Patent Grant
10549436
The invention relates to a shaving blade assembly including a blade unit and a skin contact member, and a razor including a razor handle and such a shaving blade assembly.
The shaving blade assemblies of the prior art commonly include a skin contact member provided with a shaving aid such as a lubricant, a moisturizer, a conditioner and/or an exfoliant to improve the gliding of the razor when shaving.
However, the shaving aid gets worn out, changing the dimensions of the shaving aid with respect to the blade assembly, and as a result, the user can experience nicks and cuts from the shave.
Therefore, the known shaving blade assemblies do not provide shaving in good conditions as soon as the shaving aid becomes worn. In addition, the manufacture of such known shaving blade assemblies is complicated since the skin contact member is commonly made of several materials (double and triple injection molding) and/or since a shaving aid is added on the skin contact member.
To this aim, a shaving blade assembly according to the embodiments of the present invention is provided with a specific geometry allowing a good shave during the entire life of the blades, where the user may enjoy better gliding of the razor, which provides for smooth skin, free of skin damages that usually results from shaving.
The embodiments of the present invention are related to shaving blade assemblies including a blade unit and a skin contact member, the blade unit including at least one shaving blade having a cutting edge, the blade unit having a blade unit skin contact surface area, the blade unit and the skin contact member having a shaving blade assembly skin contact surface area.
Such shaving blade assemblies allow maintaining a smooth relation between the blades and the skin during shaving in such a way that they can prevent any hard pressure from the blades to the skin.
One object of the embodiments of the present invention is to provide a shaving blade assembly including a blade unit and a skin contact member, the blade unit including at least one shaving blade having a cutting edge and having a shaving plane, where the skin contact member includes a leading skin contact part extending in front of the shaving blades and a trailing skin contact part extending rearward of the shaving blades, where the leading skin contact part includes a leading planar surface and the trailing skin contact includes a trailing planar surface, the leading planar surface and the trailing planar surface defining a contact plane, and where the contact plane and the shaving plane are parallel and the distance between the contact plane and the shaving plane is between approximately 0.2 mm and 0.6 mm.
Another object of the embodiments of the present invention is to provide a shaving blade assembly having a ratio between the shaving blade assembly skin contact surface area and the blade unit skin contact surface area which is between approximately 2 and 3.1.
An embodiment of the present invention includes a shaving blade assembly including a blade unit and a skin contact member. The blade unit includes: a housing; at least one shaving blade having a cutting edge; a first part of the housing in front of the cutting edge; a second part of the housing behind the cutting edge; and a shaving plane tangent to the first part and the second part. The skin contact member includes a leading skin contact part extending in front of the shaving blades and a trailing skin contact part extending rearward of the shaving blades. The leading skin contact part includes a leading planar surface and the trailing skin contact includes a trailing planar surface, the leading planar surface and the trailing planar surface defining a contact plane. The contact plane and the shaving plane are parallel, and the shaving plane is above the contact plane.
Another embodiment of the present invention includes a shaving blade assembly including a blade unit and a skin contact member. The blade unit includes a housing; at least one shaving blade having a cutting edge; and a blade unit skin contact surface area. The blade unit and the skin contact member have a shaving blade assembly skin contact surface area. A ratio between the shaving blade assembly skin contact surface area and the blade unit skin contact surface area is between approximately 2 and 3.1.
Yet another embodiment of the present invention includes a shaving blade assembly including a blade unit and a skin contact member. The blade unit includes at least one shaving blade having a cutting edge. The skin contact member includes a leading skin contact part extending in front of the shaving blades and a trailing skin contact part extending rearward of the shaving blades. The skin contact member is snap-fitted onto the blade unit.
There is no longer any need to provide the skin contact member with a shaving aid. The skin contact member of the embodiments of the present invention allows spreading the pressure that the user applies on a wider area of the skin and prevents the intense deformation of the skin that is caused by the blade unit without the skin contact member. The skin contact member of the embodiments of the present invention can be manufactured with a single injection molding process or the like. As a result, the manufacturing costs of the shaving blade assembly according to the embodiments of the present invention are generally cheaper than the prior art.
The skin contact member according to the embodiments of the present invention acts like a stretcher on the skin while allowing enhanced gliding of the razor. In addition, the skin contact member according to the embodiments of the present invention can be produced in a single production step, which means lower production cost and easier quality control.
