Shaping/augmenting/diminishing knitted fabrics

Information

  • Patent Grant
  • 6308536
  • Patent Number
    6,308,536
  • Date Filed
    Tuesday, January 9, 2001
    24 years ago
  • Date Issued
    Tuesday, October 30, 2001
    23 years ago
Abstract
The present invention relates to a method of producing three-dimensional knits. In accordance with the invention narrowing the loops is done by loops covering a partial area of the needle bed being transferred to needles arranged nearer to the middle of the knit and subsequently knitting further continued, and widening the loops is done by loops covering a partial area of the needle bed being transferred to needles arranged remote from the middle of the knit and subsequently knitting further continued. As an alternative to this, needles may be rendered inactive in a partial area of the needle bed over at least one course and subsequently reactivated.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a method of producing a three-dimensional knit. In fashioning, needles are made inactive in predetermined sections of the needle bed and reactivated after a predetermined number of loops. The non-inactivated, i.e. fully knitted, portions bulge since on reactivation of the inactivated needles they are puckered by the interlooped courses in the inactivated portions between which one or also more courses of the fully knitted portion may be arranged. This inactivation/activation may also be achieved staircased, i.e. sectionwise from one course to the other so that knits materialize in a predetermined shape which may be used e.g. as preformed seat covers.




BRIEF SUMMARY OF THE INVENTION




A first method of producing three-dimensional knits consists of the widening/narrowing technique. Widening in this sense involves forming two wales from a single wale at an optional location in the knit, it thus involving a widening of the knit. In a first embodiment of the widening technique the loops at least on one side of the widening location are shifted outwards by the desired widening width. In an alternative embodiment of the technique loops are knitted separately in two needle regions and subsequently interlinked by transferring at least one region.




Whilst the known loop widening/narrowing technique in the marginal portion of a knit merely results in contouring of the knit, but not in three-dimensional shaping, in widening/narrowing in the knit in accordance with the invention additional loops are introduced into the knit or taken out of the knit, resulting in a shaping of the knit and thus in a three-dimensional shaping. The narrowing technique represents precisely the opposite procedure. In the narrowing technique at least two wales are combined into a single wale, this procedure involving transferring loops on at least one side of the knit further inwards so that the resulting gap is closed. This technique too, may be continued successively over several courses so that desired bulged portions may be generated. One possibility of bulging involves e.g. first implementing the widening and then the narrowing technique, resulting in a bulge due to an excess of material being obtained in the widening/narrowing region. Another technique first applies narrowing followed by widening to the original number of loops, as a result of which a deficient amount of material occurs in the narrowing/widening region which in turn results in a deformation of the knit as a whole and thus in three-dimensional shaping.




Transferring the loops is preferably implemented as follows: The loops are transferred from an active needle bed to an auxiliary needle bed. The auxiliary needle bed which, among other things, may also be an active needle bed is then shifted relative to the active needle bed. Subsequently the loops are transferred back at a shifted location to the auxiliary needle bed. Although this method is thus rather complicated as regards the machine action sequence, it permits production of three-dimensional knits with possibilities hitherto not available.




Another method of producing three-dimensional knits consists of making needles inactive in specific portions of the knit, whilst knitting is continued with the needles in the other portions. By later activating these inactivated needles, e.g. after one or more courses, a puckering of the knit is achieved in this inactivated portion which again may be made use of as desired in achieving specific shapes. When needles are made inactive e.g. for a knit in the marginal portions of the flat knitting machine and this inactivation repeated on a spacing of a few courses differing in width, then a spherical structure is attained having a highly homogeneous structure. In this case too, inactivating the needles should take place only over a few courses so that excessive deformations of the knit at any one location is avoided. Further, the width (number of needles) involved in inactivation may be alternatingly changed so that here too, a distribution of the deformed locations may be achieved in the shaping portion. These locations are located at points at which an inactivated portion adjoins an fully knitted portion.




Both of the principle techniques of producing geometrical knits as cited above may be achieved by the method in accordance with the invention in that the widening/narrowing of the loops, on the one hand, or inactivating needles, on the one other, is distributed to many locations in the deformation portion. In any case, for one thing, a more homogeneous structure of the three-dimensional knit is achieved which, for another, incorporates improved mechanical properties.




