Information
-
Patent Grant
-
6178858
-
Patent Number
6,178,858
-
Date Filed
Tuesday, September 2, 199727 years ago
-
Date Issued
Tuesday, January 30, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 083 768
- 083 368
- 083 4041
- 083 407
- 083 420
- 083 421
- 083 4253
- 083 361
- 083 371
- 083 4252
- 083 428
- 083 446
- 144 31
- 144 39
- 144 356
- 144 357
- 144 378
-
International Classifications
-
Abstract
This invention applies to a shape sawing system for sawing lumber pieces from a curved cant portion. A scanner scans the cant portion as it is conveyed on a conveyor system and inputs the scan data into a computer. The computer determines the curvature and position of the cant portion on the conveyor system. The conveyor system conveys the cant portion through side chippers and into a saw. The side chippers are independently laterally adjustable to follow the curvature of the cant portion. Guide members mounted strategic to the saw guide the cant portion into the saw. The saw is pivotally and laterally adjustable to follow the curvature of the cant portion to produce full length and partial length lumber pieces from the cant portion.
Description
FIELD OF THE INVENTION
This invention relates to the cutting of logs and/or cants into lumber pieces and more particularly the cutting of logs/cants that are curved, the sawing operation following the curve of the logs/cants to maximize production.
BACKGROUND OF THE INVENTION
Historically lumber production was a matter of cutting up large diameter logs, producing as many straight boards as could be extracted from the log, with the remainder of the log (a small percentage of the total wood in the log) converted to other uses, e.g., pulp, etc. In recent times, the trees available for cutting are smaller in diameter, e.g., having a 10″ diameter as compared to earlier times when the typical log diameter was measured in feet. A slight curve in a 20 foot long, 10 inch diameter log, using the old method of cutting straight lumber pieces would result in perhaps 50% of the log being wasted for lumber purposes.
Present lumber production methods have resolved this waste problem by cutting curved logs along a curved path following the curve of the log. Typically the logs are pre-processed whereby opposed sides are opened to provide opposed flat faces that facilitate control in subsequent operations. Such a pre-processed log is referred to as a cant. Hereafter the description will refer to cants or cant portions and it will be understood that such description encompasses both processed and unprocessed logs. The curved lumber pieces thus extracted from the smaller diameter cants are substantially greater in number than the straight pieces that could be extracted. However, curved sawing presents a number of challenges in the development of machinery that will efficiently produce such curved sawing.
A major problem is the proper feeding of a curved cant into and through the saws. Initially the cant conveying system was developed to feed the cant in a curved path into and through stationary saws. Because the curve changes from cant to cant, the conveyor also had to change the curve of its feeding path. More recent developments that are believed to improve on prior curved sawing techniques allows the cant to be fed along a fixed path with the cutting device, e.g., chipping heads and a bank of saw blades (a saw), being manipulated to follow the curve of the cant. The present invention is directed to this latter type of curved sawing.
In prior straight saw cutting, a cant was scanned to enable a computer to compute the optimum number of straight lumber pieces that could be cut from each cant configuration. The computer determined exactly where the cuts in the cant had to be made and the exact position of the cant on the conveyor. Thus, chipping heads (sometimes referred to as chippers or chipper heads) and saws could be set to cut the cant in accordance with a cutting pattern dictated by the computer. For curved sawing, the computer computes the optimum cutting pattern for the particular curvature of the cant and additionally dictates the curved pathway that the saws have to follow.
In a known system, the cants are conveyed on a fixed linear path. The chippers and saws are mounted on a common support for common pivotal movement but are individually mounted for lateral movement. The chipper heads are small in diameter and the saw blades of the saw are mounted immediately adjacent to and behind the chipping heads. The pivotal axis is between the chipper and saws and as the cants are fed down the fixed conveyor path, the cutting devices are manipulated by the computer and as permitted by the system to follow the curve of the cant.
