to the present disclosure.
Further provided are methods, comprising forming an insulated component according to the present disclosure.
Additionally disclosed are insulated components, comprising a first conduit, the first conduit defining a lumen therein, and the lumen being configured to convey a fluid, the first conduit comprising a sealed evacuated insulating space so as to insulate the lumen, an insulating boundary, the insulating boundary at least partially enclosing the first conduit, the insulating boundary and the first conduit defining a passage volume therebetween, the first conduit comprising at least one passage that places the lumen of the first conduit into fluid communication with the passage volume defined between the first conduit and the insulating boundary.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various aspects discussed in the present document, and any dimensions given in the drawings are illustrative only and are not-limiting. In the drawings:
The present disclosure may be understood more readily by reference to the following detailed description taken in connection with the accompanying figures and examples, which form a part of this disclosure. It is to be understood that this invention is not limited to the specific devices, methods, applications, conditions or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed invention.
Also, as used in the specification including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. The term “plurality”, as used herein, means more than one. When a range of values is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. All ranges are inclusive and combinable, and it should be understood that steps may be performed in any order.
It is to be appreciated that certain features of the invention which are, for clarity, described herein in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention that are, for brevity, described in the context of a single embodiment, may also be provided separately or in any subcombination. All documents cited herein are incorporated herein in their entireties for any and all purposes.
Further, reference to values stated in ranges include each and every value within that range. In addition, the term “comprising” should be understood as having its standard, open-ended meaning, but also as encompassing “consisting” as well. For example, a device that comprises Part A and Part B may include parts in addition to Part A and Part B, but may also be formed only from Part A and Part B.
The deformation can give rise to a so-called thermal short, which is a term that describes heat conduction through a physical interface between two elements, e.g., via conduction between the two elements. By reference to
Without being bound to any particular theory,
Without being bound to any particular theory, the tension created in the material of the deformed boundary (whether the first boundary or the second boundary) can act to effectively “straighten” the dent or other deformation present in the affected boundary. Put another way, because the deformation elongates the affected material, the material may “snap back” to its original configuration, e.g., via the springback effect in certain metals. Again without being bound by any particular theory, so-called work hardening (i.e., the strengthening of a metal by plastic deformation) can contribute to a component having a springback characteristic.
The presence of a vacuum within the sealed evacuated insulating space can also act to pull or otherwise exert a force on the first boundary and/or second boundaries so as to at least partially return the deformed boundary to its earlier, non-deformed configuration. Without being bound to any particular theory, the presence of a vacuum between the walls that define the sealed evacuated insulating space can act to stiffen the overall assembly and facilitate. Again without being bound to any particular theory, the presence of the vacuum facilitates the springback, as the presence of the vacuum acts to place the overall structure under tension.
Without being bound to any particular theory or embodiment, shape-memory materials (e.g., shape-memory alloys) are considered particularly suitable materials for use in the disclosed components. Copper-aluminium-nickel and nickel-titanium (NiTi) alloys are considered suitable; shape-memory alloys can also be created by alloying zinc, copper, gold and iron, e.g., Fe—Mn—Si, Cu—Zn—Al and Cu—Al—Ni. It should be understood that one, both, or neither of the first boundary and the second boundary can be formed from a shape-memory alloy.
Insulating boundary 204 can be defined by first wall 202 and second wall 206. First wall 202 and second wall 206 can be joined so as to firm a vent. Exemplary vents, e.g., vents incorporating a converging wall exit geometry for an insulating space to guide gas particles from the space like a funnel) can be found in United States published patent applications 2017/0253416; 2017/0225276; 2017/0120362; 2017/0062774; 2017/0043938; 2016/0084425; 2015/0260332; 2015/0110548; 2014/0090737; 2012/0090817; 2011/0264084; 2008/0121642; and 2005/0211711, all of which are incorporated herein by reference in their entireties for any and all purposes.
First wall 202 and second wall 206 can define an evacuated insulating space therebetween. Passage volume can be further defined by sealing ring 208. Distance D1 can describe the distance between the edge of sealing ring 218 and the edge (or end) of insulating boundary 204. Sealing ring 208 can be configured so as to form a vent that acts to encourage molecular exits from the passage volume 216. Suitable vents (e.g., vents incorporating a converging wall exit geometry for an insulating space to guide gas particles from the space like a funnel) can be found in United States published patent applications 2017/0253416; 2017/0225276; 2017/0120362; 2017/0062774; 2017/0043938; 2016/0084425; 2015/0260332; 2015/0110548; 2014/0090737; 2012/0090817; 2011/0264084; 2008/0121642; and 2005/0211711, all of which are incorporated herein by reference in their entireties for any and all purposes. It should be understood that sealing ring 208 is optional, and first conduit 210 can be sealed directly to first wall 202 or second wall 206.