In both the fashioning and the widening/narrowing technique portions occur which, as compared to normally knitted portions, are altered, be it by this portion being made inactive over several courses or be it that wales are generated at a specific location or removed by combining wales. At these locations inhomogenities occur as a rule in the knit, these inhomogenities involving in part the formation of “holes” at the transit locations.




In accordance with a further aspect of the invention in addition to the interlooping yarn weft and/or warp yarns are incorporated in this portion which result in the portion being reinforced, and for anothing thing, the holes at inhomogeneity locations being closed. This reduction in the size of the holes may be improved, among other things, by making use of weft and/or warp yarns of an elastic material, such as e.g. rubber yarns.




In the case of the fashioning technique it is e.g. of advantage when a weft yarn is placed in at least one, preferably both, courses defining an inactivated portion. As regards the adjacent fully knitted courses, this weft yarn may run without binding, although it may be placed on tuck or linked in some other way, however. What is achieved in any case is that the hole formation at point of contact between the activated portion and non-activated portion is puckered or closed and is thus hardly discernible any more as a inhomogeneity.




Another possibility of reducing inhomogenities both in widening/narrowing and in fashioning consists of splitting loops in the region of the inhomogeneity, i.e. producing two loops from a single loop, e.g. by looping on a further needle bed, these two loops making for a better fill in the region of the inhomogeneity of the knit and a better join between differing portions, e.g. in the activated and non-activated region in fashioning. Widening loops also achieves a more homogeneous surface free of holes when a split loop is placed in the new empty needle in the knit.




A further technique of reducing the holes in inhomogeneity locations in widening/narrowing/fashioning relative to normal knit is to lay one or more marginal loops to tuck in this region of the inhomogeneity. In conclusion a special technique of reducing the holes exists for fashioning technology, especially in the case of staircase fashioning, i.e. in which the width of inactivation from one course to another or also from one course portion to another is altered.




One possibility consists of knitting one or more additional (horizontal) loops onto the outermost loop prior to a loop inactivation, which is/are then including in the knit on later activation. In this way a greater volume is achieved in the inactivated portion. A similar effect may be achieved also by not inactivating the outermost needle of the portion to be inactivated over a course so that an additional vertical loop is achieved, contrary to a further horizontal outer loop when an additional outer loop is knitted into the last active courses. Here too, several vertical loops may be attached. Both techniques result in an increase in volume at the fashioning line, i.e. the line in which the last course prior to the inactivated portion is joined to the first course after inactivation.




This technology may, of course, also be made use of to join knit sections of any shape to each other as will be detailed later in describing an example. The techniques as described above for including weft and/or warp yarns, tucking loops, splitting loops and knitting additional horizontal or vertical loops may find application in all procedures such as fashioning, widening and narrowing, in combination, where required, to obtain in particular a dense and homogeneous widening/narrowing line or fashioning line in staircase-type widening/narrowing or staircase-type fashioning respectively




In the region of the inhomogeneity the loops may be knitted specifically more firmly to obviate hole formation in this portion.




When twin needles are employed, knitting may be done with the A needle in the complete knitted portion whilst in the region of the inhomogeneity knitting is done with the A and B needle to increase the knit density in this portion. In the same way, knitting may be done with a finer needle in the region of the inhomogeneity.




The techniques as described above are excellently suitable for producing all kinds of shaped industrial knits, in particular seat covers, headrest covers, armrest covers and fiber composite moldings.




The techniques of the present invention will now be described by way of an example in the following with reference to the schematic drawing in which:











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

is an illustration of a loop construction in widening,





FIG. 2

is an illustration of a loop construction in narrowing,





FIG. 3

is an illustration of a staircased fashioning line having straight edges





FIG. 4

is an illustration of a staircased fashioning line having curved edges





FIG. 5

is an illustration of a knit pattern having inactivated portions for producing a balaclava helmet





FIG. 6

is an illustration of various possibilities of reducing inhomogenities at an edge,





FIG. 7

is an illustration of a knitted piece having widening and narrowing,





FIG. 8

is an illustration of a two-ply knit in which the fashioning edge or the widening/narrowing edge is offset in both plies,





FIG. 9

is an illustration of a corner fashioning line





FIG. 10

is an illustration of a needle scheme for narrowing in the case of a double-planar knit, and





FIG. 11

is an illustration of a further needle scheme for an alternative narrowing in the case of a double-planar knit.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to

FIG. 1

there is illustrated a loop construction of a knit


10


, the width of which has been increased by widening a loop. In commencing chronologically with the widening method it is evident that in the lowest course five loops


12


,


14




16


,


18


,


20


hung on five needles. In the course knitted thereafter, the loops


18


and


20


were shifted one loop to the right, as a result of which the third needle from the right in this course remained free. In the course following that an interlooping yarn is also fed to this free needle, so that the knit in the last but one course already comprises one loop more.