There are several problems with the above system. Although close together, the commonly mounted, sequentially positioned chipping heads and saw blades are located at a different position along the curve of the cant. Thus there is no pivotal position of the common support that is ideal for both the chipping heads and the saw. The best that can be achieved is to have both the chipping heads and saws slightly offset from the desired curved cutting line. Also, with the chipping heads immediately preceding the saw, chips are thrown directly into the saw blades and disrupt the cutting action of the saw. Also the chipping heads are established at a desired width to open the side faces along the length of the cant. The cants are normally tapered and thus as the smaller end of a cant approaches the chipping heads, one of the chipping heads may be out of contact with the cant side during cutting along the narrow end. The force applied by the opposing chipping head in contact with the cant can force the cant out of its established linear path and as little as 0.030 of an inch of lateral movement of the cant can require reworking of the cant or even loss of a board. Still further, as the faces are opened by the chipping heads, the removal of this material can result in a slight but significant change to the cant's curvature and errors in the cutting process.
The preferred embodiment of the present invention addresses these and other problems with the prior systems.
BRIEF SUMMARY OF THE INVENTION
The preferred embodiment of the present invention provides chipping heads mounted for lateral movement. The saw is spaced from the chipping heads and is mounted for pivotal and lateral movement independent of the chipping heads. Finally, a set of guide members (e.g., guide rollers) are placed immediately preceding the saw and are mounted for independent lateral movement but are pivoted with the saw.
The chipping heads are typically arranged so that one chipping head is an active chipping head and the other passive. The active chipping head follows a single curved path along the entire length of the cant. The path of the passive chipping head follows the path of the active chipping head and additionally is adapted for stepping in or out to accommodate a changing diameter of the cant. In a tapered cant there is often an additional short board or two that can be retrieved from the cant in addition to the full length boards. The passive chipping head cuts the open face as desired for the full length board until the width becomes great enough to add a short board and then it steps outward to open the face for the shorter boards. (The preceding assumes the narrow end to be leading. The stepping process would be reversed if the narrow end was trailing.) This stepping arrangement provides a consistent balancing of forces by the opposed chipping heads throughout the length of cutting.
Alternatively, both chipping heads may be of the passive type and it may be desirable to step both heads outward (not necessarily at the same time) to maximize the board production. For example one head may be stepped out to provide for a sixteen foot length board at one side and subsequently the other head may be stepped out to provide an eight foot length of board on the other side.
The computer calculates the center line of the cant and its relation to the center line of the conveyor. It should be noted that the center line of the cant determined by the computer is not necessarily the geometric center line of the cant due to restrictions imposed by the machinery or the like. In any event the relative position between the center line of the conveyor and the various movable members is always known and the computer accordingly is a primary control and is able to dictate the positions of the chipping heads, guide rollers and saw relative to the cant's calculated center line. The guide rollers provide a secondary control that insure that the saws are properly positioned relative to the cant (down stream from the chipper) either (a) by forcing the cant into the curvature identified originally by the computer or (b) signaling a saw correction that is required to accommodate the slight change in the cant curvature.
The above and other advantages will be appreciated upon reference to the following detailed description having reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a view of a curved cant portion;
FIG. 1A
is a diagrammatic view showing the cant portion of
FIG. 1
in relation to chipping heads, guide members and saw;
FIG. 2
is a top plan view in diagram form of a shape sawing system of the present invention;
FIG. 3
is a view in diagram form showing the movement of the chippers as the cant portion is conveyed through the chippers;
FIG. 4
is a view in diagram form showing the movement of the guide members and the saw as the cant portion is conveyed through the guide members and the saw;
FIG. 5
is a top plan view of the shape sawing system in detail as compared to the diagram form of
FIG. 2
;
FIG. 6
is a side elevation view of the shape sawing system of
FIG. 5
;
FIG. 7
is a partial view of a set of guide members as may be used in the system of
FIG. 5
;
FIG. 8
is a partial view of a different set of guide members and saw also as may be used in the system of
FIG. 5
;
FIG. 9
is a partial side view of the guide member of
FIG. 8
; and
FIG. 10
is a view of a saw base assembly as used in the system of FIG.
