Shaving systems and adjustable trimmers therefor

Information

  • Patent Grant
  • 6601302
  • Patent Number
    6,601,302
  • Date Filed
    Wednesday, August 8, 2001
    22 years ago
  • Date Issued
    Tuesday, August 5, 2003
    20 years ago
Abstract
By providing a separate and independent hair trimmer or trimming assembly which is incorporated into a shaver system and is controllably movable directly into a variety of alternate positions for providing enhanced cutting of hair fibers, a substantially improved, close and comfortable shaving system is obtained which effectively cuts both short hair and long hair. By employing a single, multi-positionable, switch member which cooperates with a movement control system incorporated into a trimmer assembly, user control is provided for altering the position of the trimmer assembly for placing the trimmer assembly directly and any precisely desired orientation or location. In addition, in the preferred embodiment, the trimmer assembly incorporates a pair of specially constructed cutting elements formed thereon for providing enhanced cutting and/or trimming capabilities in a wide variety of alternate operations.
Description




TECHNICAL FIELD




This invention relates to electric dry shavers and, more particularly, to improving long hair and short hair cutting systems for shavers.




BACKGROUND ART




Over the last several years, both men and women have been increasingly drawn to the advantages provided by electric dry shavers. In general, the consuming public has found that the use of razors or other systems is extremely inconvenient for removing or shaving long hair and/or short hair or stubble, as commonly found in men's beards and women's legs. In addition, with the ever increasing time constraints and commitments individuals typically encounter, a fast and effective shaving system is most desirable.




The discomfort as well as the time consumed in using shaving creams, soaps and gels, in order to provide a medium for which a razor can be used, requires more time and inconvenience than most individuals are willing or capable of experiencing. Furthermore, the cost of maintaining a sufficient supply of these products creates an additional burden. Consequently, electric dry shavers have become increasingly popular, as well as battery-operated electric dry shavers which can withstand exposure to moisture, thereby enabling individuals to simultaneously shower, as well as shaving their beard or legs.




As the popularity of using electric dry shavers increased, numerous product designs with alternate constructions proliferated, in an attempt to improve and enhance the comfort and cutting efficiency of such shavers. However, in spite of these products, difficulties have continued to exist in providing optimum results with optimum comfort.




One particular shaver construction has been found to be extremely efficacious in achieving high-quality shaving results, as well as being extremely comfortable to use. This configuration comprises the various models of electric dry shavers incorporating a movable cutting blade which cooperates with a thin, flexible mesh screen or apertured foil.




In operation, the cutting blades are rapidly and continuously reciprocally moved past one side of the mesh screen or apertured foil, causing the cutting blades to repeatedly cross the plurality of apertures and provide a virtually continuous cutting action at each aperture. Then, by slidingly guiding the other side of the mesh screen or apertured foil over the skin surface to be shaved, the individual hair shafts enter the holes formed in the screen or foil and are cut by the movement of the cutting blades.




Although this dry shaving cutting system has proven to be extremely effective, as compared to other dry shaving products, one important area of difficulty does exist. This area of difficulty is found in the shaving of longer hair fibers, typically encountered on men's necks and women's legs, and anytime an individual does not shave consistently in regular intervals.




In many instances where the longer hair shafts are encountered, the movement of the mesh screen or apertured foil over the skin surface causes the hair fibers to bend, preventing the terminating end of the hair from entering the mesh screen or apertured foil. As a result, these longer hair fibers are not cut and remain on the skin surface.




In an attempt to eliminate this prior art deficiency, many prior art electric dry shavers incorporate separate hair trimming assemblies which are independently formed on the shaver for being separately activated when necessary. Typically, these hair trimmers have a single OFF position and a single ON position, which enables them to be used separately in specific, limited circumstances. However, these prior art shaver systems are incapable of satisfying the need for having the long hair trimmers actively employed as an integral part of the shaving process.




Although some prior art products have attempted to incorporate trimmers in combination with the cutting foils for being used simultaneously with the shaving action provided by the apertured foil or mesh screen, these systems also suffer from an inability of being usable in all shaving circumstances encountered by the individual. Typically, these trimmers are not movable and are only usable in combination with the apertured foil. Consequently, these prior art systems failed to provide the versatility sought by consumers in an electric dry shaving apparatus.




A further problem found in prior art shavers is the inability of the trimmer to move in a “floating” manner when passed over the skin surface. As a result, an uncomfortable shave is produced after causing unwanted cuts.




Consequently, it is a principal object of the present invention to provide an enhanced electric dry shaver system for use by both men and women for effectively cutting both short hair and long hair in virtually all circumstances encountered by the user.




Another object of the present invention is to provide an enhanced electric dry shaving system having the characteristic features described above which is capable of providing a trimmer having a variety of alternate positions, thereby enabling the trimmer to be employed with an apertured foil cutting system regardless of the operation being performed by the aperture foil.




A further object of the present invention is to provide an enhanced electric dry shaving system having the characteristic features described above which enables the trimmer to be quickly and easily selectively positioned and maintained in any of its alternate positions.




Another object of the present invention is to provide an enhanced electric dry shaving system having the characteristic features described above which provides a shaver capable of being vertically flexed or moved during use, thereby achieving a floating action for enhanced comfort.




Other and more specific objects will in part the obvious and will in part appear hereinafter.




SUMMARY OF THE INVENTION




By employing the present invention, all of the prior art difficulties and drawbacks have been completely eliminated and a substantially improved, close and comfortable shaving system is attained which effectively cuts both short hair and long hair. Furthermore, by employing the present invention, a plurality of different shaving conditions are capable of being easily accommodated, thereby providing the user with a shaving system specifically designed for enabling a wide range of shaving conditions to be easily and effectively handled.




In accordance with the present invention, a separate and independent hair trimmer or trimming assembly is incorporated into the shaver system in direct association with the apertured foil or mesh screen cutting assembly in a manner which enables the hair trimming assemblies is to be employed simultaneously with the apertured foil cutting assemblies whenever desired by the user. In addition, in order to provide added flexibility and multi-purpose functionality, the hair trimming assembly is controllably movable into a variety of alternate positions. In order to assure ease of operation and control, a single, movable, multi-position, switch element is employed for altering the position of the trimmer assembly, placing the trimmer assembly in the precisely desired orientation or location. Furthermore, in the preferred embodiment, the trimmer assembly incorporates a pair of specially constructed cutting elements formed thereon for providing enhancing cutting and/or trimming capabilities in a wide variety of alternate operations.




In order to accommodate the typical variety of conditions experienced by most users of an electric dry shaving system, whether the system is being employed by men or women, it has been found that the hair trimming assembly is preferably able to be placed in at least three alternate positions. In the first desired position, the hair trimming assembly is maintained below the top surface of the mesh screen or apertured foil. In this position, the hair trimming assembly is maintained in a position which enables the apertured foil or mesh screen to provide the desired cutting action, with the hair trimming assembly being positioned in a manner which will not interfere or in any way impede the cutting operation of the apertured foil.




In the second desirable position, the hair trimming assembly is aligned with the upper, arcuately curved, top surface of one apertured foil or mesh screen for enabling the hair trimming assembly to be simultaneously employed with the apertured foil cutting assembly. In this way, both long hair and short hair are capable of being cut simultaneously as the shaver system is passed over any particular area to be shaved.




This construction is particularly useful by women when shaving their legs, which frequently require shaving of both long hair and short hair in the same area. In addition, men who have long and short hairs or whiskers experience a substantially enhanced shave with the trimmer in the second position. In this regard, the activation of the hair trimming assembly into its second position in combination with the apertured foil cutting assembly enables longer hair on beards to be cut partially by the trimmer, with the remaining shorter hair being cut completely by the apertured foil cutting assembly. In this way, substantially improved results are attained.




In a typical third position, the trimmer assembly is raised above the arcuately curved upper surface of the apertured foil cutting assembly, enabling the user to trim long hair fibers separately, without using the cutting action of the apertured foil. This position is typically used by men for cutting or trimming their sideburns, whenever needed.




In accordance with the present invention, each of these desired positions are quickly and easily achieved by the simple movement of a single button or switch. In accordance with this invention, the single rocker button or switch is employed which releases the trimmer assembly for movement from its stored position into the desired alternate positions. In the preferred embodiment, movement of the rocker switch in one direction causes the trimmer to move directly into its second position, aligned with the adjacent foil member. In addition, movement of the rocker switch in its alternate direction causes the trimmer assembly to move directly into its third position whether the trimmer is in its first or second position.




By employing the construction of the present invention, the movement of the single rocket switch controls the position of the trimmer assembly in a single, one step, easily achieved operation. In this way, the single rocker switch is capable of quickly and easily moving the trimmer assembly from its stored position directly into each of its alternate positions.




As mentioned above, an additional difficulty encountered with prior art trimmer assemblies is the rigidness inherent in virtually all constructions. As a result, once a trimmer assembly is placed in an operative position, the cutting action is activated. However, no vertical movement or vertical adjustability is capable of being provided by the prior art trimmer assemblies. Therefore, substantial discomfort during the shaving operation is frequently encountered as the trimmer passes over the contours found on the user's skin surface.