It is evident that in the second course, in which the loops


18


and


20


have been shifted outwardly by one needle, a relatively large gap remains, resulting in an inhomogeneity of knit in the form of a hole. It is now possibile, before shifting the loops


18


and


20


, to split the loop


18


to needles located outwards so that in subsequently shifting the loops


18


and


20


to needles located outward the one split loop


18




a


is hung in the same needle as for the loop


18


hitherto, whilst the other split loop


18




b


is hung by one needle further to the right. It is obvious that by this splitting of the loop in the widening portion the resulting hole may be filled very well so that the inhomogeneity in the knit in widening loops is hardly discernible. For splitting the loop, in looping the loop


18


prior to widening, a first split loop


18




a


is generated on the active needle bed whilst a second auxiliary loop


18




b


is generated on an auxiliary needle bed or further active needle bed. This auxiliary needle bed may be definitely to advantage the needle bed by which the outer loops


18


and


20


are hung outwardly. The loop


20


generated on the active needle bed is also transferred to the auxiliary needle bed and the two loops


18




b


and


20


present on the auxiliary needle bed are displaced by laterally shifting the auxiliary needle bed or other active needle bed relative to the first active needle bed by one needle outwardly, after which the loops


18




b


and


20


are hung back from the auxiliary needle bed to the active needle bed.




Referring now to

FIG. 2

there is illustrated the knit


10


as shown in

FIG. 1

in the portion of the narrowing about one loop. The Figure shows in the first two courses the six loops


12


,


14


,


16


,


18




a,




18




b


and


20


resulting from the widening as shown in FIG.


1


. In the last but one course as shown in

FIG. 2

the loops


18




a


and


18




b


are hung together on a needle, as a result of which in the case of the further knitting, the two loops


18




a


and


18




b


hanging together on one needle in the last course are combined into the loop


18


. This procedure thus represents the inverse procedure as shown in FIG.


1


. Combining the loops


18




b


and


18




a


involving a displacement of the loops


18




b


and


20


by one needle to the left, will now be described in brief. The loops


18




b


and


20


are transferred to an auxiliary needle bed or to some other active needle bed. This needle bed or other active needle bed is subsequently shifted by one needle to the left, and the loops


18




b


and


20


hooked back. Since the loop


18




a


is still hanging on the left-hand needle of the two needles of the active needle bed, the loops


18




a


and


18




b


are thus combined and replaced by a loop on feeding of the next interlooping yarn


18


.




Referring now to

FIG. 7

there is illustrated a knit


30


comprising firstly a widening portion


32


extending in the wale direction and then a narrowing portion


34


extending in the wale direction, both portions


32


,


34


being characterized by two loops being widened (


32


) or narrowed (


34


) in each course or every second course. The technical aspects of the knitting procedure will now be detailled. The corner loops


36


and


38


of the knit hang on adjacent needles, widening occurs by the loops being displaced outwards by one loop on both sides of the loop


36


,


38


after every course or every second course. This outward displacement has already been described in conjunction with FIG.


1


. Due to this outward displacement two needles become free in the interior which are to be occupied with new loops on supply of the next interlooping yarn, thus resulting in each course or all two courses producing two new loops in the interior, i.e. the knit becoming continually wider in the portion of the widening


32


until on each side of the edge


40


,


42


x new loops have been knitted in addition. At the end of the widening portion


32


the knit


30


has accordingly twice as many loops as at the start. These twice as many new loops hang between the original loops


36


,


38


which hung juxtaposed on the needle bed at the start of the knit. In the narrowing portion the procedure is the reverse. Along the edges


44


,


46


two loops are combined into one in every course or in every second course as described in conjunction with FIG.


2


. This procedure is repeated x times so that on both sides of the edges


40


,


46


x loops are removed in each case, and the knit


30


at the upper end again has the same width as at the start. At the end of the narrowing


34


the two loops


36


,


38


thus again hang juxtaposed. It will readily be appreciated that the knit


30


in the portion between the widening


32


and the narrowing


34


is strongly bulged since the knit in this portion comprises very many more loops than in the upper and lower marginal portion at the start of widening or end of the narrowing


34


.