5
.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Cants that are to be cut into lumber pieces are rarely of uniform configuration. The cants most often have a curvature that varies from one end to the other. The diameter of the cant will also vary, generally tapering from one end to the other.
FIGS. 1 and 1A
illustrate one example of a curved cant that has been previously chipped along two sides to produce opposed top and bottom surfaces
12
and
14
. A log that has been processed to have plane surfaces along two or all four sides is often referred to as a cant. However, the process herein described may apply to other cant configurations at different stages of processing which cant configurations will collectively hereafter be referred to as cant portions L. The cant portion L in
FIG. 1
illustrates one example of a curvature (a compound curvature) that has one length portion with a radius R
1
and another length portion with a radius R
2
, both in the lateral dimension. It will be appreciated that the curvature of cant portions L will widely vary from cant to cant and no single curved cutting pattern is suitable.
The shape sawing system of the present invention is arranged to generate flat surfaces on the remaining sides of the cant portion L. The flat surfaces will have substantially the same curvature as the cant portion L. The cant portion L is then fed into a saw which follows the same curvature of the cant portion L to produce full length lumber pieces. This arrangement maximizes the lumber pieces obtainable from each cant portion L.
Referring to
FIG. 1A
, side chippers
26
,
28
of the shape sawing system are independently adjustably movable toward and away from a center line of conveyance along an axis
36
. The center line of conveyance is indicated by
17
and the direction of lateral movement of the chippers
26
,
28
are indicated by directional arrows
30
,
32
. The chipper
26
is movable by a cylinder
80
and chipper
28
is movable by a cylinder
82
.
As the cant portion L is fed (conveyed) through the chippers
26
,
28
, the chippers
26
,
28
are laterally movable so that only a desired amount of material is removed from each side of the cant portion L. Whereas the movement of the chipping heads
26
,
28
remains normal to center line
17
, such movement is not normal to the curved center line
16
, i.e., the computed center line for the cant. The computer computes the desired open face along each side of the cant portion and dictates the location of the chipping heads to achieve the desired face.
The cant portion L is then fed into a saw
60
spaced appropriately from the chippers
26
,
28
so as to avoid chips being thrown by the chippers into the saws. A pair of guide members
44
,
46
are provided in close proximity to the saw
60
to aid in directing the cant portion L into the saw
60
. The guide members
44
,
46
are adjustably movably mounted for independent movement toward and away from the center line of conveyance as indicated by arrows
48
,
50
. The guide members
44
,
46
are mounted to the saw assembly and pivot with the saw assembly. Accordingly, the direction of movement (arrows
48
,
50
) are dictated by the position of the saw assembly and vary with respect to center line
17
.
The saw
60
is laterally movable relative to the center line of conveyance as indicated by arrow
62
and is pivotally mounted to be pivoted about a vertical axis
63
as indicated by arrow
64
. The guide members
44
,
46
are arranged to be pivoted with the saw
60
. However, movement of the guide rollers cannot be normal to the center line of the cant portion and like the chippers are controlled by the computer to factor in the offset when dictating the position of the rollers, i.e., at the position of the open face of the cant (or as will be explained hereafter, where the open face is supposed to be located.)
The cant portion L is engaged by the guide members
44
,
46
to guide the cant portion L into the saw
60
. The guide members
44
,
46
are laterally movable to engage the surfaces
18
,
20
generated on the cant portion L by the chippers
26
,
28
. The saw
60
is pivoted and moved laterally as the cant portion is fed through the saw such that the saw cuts lumber pieces along the line of curvature of the cant portion L.
FIG. 2
illustrates in diagram form a shape sawing system of the present invention. As previously mentioned, the shape sawing system is arranged to produce lumber pieces from a cant portion L that may have a curve or bow in it. A cant portion L which has a curvature as illustrated by example in
FIG. 2
is transferred onto a known infeed conveyor
10
, such as a sharp chain conveyor. The cant portion L has previously had top and bottom flat surfaces generated in a previous chipping operation with the top surface being designated as
12
and the opposed bottom surface being designated as
14
(FIG.
