The present disclosure relates generally to post-tensioned, pre-stressed concrete construction. The present disclosure relates specifically to anchors for use therein.
Many structures are built using concrete, including, for instance, buildings, parking structures, apartments, condominiums, hotels, mixed-use structures, casinos, hospitals, medical buildings, government buildings, research/academic institutions, industrial buildings, malls, roads, bridges, pavement, tanks, reservoirs, silos, sports courts, and other structures.
Prestressed concrete is structural concrete in which internal stresses are introduced to reduce potential tensile stresses in the concrete resulting from applied loads; prestressing may be accomplished by post-tensioned prestressing or pre-tensioned prestressing. In post-tensioned prestressing, a tension member is tensioned after the concrete has attained a desired strength by use of a post-tensioning tendon. The post-tensioning tendon may include for example and without limitation, anchor assemblies, the tension member, and sheathes. Traditionally, a tension member is constructed of a material that can be elongated and may be a single or a multi-strand cable. Typically, the tension member may be formed from a metal or composite material, such as reinforced steel. The post-tensioning tendon conventionally includes an anchor assembly at each end. The post-tensioning tendon is fixedly coupled to a fixed anchor assembly positioned at one end of the post-tensioning tendon, the “fixed-end”, and stressed at the stressed anchor assembly positioned at the opposite end of the post-tensioning tendon, the “stressing-end” of the post-tensioning tendon.
Post-tension members are conventionally formed from a strand and a sheath. The strand is conventionally formed as a single or multi-strand metal cable. The strand is conventionally encapsulated within a polymeric sheath extruded thereabout to, for example, prevent or retard corrosion of the metal strand by protecting the metal strand from exposure to corrosive or reactive fluids. Likewise, the sheath may prevent or retard concrete from bonding to the strand and preventing or restricting movement of the sheath during post-tensioning. The sheath may be filled with grease to further limit the exposure of the metal strand and allow for increased mobility. Because the metal strand and the polymeric sheath are formed from different materials, the thermal expansion and contraction rates of the metal strand and polymeric sheath may differ. During conventional manufacturing, the sheaths are formed by hot extrusion over the metal strand. When the tension members are coiled for transport and storage, uneven thermal contraction may occur as the tendon cools. When installed as a post-tensioning tendon in a pre-stressed concrete member, cooling of the sheath may cause separation of the sheath from an anchorage, potentially exposing the metal strand to corrosive or reactive fluids.
The present disclosure also provides for a post-tensioning tendon. The post-tensioning tendon includes a tension member including a strand and sheath, the sheath having an outer surface. The post-tensioning tendon also includes an anchor coupled to an end of the tension member, the anchor including a tubular extension through which the tension member is passed. The tubular extension has an engaging surface. The post-tensioning tendon additionally includes a sheathing retention assembly. The sheathing retention assembly includes an outer cap, the outer cap having a forcing surface. The outer cap is coupled to the tubular extension. The sheathing retention assembly also includes one or more holding elements positioned at least partially within the outer cap. The one or more holding elements each have a tapered outer surface abutting the forcing surface. The one or more holding elements each includes an inner surface that engages the outer surface of the sheath.
The present disclosure also provides for a method of coupling a tension member to an anchor for forming a post-tensioning tendon. The method includes providing the tension member, the tension member including a strand and a sheath. The sheath has an outer surface. The method also includes providing the anchor, the anchor including a tubular extension and positioning a sheathing retention assembly about an end of the tension member. The sheathing retention assembly includes an outer cap, the outer cap having a forcing surface and one or more holding elements positioned at least partially within the outer cap. The one or more holding elements each have a tapered outer surface abutting the forcing surface. The one or more holding elements each include an inner surface that engages the outer surface of the sheath. The method also includes passing the end of the tension member through the tubular extension of the anchor and coupling the outer cap to the tubular extension.
The present disclosure additionally provides for a method of coupling a tension member to an anchor for forming a post-tensioning tendon. The method includes providing the tension member, the tension member including a strand and a sheath, and providing the anchor. The method also includes positioning an outer cap about a tubular extension in a non-actuated position, the outer cap having a forcing surface. Further, the method includes coupling the outer cap to the tubular extension, thereby moving the outer cap to an actuated position and positioning one or more holding elements at least partially within the outer cap. The one or more holding elements each have a tapered outer surface abutting the forcing surface. The one or more holding elements each include an inner surface that engages the outer surface of the sheath. The method also includes passing the end of the tension member through the tubular extension of the anchor and coupling the outer cap to the tubular extension.
The present disclosure provides for a post-tensioning tendon. The post-tensioning tendon includes a tension member including a strand and sheath, the sheath having an outer surface. The tension member also includes an anchor coupled to an end of the tension member. The anchor includes a tubular extension through which the tension member is passed. The tubular extension has an engaging surface. The post-tensioning tendon also includes a sheathing retention assembly. The sheathing retention assembly includes an outer cap, the outer cap having a forcing surface. The outer cap is coupled to the tubular extension. The sheathing retention assembly also includes one or more holding elements positioned at least partially within the outer cap, the one or more holding elements each having an outer surface abutting the forcing surface. The outer surface of the one or more holding elements is not tapered. The one or more holding elements each includes an inner surface that engages the outer surface of the sheath.