The advantages of the embodiments of the present invention include a pleasant feeling of enhanced gliding and safety for the skin during shaving, the lack of damage to the skin, if by mistake or due to a faster motion the user applies more pressure than is normally the case during shaving. In other words, the skin contact member protects the user against wrong movements (such as, for example, in the lateral direction) and absorbs the excessive pressure that might provoke micro injuries and/or irritation on the skin. Based on the previous features, the skin contact member allows a faster, smoother shave.
In various embodiments of the present invention, one or more of the following features may be incorporated in the skin contact member alone or in mutual combination:
the blade unit has a blade unit skin contact surface area, the blade unit and the skin contact member have a shaving blade assembly skin contact surface area, where the ratio between the shaving blade assembly skin contact surface area and the blade unit skin contact surface area is between approximately 2 and 3.1;
the skin contact member is without any shaving aid; thus, the skin contact member does not include any shaving aid;
the blade unit further includes a guard and a cap; the guard is provided in front of the cutting edge, whereas the cap (which can be provided with a shaving aid or lubra) is located rearward of the cutting edge;
the skin contact member is “motionlessly” secured to the blade unit; motionless means that the skin contact member is not designed to deflect with respect to the blade unit during shaving; the skin contact member surrounds the blade unit; the skin contact member can, for example, be snap-fitted or the like to the blade unit;
the skin contact member includes a leading skin contact part extending forward of the shaving blade and a trailing skin contact part extending rearward of the shaving blade; in that case, the leading skin contact part preferably includes a leading planar surface and the trailing skin contact includes a trailing planar surface, the leading planar surface and the trailing planar surface defining a contact plane; in addition, in that case, the leading skin contact part preferably further includes a leading longitudinal face which is connected to the leading planar surface via a leading curved face and where the trailing skin contact part further includes a trailing longitudinal face which is connected to the trailing planar surface via a trailing curved face; the leading longitudinal face is substantially perpendicular to the leading planar surface and where the leading curved face has a radius of curvature of about 2 mm; similarly, the trailing longitudinal face is substantially perpendicular to the trailing planar surface and where the trailing curved face has a radius of curvature of about 2 mm;
the contact plane is above a shaving plane defined by the housing;
the contact plane and the shaving plane are parallel and the distance between the contact plane and the shaving plane is preferably between approximately 0.2 mm and 0.6 mm; the distance between the two planes provides a safe distance between the blade unit and the skin, especially between the blades and the skin, which allows for a fast, smooth, and safer shave;
the ratio between the shaving blade assembly skin contact surface area and the blade unit skin contact surface area is preferably about 2.5, and the contact plane and the shaving plane are parallel, and the distance between the contact plane and the shaving plane is preferably about 0.3 mm;
the skin contact member includes a material such as plastics, metals, and/or lacquered wood addition, or the like. The skin contact member has a friction coefficient between approximately 0.3 and 0.7 when it includes a plastic, a friction coefficient between approximately 1.05 and 1.35 when it includes a metal, or a friction coefficient between approximately 0.25 and 0.5 when it includes lacquered wood addition; these materials and values of friction coefficient provide a better stretching to the skin as current shavers using a high friction material, like TPE, to grab skin and pull it while shaving. The friction coefficient values indicated here are without the use of any lubricant.
The shaving blade assembly further includes a protective cover for shielding the cutting edge;
such a protective cover is slidable and is provided with a locker to hold the protective cover in a full stop position;
the skin contact member comprises a locker slot shaped to receive the locker of such a protective cover;
the skin contact member can have thermochromic pigments, thus it can be used to pass information to the user.
Another object of the embodiments of the present invention is to provide a razor including a razor handle and such a shaving blade assembly, the shaving blade assembly being provided with connecting means for connecting the shaving blade assembly to the razor handle. The razor handle can be connected to the shaving blade assembly pivotally or not; when the connection is pivotable, the connecting means preferably includes shell bearings provided on the blade unit.
Preferred features of the embodiments of the present invention are disclosed in the accompanying drawings, wherein similar reference characters denote similar elements throughout the several views, and wherein:
The embodiments of the present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the illustrated embodiments set forth herein. Rather, these illustrated embodiments are provided so that this disclosure will be thorough and complete and will convey the scope of the invention to those skilled in the art.