1
). The infeed conveyor
10
conveys the cant portion L past a scanner S with the scan data from the scanner being input to a computer C. The computer C will determine the position of the cant portion L on the infeed conveyor
10
, the total profile of the cant and the optimum cutting pattern for that profile including whatever saw line may be required. The cant portion L is irregular in shape and typically tapered and accordingly the radius of the curvature of the cant portion L at any one cross section may vary from one end of the cant to the other and the cross sectional width of the cant portion L will also vary from end to the other. In addition to determining the position of the cant portion L on the conveyor and its profile, the computer C will calculate the size and number of lumber pieces that desirably will be generated from the cant portion L.
In this embodiment the scanner S scans the cant portion L as it is transported on the conveyor
10
. The scanner S will input the scan data to the computer C as the cant portion L is transported by the conveyor
10
into the side chippers
26
and
28
.
Each of the side chippers
26
,
28
are laterally movable as indicated by arrows
30
,
32
by their respective cylinders
80
,
82
(FIG.
1
A). The side chippers
26
,
28
are independently adjustable inwardly and outwardly toward the center line
17
(center line of conveyance) of the shape sawing system. The computer C will adjust the side chippers
26
,
28
to engage the cant portion L as it is being transported into the chippers with the computer determining the depth of wood removal from each of the sides of the cant portion L. As seen in the figure, the center line
16
of the cant portion L is curved and, thus, the center line of the cant portion L is not superimposed on the center line
17
of the shape sawing system. The computer is able to track the center of the cant relative to the center line of the conveyor and adjust the movement of the chipper heads, guides and saws accordingly.
FIG. 3
illustrates in diagram form how the chippers
26
,
28
are adjusted relative to the cant portion L received on a conveyor system
10
. The computer C will adjust the chippers
26
,
28
by laterally moving the chippers
26
,
28
to engage the sides of the cant portion L. As illustrated in the figure, the position of the chippers
26
,
28
is illustrated in multiple positions with the multiple positions being designated as S, T, U, V and W. With reference to position S, the side chipper
26
will be moved toward the center line
17
of conveyance and the side chipper
28
will be moved laterally away from the center line
17
. The chippers
26
,
28
are thus adjusted relative to the cant portion L received on the conveyor
10
such that a desired portion of wood will be removed by each of the chippers
26
,
28
.
The cant portion L, since it has a curved configuration, requires that the chippers
26
,
28
be adjusted as the cant portion L is conveyed through the side chippers
26
,
28
. It will be appreciated that the computer C will continuously control the lateral movement of the side chippers
26
,
28
and that the positions S, T, U and V are provided for illustrative purposes. With reference to the position T, side chipper
26
will have been moved from its initial position at position S in a continuous manner to a position illustrated at position T and similarly the side chipper
28
will be moved laterally from its initial position at position S to the position illustrated at position T. As shown in the figures, the side chipper
26
will have been moved away from the center line
17
and the side chipper
28
will have been moved toward the center line
17
. As the cant portion L progresses through the side chippers
26
,
28
, the side chippers
26
,
28
will be further adjusted as illustrated by example in the positions designated as U, V and W. The side chippers
26
,
28
will thus generate side surface
18
,
20
(
FIG. 1A
) on the cant portion L as it is fed into and through the chippers
26
,
28
with the side surfaces
18
,
20
being substantially along the curvature of the cant portion L.
As the cant portion L progresses through the chippers
26
,
28
and encounters a larger diameter (width), chipper
26
is retracted outwardly to produce an additional board from the cant portion. The larger diameter (width) is often sufficiently large to realize additional lumber pieces even though the resulting lumber pieces are not as long as the cant portion L. Referring to the example of
FIG. 3
, chipper
26
has been moved outwardly at position W to accommodate the increased width of the cant portion L. In this example chipper
28
is considered the active chipper, it generating a surface
20
substantially along the curve of the cant portion L. The chipper
26
in this example is considered the passive chipper, it being stepped or moved out at position W for the increased width of an additional board or lumber piece. The independent lateral movement of the chippers
26
,
28
provides for equalizing of forces exerted by the chipping heads against the opposite sides of cant portion L during the chipping operation.