In order to overcome this prior art shortcoming, the trimmer assemblies of the present invention are preferably constructed in a manner which enables the trimmer assembly to be longitudinally movable in its normal plane of operation. In this way, a rigid operational position is eliminated and a substantial degree of flexibility and axial deflection is provided. By employing the present invention, the trimmer assembly is flexibly or longitudinally movable along with the contours of the skin surface over which the trimmer is moved. As a result, the varying contours of an individual skin surface are easily accommodated and a smooth, comfortable, close shave is realized.




The invention accordingly comprises the features of construction, combinations of elements and arrangement of parts which will be exemplified in the constructions hereinafter set forth, and the scope of the invention will be indicated in the claims.











THE DRAWINGS




For a fuller understanding of the nature and objects of the invention, reference should be had to the following detailed description taken in connection with the accompanying drawings, in which:





FIG. 1

is perspective view of one preferred embodiment of the shaving system of the present invention;





FIG. 2

is a front elevational view of this embodiment of the shaving system of the present invention;





FIG. 3

is a side elevational view of this embodiment of the shaving system of the present invention;





FIG. 4

is a top plan view of this embodiment of the shaving system of the present invention;





FIG. 5

is an exploded perspective view, partially broken away, of this embodiment of the shaving system of the present invention;





FIGS. 6 and 7

are exploded fragmentary views of this embodiment of the shaving system of the present invention;





FIG. 8

is a cross-sectional side elevation view of this embodiment of the shaving system of the present invention;





FIG. 9

is a cross-sectional plan view of this embodiment of the shaving system of the present invention taken along line


9





9


of

FIG. 8

;





FIG. 10

is a cross-sectional plan view of this embodiment of the shaving system of the present invention taken along line


10





10


of

FIG. 8

;





FIGS. 11-16

are fragmentary front and cross-sectional side elevational views of this embodiment of the shaving system of the present invention depicting the trimmer in its three alternate positions;





FIGS. 17-19

are side elevational views of this embodiment of the shaving system of the present invention depicting the three alternate positions of the trimmer assembly;





FIG. 20

is a rear perspective view of the trimmer assembly of the present invention for mounting in the shaver system of

FIG. 1

;





FIG. 21

is a rear perspective view of the trimmer assembly of

FIG. 20

showing a cover and torsion springs associated therewith;





FIG. 22

is a front perspective view of the trimmer assembly of

FIG. 20

;





FIG. 23

is a front bottom perspective view of the trimmer assembly of

FIG. 20

showing the activation switch and lever assembly associated therewith;





FIG. 24

is a rear bottom perspective view of the trimmer assembly of

FIG. 20

showing the lever assembly associated therewith;





FIG. 25

is a front perspective view of the lever assembly;





FIG. 25A

is a rear perspective view of the lever assembly;





FIG. 26

is a perspective view of a second embodiment of the shaver system of the present invention;





FIG. 27

is an exploded perspective view of this second embodiment of the shaver system of the present invention;





FIG. 28

is a front elevational view of this second embodiment of the shaver system of the present invention;





FIG. 29

is a side elevational view of this embodiment of the shaver system of the present invention;





FIG. 30

is a top plan view of this embodiment of the shaver system of the present invention;





FIGS. 31-33

are fragmentary exploded perspective views of this embodiment of the shaver system of the present invention;





FIGS. 34-42

are front and cross-sectional side elevational views of this embodiment of the shaver system of the present invention depicting the trimmer assembly in its alternate positions;





FIGS. 43-45

are side elevational views of this embodiment of the shaver system of the present invention depicting the trimmer assembly in its three alternate positions;





FIGS. 46 and 47

are front perspective views of an alternate embodiment for the trimmer assembly of the present invention for mounting in the shaver system of

FIG. 26

;





FIGS. 48 and 49

are rear perspective views of the trimmer assembly of

FIG. 26

depicting the various components incorporated therein;





FIG. 50

is a rear perspective view of the trimmer assembly of

FIG. 26

shown with some components removed;





FIGS. 51 and 52

are front perspective views of a further alternate embodiment for the trimmer assembly of the present invention for mounting in the shaver system of

FIG. 26

;





FIGS. 53 and 54

are rear perspective views of the trimmer assembly of

FIG. 51

depicting the various components incorporated therein;





FIG. 55

is an exploded rear perspective view of the trimmer assembly of

FIG. 51

shown with some internal components removed; and





FIG. 56

is a perspective view depicting a preferred construction for the cutting blades employed in the trimmer assembly of the present invention.





FIG. 57

is an end view of the cutting blades shown in

FIG. 56

; and





FIG. 58

is a top plan view of the cutting blades of FIG.


56


.











DETAILED DISCLOSURE




By referring to

FIGS. 1-56

, along with the following detailed discussion, the construction and operation of two preferred alternate embodiments of the shaver system of the present invention can best be understood, thereby providing a complete detailed disclosure of the best mode for carrying out the present invention. However, as will be apparent to one of ordinary skill in this art, the present invention may be implemented in a wide variety of alternate constructions and configurations. Consequently, it is intended that the embodiments depicted in

FIGS. 1-56

and detailed herein shall be considered as examples of the present invention and not as a limitation of the scope of protection afforded by this disclosure.




In

FIGS. 1-25

, electric dry shaver system


20


is depicted incorporating two cutting blade and mesh screen assemblies, while

FIGS. 26-55

fully depict an alternate embodiment incorporating three cutting blade and mesh screen assemblies. In both embodiments, shaver system


20


comprises housing


21


to which guard/cover support base


22


is removably mounted. In addition, as fully detailed below, apertured foils or mesh screens


24


are mounted in cooperating relationship with cutting blade assemblies


28


, and a movable trimmer assembly


26


is incorporated in shaver system


20


for providing the desired cutting of both long hair and short hair.




In the preferred construction of these embodiments, as best seen in

FIGS. 1-7

and


26


-


33


, two or three separate and independent apertured foils or mesh screens


24


are removably mounted to guard/cover support base


22


with trimmer assembly


26


also mounted to guard/cover support base


22


in juxtaposed, spaced, cooperating relationship with one apertured foil


24


. In addition, in the conventional manner typically employed with electric dry shavers, housing


21


incorporates a motor which drives a rotatable shaft on which an eccentrically mounted drive pin is affixed. As best seen in

FIGS. 5

,


6


,


27


and


28


, the drive pin is controllably interconnected to separate and independent cutting blade assemblies


28


, which are biasingly maintained in mating, contacting, hair cutting interengagement with apertured foils or mesh screens


24


. Furthermore, both apertured foils


24


and cutting blade assemblies


28


are constructed for providing flexing movement during use, while being maintained in contact with each other.




By employing this construction, the activation of the motor by switch means


23


causes cutting blade assemblies


28


to move in the desired, side-to-side, reciprocating manner, while being maintained in contacting interengagement with the inside surface of one of the foil members


24


. Preferably, guard/cover support base


22


is constructed for telescopic, overlying, locking inter-engagement with housing


21


, in order to enable entry to the hair pocket for cleaning, as well as gaining access to cutting blades


28


and foil members


24


, whenever required for cleaning, removal and/or replacement.




In both of the embodiments detailed herein and depicted in

FIGS. 1-55

, two alternate constructions are fully disclosed for providing an electric dry shaver incorporating a trimmer capable of overcoming all of the prior art difficulties and satisfying the long, unresolved needs of this industry. In this regard, as shown in

FIGS. 11-19

and


34


-


45


, trimmer assembly


26


of the present invention is constructed having three alternate positions. In one of these alternate positions, trimmer assembly


26


is in the stored position, wherein the cutting teeth or blades forming the trimmer are positioned below the surface of apertured foils


24


in order to enable shaver system


20


to be employed without any trimmer function. Typically, in this position, no power is delivered to the trimming blades and the trimming blades are inactivated.




In the second position, trimmer assembly


26


is moved from the stored position into the intercept position, wherein the cutting edges of trimmer assembly


26


are aligned with the adjacent apertured foil


24


. In the final position, trimmer assembly


26


is raised above apertured foils


24


, thereby enabling longer hairs, such as sideburns, to be cut independently of the apertured foils


24


.




As is more fully detailed below, both preferred embodiments of the present invention employ trigger activation switch


30


in order to move trimmer assembly


26


from its store positioned into either of its two alternate positions. In the preferred construction, trigger activation switch


30


comprises a rocker switch or a toggle switch having a single rest or inactive position, and two separate and independent alternate modes, directions, or positions into which switch


30


can be moved. Throughout the drawings, trimmer activation switch


30


is depicted as a rocker switch, having a first end


31


, the movement of which activates trimmer assembly


26


to move from its first position to its second position, and a second end


32


, the movement of which activates trimmer assembly


26


to move into the third alternate position.




By employing this construction, when end


31


of switch


30


is moved, trimmer assembly


26


automatically moves from its stored position into its second or intercept position. In addition, when end


32


of switch


30


is moved, trimmer assembly


26


moves either from the stored positioned or the intercept position directly into the third, fully raised position. In this way, activation of trimmer assembly


26


into any precisely desired alternate position is quickly and easily attained.