In the following description, like reference characters designate like or corresponding parts throughout the figures. Additionally, in the following description, it is understood that terms such as “top,” “bottom,” “side,” “front,” “back,” “inner,” “outer,” and the like, are words of convenience and are not to be construed as limiting terms.
The figures illustrate a razor 10 according to an embodiment of the present invention, including a razor handle 12, a shaving blade assembly including a blade unit 14 and a skin contact member 16 that can be connected to the blade unit 14 as illustrated in the figures to form a shaving blade assembly 18.
As depicted in the figures, the blade unit 14 has one or more shaving blades 20, each of the shaving blades 20 being provided with a cutting edge 22. More precisely, the blade unit 14 includes a housing 24 that has a front edge 24A and a rear edge 24B, an upper face 24C and an opposed lower face 24D, and into which the one or more shaving blades 20 are located (between the front edge and the rear edge). The shaving blades 20 are either movably mounted on elastic fingers provided on the housing or fixed. When movable, the blades 20 can be secured on the housing 14 with clips 23. The number of shaving blades 20 might be between one and five for example, and is preferably three or four blades.
The housing 24 is preferably elongated, extending along a longitudinal axis X-X.
A guard bar 26 and respectively a cover 28 might also be provided on the upper face 24C of the housing 24, respectively in front (i.e., forward) of the shaving blades 20 and aft of them (i.e., rearward or back). When the blade unit includes several blades 20, forward of the blade edge 22 means forward of the forward-most blade edge and rearward means rearward of the rearward-most blade edge.
The cover 28 can be provided with a shaving aid, commonly named lubra (such as a lubricant, a moisturizer, a conditioner and/or an exfoliant) or lubricating strip. The guard bar 26 can include an elastomeric material that is preferably provided with longitudinal fins that are preferably parallel to the longitudinal axis X-X.
The cutting edge 22 of each shaving blade 20 extends preferably longitudinally along the longitudinal axis X-X toward the guard bar 26.
The housing 24 further comprises a first part 24′ located forward the blade edge 22 and a second part 24″ located rearward the blade edge 22. As best visible on
The skin contact member 16 can be a separate member provided on a frame 30 and thus be attachable to the blade unit 14. The skin contact member 16 receives, preferably via a friction fit, the blade unit 14 such that it can be mounted and naturally maintained on the blade unit 14. This means that, in an embodiment of the present invention, the frame 30 of the skin contact member 16 is designed to cooperate via a friction fit with the housing 24 of the blade unit 14. In an embodiment of the present invention, the skin contact member 16 includes lateral parts 40 that assist in providing a friction fit to the blade unit 14. In an embodiment of the present invention in which the skin contact member 16 is attached to the blade unit 14 via a friction fit, the skin contact member 16 is removable by a user disengaging the skin contact member 16 from the blade unit 14 using a significant amount of force. Alternatively, in an embodiment of the present invention in which the skin contact member 16 is attached to the blade unit 14 via a friction fit, the skin contact member 16 is permanently attached to the blade unit 14 and is not removable.
The skin contact member 16 can also be elastically mountable on the blade unit 14; more precisely, the frame 30 of the skin contact member 16 might deform elastically during its connection to the blade unit 14. This means that the elasticity of the frame 30 is higher than that of the shaving housing 24. For example, in an embodiment of the present invention, the lateral parts 40 deform elastically to attach the skin contact member 16 to the blade unit 14. Alternatively or in addition, in an embodiment of the present invention, the housing 24 of the blade unit 14 deforms elastically to allow for elastic attachment to the skin contact member 16. In another embodiment of the present invention, the protrusions 32 or the like deform elastically to attach the skin contact member 16 to the blade unit 14. In an embodiment of the present invention in which the skin contact member 16 is attached to the blade unit 14 via an elastic fit, the skin contact member 16 is removable by a user disengaging the skin contact member 16 from the blade unit 14 using a significant amount of force or adjusting the skin contact member 16 in a certain manner. Alternatively, in an embodiment of the present invention in which the skin contact member 16 is attached to the blade unit 14 via an elastic fit, the skin contact member 16 is permanently attached to the blade unit 14 and is not removable.