Whereas the cant portion length from position W to the trailing end appears short, it will be appreciated that such a step back procedure takes place when the remaining length equals the desired length of a lumber piece and may occur at any position whereat the wider cant portion is sufficient to generate an extra board.
Following the chipping of sides
18
,
20
by chippers
26
,
18
, the cant portion L is thereafter directed through the guide members and into the saw
60
. The guide members
44
,
46
, which are positioned in close proximity to the saw
60
aids in directing the cant portion L into the saw
60
.
FIG. 4
illustrates in diagram form examples of positions the guide members
44
,
46
and the saw
60
will have in relation to the cant portion L.
FIG. 4
is similar to
FIG. 3
in that it illustrates multiple positions designated as S, T, U and V which show the relation of the guide members
44
,
46
and the saw
60
relative to the cant portion L as it is being conveyed on the conveyor
10
along the center line of conveyance
17
. Not shown in
FIG. 4
is the cutting of the short board. Saw
60
includes additional saw blades that extend the width of saw
60
and such an additional saw blade will commence cutting at the positions whereat the extra board is available.
The computer C controls the lateral movement of the guide members
44
,
46
and also controls the pivotal movement and the lateral movement of the saw
60
. The guide members
44
,
46
are also pivoted as the saw
60
is pivoted. The computer C moves the guide members
44
,
46
against the sides
18
,
20
of the cant portion L that have been generated by the chippers
26
,
28
. On occasion the curve of the cant portion L may change slightly following removal of the side material by the chippers
26
,
28
. The computer controls the lateral movement of the guide members
44
,
46
and forces the cant portion L into its original curvature. Alternatively, the saw
60
is adjusted according to the change in curvature.
With reference to position S, the guide member
44
will have been moved against the side surface
18
that has been generated by the side chipper
26
and thus the guide member
44
will have been moved toward the center line of conveyance
17
. Similarly guide member
46
is moved against the side surface
20
generated by the side chipper
28
and as illustrated in position S, the guide member
46
will have been moved laterally away from the center line of conveyance
17
.
The computer also moves the saw
60
laterally and pivots the saw
60
such that the saw
60
will generate the desired lumber pieces from the cant portion L. The saw
60
is pivoted so that the individual blades of the saw
60
are substantially parallel to the center line
16
of the cant portion L. In this embodiment the vertical axis of pivot
63
(see
FIG. 1A
) of the saw
60
is within that portion of the saw blade that generates the arcuate kerf in the cant portion L (slightly rearward of the forward most point of the blade) and substantially at the lateral center of the saw blade assembly.
The guide members
44
,
46
maintain the cant portion L in position relative to the saw
60
. However, as the cant portion L is conveyed by the conveyor
10
, the guide members
44
,
46
will be laterally moved (relative to whatever pivotal position is dictated by saw
60
) and the saw
60
will be laterally moved and pivoted to follow the curvature of the cant portion L. At position T the guide member
44
will have been moved outwardly from the center line of conveyance
17
and the guide member
46
will have been moved laterally inward toward the center line of conveyance
17
. The saw
60
is moved laterally and pivotally, pivotally to maintain the near parallel attitude (i.e., the arbor
120
of the saw
60
positioned substantially normal to center line
16
of the cant portion L) and laterally as required to align the saw blades with the desired cutting lines established by the computer.
Two additional positions are illustrated as positions U and V. The saw
60
thus follows the curvature of the cant L to generate lumber pieces along the full length of the cant portion L. While only four positions have been illustrated in
FIG. 4
, it will be appreciated that the computer C will be continuously controlling the lateral movement of the guide members
44
,
46
and the pivoting and the lateral movement of the saw
60
to produce lumber pieces from the cant portion L.