As is more fully detailed below, both preferred embodiments of the present invention are capable of achieving the desired movement and positioning of trimmer assembly


26


by employing activation switch


30


. In addition, whenever trimmer assembly


26


is to be returned to its original, stored position, manual movement of trimmer assembly


26


is employed for guiding trimmer assembly


26


from one of its raised positions to its stored position. Whenever such manual activation is employed, the locking means incorporated into trimmer assembly


26


of the present invention automatically cam out of position and enable the downward movement of trimmer assembly


26


to be achieved.




In addition, as fully detailed below, trimmer assembly


26


is constructed for vertical, floating movement when in its second, intercept position. In this way, movement of trimmer assembly


26


is attained along with the vertical movement of apertured foils


24


as both components are moved over an area to be shaved. As a result, substantially improved and enhanced long and short hair cutting is attained.




By referring to

FIGS. 1-25

, along with the following detailed discussion, the preferred construction and operation of trimmer assembly


26


in one preferred embodiment of shaving system


20


of the present invention can best be understood. In this embodiment, trimmer assembly


26


comprises an arcuately curved longitudinally extending shape which is retained within an arcuately curved receiving zone or pocket


33


formed in housing


21


of shaver system


20


. By providing this arcuately curved configuration for trimmer assembly


26


and receiving zone


33


, precisely controlled movement of trimmer assembly


26


relative to shaver system


20


is realized and optimum positioning of trimmer assembly


26


relative to apertured foil


24


is attained.




In

FIGS. 11

,


12


, and


17


, the first, stored position of trimmer assembly


26


in housing


21


of shaver


20


is fully depicted. In this position, trimmer assembly


26


is maintained in a position below apertured foils/mesh screens


24


and cutting blades


28


. In this position, trimmer assembly


26


is not operational, thereby allowing mesh screens


24


and cutting blades


28


to be employed for providing the desired shaving.




In its preferred construction, trimmer assembly


26


comprises fixed cutting blade member


34


and movable cutting blade member


35


, which is mounted in cooperating, sliding engagement with blade member


34


. In the preferred construction, cutting blade members


34


and


35


are mounted along the top edge of trimmer assembly


26


, with blade member


35


interconnected with a movement control arm which is drivingly engaged with the motor for attaining the desired side to side, reciprocating movement.




In addition, cutting blade members


34


and


35


each incorporate a forwardly extending row of cutting teeth


36


and a rearwardly extending row of cutting teeth


37


. By mounting blade members


34


and


35


in sliding cooperating engagement with each other, with cutting teeth


36


and


37


of each blade member being maintained in cooperating, sliding engagement with each other, the movement of blade member


35


relative to blade member


34


enables the cutting teeth thereof to provide the desired cutting action. In this way, the desired trimming of the longer hair fibers is achieved.




As discussed above, when trimmer assembly


26


is in its first, stowed position, movement of cutting blade member


35


is not required, since trimmer assembly


26


is positioned away from the skin surface of the user. As a result, as further detailed below, in the preferred construction, cutting blade member


35


remains idle when in this position.




Whenever the user wishes to activate trimmer assembly


26


into its second, intercept position, end


31


of trigger activation switch


30


is moved, causing trimmer assembly


26


to automatically move from the stored position into the desired second or intercept position. This second position is clearly depicted in

FIGS. 13

,


14


, and


18


.




In this position, cutting blade members


34


and


35


of trimmer assembly


26


are aligned with the adjacent apertured foil


24


for providing cooperating, cutting action therewith. In this position, cutting blade members


34


and


35


of trimmer assembly


26


are capable of cooperating with apertured foils


24


and cutting blade assemblies


28


to assist in cutting longer hair fibers simultaneously with the cutting of the shorter hair fibers by apertured foils


24


and cutting blade assemblies


28


.




By providing simultaneous cutting of long hair fibers and short hair fibers, as well as the initial trimming of hair fibers by trimmer assembly


26


followed by closer shaving of the hair fiber by apertured foils


24


and cutting blade assemblies


28


, a user is able to effectively shave any desired length of hair fiber. Such mixed hair fiber length are typically encountered in a beard after the hair fibers have been allowed to grow for one or more days.




Whenever a user wishes to separately trim any desired area, such as side burns, mustaches, etc., independently of the apertured foils


24


, activation switch


30


is moved, causing trimmer assembly


26


to automatically move into the third alternate position. In this position, depicted in

FIGS. 15

,


16


and


19


, trimmer assembly


26


is raised above apertured foils


24


. In the preferred embodiment of the present invention, trimmer assembly


26


automatically moves into the third position from either the stored position or the intercept position whenever end


32


of activation switch


30


is moved.




When trimmer assembly


26


is placed in its third alternate position, cutting blade members


34


and


35


of trimmer assembly


26


are positioned in a readily accessible location for enabling cutting blade members


34


and


35


to be employed in any desired manner for cutting or trimming longer hair fibers, such as found on mustaches, beard edges, and sideburns, independently of apertured foils


24


. In this way, a convenient, more precise trimming function is achieved.




As is evident from the foregoing detailed disclosure and

FIGS. 11-19

, controlled movement of trimmer assembly


26


is attained by providing an arcuately curved construction, which is retained within arcuately curved receiving zone or pocket


33


of housing


21


. In particular, in the second or intercept position, this construction of trimmer assembly


26


enables cutting teeth


36


and


37


of blade members


34


and


35


of trimmer assembly


26


to be positioned in close proximity to apertured foils


24


. As a result, a synergistic interaction of these elements is established and optimum performance is realized.




In addition to providing an optimum position for cooperating with apertured foils


24


, the arcuately curved construction of trimmer assembly


26


also places the cutting blade members


34


and


35


of trimmer assembly


26


in a desirable cutting orientation when positioned in the uppermost or trim position. Due to the arcuate movement of trimmer assembly


26


, blade members


34


and


35


are angularly tilted relative to apertured foils


24


, as shown in

FIG. 19

, thereby providing a desirable and advantageous cutting orientation and cutting angle. As a result, precise trimming of mustaches, beards, and sideburns is easily achieved due to the unique arcuate construction of trimmer assembly


26


.




By referring to

FIGS. 20-25

along with the following detailed disclosure, the preferred construction of this embodiment of trimmer assembly


26


can best be understood. In the preferred construction of this embodiment, trimmer assembly


26


incorporates housing


40


which comprises an overall, arcuately curved shape, as depicted throughout the Figures, and discussed above. In addition, housing


40


comprises inside surface


41


, outside surface


42


, top or upper edge


43


, bottom edge


44


, and side edges


45


and


46


.




As discussed above, trimmer assembly


26


incorporates fixed, stationery, cutting blade member


34


which is mounted along the top edge


43


of housing


40


, extending substantially the entire length thereof. Furthermore, fixed, stationary cutting blade member


34


incorporates a forwardly extending row of cutting teeth


36


and a rearwardly extending row of cutting teeth


37


, both of which extend substantially the entire length of cutting blade member


34


.




In order to attain the desired hair cutting action, trimmer assembly


26


also incorporates movable cutting blade member


35


which is mounted in cooperating interengagement with fixed cutting blade member


34


. Movable cutting blade member


35


also incorporates a forwardly extending row of cutting teeth


36


and a rearwardly extending row of cutting teeth


37


, both of which are aligned with and cooperatingly associated with the respective cutting teeth of blade member


34


. Furthermore, in order to assure that movable cutting blade member


35


is maintained in contact with fixed cutting blade member


34


, spring means


47


and


48


are employed and positioned for continuously forcing or biasing movable cutting blade member


35


upwardly into contacting engagement with fixed cutting blade member


34


.




In order to provide the desired controlled, side to side, reciprocating movement of cutting blade member


35


relative to fixed, stationary cutting blade member


34


, trimmer assembly


26


incorporates slider plate


50


mounted to inside surface


41


of housing


40


. In the preferred embodiment, slider plate


50


incorporates holding zones for securely retaining spring means


47


and


48


in a manner which enables the biasing engagement of blade members


35


to be attained. In addition, slider plate


50


is supportingly mounted to inside surface


41


of housing


40


by support arms


51


and


52


. As depicted, each support arms


51


and


52


is secured at its terminating end to a holding clip


53


which is formed on inside surface


41


of housing


40


. By employing this construction, slider plate


50


is free to move sideways between side edges


45


and


46


of housing


40


, suspended by arms


51


and


52


while also being movable in the precisely desired controlled manner.




In order to impart the desired movement to slider plate


50


for controllably driving movable blade member


35


, slider plate


50


incorporates an elongated, keyhole-shaped slot


54


which is constructed for being positioned in controlled engagement with a drive pin associated with the drive system which controllably moves cutting blade assemblies


28


. The construction of keyhole shaped slot


54


assure that slider plate


50


is continuously moved in the desired side to side manner whenever trimmer assembly


26


is in its second or third position. However, by incorporating enlarged open zone


55


as part of keyhole shaped slot


54


, the movement of the drive pin associated with the cutting blade assemblies


28


merely moves in its normal manner, without affecting the movement of slider plate


50


when trimmer assembly


50


is in its stored position. In this way, whenever trimmer assembly


26


is in its first, stored position, slider plate


50


does not move and cutting blades


34


and


35


remain idle.