In another embodiment of the present invention, the skin contact member 16 is attachable to the blade unit 14 via a snap-fit through the protrusions 32 and cooperating recesses 33 as explained in more detail herein. In an embodiment of the present invention in which the skin contact member 16 is attached to the blade unit 14 via a snap-fit, the skin contact member 16 is removable by a user disengaging the skin contact member 16 from the blade unit 14 using a significant amount of force. Alternatively, in an embodiment of the present invention in which the skin contact member 16 is attached to the blade unit 14 via a snap-fit, the skin contact member 16 is permanently attached to the blade unit 14 and is not removable.
As stated above, according to the friction forces, elasticity, and/or snap-fitting of the skin contact member 16, after mounting, the skin contact member 16 can be permanently connected to the blade unit 14 or preferably releasably (i.e., detachably) connected to the blade unit 14. When the skin contact member 16 is releasably connected to the blade unit 14, the friction between the skin contact member 16 and the blade unit 14 might be such that the skin contact member 16 is maintained on the blade unit 14 such that it allows for shaving without any risk of detachment. In addition, in an embodiment of the present invention, the voluntary release/detachment of the skin contact member 16 from the blade unit 14 can be realized without using a significant force (e.g., the separation of the skin contact member from the blade can be obtained without the help of any tool).
In an embodiment of the present invention, the skin contact member 16 is motionlessly secured to the blade unit (i.e., the skin contact member 16 is unable to move relative to the blade unit 14). As stated above, the skin contact member 16 can, for example, be snap-fitted to the blade unit 14. As best seen in
The skin contact member 16 preferably surrounds the blade unit 14 as depicted in the figures, but one of ordinary skill will understand that the present invention is not limited to this geometry.
The skin contact member 16 can include a leading skin contact part 34 extending in front of the shaving blades 20 and a trailing skin contact part 36 extending rearward of the shaving blades 20. More precisely, the leading skin contact part 34 is located in front of the forward-most blade and the trailing skin contact part 36 is located aft of the rearward-most blade (when the skin contact member 16 is mounted on the blade unit 14). In addition, the skin contact member 16 can include thermochromic pigments, which can be used to pass information to the user. For example, the pigments can color the skin contact member 16 in blue when it is too cold for improving shaving; the pigments can color the skin contact member 16 in red when it is too hot for improving shaving (and there is a risk of burning); and the pigments can color the skin contact member 16 in pink when it is ready for use. The pigments provided on the skin contact member 16 can thus give indications to the user because they can change color according to the temperature of the skin contact member 16.
As best seen in
In addition, the first part 24′ and the second part 24″ of the housing 24 define a shaving plane P2. In other words, the shaving plane P2 is tangent to the first part 24′ and the second part 24″ of the housing 24. When one of the first part 24′ or the second part 24″ of the housing 24 is reduced to a line, the shaving plane P2 is the plane tangent to the lines.
The blade edge 22 of each of the blades 20 provided in the housing 24 can have an exposure which is positive, negative, or null (equal to zero) with regard to the shaving plane P2. When the blade unit is provided with at least two blades 20 having the same exposure, a cutting edge plane (not illustrated) corresponding to the plane in contact with the two cutting edges 22 can be defined. When the blade unit is provided with several blades 20, the exposure of the blade edges can be progressively continuous, increasing, and/or decreasing from one blade to the other. The cutting edge plane is above the shaving plane P2 when the blades exposure is positive, and the cutting edge plane is below the shaving plane P2 when the blades exposure is negative. The cutting edge plane and the shaving plane P2 coincide when the exposure of the blades is equal to zero with regard to said shaving plane P2. When the blades are movable, the exposure is given in their at-rest position.
When connected onto the blade unit 14, the contact plane P1 of the skin contact member 16 is substantially parallel to and above the shaving plane P2 defined by the housing 24. Preferably, the distance D between the contact plane P1 and the shaving plane P2 is between approximately 0.2 mm and 0.6 mm and is preferably about 0.3 mm. In other words, the first part 24′ and the second part 24″ of the housing 24 are located underneath the contact plane P1; this leads to an improvement in shaving and reduced risk of inadvertently cutting the skin when the user shaves. When the distance D is greater than 0.6 mm, it can lead to reduced closeness, whereas when it is smaller than 0.2 mm the efficiency of the shaving can be reduced.