The present disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
When stressing concrete member 40, anchoring systems may be provided to hold the tension member before and after stressing. In some embodiments, as depicted in
Stressing end anchor 17 may be positioned within concrete form 21 such that it is substantially surrounded by concrete 23. Pocket former 25 may be positioned between stressing end anchor body 18 and end wall 22 of concrete form 21. Pocket former 25 may be adapted to, for example and without limitation, prevent or restrict concrete 23 from filling the space between stressing end anchor body 18 and end wall 22, thus forming a cavity or pocket in edge 42 of concrete member 40 formed by concrete 23 within concrete form 21. Pocket former 25 may thus allow access to tension member 15 from outside concrete member 40 once concrete member 40 is sufficiently hardened and end wall 22 is removed.
In some embodiments, tension member 15 may include strand 27 and sheath 29. Strand 27 may be a single or multi-strand metal cable. Sheath 29 may be tubular or generally tubular and may be positioned about strand 27. In some embodiments, space between strand 27 and sheath 29 may be filled or partially filled with a filler such as grease. When installing tension member 15, in some embodiments, a length of sheath 29 may be removed from first end 43 of tension member 15, exposing strand 27. Strand 27 may be inserted through fixed end anchor 13 until sheath 29 engages with sheathing retention capsule 100. Strand 27 may then be coupled to fixed end anchor 13 such as by the use of wedges. Tension member 15 may be positioned within concrete form 21 and tension member 15 may be cut to correspond with the length of concrete form 21. In some embodiments, a length of sheath 29 may be removed from second end 44 of tension member 15, exposing strand 27. Strand 27 may be inserted through stressing end anchor 17 until sheath 29 engages with sheathing retention capsule 100 within stressing end anchor 17.
In some embodiments, such as depicted in
In another embodiment, as shown in
One or more holding elements 103 may be positioned at least partially within outer cap 101. Holding elements 103 may be wedge shaped. In some embodiments, holding elements 103 may include tapered surfaces that collectively form tapered outer surface 117. Tapered outer surface 117 may abut and correspond with forcing surface 115. In other embodiments, holding elements 103 are not tapered, i.e., holding elements 103 have no tapered outer surface 117. Holding elements 103 may be spaced apart within sheathing retention assembly 100 or may be placed in abutment. Holding elements 103 may be positioned within sheathing retention assembly 100 such that tapered outer surface 117 abuts forcing surface 115. Forcing surface 115 and outer surface 117 of holding elements 103 may be positioned such that as outer cap 101 is installed in the actuated position onto tubular extension 14, the taper of forcing surface 115 and the taper of the outer surface 117 of holding elements 103 may serve to bias or push holding elements 103 inward into contact with sheath 29, thus, in some embodiments, increasing normal force between holding elements 103 and sheath 29.
Inner surfaces 120 of holding elements 103 may collectively form inner face 109. Inner face 109 may be continuous or discontinuous depending on the specific arrangement of holding elements 103. Inner face 109 may have inner face diameter 122 generally corresponding with, i.e., approximately equal to, outer diameter 124 of sheath 29. In some embodiments, holding elements 103 may include one or more surface features on inner face 109 that may increase the static friction between the outer surface 126 of sheath 29 and holding elements 103. In some embodiments, the surface features may include, for example and without limitation, teeth 111. Teeth 111 may be one or more grooves, protrusions, or ridges that contact outer surface 126 of sheath 29 and, in some embodiments, press into outer surface 126 of sheath 29, thus increasing the retention force between holding elements 103 and sheath 29.
In some embodiments, sheathing retention assembly 100 may also include seal 119. Seal 119 may be positioned to seal between sheath 29 and tubular extension 14 and may further be positioned between outer cap 101 and holding elements 103. Seal 119 may be annular or generally annular and fit into recess 128 formed between outer cap 101, tubular extension 14, and sheath 29. In some embodiments, seal 119 may be positioned such that as outer cap 101 is installed into the actuated position onto tubular extension 14, seal 119 is compressed between tubular extension 14, sheath 29, and outer cap 101. Seal 119 may protect tension member 15 from corrosion after concrete 23 (shown in
In some embodiments, as depicted in
In some embodiments, one or more holding elements 103 may be formed as one or more wedges 106 as depicted in
In some embodiments, as depicted in
In some embodiments, as depicted in
In operation, sheath retention assembly 100 may be coupled to fixed end anchor 13 before fixed end anchor 13 is positioned within concrete form 21 as depicted in
One having ordinary skill in the art with the benefit of this disclosure will understand that although described specifically with respect to fixed end anchor 13 and stressing end anchor 17, sheathing retention assembly 100 may be utilized with any anchor for a post-tensioned concrete member including a fixed end anchor or stressing end anchor. Furthermore, sheathing retention assembly 100 may be used with an intermediate anchor as understood in the art.
The foregoing outlines features of several embodiments so that a person of ordinary skill in the art may better understand the aspects of the present disclosure. Such features may be replaced by any one of numerous equivalent alternatives, only some of which are disclosed herein. One of ordinary skill in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. One of ordinary skill in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure. Unless explicitly stated otherwise, nothing herein is intended to be a definition of any word or term as generally used by a person of ordinary skill in the art, and nothing herein is a disavowal of any scope of any word or term as generally used by a person of ordinary skill in the art.
This application is a nonprovisional application that claims priority from U.S. provisional application No. 62/200,975, filed Aug. 4, 2015, which is hereby incorporated by reference in its entirety
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