In order to complete the overall construction of trimmer assembly


26


, a substantially flat cover plate or shield


55


is employed for overlying slider plate


50


and all of its associated components, thereby protecting these components from dust, dirt, and debris. In addition, movement controlling torsion spring members


56


and


57


are mounted at the juncture between side edges


45


and


46


with bottom edge


44


. Spring members


56


and


57


control the upward movement of trimmer assembly


26


whenever switch


30


is activated.




In addition, as detailed above, whenever trimmer assembly


26


is to be returned to its original, stored position, manual movement of trimmer assembly


26


is employed. In this way, the spring forces being exerted by torsion spring means


56


and


57


are overcome, and trimmer assembly


26


is returned to its first, stored position.




In order to provide the desired controlled movement of trimmer assembly


26


, in accordance with the teaching of the present invention, wherein trimmer assembly


26


is capable of being moved directly from its first, stored position into either its second, intercept position or its third, fully raised position, a unique movement control system is employed. In this regard, outside surface


42


of housing


40


of trimmer assembly


26


incorporates an elongated slot


58


extending substantially the entire length of housing


40


. Although not required, it has been found that slot


58


is desirable, providing a controlled track for guiding and controlling the movement of trimmer assembly


28


. In addition, if desired, slots


59


may be formed in side ages


45


and


46


to provide a similar movement controlling function.




The principal control over the movement of housing


40


of trimmer assembly


26


is provided by forming a recess zone


60


in outside surface


42


of housing


40


and incorporating ledge


61


and elongated ridge


62


in recess zone


60


. As clearly shown in

FIG. 22

, in the preferred construction, ridge


62


is formed near the base of recess zone


60


, extending a major portion of the width of recess zone


60


without extending the entire width thereof. In addition, ledge


61


is formed near the upper end of recess zone


60


, positioned in juxtaposed, spaced, vertically aligned relationship with ridge


62


.




In addition, in order to provide the desired control and linkage between recessed zone


60


and activation switch


30


, lever assembly


64


is employed. By referring to

FIGS. 23

,


24


and


25


, along with the following detail disclosure, the construction and operation of lever assembly


64


can best be understood.




In the preferred construction, three-position activation switch


30


comprises an elongated finger member


65


which extends rearwardly from switch


30


, with its terminating end securely mounted between cooperating walls


66


of lever assembly


64


. In addition, switch


30


is cooperatively associated with spring member


67


which is constructed for continuously biasing switch


30


to return to its central position, whenever end


31


or end


32


is pressed. As a result, switch


30


is self-centering.




In its preferred construction, lever assembly


64


is formed from thin, flexible, plastic material, incorporating, in addition to upstanding walls


66


, an enlarged plate member


68


on which locking pin


69


is mounted. Due to the flexible nature of lever assembly


64


, movement of activation switch


30


, in either of its two alternate directions, causes lever assembly


64


to move simultaneously therewith.




Furthermore, as shown in

FIG. 23

, wherein lever assembly


64


and activation switch


30


are viewed from the bottom thereof, movement of end


31


of switch


30


causes finger member


65


to move towards side edge


45


of housing


40


. In addition, movement of end


32


of switch


30


causes finger member


65


to move towards edge


46


of housing


40


.




Since this movement controls the movement of lever assembly


64


, locking pin


69


on plate


68


moves towards edge


45


of housing


40


when end


31


of switch


30


is activated, while locking pin


69


on plate


68


moves towards edge


46


of housing


40


when end


32


of switch


30


is activated. Furthermore, since switch


30


is self-centering, continuously returning to its original position, locking pin


69


of lever assembly


64


is also self centering, continuously returning to its original position.




By employing this construction, the precisely desired, controlled, movement of trimmer assembly


26


is attained. As described, locking pin


69


is normally positioned in its self-centered position, in vertical alignment with ledge


61


in a manner which locks plate


40


of trimmer assembly


26


in its first, stored position. This position is maintained until the user desires to activate trimmer assembly


26


by moving activation switch


30


.




Whenever end


31


of activation switch


30


is moved, the locking pin is moved out of vertical alignment with ledge


61


towards side edges


45


of plate


40


. Once the locking pin is moved away from engagement with ledge


61


, torsion springs


56


and


57


force housing


41


upwardly. This upward movement continues until the locking pin engages ridge


62


. This position corresponds to the second, intercept position detailed above, thereby providing the desired direct movement of trimmer assembly


26


into the intercept position. As is evident from this detailed disclosure, the simple movement of end


31


of activating switch


30


causes trimmer assembly


26


to be quickly moved directly into its second, intercept position. Although locking pin


69


is self-centered, along with switch


30


, the length of ridge


62


maintains locking pin


69


engaged therewith.




Whenever the user desires trimmer assembly


26


to be moved into its third, fully raised position, end


32


of switch


30


is activated causing the locking pin


69


associated therewith to be moved towards side edge


46


of plate


40


. When trimmer assembly


26


is in its second, intercept position, the movement of the locking pin associated with switch


30


moves out of engagement with ridge


62


, thereby allowing plate


40


to be raised to its fully extended position, with pin


69


contacting the base of recess zone


60


. When in this position, trimmer assembly


26


is in the third position.




Furthermore, when the locking pin associated with switch


30


is in engagement with ledge


61


, the movement of end


32


of switch


30


causes the locking pin to be disengaged from ledge


61


, enabling torsion springs


56


and


57


to move plate


40


of trimmer assembly


26


from its first position directly into its third, fully raised position, with the pin contacting the base or bottom edge of recess zone


60


.




By employing this construction, the desired floating or vertically flexible movement of trimmer assembly


26


is attained when in its second or intercept position. As fully detailed above, activation switch


30


is self-centered, along with locking pin


69


. Consequently, when trimmer assembly


26


is in its intercept position, locking pin


69


of lever


64


is positioned between ledge


61


and ridge


62


.




Since torsion springs


56


and


57


continuously urge housing


40


upwardly, causing locking pin


69


to contact ridge


62


, pin


69


is free to move upwardly towards ledge


61


whenever force is applied to the top edge of housing


40


. Consequently, flexible vertical movement of floating action is attained as the user operates shaver system


20


over the various contours of his face. In this way, the desired optimum shaving of long and short hair fibers is realized.




By referring to

FIGS. 26-50

, along with a following detailed discussion, the preferred construction and operation of trimmer assembly


26


in the second embodiment of shaver system


20


of the present invention can best be understood. In this embodiment, as fully detailed, trimmer assembly


26


comprises a substantially flat cartridge


70


which incorporates cooperating housing members


71


and


72


movably mounted relative to each other.




In the preferred embodiment, cartridge


70


which forms trimmer assembly


26


is inserted into a vertical pocket or receiving zone


73


formed in housing


21


of shaver system


20


. Preferably, zone


73


is molded in housing


21


to be completely external to the major sealed enclosures of shaver system


20


. In this way, this embodiment of shaver system


20


is capable of being exposed to water, with all electrical portions thereof completely sealed from any exposure to the water.




In

FIGS. 26-30

, each of the components forming shaver system


20


are fully detailed. In addition each of these components which are common to both preferred embodiments of shaver system


20


have been fully described above, the disclosure of which is reiterated and incorporated herein by reference.




Dealing with the specific, unique features of construction and operation of this embodiment of shaver system


20


of the present invention, reference should first be made to

FIGS. 34-36

and


43


, wherein the first, stored position of trimmer assembly


26


in pocket


73


of housing


21


of shaver


20


is fully depicted. In this position, trimmer assembly


26


is maintained in a position below apertured foils/mesh screens


24


and cutting blades


28


. In this position, trimmer assembly


26


is not operational, thereby allowing mesh screens


24


and cutting blades


28


to be employed for providing the desired shaving.




In its preferred construction, as discussed above with the other embodiment, trimmer assembly


26


comprises fixed cutting blade member


34


and movable cutting blade member


35


, which is mounted in cooperating, sliding engagement with blade member


34


. In the preferred construction, cutting blade members


34


and


35


are mounted along the top edge of trimmer assembly


26


, with blade member


35


interconnected with a movement control arm which is drivingly engaged with the motor for attaining the desired side to side, reciprocating movement.




In addition, cutting blade members


34


and


35


each incorporate a forwardly extending row of cutting teeth


36


and a rearwardly extending row of cutting teeth


37


. By mounting blade members


34


and


35


in sliding cooperating engagement with each other, with cutting teeth


36


and


37


of each blade member being maintained in cooperating, sliding engagement with each other, the movement of blade member


35


relative to blade member


34


enables the cutting teeth thereof to provide the desired cutting action. In this way, the desired trimming of the longer hair fibers is achieved.




As discussed above, when trimmer assembly


26


is in its first, stowed position, movement of cutting blade member


35


is not required, since trimmer assembly


26


is positioned away from the skin surface of the user. As a result, as further detailed below, in the preferred construction, cutting blade member


35


remains idle when in this position.




Whenever the user wishes to activate trimmer assembly


26


into its second, intercept position, end


31


of trigger activation switch


30


is moved, causing trimmer assembly


26


to automatically move from the stored position into the desired second or intercept position. This second position is clearly depicted in

FIGS. 37-39

and


44


.




In this position, cutting blade members


34


and


35


of trimmer assembly


26


are aligned with the closest apertured foil


24


for providing cooperating, cutting action therewith. In this position, cutting blade members


34


and


35


of trimmer assembly


26


are capable of cooperating with apertured foils


24


and cutting blade assemblies


28


to assist in cutting longer hair fibers simultaneously with the cutting of the shorter hair fibers by apertured foils


24


and cutting blade assemblies


28


.