FIGS. 5-10
provide additional detail of a shape sawing system of the present invention. Whereas much of the individual mechanism is well known to the industry, only selected components are described as believed may facilitate an understanding of the invention.
Referring first to
FIGS. 5 and 6
, the shape sawing system conveys the cant portions laterally on conveyor
8
into alignment with the side chippers and saw to be thereafter conveyed linearly on conveyor
10
through the chippers and saw. (A single conveyor
10
is, however, an option as is illustrated in diagram form in
FIG. 2.
)
The scanner S of the
FIG. 5
system is arranged to scan the cant portion L as it is transported on the delivery conveyor
8
. The scan data from the scanner S is input to a computer C. The shape sawing system has a center line of conveyance designated as
17
which is also generally considered the center line of the shape sawing system. Side chipper
26
has a cylinder
80
(out of view in
FIG. 5
, see
FIG. 1A
) for moving the side chipper
26
toward and away from the center line of conveyance
17
. Similarly side chipper
28
has a cylinder
82
(
FIG. 1A
) for moving the side chipper
28
toward and away from the center line of conveyance
17
. The side chippers
26
,
28
are mounted on a common carriage
84
(
FIG. 6
) with the carriage
84
being mounted on a base
86
. As previously mentioned, the side chippers
26
,
28
are independently movable toward and away from the center line of conveyance
17
.
The guide members
44
,
46
are mounted in close proximity to the saw
60
as best seen in
FIGS. 5 and 8
. In this embodiment the guide members
44
,
46
are rollers that will engage the sides
18
,
20
generated by the side chippers
26
,
28
. The guides
44
,
46
are mounted on guide rails
100
(FIG.
9
). The guide member
44
is movable on the guide rails
100
by a cylinder
102
and the guide member
46
is movable on the guide rails
100
by a cylinder
104
. The guide rails
100
are mounted to the saw base
110
(FIGS.
5
and
10
). The cylinders
102
,
104
are in turn coupled to the mechanism
146
that controls movement of the saw guides (FIG.
8
). The guide members
44
,
46
are thus movably adjustable with the saw
60
as the cylinder
116
moves the saw guide mechanism
146
. The guide members
44
,
46
are, however, independently adjustable by their respective cylinders
102
,
104
. The guide members
44
,
46
being mounted in this fashion will thus pivot with the pivoting of the saw
60
by the pivoting of the base
110
on the sub-base
112
. The guide members
44
,
46
are thus independently movable toward and away from the center line of conveyance
17
.
The saw
60
is supported and laterally movable on the base
110
. The saw
60
is adjusted laterally on the base
110
by a cylinder
116
operatively connected to saw guide
118
(FIG.
8
).
FIG. 5
illustrates two gangs of saws
60
mounted on the arbor
120
. The cylinder
116
moves the desired gang of saws
60
into position on the arbor
120
.
Referring to
FIG. 10
, the base
110
is movably mounted on a sub-base
112
. A slot
150
is provided in the sub-base
112
with the slot
150
being normal to the center line of conveyance
17
. A pivot pin
152
of the base
110
extends into the slot
150
. The base
110
is pivoted on the sub-base
112
by a cylinder
114
. The axis of pivot is defined by the position of the pivot pin
152
. The base
110
is laterally movable on the sub-base
112
by a cylinder
154
. As the base
110
is moved laterally, the pivot pin
152
will travel along the slot
150
.
The saws
60
mounted on the base
110
are laterally and pivotally adjustable relative to the center line of conveyance
17
. The guide members
44
,
46
are pivoted and laterally adjusted with the saw
60
by the lateral and pivotal adjustment of the base
110
. As previously mentioned, the guide members
44
,
46
are further adjustable by cylinders
102
,
104
.