Referring now to

FIG. 7

there is illustrated a fashioning line within which a knit piece is additionally inserted in a knit, it being, of course, possibile to first knit the narrowing portion and then the widening portion, resulting in a “cut-out” fashioning line.




It is alternatively possible to produce the widening by knitting the loops from the margin up to the loops


36


or


38


on separately sections of the needle bed and subsequently hanging them together and joining them to each other, e.g. by interlooping or side tuck loops.




Referring now to

FIG. 3

there is illustrated a knit


50


having a staircased fashioning line


52


. In the region of the staircased fashioning line


52


a three-dimensional shape of the knit


50


is then achieved by needles on the left-hand edge of the knit being made inactive so that no knitting is done in this portion over one or more rows of needles. During inactivation, the inactivated needles receive no interlooping yarn, so that the loops remain hanging on these needles prior to inactivation of the needles. In later reactivation of the needles the new loops are then joined to the loops last knitted prior to inactivation of the needles, as a result of which, the loops before and after the inactivated portion are simply knitted together, resulting in the knit being puckered in this portion corresponding to the number of non-knitted courses. In one course loops are thus present which were knitted earlier by quite a few courses. The staircased fashioning line will now be explained in detail. In the course A all needles are still active. In the course B needle


1


is made inactive so that loops A


1


and B


2


-n now hang on the needles. In the course C the needles


1


and


2


are made inactive, the loops A


1


, B


2


and C


3


-n then hanging on the needles. In the course F the loops A


1


, B


2


, C


3


, D


4


, E


5


and F


6


-n are hanging on the needles. In the courses G to K the inactivated needles are successively reactivated beginning from the right. In course G the loops A


1


, B


2


, C


3


, D


4


and G


5


-n are then hanging on the needles. In the course H the loops hanging are A


1


, B


2


, C


3


and H


4


-n. In the course J the loops hanging are A


1


and J


2


-n and in the course K only the loops of the course K are still hanging, i.e. K


1


-n on the needles, with which the fashioning line is finish-knitted. The shape of the knit


52


by the fashioning line


52


may be visualized by imagining a cloth from which one corner has been cut off at the side in the form of the staircased fashioning line


52


and the cut edges subsequently joined to each other.




The fashioning technology is, of course, not confined to the fashioning line as shown in FIG.


3


. Thus, e.g. several needles may be made inactive/active per course, resulting in highly moderate deformations. However, the steps of the staircase may also be several courses high, resulting in a very strong deformation of the knit. In this way all desired deformations of the knit may be achieved as regards producing a three-dimensional knit.




Referring now to

FIG. 4

there is illustrated a knit


60


having a fashioning line


62


comprising low steps


64


(one course high, two courses wide) towards the start and end. In the transition the steps


66


are normally high (one course high, one loop wide) and translate in the middle into higher steps


68


(two courses high, one course wide). It is evident from

FIG. 4

how strongly the shape of the fashioning line and thus the nature of the deformation may already be modified by varying the step height by one course and varying the step width by one loop. Variation is, however, possible within very broad limits, e.g. over almost the full knit width and over a height of up to ten courses.




Referring now to

FIG. 5

there is illustrated a knitting scheme for producing a more or less spherical knit, the Figure showing in this respect the actually knitted textile area


70


. Shaping the textile is achieved by rendering the needles inactive in differing spacings and in a differing width within a portion of the textile area on both sides. Evident from

FIG. 5

below on the left are the needles inactivated in a first portion


72


covering, for example, only 20 needles. A couple of courses later the needles are rendered inactive in a portion


74


extending over the width of 60 needles. Again, a couple of courses later, the needles are activated over a width


76


which lies between the two aforementioned widths, e.g. needles. Other portions


78


are so wide that these portions overlap from both sides of the knit. The points at which a deformation of the knit


70


thereby occurs are the points


71


at which the inactivated portions


72


to


78


adjoin the fully knitted portions. This is why the width of the inactivated portions, i.e. the number of inactivated needles is continually varied so that the deformation points


11


are also distributed homogeneously within the deformation portion b. It is in this way that a defined structuring of the narrowing is further avoided which in turn would involve a weakening of the knit. The mutual spacing of the inactivations