By providing simultaneous cutting of long hair fibers and short hair fibers, as well as the initial trimming of hair fibers by trimmer assembly


26


followed by closer shaving of the hair fiber by apertured foils


24


and cutting blade assemblies


28


, a user is able to effectively shave any desired length of hair fiber. Such mixed hair fiber length are typically encountered in a beard after the hair fibers have been allowed to grow for one or more days.




Whenever a user wishes to separately trim any desired area, such as side burns, mustaches, etc., independently of the apertured foils


24


and


32


of activation switch


30


is moved, causing trimmer assembly


26


to automatically move into the third alternate position. In this position, depicted in

FIGS. 40-42

and


45


, trimmer assembly


26


is raised above apertured foils


24


. In the preferred embodiment of the present invention, as detailed below, trimmer assembly


26


automatically moves into the third position from either the stored position or the intercept position whenever end


32


of activation switch


30


is moved.




When trimmer assembly


26


is placed in its third alternate position, cutting blade members


34


and


35


of trimmer assembly


26


are positioned in a readily accessible location for enabling cutting blade members


34


and


35


to be employed in any desired manner for cutting or trimming longer hair fibers, such as found on mustaches, beard edges, and sideburns, independently of apertured foils


24


. In this way, a convenient, more precise trimming function is achieved.




By referring to

FIGS. 31-33

and


46


-


55


along with the following detailed disclosure, the preferred construction of two alternate embodiments of trimmer assembly


26


can best be understood. In the preferred constructions of these embodiments, trimmer assembly


26


incorporates cartridge


70


which comprises housing members


71


and


72


. Preferably, housing member


72


is fixedly mounted in receiving zone or pocket


73


of housing


21


of shaver system


20


, while housing member


71


is also mounted in pocket


73


, vertically movable relative to housing member


72


and pocket


73


. In addition, housing member


71


comprises inside surface


75


, outside surface


76


, top or upper edge


77


, bottom edge


78


, and side sides


79


and


80


.




As discussed above, trimmer assembly


26


incorporates fixed, stationary, cutting blade member


34


which is mounted along the top edge


77


of housing member


71


, extending substantially the entire length thereof. Furthermore, fixed, stationary cutting blade member


34


incorporates a forwardly extending row of cutting teeth


36


and a rearwardly extending row of cutting teeth


37


, both of which extends substantially the entire length of cutting blade member


34


.




In order to attain the desired hair cutting action, trimmer assembly


26


also incorporates movable cutting blade member


35


which is mounted in cooperating interengagement with fixed cutting blade member


34


. Movable cutting blade member


35


also incorporates a forwardly extending row of cutting teeth


36


and a rearwardly extending row of cutting teeth


37


, both of which are aligned with and cooperatingly associated with the respective cutting teeth of blade member


34


. Furthermore, in order to assure that movable cutting blade member


35


is maintained in contact with fixed cutting blade member


34


, spring means


84


and


85


are employed and positioned for continuously forcing or biasing movable cutting blade member


35


upwardly into contacting engagement with fixed cutting blade member


34


.




In order to provide the desired controlled, side to side, reciprocating movement of cutting blade member


35


relative to fixed, stationary cutting blade member


34


, trimmer assembly


26


incorporates slider


86


mounted to inside surface


75


of housing member


71


. In the preferred embodiment, slider


86


is interconnected to blade member


35


for controlling and providing the desired, side to side movement of blade member


35


. In addition, slider


86


incorporates outwardly extending arms


87


and


88


which are retained in holding clips


89


affixed to inside surface


75


of housing member


71


and constructed to enable lateral movement of slider


86


. Furthermore, arms


87


and


88


of slider


86


also incorporate a support post for retaining spring means


84


and


85


in a manner which enables the biasing engagement of blade member


35


to be attained. By employing this construction, slider


86


is free to move sideways between side edges


79


and


80


of cartridge


70


, while also being movable in the precisely desired controlled manner.




In order to impart the desired movement to slider


86


, slider


86


incorporates an elongated, open Y-shaped channel


90


which is constructed for being positioned in controlled engagement with a drive pin associated with the drive system which controllably moves cutting blade assemblies


28


. The construction of Y-shaped channel


90


assures that slider


86


is continuously moved in the desired side to side manner whenever trimmer assembly


26


is in its second or third position. However, by incorporating enlarged open zone


91


at the top of Y-shaped channel


90


, the movement of the drive pin associated with the cutting blade assemblies


28


merely moves in its normal manner, without affecting the movement of slider


86


when trimmer assembly


26


is in its stored position. In this way, whenever trimmer assembly


26


is in its first, stored position, slider


86


does not move and cutting blades


34


and


35


remain idle.




In order to complete the overall construction of trimmer assembly


26


, a substantially flat cover plate or shield


93


is employed for overlying slider


86


and all of its associated components, thereby protecting these components from dust, dirt, and debris. In addition, movement controlling spring members


94


and


95


are mounted at the base of housing member


72


extending therefrom into movement controlling engagement with housing member


71


. Spring members


94


and


95


control the upward movement of housing member


71


relative to housing member


72


in response to the movement of control switch


30


.




In addition, as detailed above, whenever trimmer assembly


26


is to be returned to its original, stored position, manual movement of trimmer assembly


26


is employed. In this way, the spring forces being exerted by spring members


94


and


95


are overcome, and trimmer assembly


26


is returned to its first, stored position.




In order to provide the desired controlled movement of trimmer assembly


26


, in accordance with the teaching of the present invention, wherein trimmer assembly


26


is capable of being moved directly from its first, stored position into either its second, intercept position or its third, fully raised position, a unique movement control system is employed. By referring to

FIGS. 31-33

and


46


-


55


, along with the following detailed discussion, two alternate constructions of trimmer assembly


26


for this embodiment of shaver system


20


of the present intention can best be understood.




As shown in

FIG. 32

, activation switch


30


comprises a three-position rocker switch mounted to housing


21


of shaver system


20


for rocking or pivoting movement about pivot pad


100


. In addition, activation switch


30


incorporates longitudinally extending pins


101


and


102


which extend from the rear surface of switch


30


into housing


21


of the shaver system


20


. By employing this construction, whenever end


31


of switch


30


is pressed, pin


101


moves rearwardly into engagement with the trimmer assembly


26


, while movement of end


32


of switch


30


causes pin


102


to move rearwardly, into engagement with trimmer assembly


26


.




In both constructions of this embodiment of trimmer assembly


26


, cartridge


70


is constructed with housing member


71


controllably movable relative to housing member


72


by employing movable, pivot arms


104


and


105


, in combination with ledges


106


,


107


, and


108


. As detailed above, the movement of housing member


71


relative to housing member


72


is provided by spring means


94


and


95


. However, by employing arm members


104


and


105


in combination with ledges


106


,


107


, and


108


, the controlled movement of housing member


71


relative to housing member


72


between its three alternate positions is attained.




As depicted, ledges


106


,


107


and


108


are each formed extending from inside surface


75


of housing member


71


, with each ledge comprising a substantially flat, top surface


110


, and a sloping rear surface


111


which extends from the terminating end of top surface


110


to inside surface


75


, forming a ramp zone. In addition, each arm member


104


and


105


comprises a terminating end


113


, which incorporates a sloping, ramped rear wall portion


114


extending from terminating end


113


a fixed distance. Furthermore, a substantially flat locking surface


115


extends from the base of sloping wall portion


114


substantially perpendicularly to the side of the arm member.




In the preferred constructions, ledge


106


is vertically aligned with ledge


108


, while ledge


107


is horizontally aligned with ledge


108


. As a result of this construction, pivot arm


104


lockingly engages ledges


106


and


108


, while pivot arm


105


lockingly engages only ledge


107


. Furthermore, as is fully detailed below, pivot arms


104


and


105


are spring biased towards rear wall


75


of housing member


71


, for maintaining interengagement with ledges


106


,


107


, and


108


until physically removed therefrom.




Using the construction detailed above, cartridges


70


, forming trimmer assembly


26


, is maintained in its first, stored position by the engagement of pivot arm


104


with ledge


106


. When in this first, stored position, flat locking surface


115


of arm


104


is in overlying, locking engagement with flat top surface


110


of ledge


106


. Since arm


104


is spring biased, this position is maintained until an outside force acts upon arm


104


.




Similarly, cartridge


70


is maintained in its second, intercept position by the engagement of pivot arms


104


and


105


with ledges


107


and


108


. Since ledges


107


and


108


are horizontally aligned with each other and each pivot arm comprises the same overall length, the second, intercept position is maintained by the engagement of flat locking surface


115


of pivot arms


104


and


105


with the flat top surface


110


of ledges


108


and


107


. Furthermore, with pivot arms


104


and


105


both spring biased towards inside surface


75


of housing member


71


, cartridge


70


is maintained in the second, intercept position, once established, until pivot arms


104


in


105


are acted upon by an outside force.