According to the blade exposure defined above with regard to the shaving plane P2, the blade edge 22 of each blades 20 can be above, below, or tangent to the shaving plane P2. A negative exposure as mentioned above with regard to the shaving plane P2 leads automatically to a negative exposure of the blades with regard to the contact plane P1. The same appears when the blade edge 22 is tangent to the shaving plane P2, a negative exposure of the blade is obtained with regard to the contact plane P1. When the exposure is positive with regard to the shaving plane P2, the exposure of the blade edge 22 with regard to the contact plane P1 can be positive, negative, or equal to zero, according to the value of the positive exposure of the blade edge 22 with regard to the shaving plane P2 and according to the distance D between the contact plane P1 and the shaving plane P2. When the positive exposure with regard to the shaving plane P2 of the blade edge 22 is smaller than D, than the exposure of the blade edge 22 is negative with regard to the contact plane P1. Should the positive exposure with regard to the shaving plane P2 of the blade edge 22 be greater than D, than the exposure of the blade edge 22 would be positive with regard to the contact plane P1. For example, when the exposure of the blade edge 22 is equal to 100 μm with regard to the shaving plane P2, the exposure of the blade edge 22 with regard to the contact plane P1 will be negative (D being between 0.2 mm and 0.6 mm). In a preferred embodiment of the present invention, the exposure of each of the blade edges 22 with regard to the contact plane P1 is negative.
The leading skin contact part 34 can further include a leading longitudinal face 34B which is connected to the leading planar surface 34A via a leading curved face 34C. In a same way, the trailing skin contact part 36 can further comprise a trailing longitudinal face 36B which is connected to the trailing planar surface 36A via a trailing curved face 36C.
The leading longitudinal face 34B is preferably substantially perpendicular to the leading planar surface 34A and extends longitudinally to the longitudinal axis X-X in front of the housing 24. More precisely, the leading longitudinal face 34B extends in front of the front edge 24A of the housing 24.
In addition, the trailing longitudinal face 36B is also preferably substantially perpendicular to the trailing planar surface 36A and extends longitudinally to the longitudinal axis X-X rearward of the housing 24. More precisely, the trailing longitudinal face 36B extends behind the rear edge 24B of the housing 24.
In an embodiment of the present invention, each longitudinal face (leading 34B and trailing 36B) is connected to the respective planar surface (leading 34A and trailing 36A) by a curved face (leading 34C and trailing 36C). Both the leading curved face 34C and the trailing curved face 36C preferably have a radius of curvature R between approximately 1 mm and 3 mm, preferably about 2 mm.
The frame 30 including the skin contact member 16 can, as already mentioned above, can be a separate element connected to the blade unit 14 and can surround it as depicted in the drawings. In that case, the frame 30 is preferably provided with an opening 38 through which the cutting edges 22 are accessible when mounted on the blade unit 14 as best depicted in
The frame 30 can further include at least two transversal parts 42 connecting the leading skin contact part 34 and the trailing skin contact 36 on either side of the blade unit 14.
Each transversal part 42 preferably includes a transversal surface 42A encasing a part of the upper face 24C of the housing 24 and the lateral face 42B. The transversal surface 42A is preferably connected to the lateral face 42B via a curved face 42C having a radius curvature R that is preferably about 2 mm. The transversal surfaces are shaped such that they fit onto the upper face 24C. For example, the blade unit 14 depicted in the figures is provided with clips 23, and the transversal surfaces are shaped such that they fit onto and over the clips 23.
The lateral faces 42B, the leading longitudinal face 34B, and the trailing longitudinal face 36B are connected in order to form a peripheral wall of the frame 30, where the peripheral wall encases the housing 24. This peripheral wall is provided with a rounded corner between each of lateral faces 42B and respective leading longitudinal face 34B and trailing longitudinal face 36B, as best seen in
The geometry of the frame 30, especially its lateral parts 40 and its transversal surfaces 42A, taken in combination with the protrusions 32, leads to an improvement of the mounting and maintaining of the frame 30 on the housing and thus leads to a better control of the distance D between the contact plane P1 and the shaving plane P2 as best shown in
In order to improve the shaving, the shaving blade assembly according to an embodiment of the present invention has a specific configuration. More precisely, a blade unit skin contact surface area S1 can be defined in relation with the blade unit 14, and a shaving blade assembly skin contact surface area S2 can be defined in relation with the blade unit 14 and the skin contact member 16.
