The present invention relates to a sheathed wire including: a core made of a conductor covered with an insulator; and a sheath covering the circumferential surface of the core, a sheathed wire with a terminal, and a method of producing a sheathed wire with a terminal
Conventionally, a sheathed wire has been used for a wire of an automobile, etc. For example, the subject matter described in Patent Document 1 is proposed for facilitating processing of a sheathed wire. As shown in
The sheathed wire described in Patent Document 1 has a loose contact between the cores and the sheath so that the sheath can slide with respect to the cores. Therefore, when processing an end portion or a middle portion of the sheathed wire, it is possible to process the end portion or the middle portion by sliding the sheath on the cores. Therefore, it becomes possible to reduce the range of the sheath that is to be processed as compared with a conventional sheathed wire, and hence to reduce the range of the cores that is exposed and should be covered with a protective material, which leads to a cost reduction.
Patent Document 1: JP2004-63215A
However, although the exposed portion of the cores that should be covered is reduced, the sheathed wire described in Patent Document 1 does require such a portion to be covered with a protective material. Therefore, there is a problem that the process time and cost cannot be reduced sufficiently.
Hence, the present invention aims for providing a sheathed wire that can be processed without being covered with a protective material, a sheathed wire with a terminal, and a method of producing a sheathed wire with a terminal
To achieve the above object, the present invention provides a sheathed wire comprising: a core made of a conductor covered with an insulator; and a sheath covering a circumferential surface of the core, wherein at least a part of the sheath is slidable with respect to the core in an axial direction of the core, and the sheath has a slit that is formed in the slidable part from an outer surface of the slidable part to an inner surface thereof and that extends in the axial direction.
In the sheathed wire according to the present invention, the sheath may be formed capable of narrowing a distance between both axial-direction end portions of the sheath by allowing the slidable part to be slid in a manner to open the slit. Alternatively, a whole of the sheath may be slidable with respect to the core in the axial direction, and the slit may be formed along a longer direction of the sheath from at least one end portion of the sheath.
In the sheathed wire according to the present invention, the slit may be formed in pair, and the pair of slits may be located at positions at which they face each other. In this case, the core may be provided in pair, and the pair of slits may be located between the pair of cores to face each other.
The present invention also provides a sheathed wire with a terminal, obtained by fitting a terminal on the conductor at an end portion of the sheathed wire described above.
A first embodiment of a method of producing a sheathed wire with a terminal according to the present invention comprises: a sliding step of sliding the slidable part of the sheathed wire described above in a manner to open the slit to narrow a distance between both axial-direction end portions of the sheath; and a terminal fitting step of fitting a terminal on an end portion of the core that is on a side where the circumferential surface of the core is exposed as a result of the sliding step. The method of producing a sheathed wire with a terminal may comprise: a slit forming step of forming a slit in a sheath of a sheathed wire including a core made of a conductor covered with an insulator and the sheath covering a circumferential surface of the core, wherein at least a part of the sheath is slidable with respect to the core in an axial direction of the core, and the slit is formed in the slidable part of the sheath from an outer surface of the slidable part to an inner surface thereof in a manner that the slit extends in the axial direction; a sliding step of sliding the slidable part of the sheathed wire in a manner to open the slit to narrow a distance between both axial-direction end portions of the sheath; and a terminal fitting step of fitting a terminal on an end portion of the core that is on a side where the circumferential surface of the core is exposed as a result of the sliding step. The method of producing a sheathed wire with a terminal according to the first embodiment may further comprise a restoring step of restoring the sheath to its state before the sliding step, by sliding the slidable part in a manner to close the slit.
A second embodiment of a method of producing a sheathed wire with a terminal according to the present invention comprises: a sliding step of sliding a whole of the sheath of the sheathed wire described above to a position at which there is located a base end of a terminal to be fitted on an end portion of the core that is on a side where the slit is formed, wherein the sheathed wire has the whole of the sheath provided slidable with respect to the core in the axial direction and has the slit formed along a longer direction of the sheath from one end portion of the sheath; a core drawing-out step of drawing out the core along the slit to expose the circumferential surface of the core from the sheath; and a terminal fitting step of fitting a terminal on the end portion of the core that is exposed as a result of the core drawing-out step. The method of producing a sheathed wire with a terminal may comprise: a slit forming step of forming a slit in a sheath of a sheathed wire including a core made of a conductor covered with an insulator and the sheath covering a circumferential surface of the core, wherein a whole of the sheath is slidable with respect to the core in an axial direction of the core, and the slit is formed along a longer direction of the sheath from one end portion of the sheath from an outer surface of the sheath to an inner surface thereof; a sliding step of sliding the whole of the sheath to a position at which there is located a base end of a terminal to be fitted on an end portion of the core that is on a side where the slit is formed; a core drawing-out step of drawing out the core along the slit to expose the circumferential surface of the core from the sheath; and a terminal fitting step of fitting a terminal on the end portion of the core that is exposed as a result of the core drawing-out step. The method of producing a sheathed wire with a terminal according to the second embodiment may further comprise a restoring step of restoring the sheath and the core to their state before the core drawing-out step, by placing back an exposed portion of the core into the sheath and closing the slit.
In the method of producing a sheathed wire with a terminal according to the second embodiment, the sliding step may be performed after the core drawing-out step or after the terminal fitting step though it is preferable that the sliding step be performed before the core drawing-out step,.
