This disclosure generally relates to perforating guns used in a subterranean environment such as an oil or gas well. More particularly, it relates to fittings and retainers that aligns the detonating cord with a shaped charge installed in a charge tube. The embodiments disclosed have a retainer feature which allows for simplified installation with existing shaped charges and detonating cord.
Generally, when completing a subterranean well for the production of fluids, minerals, or gases from underground reservoirs, several types of tubulars are placed downhole as part of the drilling, exploration, and completions process. These tubulars can include casing, tubing, pipes, liners, and devices conveyed downhole by tubulars of various types. Each well is unique, so combinations of different tubulars may be lowered into a well for a multitude of purposes.
A subsurface or subterranean well transits one or more formations. The formation is a body of rock or strata that contains one or more compositions. The formation is treated as a continuous body. Within the formation hydrocarbon deposits may exist. Typically a wellbore will be drilled from a surface location, placing a hole into a formation of interest. Completion equipment will be put into place, including casing, tubing, and other downhole equipment as needed. Perforating the casing and the formation with a perforating gun is a well known method in the art for accessing hydrocarbon deposits within a formation from a wellbore.
Explosively perforating the formation using a shaped charge is a widely known method for completing an oil well. A shaped charge is a term of art for a device that when detonated generates a focused explosive output. This is achieved in part by the geometry of the explosive in conjunction with an adjacent liner. Generally, a shaped charge includes a metal case that contains an explosive material with a concave shape, which has a thin metal liner on the inner surface. Many materials are used for the liner; some of the more common metals include brass, copper, tungsten, and lead. When the explosive detonates the liner metal is compressed into a super-heated, super pressurized jet that can penetrate metal, concrete, and rock.
A perforating gun has a gun body. The gun body typically is composed of metal and is cylindrical in shape. Within a typical gun tube is a charge holder or carrier tube, which is a tube that is designed to hold the actual shaped charges. The charge holder will contain cutouts called charge holes where the shaped charges will be placed.
A shaped charge is typically detonated by a booster or igniter. Shaped charges may be detonated by electrical igniters, pressure activated igniters, or detonating cord. One way to ignite several shaped charges is to connect a common detonating cord that is placed proximate to the igniter of each shaped charge. The detonating cord is comprised of material that explodes upon ignition. The energy of the exploding detonating cord can ignite shaped charges that are properly placed proximate to the detonating cord. Often a series of shaped charges may be daisy chained together using detonating cord.
In order to detonate a shaped charge in a perforating gun a continuous detonating cord is placed adjacent to each shaped charge. Holding a shaped charge in place is crucial to ensuring that all of the shaped charges detonate correctly and in the precise orientation. A shaped charge retainer device can be fastened to the end of the shaped charge and interface with keyed cutouts on a charge tube to lock the shaped charge into place.
An example embodiment may include a shaped charge retainer having a bottom ring section, being substantially cylindrical about an axis and having a first internal diameter, a top section, being substantially cylindrical about the axis, having a second internal diameter smaller than the first internal diameter, and being attached to and axially displaced from the bottom ring section, a first key protruding radially from the bottom ring section, and a first locking tab protruding radially from the top section, located above the first key and offset a first twist angle about the axis from the first key. The example may also include a second key protruding radially from the bottom cylindrical ring section and located axially about the axis. The example may also include a second locking tab protruding radially from the top section and located axially about the axis. The example may also include the shaped charge retainer being composed of zytel. The example may also include the locking tab having a bridge portion, a tab portion, wherein the bridge portion is shorter than the tab in dimension parallel to the axis. The example may also include the locking tab having a flush top surface adapted to be flush with a perforating charge tube. The example may also include the top section being frusto conical shaped. The example may also include the second key being located 180 degrees axially about the axis from the first key. The example may also include the second locking tab being located 180 degrees axially about the axis from the first locking tab. The example may also include a second key and a third key protruding radially from the bottom cylindrical ring section and located axially about the axis. The example may also include a second locking tab and a third locking tab protruding radially from the top section and located axially about the axis. The example may also include the first key, second key, and third key being located 120 degrees axially about the axis from each other. The example may also include the first locking tab, second locking tab, and third locking tab being located 120 degrees axially about the axis from each other.
Another example embodiment may include a method for installing at least one shaped charge including placing a shaped charge retainer having a plurality of keys on a shaped charge opening, inserting the shaped charge with the shaped charge retainer into a charge tube cutout, aligning the shaped charge retainer having a plurality of keys with a plurality of keyways in the charge tube, passing a plurality of keys on the shaped charge retainer through the plurality of keyways on the charge tube cutout, rotating the shaped charge retainer after passing the plurality of keys through the plurality of corresponding keyways, snapping a plurality of locking tabs located on the shaped charge retainer into the plurality of keyways. The example may include placing a u-shaped detonation cord retainer on the distal end of the shaped charge. The example may include attaching a detonation cord to the shaped charge. The example may include the at least one shaped charge being a plurality of shaped charges being installed in a single charge tube. The example may include installing the charge tube into a perforating gun. The example may include running the perforating gun to a predetermined downhole location. The example may include detonating the at least one shaped charge.