FIG. 7
illustrates another arrangement of the guide members that are provided to guide the cant portion L into the saw
60
. As shown in the figure, guide members
130
,
132
replace roller members
44
,
46
and are provided to guide the cant portion L directly into the saw
60
. The guide members
130
,
132
are shaped members that contact the side surfaces
18
,
20
of the cant portion L. The surface
134
on guide member
130
and the surface
136
on guide member
132
have a curvature that corresponds substantially to the minimum radius contemplated in a cant portion L. The curved surfaces
134
,
136
of the guide members
130
,
132
will contact the sides
18
,
20
of the cant portion L and direct the cant portion L into the saw
60
.
Those skilled in the art will recognize that modifications and variations may be made without departing from the true spirit and scope of the invention. The invention is therefore not to be limited to the embodiments described and illustrated but is to be determined from the appended claims.
Claims
- 1. A shape sawing system for cutting curved cant portions into lumber pieces comprising:a side face opening cutting device; a saw; guide members; a computer; a scanner; a cant portion conveyor system for conveying curved cant portions on a determined path sequentially past the scanner, and linearly through the side face opening cutting device and through the saw; said scanner determining the configuration of the cant portions and the relationship of the cant portions to the path linearly through the side face opening cutting device and saw; said computer receiving information from the scanner and determining a pattern of curved cutting lines for the cant portions including curved exterior cutting lines at the opposed sides of the cant portions; said side face opening cutting device mounted for lateral movement, said computer controlling lateral positioning of said side face opening cutting device for cutting away side material of the cant portions along the curved exterior cutting lines; said guide members mounted for lateral movement and positioned between the side face opening cutting device and the saw, said computer providing a primary control for lateral positioning of said guide members to follow the curved exterior cutting lines, said saw mounted for pivotal and lateral movement independent of said side face opening cutting device, said computer providing primary control for pivotal and lateral positioning of said saw for positioning the saw relative to the curvature of the cant as determined by the computer, and a secondary control cooperatively controlling said guide members and said saw for cutting the cant portions in accordance with the pattern of cut determined by said computer in the event of a curvature change in the cant portion following removal of the side material by the side face opening cutting device.
- 2. A shape sawing system as defined in claim 1 wherein the secondary control is provided by the guide member forcibly urging the cant portion into the configuration as determined by the computer from the scanner information.
- 3. A shape sawing system as defined in claim 1 wherein the secondary control is provided by the guide members adjusting to a curvature change in the cant portion and the saw position changing in response to the adjusting of the guide members.
- 4. A shape sawing system as defined in claim 1 wherein the side face opening cutting device has lateral adjustment only that is normal to the linear path of the conveyor and not normal to the curved exterior cutting lines, said computer adjusting for the discrepancy and positioning the side face cutting device at the desired exterior cutting line position.
- 5. A shape sawing system defined in claim 1 wherein the side face opening cutting device and saw are spaced apart and independently manipulated to avoid interference of the saw operation resulting from material removed by the side face opening cutting device.
- 6. A shape sawing system as defined in claim 1 wherein the guide members are parallel to the saw axis and not normal to the curvature of the curved exterior cutting lines whereat side faces are opened by the side face opening cutting device, said computer adjusting for the discrepancy and positioning the guide members at the side faces.
- 7. A shape sawing system as defined in claim 1 wherein said side face cutting device comprises a pair of opposed side cutting chippers applying opposing forces to opposing sides of the cant portions, said scanner determining the availability of partial length lumber pieces resulting from cant taper and said computer providing step positioning of at least one of the chippers to accommodate said partial length lumber pieces and also to provide continuous engagement of the chippers with the opposing sides of the cant portions.
- 8. A shape sawing system for cutting curved cant portions into lumber comprising:a conveyor conveying curved cant portions of varying curved configuration linearly along a determined path, said cant portions having computed curved cutting lines to optimize the lumber production therefrom; a saw mounted in the determined path of a cant being conveyed, said saw having pivotal and lateral movement, a computer providing a primary control for controlling the pivotal and lateral movement of the saw in coordination with conveying movement of the cant for adjusting the saw to follow the computed curved cutting lines of the cant portions as they are conveyed through the saw; a side face opening cutting device preceding the saw having lateral movement controlled by the computer to cut opening side faces in the cant portions in accordance with said computed curved cutting lines; and guide members following said side face opening cutting device and preceding said saw, said guide members being at least laterally movable to engage the side faces of the cant, said guide members providing a secondary control for at least one of said curved cant portions and said saw to correct any deviation occurring as the curved cant portions are conveyed into the saw.