Although not shown in
Passage volume can be further defined by sealing ring 208. Distance D1a can describe the distance between the edge of sealing ring 218 and the edge (or end) of insulating boundary 204. Sealing ring 208 can be configured so as to form a vent that acts to encourage molecular exits from the passage volume 216. Suitable vents (e.g., vents incorporating a converging wall exit geometry for an insulating space to guide gas particles from the space like a funnel) can be found in United States published patent applications 2017/0253416; 2017/0225276; 2017/0120362; 2017/0062774; 2017/0043938; 2016/0084425; 2015/0260332; 2015/0110548; 2014/0090737; 2012/0090817; 2011/0264084; 2008/0121642; and 2005/0211711, all of which are incorporated herein by reference in their entireties for any and all purposes.
Thermal short 222 (which is optional) provides a thermal pathway across the insulating boundary 204 between the passage volume 216 and the environment exterior to the insulating boundary 204. In some embodiments, a further passage (not shown) can place the passage volume 216 into fluid communication with the environment exterior to the insulating boundary.
Thermal short 222 can be a pillar or other physical structure that physically connects first wall 202 and second wall 206 across the insulating boundary 204. Thermal short 222 can also be a location of direct contact between first wall 202 and second wall 206, e.g., a location where first wall 202 and second wall 206 are pinched together such that they contact one another.
Lumen 612 can be of constant cross-section. Lumen 612 can also be of variable cross-section. As shown, lumen 612 can include a narrowed region 624, which narrowed region defines a smaller cross-section (e.g., diameter) than the regions adjacent to the narrowed region. A narrowed region can itself be of a constant cross-section; as shown in
First conduit 610 can include insulating portion 604. An insulating portion can be an evacuated region, e.g., a sealed region that is at less than atmospheric pressure. Suitable such regions (e.g., vents incorporating a converging wall exit geometry for an insulating space to guide gas particles from the space like a funnel) can be found in United States published patent applications 2017/0253416; 2017/0225276; 2017/0120362; 2017/0062774; 2017/0043938; 2016/0084425; 2015/0260332; 2015/0110548; 2014/0090737; 2012/0090817; 2011/0264084; 2008/0121642; and 2005/0211711, all of which are incorporated herein by reference in their entireties for any and all purposes. Insulating portion 604 can also comprise an insulating material therein, e.g., an fibrous insulating material, a porous insulating material, and combinations thereof.
First conduit 610 can include passage 620. Passage 620 can place lumen 612 into fluid communication with passage volume 616. Without being bound to any particular theory, passage of fluid (shown by directional arrow 618) within lumen 612 can give rise to a fluid effect so as to draw into lumen 612 (via passage 620) fluid disposed within passage volume 616. (This is illustrated in a non-limiting fashion by fluid path 622, which illustrates the effect exerted on fluid disposed within passage volume 616.)
Boundary 726 can include insulating space 704. Insulating space 704 can include an evacuated region, e.g., a sealed region that is at less than atmospheric pressure. An evacuated region can be at a pressure of, e.g., from 10−1 Torr to 10−7 Torr, or from 10−2 Torr to 10−7 Torr, or from 10−3 Torr to 10−7 Torr, or from 10−4 Torr to 10−7 Torr, or from 10−5 Torr to 10−7 Torr, or even from 10−6 Torr to 10−7 Torr. Suitable such regions (e.g., vents incorporating a converging wall exit geometry for an insulating space to guide gas particles from the space like a funnel) can be found in United States published patent applications 2017/0253416; 2017/0225276; 2017/0120362; 2017/0062774; 2017/0043938; 2016/0084425; 2015/0260332; 2015/0110548; 2014/0090737; 2012/0090817; 2011/0264084; 2008/0121642; and 2005/0211711, all of which are incorporated herein by reference in their entireties for any and all purposes. Boundary 726 can be a wall (e.g., a tube). Insulating space 704 can comprise insulation, e.g., an insulating material such as a fibrous or porous material. Lumen 712 can be of constant cross-section. Lumen 712 can also be of variable cross-section. As shown, lumen 712 can include a narrowed region 724, which narrowed region defines a smaller cross-section (e.g., diameter) than the regions adjacent to the narrowed region. A narrowed region can itself be of a constant cross-section; as shown in
First conduit 710 can include passage 720. Passage 720 can place lumen 712 into fluid communication with passage volume 716. Without being bound to any particular theory, passage of fluid (shown by directional arrow 722) within lumen 712 can give rise to a fluid effect so as to draw into lumen 712 (via passage 720) fluid disposed within passage volume 716. (This is illustrated in a non-limiting fashion by fluid path 722, which illustrates the effect exerted on fluid disposed within passage volume 716.)