As depicted schematically in
As depicted schematically in
During shaving, the razor 10 is applied against the skin to be shaved. Some parts of the razor thus enter in contact with the skin and forces act in reaction to this application of the razor against the skin S (see
If the shaving occurs with a razor provided with a blade unit 14 onto which no skin contact member 16 is provided (meaning a razor of the prior art), the skin will deform as depicted schematically in
If the shaving occurs with a razor provided with a blade unit 14 onto which a skin contact member 16 is provided the skin will deform as depicted schematically in
The skin deforms differently when the razor is provided with a skin contact member 16 according to the embodiments of the present invention. A smoother contact is obtained with the razor of the embodiments of the present invention. The height H2 is always smaller than H1.
In addition, during shaving the razor applies a force FH against the skin with a razor handle; in response, a total force FTotal occurs. For ease of presentation, arrows show the distribution of the forces of interest, where:
FA: reaction force from the skin to the skin contact member 16;
FB1: reaction force from the skin to the razor in the case where no skin contact member 16 is used; and
FB2: reaction force applied from the skin to the shaving head in the case where the skin contact member 16 is used.
Both forces FH and FTotal are equal in both cases (with and without the skin contact member 16).
In reference to the razor of
In reference to the razor according to the embodiment of the present invention as depicted in
Without the skin contact member 16, the razor causes an intense deformation that creates the depth H1 into the skin. Furthermore, the concentration of the contact forces FB1 is a result of the Force FH that is applied on the skin on an area equal to the shaving head front area, which is significantly smaller with respect to the skin protector front area. In the embodiments of the present invention, the skin contact member 16 is in contact with the skin and it absorbs a greater percentage of the total forces. As a result, less force is applied to the skin from the blades than in the previous case where no skin contact member 16 is used: |FB2|<|FA|, |FB2|<|FB1|.
As seen in
As illustrated on the graph depicted in
The preferred results of shaving (cutting, softness, gliding, etc.) are obtained with a shaving blade assembly having a ratio S2/S1 between approximately 2 and 3.1 and a distance D between the contact plane P1 and the shaving plane P2 between approximately 0.2 mm and 0.6 mm; preferably, the nominal values for which the best results are obtained can be an ideal design of the shaving blade assembly where the ratio S2/S1 is about 2.5 and the distance D is about 0.3 mm.
Several kinds of materials can be used for the skin contact member 16. The skin contact member 16 is however preferably made in one piece and includes a sole material. The preferred materials can be plastic (for example, including, but not limited to ABS or high polished thermoplastic) and metal (or example, including, but not limited to aluminum of light alloy), or a lacquered wood addition. The roughness of the material of the skin contact member 16, especially for the leading planar surface 34A and the trailing planar surface 36A is such that the friction coefficient against the skin leads to a good stretch of the skin and good gliding. For example, the friction coefficient can be between approximately 0.3 and 0.7 when the skin contact member 16 includes a plastic as mentioned above. The friction coefficient can be between approximately 1.05 and 1.35 when the skin contact member 16 includes a metal as mentioned above. The friction coefficient can be between approximately 0.25 and 0.5 when the skin contact member 16 includes lacquered wood addition as mentioned above. Such a skin contact member 16 is as if it was lubricated.
The skin contact member 16 according to the embodiments of the present invention acts against the skin especially in stretching it in front of the blade edges 22 such that the hair extends more or less perpendicular to the contact plane P1. In addition, the skin contact member 16 according to the embodiments of the present invention acts against the skin in spreading any shaving aid (such as shaving cream and regular soap) possibly put on the skin, and the penetration of the shaving aid is improved. The skin is better hydrated when the shaving aid includes a hydrating product.