The method of producing a sheathed wire with a terminal according to the second embodiment may further comprise, as preparatory steps: a sheath removing step of cutting the sheath along its entire circumference at a certain position as measured from an end portion of the sheath on a side where the slit is not formed, for example, a position that is at a length of about double a length of the conductor necessary for fitting a terminal and removing the sheath from the cut position, and a terminal fitting step of fitting a terminal on an end portion of the core that is exposed as a result of the sheath removing step.
The first and second embodiments of the method of producing a sheathed wire with a terminal according to the present invention may further comprise a sealing step of applying a sealing process to the slit after the restoring step to maintain the slit in a sealed state. This removes the possibility of the core sticking out of the sheath and improves work efficiency.
As described above, according to the present invention, it is possible to provide a sheathed wire that can be processed without being covered with a protective material, a sheathed wire with a terminal, and a method of producing a sheathed wire with a terminal.
Next, a first example of a sheathed wire according to the present invention will be explained with reference to the drawings.
In the sheathed wire 10 according to the first example, the sheath 18 is slidable with respect to the cores 16. In this case, when forming the sheath 18 on the outer circumference of the cores 16 by continuous extrusion of a resin, a loose contact is provided between the cores 16 and the sheath 18. The method for providing a loose contact between the cores 16 and the sheath 18 includes a method of setting the temperature of the sheath material resin when extruding it onto the outer circumference of the cores 16 to a temperature near the lower limit of the temperature range in which the resin can be extruded (when the insulator 14 and the sheath 18 are styrene thermoplastic elastomers, the temperature near the lower limit is, for example 200° C.). Another method quenches the covering resin (sheath) immediately after it is extruded onto the outer circumference of the cores 16. Still another method provides a loose contact between the cores and the sheath by improving the extrusion head of the extruder. Specific methods are described in Patent Document 1.
By producing the sheathed wire 10 by such a method, it was possible to suppress the force necessary for pulling the sheath 18 away from the cores 16 in the sheathed wire 10 having a length of, for example, 1 m to a maximum of about 0.5 kgf. This force is not only certainly lower than the breaking load value of the cores 16, but also such a small force that can slide the sheath 18 easily and pull it away from the cores 16 without tearing it.
In the sheathed wire 10 according to the first example, a pair of slits 20 and 20 are formed between the axial direction center of the sheath 18 and the left-hand end thereof from the outer surface of the sheath 18 to the inner surface thereof in a manner that the slits 20 and 20 extend in the axial direction. The pair of slits 20 and 20 are located between the pair of cores 16 to face each other. The pair of slits 20 and 20 can be formed by forming cutouts by a cutter, etc.
Next, a method of processing the sheathed wire 10 and a method of producing a sheathed wire with a terminal according to the first example will be explained with reference to
Next, a second example of the sheathed wire according to the present invention will be explained with reference to the drawings.
Next, a method of processing the sheathed wire 10 and a method of producing a sheathed wire with a terminal according to the second example will be explained with reference to
Also when forming the sheath slidable over the whole axial direction range of the cores 16 as in the sheathed wire 10 according to the first example, it is possible to carry out the method of processing the sheathed wire 10 and the method of producing a sheathed wire with a terminal by the same steps as used in the second example based on
Next, a third example of the sheathed wire according to the present invention will be explained with reference to the drawings.
Next, a method of processing the sheathed wire 10 and a method of producing a sheathed wire with a terminal according to the third example will be explained with reference to
When attaching the terminals 22 and 24 fitted on the sheathed wire 10 according to the third example to connectors, etc., it is possible to add a step of sliding the sheath 18 toward its end portion where the slits 20 are formed, i.e., leftward in the axial direction and attaching a connector to the terminal 22 fitted on the cores 16, and after this, a step of sliding the sheath 18 toward the position at which the base end of the terminal 22 is located, i.e., rightward in the axial direction to return the sheath 18 to the original position and attaching a connector to the terminal 24 fitted on the cores 16, between the step of fitting the terminal 24 on the sheathed wire 10 (
In the sheathed wire 10 according to the third example, the slits 20 to be formed in the sheath 18 may be formed when the sheath 18 is slid with respect to the cores 16 in the axial direction such that the left-hand end portion 18B of the sheath 18 is protruded from the left-hand end portion of the cores 16. This makes it possible to form the slits 20 in the sheath 18 without damaging the cores 16.
It has been explained that when fitting the terminal 24 on the sheathed wire 10 according to the third example, the sheath 18 is slid toward the position at which the base end of the terminal 22 is located, i.e., rightward in the axial direction, and after this the cores 16 are drawn out and exposed along the slit 20 of the sheath 18 to be fitted with the terminal 24. However, it may be after the cores 16 are drawn out and exposed from the slit 20 of the sheath 18 or after the terminal 24 is fitted that the sheath 18 is slid toward the position at which the base end of the terminal 22 is located, i.e., rightward in the axial direction.
In the first to third examples described above, the case has been fitting terminals to the end portions of the wire. However, for example, the middle portion of the sheath may be cut and a terminal may be fitted to this portion.
The number and position of the slits to be formed in the sheath 18 are not limited to those in the first to third examples, but may be changed appropriately.
It has also been explained that heat applied to the slits 20, 20A, and 20B by the heat generating members 26 bonds the sheath 18 and maintains it in the sealed state. However, this is not limiting. For example, it is also possible to seal the openings at the slits and maintain the sealed state by attaching a label 28 or a tape 29 having tackiness in a manner to cover the slits 20, 20A, and 20B of the sheath 18, as shown in
Number | Date | Country | Kind |
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2008-206387 | Aug 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/064064 | 8/7/2009 | WO | 00 | 5/2/2011 |