Passage volume 716 can have a variable cross-sectional area or profile along its length. For example, passage volume 716 can (as shown in
The total amount of cross-sectional area available to fluid flow in the passage volume and in the lumen can remain constant, but the relative amounts of that cross-sectional area can vary along the length of the component. For example, and as shown in
The following embodiments are exemplary only and do not serve to limit the scope of the present disclosure or of the appended claims.
Embodiment 1. A self-recovering insulating component, comprising: a first boundary in a first configuration; and a second boundary in a first configuration, the first boundary and the second boundary defining a sealed evacuated insulating space therebetween, the sealed insulating space defining a degree of vacuum, and the first boundary, the second boundary, or both and the degree of vacuum being selected such that (i) upon deformation of at least one of the first boundary and the second boundary sufficient to place the first boundary and the second boundary into direct thermal communication with one another at a contact location, (ii) the at least one of the first boundary and the second boundary recovers from the deformation so as to place the component into a recovered configuration that is free of direct thermal communication between the first boundary and second boundary at the contact location.
By “direct thermal communication” is meant a continuous physical path of material such that heat can flow directly from the first boundary to the second boundary along the continuous physical path. As one example, direct thermal communication is present when the first boundary and the second boundary contact one another, e.g., if they were pinched together. Direct thermal contact would also be present when a metallic foil is placed between the first boundary and the second boundary and then one or both of the first boundary and the second boundary are bent or otherwise advanced toward one another such that the first boundary and the second boundary both contact the metallic foil, with the metallic foil thereby serving as part of the continuous physical path between the first boundary and the second boundary. A location of “direct thermal communication” can also be termed a “thermal short.”
The evacuated region is suitably at a pressure of less than about 760 Torr. Pressures of about 10−1, 10−2, 10−3, 10−4, 10−5, 10−6, and even about 10−7 Torr (and all intermediate ranges and values) are all considered suitable. The evacuated region can be formed by a variety of methods, e.g., the methods provided in U.S. Pat. Nos. 7,681,299 and 7,374,063 and in U.S. patent application Ser. No. 12/766,397 (all incorporated herein by reference in their entireties for any and all purposes), in which walls are vacuum brazed together so that a vacuum chamber is formed between the walls.
It should be understood that it is not a requirement that both the first boundary and the second boundary are flexible or resilient materials. As an example, the first boundary (e.g., outer boundary) can be a metallic material, such as a shape-memory alloy, and the second boundary (e.g., inner boundary) is a ceramic material.
A boundary can have virtually shape. For example, a boundary can be a planar wall, a curved wall, a disc, a convex shape, a concave shape, a constant-curvature shape, a variable-curvature shape, and the like.
The first boundary and the second boundary can be formed of the same material, but can also be formed of different materials. As an example (described elsewhere herein), the first boundary (e.g., an outer wall that is exposed to the environment exterior to the component) can be a metallic material and the second boundary (e.g., an inner wall) can be a ceramic material. In this way, a component can be configured such that the outer-facing wall is one that is of a resilient material.
Embodiment 2. The insulating component of Embodiment 1, wherein at least one of the first boundary and the second boundary is characterized as being tubular. In one embodiment, the first boundary and the second boundary are arranged as concentric tubes.
Embodiment 3. The insulating component of any one of Embodiments 1-2, wherein the sealed insulating space is characterized as annular. Insulating spaces need not be annular, however, as they can conform to the shapes of the first boundary and second boundary. For example, an insulating space can be dome-shaped, cylindrical, polygonal, or otherwise shaped according to a user's specifications.
Embodiment 4. The insulating component of any one of Embodiments 1-3, wherein at least one of the first boundary and the second boundary is characterized as being arcuate.