72


,


74


,


76


,


78


is relatively constant so that the deformation points


71


comprise in the looping direction a more or less homogeneous spacing. Accordingly, the deformation points


11


are homogeneously distributed in the knit


70


. It will readily be appreciated from

FIG. 5

that the portions non-knitted by the needles being made inactive become wider outwardly. When now envisaging that the top and bottom edges of the inactivated portions


72


to


78


are joined to each other by their top and bottom edges it will be readily understood that the knit


70


as shown in

FIG. 5

has in reality an approximately spherical shape. The degree of deformation is set by the spacing, i.e. the sequence of inactivation and the width of the inactivated portions


72


to


78


, i.e. the wider and higher the inactivated portions and the inactivated sequence the greater is the deformation.




The inhomogenities


71


occurring in the marginal portion of the inactivations are undesirable since they result in the mechanical stability being diminished and/or in the appearance of the knit being spoiled. To minimize the inhomogeneity of the knit in the marginal portion of the in activated sections there are various possibilities, thus in the case of the knit


70


the marginal loop


80


of the fully knitted portion adjoining the second inactivated portion


74


on the left at the top is placed to tuck. In the portion


73


of the opposite inactivation a loop is split


82


in the marginal portion between the active and inactivated portion on the right-hand side so that a hole resulting from the inhomogeneity, as already shown in

FIG. 1

, may be concealed.




Another possibility of reducing inhomogenities consists of including a weft yarn


84


at least in the course before and after an inactivated section. In this way the knit is reinforced about the inactivated section. When the weft yarn


84


consists of a flexible material the knit may be puckered about the region of the inhomogeneity.




Referring now to

FIG. 6

there is illustrated a section of a fashioning edge


52


on a magnified scale as shown in

FIG. 3

or of a widening/narrowing portion


32


,


34


as shown in FIG.


7


. The possibilities of reducing the inhomogeneity resulting in the case of a fashioning line or in a widening/narrowing in the region of the fashioning edge and widening/narrowing edge respectively will now be discussed with reference to FIG.


6


.




In

FIG. 6

the steps of the staircase


90


are two courses high and two loops wide. However, the techniques as described for reducing inhomogenities at the edge may also be applied to steps having a height and width which is less or more.




In the case of a two-ply knit, for instance, the margin loop


92


may be hung onto the next lower staircase loop on the front needle bed, whilst in the next higher staircase loop it is hung in the rear needle bed. There is in addition the possibility of crossing the hung loops of both beds, as a result of which, the homogeneity of the knit is enhanced in the region of the edge.




At location


94


a further horizontal edge is knitted to the step. This step may be knitted subsequently in knitting the marginal portions together so that any largish opening in the knit is closed. Such a loop may be attached not only horizontally simply by knitting a further loop outwardly, but also vertically, as shown in section


96


, by not rendering the outer needle inactive for a loop height. This loop too, may also be subsequently puckered in knitting-together so that a hole may be concealed thereby.




Yet another possibility of closing holes or compensating inhomogenities consists of placing the outer loop(s) of the step, as shown in section


98


, to tuck, here too, a very dense homogeneous knit being achievable in the region of the edge.




It is also possibile to provide instead of horizontal tuck loop(s)


98


, vertical tuck loop(s)


99


, this having the special advantage that more volume materializes in the edge portion, thus providing good concealment of holes.




Not shown in

FIG. 6

is the possibility of splitting loops—already shown in FIG.


1


—as a result of which likewise the volume and the density of the knit may be enhanced in the region of the fashioning edge or the widening/narrowing edge. The cited possibilities may, of course, be combined by ways and means technologically feasible. By distributing the sections in which a deformation of the knit occurs (

FIG. 5

) it is likewise possible to harmonize the high homogeneity of the knit with a desired three-dimensional shape.




Referring now to

FIG. 8

there is illustrated a two-ply knit


100


in which in the upper ply a fashioning or a widening/narrowing edge


102


is displaced by at least one loop width relative to the edge


104


of the lower ply, as a result of which, inhomogenities in the edge portion are better concealed and better mechanical stability of the knit is achieved.




Referring now to

FIG. 9

there is illustrated a corner fashioning. When knitting the course A the loop hanging on needle


1


of the inactivated portion is transferred to the active portion. In addition, the loops hanging on the needles


2


to


5


are shifted one needle to the right. This procedure is repeated until all five loops of the inactivated portion have been transferred to the active portion. In this way a corner is produced in the knit.