- 9. A shape sawing system as defined in claim 8 wherein the guide members forcibly control the configuration of the cant portions relative to the path of conveyance as the cant portions enter the saw.
- 10. A shape sawing system as defined in claim 8 wherein the guide members adjust in response to a changed configuration of the cant portions resulting from the side faces being opened by the side face opening cutting device and said saw responding to adjustment of the guide members and adjusting to the changed configuration.
- 11. A sawing system for cutting tapered cant portions into lumber pieces, said tapered cant portions having a greater cross section at one end from which an additional shorter length lumber piece may be produced, said sawing system comprising:a conveyor conveying tapered cant portions along a path, a saw positioned in the path to cut the tapered cant into lumber pieces, and a pair of chippers, one on each side of the cant and producing an opening side cut along the entire length at each side of the cant; a computer determining the line of cut to be made by the chippers including a step cut for the provision of an additional shorter length lumber piece to be cut from the cant; at least one of the chippers having independent lateral movement for lateral stepping of the chipper to accommodate a width difference at the position whereat the additional shorter length lumber piece is to be cut, whereby the chippers are maintained in engagement with the cant throughout the opening side cut at each side of the cant.
- 12. A sawing system as defined in claim 11 wherein the shape sawing system cuts tapered cant portions that are curved with the cant portions conveyed through the saw and chippers linearly and wherein the computer computes the sawing of curved lumber pieces from said cant portions, said chippers having cooperative continuous lateral adjustment so as to follow a curvature at each side dictated by the computer and including a further stepped lateral adjustment of at least one of the chippers for the additional shorter length lumber piece.
- 13. A sawing system as defined in claim 12 wherein both chippers are laterally adjusted for stepped lateral adjustment to accommodate an additional shorter length lumber piece at each side of the cant portion.
- 14. A shape sawing system for cutting curved cant portions into lumber comprising:a conveyor for conveying curved cant portions of varying curved configuration linearly along a determined path, said cant portions having computed curved cutting lines to optimize the lumber production therefrom; a saw mounted in the determined path of a cant being conveyed and having pivotal and lateral movement, a computer controlling the pivotal and lateral movement of the saw in coordination with conveying of the cant for adjusting the saw to follow the computed curved cutting lines of the cant portions as they are conveyed through the saw; and said pivotal movement for the saw having a vertical axis of pivot provided rearward of the forward most point of the blade and substantially at the lateral center of the saw blade assembly.
- 15. A shape sawing system for cutting curved cant portions into lumber comprising:a conveyor for conveying curved cant portions of varying curved configuration linearly along a determined path, said cant portions having computed curved cutting lines to optimize the lumber production therefrom; a saw mounted in the determined path of a cant being conveyed and having pivotal and lateral movement, a computer controlling the pivotal and lateral movement of the saw in coordination with conveying of the cant for adjusting the saw to follow the computed curved cutting lines of the cant portions as they are conveyed through the saw; and said pivotal movement for the saw having a vertical axis of pivot that is laterally adjustable for maintaining the pivot at a desired position relative to the saw blade assembly.
- 16. A shape sawing system as defined in claim 15 wherein the saw is mounted on a base which is mounted on a sub-base, a pin from the base projected through a lateral slot in the sub-base, and movers moving the base laterally and pivotally relative to the sub-base as permitted by the slot.
US Referenced Citations (23)
Foreign Referenced Citations (4)
Number |
Date |
Country |
549565 |
Mar 1931 |
DE |
2836413 |
Feb 1980 |
DE |
9206 |
Nov 1852 |
FR |
33098 |
Dec 1908 |
SE |