Embodiment 5. The insulating component of any one of Embodiments 1-4, wherein (a) the first boundary and the second boundary define a distance D therebetween measured along a line drawn between the first boundary in its first configuration and the second boundary in its first configuration, and (b) in the recovered configuration, the first boundary and the second boundary define a distance of from about 0.0001 D and about 0.99 D therebetween (e.g., from about 0.0001 to about 0.99 D, from about 0.001 to about 0.90 D, from about 0.01 to about 0.80 D, from about 0.1 to about 0.75 D, from about 0.2 to about 0.6 D, or even from about 0.3 to about 0.5 D), as measured along the line drawn between the first boundary and the second boundary.
By reference to
Embodiment 6. The insulating component of Embodiment 5, wherein in the recovered configuration, the first boundary and the second boundary define a distance of from about 0.01 D and about 0.30 D therebetween, as measured along the line drawn between the first boundary and the second boundary.
Embodiment 7. The insulating component of any one of Embodiments 1-6, further comprising a material disposed within the sealed evacuated insulating space. Such a material can be used to maintain physical separation between the first boundary and the second boundary. Woven materials (e.g., woven ceramic sheets or ribbons) can be used.
Embodiment 8. The insulating component of Embodiment 7, wherein the material comprises a fibrous material, a reflective material, a porous material, a woven material, a nonwoven material, or any combination thereof.
Embodiment 9. The insulating component of Embodiment 8, wherein the reflective material comprises a metallic material. Reflective materials, e.g., stainless steel, polished copper, and the like can be used.
Embodiment 10. The insulating component of any one of Embodiments 1-9, wherein at least one of the first boundary and the second boundary comprises a metallic material.
Embodiment 11. The insulating component of any one of Embodiments 1-10, wherein the first boundary, the second boundary, or both and the degree of vacuum being selected such that (i) upon deformation of at least one of the first boundary and the second boundary sufficient to place the first boundary and the second boundary into direct thermal communication with one another at a second contact location, (ii) the at least one of the first boundary and the second boundary recovers from the deformation so as to place the component into a recovered configuration that is free of direct thermal communication between the first boundary and second boundary at the second contact location.
As explained, a component can be configured such that it can recover from one, two, or more deformations that create thermal shorts. In this way, a component, e.g., a tube of significant length, can retain its insulating capabilities even if deformed in one or more locations.
Embodiment 12. The insulating component of any one of Embodiments 1-11, further comprising a jacket disposed about the first boundary.
Embodiment 13. The insulating component of any one of Embodiments 1-12, wherein the second boundary defines a lumen therein.
Embodiment 14. A method, comprising communicating a fluid through a component according to any one of Embodiments 1-13.
Embodiment 15. A method, comprising assembling a component according to any one of Embodiments 1-14.
Embodiment 16. A method, comprising: with a component according to any one of Embodiments 1-13, placing the first boundary and the second boundary into direct thermal communication with one another.
Embodiment 17. An insulated component, comprising: a first conduit, the first conduit defining a lumen therein, and the lumen being configured to convey a fluid, an insulating boundary, the insulating boundary at least partially enclosing the first conduit, the insulating boundary and the first conduit defining a passage volume therebetween, the insulating boundary optionally comprising a sealed evacuated insulating space disposed within the insulating boundary, and the first conduit comprising at least one passage that places the lumen of the first conduit into fluid communication with the passage volume defined between the first conduit and the insulating boundary.
Embodiment 18. The insulated component of Embodiment 17, further comprising at least one sealing element that at least partially defines the passage volume between the insulating boundary and the first conduit. The sealing element can be sealed to the first conduit so as to form a vent, the vent being sealable for maintaining a vacuum within the insulating space following evacuation of gas molecules through the vent, the distance between the first and second walls being variable in a portion of the insulating space adjacent the vent such that gas molecules within the insulating space are directed towards the vent by the variable-distance portion of the first and second walls during the evacuation of the insulating space, the directing of the gas molecules by the variable-distance portion of the first and second walls imparting to the gas molecules a greater probability of egress from the insulating space than ingress thereby providing a deeper vacuum without requiring a getter material within the insulating space.
The sealing element can also be sealed to the insulating boundary so as to form a vent, the vent being sealable for maintaining a vacuum within the insulating space following evacuation of gas molecules through the vent, the distance between the first and second walls being variable in a portion of the insulating space adjacent the vent such that gas molecules within the insulating space are directed towards the vent by the variable-distance portion of the first and second walls during the evacuation of the insulating space, the directing of the gas molecules by the variable-distance portion of the first and second walls imparting to the gas molecules a greater probability of egress from the insulating space than ingress thereby providing a deeper vacuum without requiring a getter material within the insulating space.