And as is more fully detailed below, pivot arms


104


and


105


move in response to movements of activation switch


30


. In this regard, by moving switch


30


from its rest position into either of its two alternate activation positions, the desired controlled movement of pivot arms


104


and


105


is attained for controllably activating cartridge


70


of trimmer assembly


26


to move from its first, stored position directly into either its second, intercept position or its third, fully extended, trim position. In addition, as discussed above, whenever cartridge


70


is to be returned from either its second or third position back to its first, stored position, manual movement of housing member


71


relative to housing member


70


to is employed.




Due to the construction of pivot arms


104


and


105


and ledges


106


,


107


and


108


, smooth, trouble-free movement of cartridge


70


from its second or third positions into its first position is attained whenever housing member


71


is manually moved downwardly into engagement with housing member


72


. In this regard, whenever pivot arms


104


and


105


are disengaged from locked engagement with ledges


106


,


107


, and


108


, movement of housing member


71


downwardly, relative to housing member


72


causes the sloping, ramped rear wall


114


of pivot arms


104


and


105


to contact sloping rear surface


111


of ledges


106


,


107


, or


108


.




Due to the complementary, cooperating slope angle provided by these surfaces, the downward movement of housing member


71


causes sloping, rear surface


111


of ledges


106


,


107


or


108


to contact sloping, ramped, rear wall


114


of arm members


104


or


105


. As the downward movement continues, sloping surfaces


111


and


114


advance into engagement with each other, causing arm members


104


and/or


105


to be cammed outwardly against the spring biasing forces so as to enable arm members


104


and/or


105


to move past ledges


106


,


107


, or


108


. In this way, the desired movement of housing member


71


relative to housing member


72


is easily attained.




Although various alternate constructions can be employed for maintaining housing member


71


in its third, fully raised, position, the preferred embodiment employs elongated slots


118


formed in side edges


79


and


80


of housing member


71


which are constructed for cooperating with lever


119


and locking tab


120


formed on the distal end of lever


119


. As depicted, when housing member


71


is fully assembled with housing member


72


, locking tabs


120


are slidably engaged within elongated slots


118


, freely movable therein between the terminating ends of slots


118


. However, whenever locking arms


104


and


105


have been disengaged from ridges


107


and


108


, spring members


94


and


95


advance housing member


71


upwardly until locking tabs


120


contact the terminating ends of slots


118


. This position represents the third, fully raised position for cartridge


70


.




In addition to providing the desired movement of cartridge


70


between its three alternate positions, the construction employed in this embodiment of the present invention also enables housing member


71


to be floating or movable relative to housing member


72


when cartridge


70


is in the intercept position. As detailed above, in this position arm members


104


and


105


are maintained in locked engagement with ridges


107


and


108


to establish the second, intercept position.




With spring members


94


and


95


continuously urging housing member


71


upwardly, away from housing member


72


, the engagement of flat surfaces


115


and


110


counteract the spring forces and prevent the movement of housing member


71


in the upward direction. However, any downward force exerted on housing member


71


is able to move housing member


71


relative to housing member


72


.




As a result, the desired floating movement of housing member


71


relative to housing member


72


is attained. Furthermore, when cartridge


70


is in the intercept position, spring members


94


and


95


continuously return housing member


71


to the intercept position with arms


104


and


105


engaged with ledges


107


and


108


. As a result, substantially improved and enhanced shaving of longer hair fibers with shorter hair fibers is realized.




As is evident from the foregoing detailed discussion, in this embodiment of the present invention, cartridge


70


provides the desired locked engagement of housing member


71


in three alternate positions relative to housing member


72


. Furthermore, as is fully detailed below, housing member


70


is capable of being moved from its first, stored position directly into any of the other two desired positions. In this regard, housing member


71


may be moved from the first, stored position directly into either the second, intercept position or directly into the third fully raised position. In addition, whenever housing


71


is in the second, intercept position, movement directly into the third, fully raised position can also be easily achieved.




In order to provide this unique, user controlled, direct position selection, activation switch


30


is employed in combination with a uniquely constructed control mechanism formed in cartridge


70


. Although various alternate configurations can be developed for achieving this result, two alternate control mechanisms have been created and are fully disclosed herein.




In the first alternate construction, best seen in

FIGS. 32

,


46


and


47


, arm members


104


and


105


are pivotally mounted on rod


125


. In addition, separate torsion springs are mounted on rod


125


, independently controlling and biasing pivot arms


104


and


105


in the desired direction. Alternatively, leaf spring


129


can be employed to provide the desired biasing force.




Furthermore, pivot arm


105


incorporates an elongated shaft


126


which comprises a terminating end


127


having a ratchet -like construction formed therein. Finally, pivot arm


104


comprises tab members cooperatively associated with terminating end


127


of shaft


126


of pivot arm


105


.




By employing this construction, the movement of end


31


of activation switch


30


causes elongated pin


101


of switch


30


to move rearwardly, into engagement with pivot arm


104


. This movement causes pivot arm


104


to be moved rearwardly, disengaging pivot arm


104


from locked inter-engagement with either ledge


106


or


108


. In addition, due to the sloping, ratchet construction of terminating end


127


of shaft


126


of pivot arm


105


, pivot arm


104


is able to move independently of pivot arm


105


with the locking tab thereof merely advancing along the sloped surfaces of terminating end


127


.




By constructing cartridge


70


with pivot arm


104


which is capable of independent movement, pivot arm


104


is able to be disengaged from ledge


106


without affecting the movement of pivot arm


105


. As result, movement of end


31


of switch


30


causes housing member


71


to move from the first, stored position directly into the second, intercept position, with pivot arms


104


and


105


being brought into locking engagement with ledges


107


and


108


.




Using the construction detailed above, pivot arm


105


is not capable of independent movement. Instead, any activation of pivot arm


105


simultaneously causes pivot arm


104


to be moved therewith. As detailed above, since terminating end


127


of shaft


126


of pivot arm


105


incorporates a ratchet construction, which is engaged with a locking tab formed on pivot arm


104


, any movement of pivot arm


105


causes pivot arm


104


to move simultaneously therewith about rod


125


.




Whenever a user wishes to have cartridge


70


moved into the fully raised, hair trimming position, end


32


of switch


30


is pressed. This movement causes longitudinally extending pin


102


to move rearwardly, into engagement with pivot arm


105


. The corresponding movement of pivot arm


105


causes pivot arm


105


to be disengaged from ledge


107


. However, since this movement also causes pivot arm


104


to simultaneously move therewith, disengagement from ledges


106


and


108


also results from movement of end


32


of activation switch


30


. As a result, regardless of cartridge


70


being in its first, stored position or in its second, intercept position, movement of end


32


of activation switch


30


causes housing member


71


to be moved directly into the third, fully raised position.




In

FIG. 52

, the alternate construction for providing the desired independent movement of pivot arms


104


and


105


is fully depicted. In this embodiment, pivot arm


104


is supportingly mounted for movement on elongated rod


130


, with which a torsion spring is associated for maintaining pivot arm


104


with the desired biasing forces. Similarly, pivot arm


105


is mounted on an elongated rod


131


which is also associated with a torsion spring for maintaining pivot arm


105


with the desired biasing force.




In addition, as clearly shown in

FIG. 52

, pivot arm


104


incorporates a raised boss


132


extending from plate


133


attached to pivot arm


104


. In addition, pivot arm


104


incorporates an extension zone


134


extending beyond boss


132


of plate


133


.




In the preferred construction of this embodiment of pivot arm


105


, pivot arm


105


comprises an elongated enlarged plate member


136


which is inter-connected to arm


105


by generally L-shaped connector


137


. As depicted, plate member


136


terminates directly adjacent boss


132


of pivot arm


104


with a portion thereof being in overlying, contacting engagement with extension zone


134


.




By employing this construction, movement of end


31


of activation switch


30


causes pin


101


to move rearwardly, into engagement with boss


132


of pivot arm


104


. Since pivot arm


104


is completely independent in its operation, pivot arm


104


is free to move rearwardly in response to the activation of switch


30


about rod


130


against the spring biasing forces acting thereon.




Whenever end


32


of switch


30


is activated, pin


102


contacts the surface of plate member


136


causing pivot arm


105


to move rearwardly about rod


131


, against the spring biasing forces acting thereon. However, due to the construction of plate member


136


, movement of pivot arm


105


causes the overlapping edge of plate member


136


which is engaged with extension zone


134


of pivot arm


104


to be captured therewith, causing pivot arm


104


to simultaneously move with pivot arm


105


. In this way, the desired simultaneous movement of both pivot arms


104


and


105


is attained in response to the movement of end


32


of switch


30


.




The principal elements incorporated into the embodiment of cartridge


70


shown in

FIGS. 51-55

are substantially identical to the features incorporated in the alternate embodiment of cartridge


70


as fully detailed above. However, in addition to the controlled movement of pivot arms


104


and


105


, this alternate embodiment may also incorporate an alternate construction for providing the third, fully raised position.




As depicted, housing member


71


incorporates an elongated slot


118


formed in side edges


79


and


80


. However, in this embodiment, elongated slot


118


is open ended, with a lever


119


and locking tab


120


freely sliding through slot


118


, without having a terminating end position. By employing this construction, housing member


71


can be easily removed from housing member


72


.