Another example embodiment may include a shaped charge retention system having a shaped charge case with an apex end and an explosive discharge end, a charge tube with a center axis, having a first plurality of circular cutouts adapted for interfacing with a shaped charge case apex end and a second plurality of circular cutouts located 180 degrees opposite of the first plurality of cutouts about the charge tube axis, a detonating cord, a shaped charge retainer including a bottom ring section, being substantially cylindrical about the axis and having a first internal diameter, a top section, being substantially cylindrical about the axis, having a second internal diameter smaller than the first internal diameter, and being attached to and axially displaced from the bottom ring section, a first key protruding radially from the bottom ring section, and a first locking tab protruding radially from the top section, located above the first key and offset a first twist angle about the axis from the first key. The example may include a second key protruding radially from the bottom cylindrical ring section and located axially about the axis. The example may include a second locking tab protruding radially from the top section and located axially about the axis. The example may include the shaped charge retainer being composed of zytel. The example may include the locking tab having a bridge portion, a tab portion, in which the bridge portion is shorter than the tab in dimension parallel to the axis. The example may include the locking tab having a flush top surface adapted to be flush with a perforating charge tube. The example may include the top section being frusto conical shaped. The example may include the second key being located 180 degrees axially about the axis from the first key. The example may include the second locking tab being located 180 degrees axially about the axis from the first locking tab. The example may include a second key and a third key protruding radially from the bottom cylindrical ring section and located axially about the axis. The example may include a second locking tab and a third locking tab protruding radially from the top section and located axially about the axis. The example may include the first key, second key, and third key being located 120 degrees axially about the axis from each other. It may include the first locking tab, second locking tab, and third locking tab being located 120 degrees axially about the axis from each other. It may include the shaped charge retainer being composed of plastic. It may include the shaped charge retainer pivoting about the shaped charge in 360 degrees. It may include a plurality of shaped charges. It may include a plurality of cylindrical retainers.
For a thorough understanding of the present disclosure, reference is made to the following detailed description of the preferred embodiments, taken in conjunction with the accompanying drawings in which reference numbers designate like or similar elements throughout the several figures of the drawing. Briefly:
In the following description, certain terms have been used for brevity, clarity, and examples. No unnecessary limitations are to be implied therefrom and such terms are used for descriptive purposes only and are intended to be broadly construed. The different apparatus, systems and method steps described herein may be used alone or in combination with other apparatus, systems and method steps. It is to be expected that various equivalents, alternatives, and modifications are possible within the scope of the appended claims.
Referring to an example shown in
Referring to an example shown in
Continuing to refer to
Continuing to refer to
Refer to
The installation of the shaped charge 12 with the attached shaped charge retainer device is shown in
Referring to an example shown in
Referring to an example shown in
Another example embodiment is depicted in
The thru slot 73 is perpendicular to axis 102. Furthermore, detonating cord retainer 70 has a base 71 that has a shoulder 121 capable of engaging the charge tube in such a way as to restrain the movement of the shaped charge along the axis 102, but allowing rotation about the axis 102. In the alternative, a thru hole or thru aperture could be located at 77 to facilitate explosive communication between the detonating cord and the shaped charge.
An alternative to the u-shaped channel 76 is a c-shaped cutout in which the channel 76 is rotated 90 degrees such that the detonating cord is accepted from the side rather than the top as shown. The shoulder 78 allows the retainer 70 to snap onto the apex end 60 of a shaped charge, as shown in
In
Continuing to refer to
Another example embodiment of a detonating cord retainer 80 is shown in
The inner face 87 of the first retention arm 86 has a retention nub 111 distal from the base extending toward the second retention arm 84. The first retention arm 86 and second retention arm 84 are adapted to retain a detonating cord in proximity to the aperture 89. The inner face 110 of the second retention arm 84 has a retention nub 112 distal from the base extending toward the first retention arm 86. A circumferential ridge 113 is located in the bore 81 adapted to engage a corresponding groove in a shaped charge case. The circumferential ridge 113 may also be a circumferential groove adapted to engage a corresponding ridge in a shaped charge case. The aperture 89 extends from the top end 88 of the body 82 to the bore 81. The bore 81 may extend through a portion of the top end 88 of the body 82 to form the aperture 89.
An example of a method of use may include installing a shaped charge retainer 200 onto a shaped charge 12, installing that combination into a charge tube 18, inserting a plurality of keys, in this case first alignment tab 208 and second alignment tab 206 into a plurality of key cutouts 220 located on the charge tube 18. The aligned shaped charge retainer 200 is then inserted until the keys, alignment tabs 206 and 208, are through the charge tube cutouts 220. Then the shaped charge retainer 200 is rotated or twisted about its axis after passing the plurality of keys through the plurality of corresponding keyways until snapping the a plurality of locking tabs, in this case locking tabs 202 and 203, into the plurality of cutouts 220. This process is repeated until all shaped charges 12 are installed in the charge tube 18. The charge tub is then installed in a perforating gun 10. Then perforating gun 10 is then lowered to a predetermined location with a well with the shaped charges 12 held in place by shaped charge retainers 200. The shaped charges 12 are then detonated on command. Afterwards the perforating gun 10 is removed from the well.
Although the embodiments have been described in terms of particular examples which are set forth in detail, it should be understood that this is by illustration only and that the embodiments are not necessarily limited thereto. Alternative embodiments and operating techniques will become apparent to those of ordinary skill in the art in view of the present disclosure. Accordingly, modifications of the embodiments are contemplated which may be made without departing from the spirit of the disclosure.
This application claims priority to U.S. Provisional Application No. 62/201,868, filed Aug. 6, 2015.
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PCT/US2016/045880 | 8/5/2016 | WO | 00 |
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WO2017/024266 | 2/9/2017 | WO | A |
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Number | Date | Country | |
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20180216445 A1 | Aug 2018 | US |
Number | Date | Country | |
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62201868 | Aug 2015 | US |