Embodiment 19. The insulated component of Embodiment 18, wherein the sealing element comprises an annular element.
Embodiment 20. The insulated component of any one of Embodiments 17-19, wherein the insulating boundary defines a proximal end and a distal end, wherein the first conduit defines a proximal end and a distal end, and wherein at least some of the at least one sealing element is located proximal to at least one of (i) the proximal end of the insulating boundary or (ii) the proximal end of the first conduit.
Embodiment 21. The insulated component of Embodiment 20, wherein the at least one passage of the first conduit is located distal to the at least one sealing element.
Embodiment 22. The insulated component of any one of Embodiments 17-21, wherein the insulating boundary defines a proximal end and a distal end, wherein the first conduit defines a proximal end and a distal end, and wherein at least some of the at least one sealing element is located distal to at least one of (i) the proximal end of the insulating boundary or (ii) the proximal end of the first conduit.
Embodiment 23. The insulated component of Embodiment 22, wherein the at least one passage of the first conduit is located distal to the at least one sealing element.
Embodiment 24. The insulated component of any one of Embodiments 17-23, wherein the lumen is configured to convey the fluid in a flow direction, and wherein the at least one passage is oriented perpendicular to the flow direction.
Embodiment 25. The insulated component of any one of Embodiments 17-23, wherein the lumen is configured to convey the fluid in a flow direction, and wherein the at least one passage is non-perpendicular to the flow direction.
Embodiment 26. The insulated component of any one of Embodiments 17-25, wherein the first conduit comprises an evacuated insulating space disposed within the insulated component.
Embodiment 27. The insulated component of any one of Embodiments 17-26, wherein the insulating boundary comprises a passage configured to place the passage volume into fluid communication with the environment exterior to the insulating boundary.
Embodiment 28. The insulated component of any one of Embodiments 17-27, wherein the first conduit defines a length of at least about 5 cm.
Embodiment 29. The insulated component of any one of Embodiments 17-28, wherein the insulating boundary defines a length of at least about 5 cm.
Embodiment 30. The insulated component of any one of Embodiments 17-29, wherein the at least one passage is sized so as to permit passage of vapor without passage of liquid.
Embodiment 31. A method, comprising communicating a fluid through the lumen of an insulated component according to any one of Embodiments 17-30.
Embodiment 32. The method of Embodiment 31, wherein the fluid is present under such conditions that the fluid evolves a vapor, at least some of which vapor communicates through the at least one passage.
Embodiment 33. The method of Embodiment 32, wherein the fluid is at a temperature of from about −300 to about 300 deg. C.
Embodiment 34. The method of any one of Embodiments 31-33, wherein the fluid comprises liquid helium, liquid nitrogen, or any combination thereof.
Embodiment 35. The method of any one of Embodiments 32-34, further comprising recovering at least some of the vapor that communicates through the at least one passage to the passage volume.
Embodiment 36. The method of Embodiment 35, further comprising condensing at least some of the vapor that communicates through the at least one passage.
Embodiment 37. The method of any one of Embodiments 35-36, further comprising communicating at least some of the vapor communicated to the passage volume out of the passage volume.
Embodiment 38. The method of any one of Embodiments 31-37, further comprising dispensing fluid communicated through the lumen.
Embodiment 39. The method of any one of Embodiments 31-38, wherein the fluid experiences a change in temperature of less than about 5 deg. C upon communication through the lumen.
Embodiment 40. The method of any one of Embodiments 31-38, wherein the fluid experiences a change in temperature of between about 0.0001 to about 3 deg. C. upon communication through the lumen.
Embodiment 41. The method of any one of Embodiments 31-38, wherein communicating the fluid through the lumen effects a reduced pressure in the passage volume.
Embodiment 42. A method, comprising forming an insulated component according to any one of Embodiments 17-30.
The present application claims priority to and the benefit of U.S. patent application No. 62/940,496, “Shape-Resilient and Insulating Components” (filed Nov. 26, 2019), the entirety of which application is incorporated herein by reference for any and all purposes.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/061522 | 11/20/2020 | WO |
Number | Date | Country | |
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62940496 | Nov 2019 | US |