In the region of an edge one or more weft and/or warp yarns may be combined from the courses/wales running into the edge into a reinforcement of the edge so that they run along the edge, thus resulting in the edge being reinforced. By using elastic weft or warp yarns the edge portion may be better densified and draped.




It will be understood that the basic techniques as described above, i.e. widening/narrowing, on the one hand, and fashioning, on the other, may, of course, be combined with each other optionally.




Referring now to

FIGS. 10 and 11

there is illustrated the technique of narrowing or in the reverse sequence of the method the technique of widening the double planar knits on four-bed machines or two-bed machines with one auxiliary needle bed each for each bed. The needles of the two auxiliary needle beds or of the first and second needle bed are identified by the capital letters A to H. The needles of auxiliary needle beds or of the third and fourth needle bed are identified by a to f. In widening the reverse procedure is run through from f to a.





FIG. 10

is an illustration of narrowing beginning with the needle A of the front and rear main needle bed. The corresponding loops are transferred to the needles a of the outer needle beds. Subsequently in step b of the method the outer needle beds are shifted one needle position to the right, this position being evident from step c in the method. The needles a of the outer needle beds are now located alongside the needles B of the inner needle beds. The loop hanging on the needles a of the outer needle beds is then hung back onto the needle B of the inner needle beds. Subsequently, the outer needle beds are run back to their starting position, i.e. by one position to the left. This starting position is illustrated in step d of the method. It is in this step of the method that now the next loop B is transferred from the inner needle beds to the outer needles b of the outer needle beds. Subsequently, the outer needle beds are again run one position to the right as illustrated in step e of the method so that in the end the position f is reattained. The loop hanging on the needles b of the outer needle beds is then transferred to the needles C of the inner needle beds, after which the outer needle beds are moved back into their starting position.




By means of the method as described above a flat knitting machine having four needle beds is used to achieve a synchronous narrowing or in the reverse sequence of the method a widening of the double planar knit. It is, of course, possible to transfer not just one loop in each case, instead several groups e.g. four loops may be transferred simultaneously to the outer beds depending on the desired staircase shape in widening/narrowing, before then being run four positions to the right and being hung back onto the inner needle beds, this changing especially the marginal portion of widening/narrowing.




Referring now to

FIG. 11

there is illustrated an alternative widening/narrowing arrangement to that as shown in FIG.


10


. As evident from

FIG. 11



a


the loops the loops are not transferred from the inner needle beds to the associated outer needle bed, but to the opposite outer needle bed, i.e. the rear loop on the left is transferred from needle A of the rear, inner needle bed to needle a of the outer, front needle bed. Conversely a loop is transferred from needle A of the front, inner needle bed to needle a of the rear, outer needle bed. Subsequently, analogous to the procedure as shown in

FIG. 10

, the outer needle beds are run one position to the right and the loops transferred from the outer needle beds to the associated inner needle beds. In step d of the method the loop B of the inner, front and rear needle beds is transferred to needle b of the associated outer needle bed. Subsequently, in turn, the outer needle beds are shifted one position to the right and the loops hung back, but this time unlike the situation as shown in

FIG. 10

, crosswise, i.e. from needle b of the rear outer needle bed to needle C of the front inner needle bed and from the needle b of the front outer needle bed to needle C of the inner rear needle bed. In this way a particularly intensive interlinking of the two plies is achieved at the point of widening/narrowing. This method too, permits widening when implemented in the reverse sequence, i.e. from f to a. Crossing the edge loops as shown in

FIG. 11

provides a novel visual appeal which is particularly important in the case of seat covers, including added stability in the edge portion and better concealment of transfer holes.




In twin needle knitting a particularly dense structure may be attained in the widening/narrowing/fashioning portion when knitting is done in this portion with all needles whilst in the remaining portion knitting is done with only one of the two twin needles. The marginal portion may by contrast be more firmly knitted than the remaining knit portion by defined control of the method. Should narrowing be provided both left and right, this may be done in sequence. It is understood, of course, that all of the hole-closing techniques as described above may be put to use both for widening/narrowing and for fashioning, an even neater finish of the widening/narrowing/fashioning edges being achievable by using split, weft, tuck techniques singly or in combination.