In order to provide the desired securement of housing member


71


in its fully raised, trim position, locking arm


140


is employed. As depicted, locking arm


140


extends from housing member


72


and comprises a construction for engaging with accommodating recesses


141


formed in housing member


71


. In this way, the desired locked engagement of housing member


71


in its fully raised position is attained.




In the preferred construction, if desired, trimmer assembly


26


is constructed with forward facing cutting teeth


36


and rear facing cutting teeth


37


having a particular configuration for providing a specifically desired function, in order to optimize the efficacy of the present invention. As shown in

FIG. 56

, trimmer assembly


26


comprises fixed, immovable cutting blade


34


and movable cutting blade element


35


cooperatively associated with blade element


34


for providing the desired hair cutting action. In the preferred construction, the cutting surfaces of blade element


34


and cutting surfaces of blade element


35


, both of which cooperate to form a forward facing cutting zone, are constructed with a substantially square shaped configuration. This configuration allows the edges of blade element


34


and blade element


35


to be positioned close to the hair near the skin which is to be cut. As a result, optimum performance is realized.




In the preferred construction of the rear facing cutting zone, the cutting surfaces of blade element


34


are constructed for optimizing comfortable contact between the top of blade element


34


and the skin surface by providing a smooth, radius curve in teeth


36


forming the cutting zone of blade element


34


. In this way, the surface of blade element


34


is able to cut the hair fibers in a smooth comfortable manner to a length which is equal to the thickness of blade element


34


. In this regard, blade element


34


is constructed with a thickness specifically configured for cooperating with apertured foils


24


, providing a cutting action which leaves the length of the hair fibers at the optimum length for being cut by apertured foils


24


and cutting blade assemblies


28


.




It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained and, since certain changes may be made in the above article without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.




It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention which, as a matter of language, might be said to fall therebetween.