We will now disclose an example of the geometry of a shaving blade assembly 18 according to an embodiment of the present invention. The skin contact member 16 can have a length L1 along the longitudinal axis X-X between approximately 40 mm and 50 mm, preferably about 45 mm. The skin contact member 16 can have a width L2 taken substantially perpendicular to the longitudinal axis X-X between approximately 20 mm and 30 mm, preferably about 25 mm. These dimensions are measured at their maximum values, especially when the skin contact member 16 has curved lateral faces 42B as depicted in the figures. The skin contact member 16 is preferably symmetric with regard to the longitudinal axis X-X. The opening 38 of the skin contact member 16 is preferably centered. Its dimensions are adapted to fit on the housing 24 of the blade unit 14. For example, for a blade unit provided with three blades 20 and clips 23, the opening 38 is preferably substantially rectangular when viewed from the upper side and can have a length L3 taken along the longitudinal axis X-X between approximately 30 mm and 40 mm, preferably 35 mm and a width L4 taken substantially perpendicular to the longitudinal axis X-X between approximately 8 mm and 20 mm, preferably about 12 mm.
The above dimensions L1 and L3 taken along the longitudinal axis X-X are preferably the same whether they are measured on the upper side of the skin contact member 16 or on its lower side. The lateral faces 42B are preferably each planar and substantially perpendicular to the contact plane P1 defined by the leading planar surface 34A and the trailing planar surface 36A.
The above dimensions L2 and L4 taken perpendicularly to the longitudinal axis X-X are preferably varying a bit along the height of the surfaces. More precisely, the length L2 is preferably measured on the lower side (between the free ends of the leading longitudinal face 34B and of the trailing longitudinal face 36B, opposite the leading curved face 34C and the trailing curved face 36C) of the skin contact member 16; it can be less important when measured on the upper side of the skin contact member 16. The leading longitudinal face 34B and the trailing longitudinal face 36B can be slightly inclined with regard to a perpendicular to the contact plane P1. Preferably the leading longitudinal face 34B and the trailing longitudinal face 36B can each have an angle α measured with regard to the contact plane P1 which is between approximately 85° and 95°, preferably about 92°.
The lateral parts 40 of the inner wall of the skin contact member 16 fit to the housing 24 and can also be slightly inclined with regard to a perpendicular to the contact plane P1. Thus, the value given for the width L4 is measured on the upper side of the skin contact member 16. L3 and L4 correspond to the dimensions of the opening 38, they are preferably measured on the upper side of the skin contact member 16 in order to be sure to have an opening sufficient such that the blades 20, the guard bar 26, and the lubra 28 are accessible through the opening 38 during shaving.
The height H of the skin contact member 16 can be measured between the contact plane P1 and the free ends of the leading longitudinal face 34B and the trailing longitudinal face 36B (respectively opposite the leading curved face 34C and the trailing curved face 36C) is preferably between approximately 3 mm and 7 mm, preferably about 5 mm.
The shaving blade assembly is provided with connecting means for connecting the shaving blade assembly 18 to the razor handle 12. More precisely, either the blade unit 14 or the skin contact member 16 can be provided with connecting means for connecting the shaving blade assembly 18 to the razor handle 12. According to the connecting means, the connection between the razor handle 12 and the shaving blade assembly 18 can be either fixed or pivotable. The connections means includes, but is not limited to, shell bearings and a cam follower system that allow the shaving blade assembly 18 to pivot about the handle 12.
In the examples depicted in the figures, the connecting means 44 (as best seen on
The connecting means 44 can include shell bearings, especially when the shaving blade assembly 18 is pivotable with regard to the razor handle 12, but the embodiments of the present invention are not limited to this kind of connecting means. In addition, the handle 12 can be detachable from the blade unit 14 or non-detachable according to the razor. More precisely, the handle 12 is detachable when the razor is a system (meaning the blade unit 14 is changed by a new one when the blades 20 are dulled, while the handle 12 is kept), whereas the handle is non-detachable when the razor is a disposable one (meaning both the blade unit 14 and the handle 12 are changed by new ones when the blades are dulled).
The skin contact member 16 preferably receives frictionally the blade unit 14 such that it can be mounted and naturally maintained on the blade unit 14. This means that the frame 30 of the skin contact member 16 is designed to frictionally cooperate with the housing 24 of the blade unit 14.