Claims
  • 1. A method of producing a three-dimensional knit on a flatbed knitting machine wherein loops are knitted on active needles of at least one needle bed of the knitting machine with following steps:a) during a narrowing step, forming a narrowing portion of the knit by transferring loops in a partial area of the needle bed to needles nearer to the middle of the knit, b) after the narrowing step, knitting loops with the active needles, and c) during a widening step after the narrowing step, retransferring to needles farther from the middle of the knit at least said loops that were transferred to needles nearer the middle of the knit during the narrowing step, whereby said transferred and retransferred loops in said partial region of said bed are interlinked with not transferred loops of other regions of said needle bed, whereby the transferred loop arranged nearest to the middle of the knit is split before transfer, after which one of the two generated loops is transferred and the other loop is hung onto the new needle correspondingly free between the transferred section and the non-transferred section.
  • 2. A method of producing a three-dimensional knit on a flatbed knitting machine wherein loops are knitted on active needles of at least one needle bed of the knitting machine with following steps:a) during a narrowing step, forming a narrowing portion of the knit by transferring loops in a partial area of the needle bed to needles nearer to the middle of the knit, b) after the narrowing step, knitting loops with the active needles, and c) during a widening step after the narrowing step, retransferring to needles farther from the middle of the knit at least said loops that were transferred to needles nearer the middle of the knit during the narrowing step, whereby said transferred and retransferred loops in said partial region of said bed are interlinked with not transferred loops of other regions of said needle bed, wherein widening/narrowing for a multi-ply knit is done by shifting by at least one loop in at least two plies.
  • 3. A method of producing a three-dimensional knit on a flatbed knitting machine wherein loops are knitted on active needles of at least one needle bed of the knitting machine with following steps:a) during a narrowing step, forming a narrowing portion of the knit by transferring loops in a partial area of the needle bed to needles nearer to the middle of the knit, b) after the narrowing step, knitting loops with the active needles, and c) during a widening step after the narrowing step, retransferring to needles farther from the middle of the knit at least said loops that were transferred to needles nearer the middle of the knit during the narrowing step, whereby said transferred and retransferred loops in said partial region of said bed are interlinked with not transferred loops of other regions of said needle bed, wherein at least one loop arranged at a fashioning edge and/or at a widening/narrowing edge is placed to tuck.
  • 4. A method of producing a three-dimensional knit on a flatbed knitting machine wherein loops are knitted on active needles of at least one needle bed of the knitting machine with following steps:a) during a narrowing step, forming a narrowing portion of the knit by transferring loops in a partial area of the needle bed to needles nearer to the middle of the knit b) after the narrowing step, knitting loops with the active needles, and c) during a widening step after the narrowing step, retransferring to needles farther from the middle of the knit at least said loops that were transferred to needles nearer the middle of the knit during the narrowing step, whereby said transferred and retransferred loops in said partial region of said bed are interlinked with not transferred loops of other regions of said needle bed, whereby weft and/or warp yarns are inserted in the widening/narrowing and adjoining knit portion to reinforce the knit.
  • 5. The method as set forth in claim 4, wherein the weft or warp yarn is elastic.
  • 6. The method as set forth in claim 1, wherein steps a, b and c are implemented successively in widening/narrowing steps of at least one loop per course until a desired number of loops has been widened or narrowed.
  • 7. The method as set forth claim 2, wherein steps a, b and c are implemented successively in widening/narrowing steps of at least one loop per course until a desired number of loops has been widened or narrowed.
  • 8. The method as set forth in claim 3, wherein steps a, b and c are implemented successively in widening/narrowing steps of at least one loop per course until a desired number of loops has been widened or narrowed.
  • 9. The method as set forth in claim 4, wherein steps a, b and c are implemented successively in widening/narrowing steps of at least one loop per course until a desired number of loops has been widened or narrowed.
  • 10. The method as set forth in claim 1, wherein transferring to loops located further inwards or further outwards is implemented such that the needle area to be transferred is transferred from the active needle bed to another needle bed, the other needle bed being shifted against the active needle bed, and subsequently the loops hung back from the other needle bed to the active needle bed.