THE CLAIMS



Claims
  • 1. An electric dry shaver for providing improved cutting of long hair and short hair comprising:A. a housing comprising a trimmer receiving and holding zone formed therein; B. at least one arcuately curved, apertured foil member removably mounted to the housing; C. at feast one cutting blade assembly securely mounted with the housing for reciprocating movement relative thereto and cooperatively associated with said arcuately curved foil member for contacting engagement with one surface of said foil member; D. a trimmer assembly a. mounted to the receiving and holding zone of the housing for cooperative association with the apertured foil member, b. incorporating cutting blades for providing cutting of hair fibers, c. adjustably movable relative to the apertured foil member between three alternate positions, and d. responsive to the movement of an activation switch for being selectively movable from a first stored position, wherein the cutting blades are below the apertured foil member, directly into either a second intercept position, wherein the cutting blades are co-extensively aligned with the apertured foil member, or a third trim position, wherein the cutting blades are spaced above the apertured foil member; E. an activation switch controllably interconnected with the trimmer assembly for initiation of movement of the trimmer assembly into its alternate positions, said switch having three alternate positions and being; a. movable from a central position in opposite directions into two alternate positions, and b. spring biased to return to its central position after movement into either of its alternate positions; and F. a movement control system cooperatively associated with the activation switch for controllably moving the trimmer assembly from its first position to its second position in response to the movement of the activation switch from its central position in a first direction and controllably moving the trimmer assembly from its first position to its third position in response to the movement of the activation switch from its central position in a second direction and comprising a. an elongated, generally, rectangular shaped, recessed zone formed on an outside surface of the trimmer assembly, said recessed zone comprising 1. a ledge centrally positioned, extending from said recessed zone near the upper end thereof, and 2. an elongated ridge extending from said recessed zone near the lower end thereof, vertically below said ledge, and comprising an elongated length extending to one side of said recessed zone; and b. a lever member incorporating a position locking pin and being controllably connected to said activation switch for moving in response to the movement to the activation switch, whereby the locking pin is engageable and disengageable with the ledge and the ridge of said recessed zone for controlling the movement of the trimmer assembly; whereby a shaver system is obtained which is capable of enabling users to select a desired position for the trimmer assembly and actively control the movement of the trimmer assembly directly into the desired location.
  • 2. An electric dry shaver for providing improved cutting of long hair and short hair comprising:A. a housing comprising a trimmer receiving and holding zone formed therein; B. at least one arcuately curved, apertured foil member removably mounted to the housing; C. at least one cutting blade assembly securely mounted with the housing for reciprocating movement relative thereto and cooperatively associated with said arcuately curved foil member for contacting engagement with one surface of said foil member; D. a trimmer assembly a. mounted to the receiving and holding zone of the housing for cooperative association with the apertured foil member, b. incorporating cutting blades for providing cutting of hair fibers, c. adjustably movable relative to the apertured foil member between three alternate positions, d. responsive to the movement of an activation switch for being selectively movable from a first stored position, wherein the cutting blades are below the apertured foil member, directly into either a second intercept position, wherein the cutting blades are co-extensively aligned with the apertured foil member, or a third trim position, wherein the cutting blades are spaced above the apertured foil member; and e. comprising a first housing member and a second housing member cooperatively associated with the first housing member and movable relation thereto; E. an activation switch controllably interconnected with the trimmer assembly for initiation of movement of the trimmer assembly into its alternate positions, said switch having three alternate positions and being: a. movable from a central position in opposite directions into two alternate positions, and b. spring biased to return to its central position after movement into either of its alternate positions; and F. a movement control system cooperatively associated with the activation switch for controllably moving the trimmer assembly from its first position to its second position in response to the movement of the activation switch from its central position in a first direction and controllably moving the trimmer assembly from its first position to its third position in response to the movement of the activation switch from its central position in a second direction and comprising a. a first ledge on an inside surface of said second housing member near an upper end thereof and constructed for defining the first position of the trimmer assembly, b. a second ledge formed on the inside surface of said second housing member below said first ledge and vertically aligned therewith, and c. a third ledge formed on the inside surface of said second housing member, horizontally aligned with the second ledge, and defining the second position of the trimmer assembly in combination with the second ledge; whereby a shaver system is obtained which is capable of enabling users to select a desired position for the trimmer assembly and actively control the movement of the trimmer assembly directly into the desired location.
  • 3. An electric dry shaver for providing improved cutting of long hair and short hair comprising:A. a housing comprising a trimmer receiving and holding zone formed therein; B. at least one arcuately curved, apertured foil member removably mounted to the housing; C. at least one cutting blade assembly securely mounted with the housing for reciprocating movement relative thereto and cooperatively associated with said arcuately curved foil member for contacting engagement with one surface of said foil member; D. a trimmer assembly a. mounted to the receiving and holding zone of the housing for cooperative association with the apertured foil member, b. incorporating cutting blades for providing cutting of hair fibers, c. adjustably movable relative to the apertured foil member between three alternate positions, and d. responsive to the movement of an activation switch for being selectively movable from a first stored position, wherein the cutting blades are below the apertured foil member, directly into either a second intercept position, wherein the cutting blades are co-extensively aligned with the apertured foil member, or a third trim position, wherein the cutting blades are spaced above the apertured foil member; E. an activation switch controllably interconnected with the trimmer assembly for initiation of movement of the trimmer assembly into its alternate positions, said switch having three alternate positions and being; a. movable from a central position in opposite directions into two alternate positions, and b. spring biased to return to its central position after movement into either of its alternate positions; and F. a movement control system cooperatively associated with the activation switch for controllably moving the trimmer assembly from its first position to its second position in response to the movement of the activation switch from its central position in a first direction and controllably moving the trimmer assembly from its first position to its third position in response to the movement of the activation switch from its central position in a second direction; whereby a shaver system is obtained which is capable of enabling users to select a desired position for the trimmer assembly and actively control the movement of the trimmer assembly directly into the desired location.
  • 4. The electric dry shaver defined in claim 3, wherein the movement control system is defined as comprising,a. an elongated, generally, rectangular shaped, recessed zone formed on an outside surface of the trimmer assembly, said recessed zone comprising 1. a ledge centrally positioned, extending from said recessed zone near the upper end thereof, and 2. an elongated ridge extending from said recessed zone near the lower end thereof, vertically below said ledge, and comprising an elongated length extending to one side of said recessed zone; and b. a lever member incorporating a position locking pin and being controllably connected to said activation switch for moving in response to the movement to the activation switch, whereby the locking pin is engageable and disengageable with the ledge and the ridge of said recessed zone for controlling the movement of the trimmer assembly.
  • 5. The electric dry shaver defined in claim 4, wherein said activation switch comprises an elongated arm member engageable with the lever member of the movement control system for causing the lever member to move in response to movement of the activation switch and to return to its original position in response to movement of the activation switch to its central position, whereby said lever member and its associative locking pin are automatically self-centering.
  • 6. The electric dry shaver defined in claim 3, wherein the trimmer assembly is further defined as comprising a first housing member and a second housing member cooperatively associated with the first housing member and constructed for being movable relative thereto, and said movement control system of said trimmer assembly is defined as comprising;a. a first ledge formed on an inside surface of said second housing member near an upper end thereof and constructed for defining the first position of the trimmer assembly, b. a second ledge formed on the inside surface of said second housing member below said first ledge and vertically aligned therewith, and c. a third ledge formed on the inside surface of said second housing member, horizontally aligned with the second ledge, and defining the second position of the trimmer assembly in combination with the second ledge.
  • 7. The electric dry shaver defined in claim 6, wherein said movement control system further comprises a pair of finger members movably mounted between said first housing member and said second housing member, and comprising hook means formed at the terminating edges thereof for cooperative, locking engagement with the ledges of the second housing member.
  • 8. An electric dry shaver for providing improved cutting of long hair and short hair comprising:A. a housing; B. at least one arcuately curved, apertured foil member removably mounted to the housing; C. at least one cutting blade assembly securely mounted with the housing for reciprocating movement relative thereto and cooperatively associated with said arcuately curved foil member for contacting engagement with one surface of said foil member; D. a trimmer assembly a. mounted to the housing for cooperative association with the apertured foil member, b. incorporating cutting blades for providing cutting of hair fibers, c. adjustably movable relative to the apertured foil member between three alternate positions, and d. responsive to the movement of an actuating switch for being 1. selectively movable from a first stored position, wherein the cutting blades are below the apertured foil member, directly into a second intercept position, wherein the cutting blades are co-extensively aligned with the apertured foil member, and 2. selectively movable from the first stored position directly into a third trim position, wherein the cutting blades are spaced above the apertured foil member, said movement being achieved automatically by movement in a single, continuous, non-stop travel path; and E. an activation switch comprising three alternate positions and controllably interconnected with the trimmer assembly for controlling the movement of the trimmer assembly into its alternate positions; whereby a shaver system is obtained which is capable of enabling users to select a desired position for the trimmer assembly and actively control the movement of the trimmer assembly directly into the desired location.
  • 9. An electric dry shaver for providing improved cutting of long hair and short hair comprising:A. a housing; B. at least one arcuately curved, apertured foil member removably mounted to the housing; C. at least one cutting blade assembly securely mounted with the housing for reciprocating movement relative thereto and cooperatively associated with said arcuately curved foil member for contacting engagement with one surface of said foil member; D. a trimmer assembly a. mounted to the housing for cooperative association with the apertured foil member, b. incorporating cutting blades for providing cutting of hair fibers, c. adjustably movable relative to the apertured foil member between three alternate positions, and d. responsive to the movement of an actuating switch for being selectively movable from a first stored position, wherein the cutting blades are below the apertured foil member, directly into either a second intercept position, wherein the cutting blades are co-extensively aligned with the apertured foil member, or a third trim position, wherein the cutting blades are spaced above the apertured foil member; and E. an activation switch comprising three alternate positions and controllably interconnected with the trimmer assembly for controlling the movement of the trimmer assembly into its alternate positions and being a. movable from a central position in opposite directions into two alternate positions, and b. spring biased to return to its central position after movement into either of its alternate positions whereby a shaver system is obtained which is capable of enabling users to select a desired position for the trimmer assembly and actively control the movement of the trimmer assembly directly into the desired location.
  • 10. The electric dry shaver defined in claim 9, wherein said housing is further defined as comprising a trimmer assembly receiving and holding zone integrally formed therein, and said trimmer assembly is further defined as comprising a housing member mounted in said receiving and holding zone for movement relative thereto.
  • 11. The electric dry shaver defined in claim 10, wherein said trimmer assembly is further defined as cooperating with spring means continuously biasing the trimmer assembly upwardly and comprising a movement control system cooperatively associated with the activation switch for controllably moving the trimmer assembly from its first position to its second position in response to the movement of the activation switch from its central position in a first direction and controllably moving the trimmer assembly from its first position to its third position in response to the movement of the activation switch from its central position in a second direction.
  • 12. The electric dry shaver defined in claim 11, wherein the movement control system of said trimmer assembly is further defined as being cooperatively associated with the activation switch for moving the trimmer assembly from its second position to its third position in response to the movement of the activation switch from its first position to its third position.
  • 13. The electric dry shaver defined in claim 12, wherein the housing member of the trimmer assembly is further defined as being arcuately curved and the receiving and holding zone of the shaver is arcuately curved for receiving and retaining the housing member therein, whereby movement of said trimmer assembly relative to the receiving zone is along the arcuate path defined thereby, thereby placing the cutting blades of the trimmer assembly in close, juxtaposed, spaced relationship to the apertured foil member.
  • 14. The electric dry shaver defined in claim 11, wherein the movement control system is defined as comprising,a. an elongated, generally, rectangular shaped, recessed zone formed on the housing member of the trimmer assembly, said recessed zone comprising 1. a ledge centrally positioned, extending from said recessed zone near the upper end thereof, and 2. an elongated ridge extending from said recessed zone near the lower end thereof, vertically below said ledge, and comprising an elongated length extending to one side of said recessed zone; and b. a lever member incorporating a position locking pin and being controllably connected to said activation switch for moving in response to the movement to the activation switch, whereby the locking pin is engageable and disengageable with the ledge and the ridge of said recessed zone for controlling the movement of the trimmer assembly.
  • 15. The electric dry shaver defined in claim 14, wherein said activation switch comprises an elongated arm member engageable with the lever member of the movement control system for causing the lever member to move in response to movement of the activation switch and to return to its original position in response to movement of the activation switch to its central position, whereby said lever member and its associative locking pin are automatically self-centering.
  • 16. The electric dry shaver defined in claim 11, wherein the trimmer assembly is further defined as comprising a first housing member and a second housing member cooperatively associated with the first housing member and constructed for being movable relative thereto, and said movement control system of said trimmer assembly is defined as comprising;a. a first ledge formed on an inside surface of said second housing member near an upper end thereof and constructed for defining the first position of the trimmer assembly, b. a second ledge formed on the inside surface of said second housing member below said first ledge and vertically aligned therewith, and c. a third ledge formed on the inside surface of said second housing member, horizontally aligned with the second ledge, and defining the second position of the trimmer assembly in combination with the second ledge.
  • 17. The electric dry shaver defined in claim 16, wherein said movement control system further comprises a pair of first and second finger members movably mounted between said first housing member and said second housing member, and comprising hook means formed at the terminating edges thereof for cooperative, locking engagement with the ledges of the second housing member.
  • 18. The electric dry shaver defined in claim 17, wherein said finger members are spring biased for maintaining engagement with the ledges of the second housing member and responsive to an activation force for being disengaged from said ledges.
  • 19. The electric dry shaver defined in claim 18, wherein said movement control system further comprises holding means cooperatively associated with the first housing member and the second housing member for maintaining the housing members in the third, fully extended position whenever the finger members are disengaged from the ledges.
  • 20. The electric dry shaver defined in claim 19, wherein said activation switch comprises elongated, rearwardly extending pin members positioned for contacting the finger members and controllably moving the finger members in response to movement of the activation switch.
  • 21. The electric dry shaver defined in claim 20, wherein the first finger member is constructed for independent movement in response to movement of the activation switch in its first direction and both the first finger member and the second finger member are constructed for simultaneous movement in response to movement of the activation switch in its second direction.
  • 22. The electric dry shaver defined in claim 21, wherein the second finger member incorporates an enlarged plate integrally attached thereto and constructed for overlaying engagement with the first finger member, thereby assuring movement of the first finger member simultaneously with movement of the second finger member.
  • 23. The electric dry shaver defined in claim 21, wherein each of the ledges is further defined as comprising a substantially flat top surface and a sloping, ramped side surface extending from the terminating edge of the top surface to the inside surface of the second housing member, thereby providing camming engagement with movable arm members when the trimmer assembly is returned from the third position or second position to its first position.
  • 24. The electric dry shaver defined in claim 23, wherein said trimmer assembly is returned to its original position by manual movement of the housing member.
  • 25. The electric dry shaver defined in claim 23, wherein a slider plate incorporates an elongated drive pin engaging channel constructed for receiving the drive pin and moving the slider plate in response to movement of the drive pin, also incorporating an enlarged open zone at one end thereof, constructed for cooperating with the drive pin when the trimmer assembly is in its first, stored position, whereby movement of the drive pin does not effect movement of the cutting blades.
  • 26. The electric dry shaver defined in claim 11, wherein said trimmer assembly is further defined as comprising a first, cutting blade fixedly mounted to the housing member and a second cutting blade movably mounted to the housing member in cooperative, sliding, interengaged relationship with the first cutting blade, said second cutting blade being controllably movable by a slider plate constructed for being responsive to the movement of a motor controlled drive pin.
  • 27. The electric dry shaver defined in claim 11, wherein said housing member is capable of vertical movement when in the second, intercept position, thereby providing floating, movable flexibility to the cutting blades thereof.
RELATED APPLICATIONS

This application is related to U.S. Provisional Patent Application Serial No. 60/231,407, filed Sep. 8,2000 entitled SHAVING SYSTEMS AND ADJUSTABLE TRIMMERS THEREFOR.

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Number Name Date Kind
4434553 Kness Mar 1984 A
4845847 Yasunaka et al. Jul 1989 A
4930217 Wolf et al. Jun 1990 A
4941259 Wolf Jul 1990 A
5054199 Ogawa et al. Oct 1991 A
5084967 Nakagawa et al. Feb 1992 A
5386631 Van Asten et al. Feb 1995 A
5423125 Wetzel Jun 1995 A
5507095 Wetzel et al. Apr 1996 A
5524345 Eichhorn Jun 1996 A
6226869 Heintke et al. May 2001 B1
Provisional Applications (1)
Number Date Country
60/231407 Sep 2000 US