The skin contact member can also be elastically mountable on the blade unit. More precisely, the frame 30 of the skin contact member might deform elastically during its connection to the blade unit 14. This means that the elasticity of the frame 30 is higher than that of the shaving housing 24 in an embodiment of the present invention. To this extent, the inner wall and especially the lateral parts 40 can have a non-contiguous shape and can be provided with “waves” in order to increase the elasticity of the inner wall especially during the mounting of the skin contact member 16 onto the housing 24.
According to the friction forces and to the elasticity of the skin contact member, after mounting, the skin contact member 16 can be permanently connected to the blade unit 14 or preferably releasably (i.e., detachably) connected to the blade unit 14. When the skin contact member 16 is releasably connected to the blade unit 14, the friction between the skin contact member 16 and the blade unit 14 might be such that the skin contact member 16 is maintained on the blade unit 14 such that it allows shaving without any risk of detachment. In addition, the voluntary release/detachment of the skin contact member 16 from the blade unit 14 can be realized without using a significant force (e.g., the separation of the skin contact member from the blade unit can be obtained without the help of any tool).
As shown in
The legs 40 may be aligned such that they are substantially perpendicular to the contact plane. Alternatively, the legs 40 may be aligned such that they inclined slightly toward the front edge 24A and the rear edge 24B of the housing 24 of the blade unit 14. This inclination can assist in the friction fit of the skin contact member 16 to the blade unit 14.
In an embodiment of the present invention, for example, the embodiment shown in
In an embodiment of the present invention, the friction fit between the skin contact member 16 and the blade unit 14 is provided by the legs 40, ears 40A, valleys 40B, and substantially straight horizontal portions 40C. In an embodiment of the present invention, the friction fit between the skin contact member 16 and the blade unit 14 is provided by the legs 40, ears 40A, valleys 40B, substantially straight horizontal portions 40C, and the protrusions 32. In an embodiment of the present invention, the friction fit between the skin contact member 16 and the blade unit 14 is provided by the protrusions 32.
In reference to
The protective cover 46 is preferably completely detachable (see
As best seen in
The protective cover 46 includes an upper face 51 that can be provided with openings 52 to allow an aeration of the shaving blade assembly 18. Actually, as best visible in
Tabs 56 are provided on the rear face of the protective cover 46. More precisely, as best visible in
The above mentioned lockers 48 can each include a rib (see
When the protective cover 46 is completely slid on the shaving blade assembly 18, it is in its full stop position and the lockers 48 are cooperating with the locker slots 50. The protective cover 46 is able to slide on the shaving blade assembly 18 until the lockers 48 snap-fit/cooperate with the locker slots 50.
In reference to
The protective cover 46 can include a material such as plastic, for example, including, but not limited to ABS, polypropylene, or the like. The protective cover 46 is preferably molded in one piece.
The embodiments of the present invention further include a razor including a razor handle and a shaving blade assembly according to any of the embodiments described herein, where the shaving blade assembly 18 is provided with a connecting means 44 for connecting the shaving blade assembly 18 to the razor handle 12. The connecting means can include shell bearings (44) or the like provided on the blade unit (14).
The embodiments of the present invention also include a method of making the blade unit 14, a method of making the skin contact member 16, and a method of making the protective cover 46. Specifically, the method of making the skin contact member 16 includes, but is not limited to, injection molding one or more thermoplastic and/or thermosetting polymer material, e.g., plastics. In an embodiment of the present invention, material for the skin contact member 16 is fed into a heated barrel, mixed, and forced into a mold cavity where it cools and hardens to the proper configuration. The molded hardened skin contact member 16 may be ejected from the mold by applying a force (e.g., via a pin ejection system) in one or more locations. The method of making the protective cover 46 includes, but is not limited to, injection molding one or more thermoplastic and/or thermosetting polymer material, e.g., plastics. In an embodiment of the present invention, material for the protective cover 46 is fed into a heated barrel, mixed, and forced into a mold cavity where it cools and hardens to the proper configuration. The molded hardened protective cover 46 may be ejected from the mold by applying a force (e.g., via a pin ejection system) in one or more locations.
This application is a continuation-in-part of U.S. patent application Ser. No. 13/922,882, which was filed in the U.S. Patent and Trademark Office on Jun. 20, 2013.
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| Number | Date | Country | |
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| Number | Date | Country | |
|---|---|---|---|
| Parent | 13922882 | Jun 2013 | US |
| Child | 14029321 | US |