  • 11. The method as set forth in claim 2, wherein transferring to loops located further inwards or further outwards is implemented such that the needle area to be transferred is transferred from the active needle bed to another needle bed, the other needle bed being shifted against the active needle bed, and subsequently the loops hung back from the other needle bed to the active needle bed.
  • 12. The method as set forth in claim 3, wherein transferring to loops located further inwards or further outwards is implemented such that the needle area to be transferred is transferred from the active needle bed to another needle bed, the other needle bed being shifted against the active needle bed, and subsequently the loops hung back from the other needle bed to the active needle bed.
  • 13. A three-dimensional knit produced on a flatbed knitting machine wherein loops are knitted on active needles of at least one needle bed of the knitting machine, the knit produced by a knitting process comprising the steps of:a) during a narrowing step, forming a narrowing portion of the knit by transferring loops in a partial area of the needle bed to needles nearer to the middle of the knit, b) after the narrowing step, knitting loops with the active needles, and c) during a widening step after the narrowing step, retransferring to needles farther from the middle of the knit at least said loops that were transferred to needles nearer the middle of the knit during the narrowing step, whereby said transferred and retransferred loops in said partial region of said bed are interlinked with not transferred loops of other regions of said needle bed, whereby the transferred loop arranged nearest to the middle of the knit is split before transfer, after which one of the two generated loops is transferred and the other loop is hung onto the new needle correspondingly free between the transferred section and the non-transferred section.
  • 14. A three-dimensional knit produced on a flatbed knitting machine wherein loops are knitted on active needles of at least one needle bed of the knitting machine, the knit produced by a knitting process comprising the steps of:a) during a narrowing step, forming a narrowing portion of the knit by transferring loops in a partial area of the needle bed to needles nearer to the middle of the knit, b) after the narrowing step, knitting loops with the active needles, and c) during a widening step after the narrowing step, retransferring to needles farther from the middle of the knit at least said loops that were transferred to needles nearer the middle of the knit during the narrowing step, whereby said transferred and retransferred loops in said partial region of said bed are interlinked with not transferred loops of other regions of said needle bed, wherein widening/narrowing for a multi-ply knit is done by shifting by at least one loop in at least two plies.
  • 15. A three-dimensional knit produced on a flatbed knitting machine wherein loops are knitted on active needles of at least one needle bed of the knitting machine, the knit produced by a knitting process comprising the steps of:a) during a narrowing step, forming a narrowing portion of the knit by transferring loops in a partial area of the needle bed to needles nearer to the middle of the knit, b) after the narrowing step, knitting loops with the active needles, and c) during a widening step after the narrowing step, retransferring to needles farther from the middle of the knit at least said loops that were transferred to needles nearer the middle of the knit during the narrowing step, whereby said transferred and retransferred loops in said partial region of said bed are interlinked with not transferred loops of other regions of said needle bed, wherein at least one loop arranged at a fashioning edge and/or at a widening/narrowing edge is placed to tuck.
  • 16. A three-dimensional knit produced on a flatbed knitting machine wherein loops are knitted on active needles of at least one needle bed of the knitting machine, the knit produced by a knitting process comprising the steps of:a) during a narrowing step, forming a narrowing portion of the knit by transferring loops in a partial area of the needle bed to needles nearer to the middle of the knit b) after the narrowing step, knitting loops with the active needles, and c) during a widening step after the narrowing step, retransferring to needles farther from the middle of the knit at least said loops that were transferred to needles nearer the middle of the knit during the narrowing step, whereby said transferred and retransferred loops in said partial region of said bed are interlinked with not transferred loops of other regions of said needle bed, whereby weft and/or warp yarns are inserted in the widening/narrowing and adjoining knit portion to reinforce the knit.
Priority Claims (1)
Number Date Country Kind
196 16 003 Apr 1996 DE
CROSS-REFERENCE TO RELATED APPLICATION

This application is a divisional of U.S. patent application Ser. No. 09/171,371 filed Mar. 8, 1999, now U.S. Pat. No. 6,116,057 which is a 371 of PCT/DE97/00791 filed Apr. 18, 1997.

US Referenced Citations (4)
Number Name Date Kind
3800560 Hanney et al. Apr 1974
5308141 Robinson et al. May 1994
5326150 Robinson et al. Jul 1994
6116057 Roell Sep 2000
Foreign Referenced Citations (3)
Number Date Country
562 751 Aug 1930 DE
21 52 681 Apr 1972 DE
39 37 406 May 1991 DE
Non-Patent Literature Citations (1)
Entry
Melliand Tesxtilberichte, International Textile Reports, vol. 77, No. 1/02, pp. 41-43.