The present application claims priority under 35 U.S.C. ยง 119 to Japanese Patent Application No. 2016-226951, filed on Nov. 22, 2016. The contents of this application are incorporated herein by reference in their entirety.
The present disclosure relates to a sheet accommodating cassette and an image forming apparatus including the sheet accommodating cassette, and particularly to a sheet accommodating cassette that includes a sheet loading plate and a lift mechanism that lifts up and down the sheet loading plate, and an image forming apparatus including the sheet accommodating cassette.
A paper feed cassette (a sheet accommodating cassette) is used for feeding paper such as cut paper in an image forming apparatus such as a copier or a printer. A large number of sheets of paper to be printed are kept in stock in the paper feed cassette in advance. A paper feed roller, a pickup roller, and the like located in the vicinity of the paper feed cassette feed the paper sheet by sheet from the uppermost sheet by separating each sheet from a stack of the paper in the paper feed cassette.
A known paper feed cassette includes a sheet loading plate for placing paper on an upper surface thereof. An upstream end of the sheet loading plate in a paper feed direction is supported within the paper feed cassette. The sheet loading plate is pivotable about a pivot with its downstream end in the paper feed direction being a pivotable end (free end). Also, the paper feed cassette includes a lift mechanism that lifts up and down the pivotable end of the sheet loading plate.
For example, the lift mechanism includes: a push-up plate that comes into contact with the underside of the sheet loading plate and lifts up and down the pivotable end of the sheet loading plate; a rotary shaft to which the push-up plate is fixed; and a connecting member that is fixed to an end of the rotary shaft opposite to an end to which the push-up plate is fixed and that includes a rotary shaft-side coupling member and a gear to which driving force is input from a main body of the image forming apparatus. The main body of the image forming apparatus includes an output section including a coupling member and a gear that is connected to the connecting member and transmits the driving force. The connecting member is connected with the output section when the paper feed cassette is attached to the main body of the image forming apparatus. When the driving force is transmitted to the connecting member and the rotary shaft rotates forward, the push-up plate pivots upward and lifts the sheet loading plate.
A sheet accommodating cassette of the present disclosure is attachable to and detachable from a cassette attachment section of an apparatus main body. The sheet accommodating cassette includes a sheet accommodating section, a sheet loading plate, and a lift mechanism. The sheet accommodating section accommodates sheets. The sheet loading plate is supported on a bottom surface portion of the sheet accommodating section to pivot, and the sheets are loaded on the sheet loading plate. The lift mechanism causes the sheet loading plate to pivot between a lowered position and a lifted position. The lowered position is a position at which the sheet loading plate lies down along the bottom surface portion. The lifted position is a position that is located above the lowered position to feed the sheets. The lift mechanism includes a rotary shaft, a push-up plate, a coupling member, an actuator, and an urging member. The rotary shaft is supported in the sheet accommodating section and extends in a width direction perpendicular to a feeding direction of the sheets. The push-up plate projects from the rotary shaft and lifts up and down the sheet loading plate by pivoting about the rotary shaft while a distal end of the push-up plate is in contact with a lower surface of the sheet loading plate. The coupling member is provided at an end of the rotary shaft, and driving force is input from the cassette attachment section to the coupling member. The actuator projects from the end of the rotary shaft. The urging member urges the actuator in a direction in which the sheet loading plate pivots toward the lowered position.
An image forming apparatus according to another aspect of the present disclosure includes the above-described sheet accommodating cassette, the apparatus main body, and an image forming section. The apparatus main body includes the cassette attachment section. The image forming section is located within the apparatus main body.
The following describes an embodiment of the present disclosure with reference to the drawings.
In
A manual paper feed section 102 is provided outside the image forming apparatus 100 at an upper part of the right side surface of the image forming apparatus 100. Paper P of a size or a thickness different from that of the paper P in the paper feed cassette 1, an OHP sheet, an envelope, or a post card is placed on the manual paper feed section 102.
A paper conveyance section 103 is located within the image forming apparatus 100. The paper conveyance section 103 is located downstream of the paper feed mechanism 117 of the cassette attachment section 101 and the manual paper feed section 102 in a paper feed direction (a sheet feed direction). In the present embodiment, the paper feed direction refers to a direction of travel of the paper P fed from the cassette attachment section 101 or the manual paper feed section 102 to an image forming section 106. The paper P fed from the paper feed cassette 1 is conveyed by the paper conveyance section 103 vertically upward along a side surface of the main body of the image forming apparatus 100. The paper P fed from the manual paper feed section 102 is conveyed horizontally from the side surface of the main body of the image forming apparatus 100.
A document conveyor device 104 is located on the top surface of the image forming apparatus 100. An image reading section 105 is located below the document conveyor device 104. The document conveyor device 104 feeds a document sheet by sheet by separating each sheet from other sheets of the document. The image reading section 105 reads image data from the document.
The image forming section 106 and a transfer section 107 are located downstream of the paper conveyance section 103 in the conveyance direction of the paper. The image forming section 106 forms an electrostatic latent image of a document image on the basis of the image data read by the image reading section 105, and forms a toner image by developing the electrostatic latent image. In synchronization with the formation of the toner image by the image forming section 106, the paper conveyance section 103 conveys the paper P from the paper feed cassette 1 to the transfer section 107. The transfer section 107 transfers the toner image formed by the image forming section 106 onto the paper P.
A fixing section 108 is located downstream of the transfer section 107 in the conveyance direction. The paper P to which the unfixed toner image has been transferred by the transfer section 107 is conveyed to the fixing section 108. The paper P conveyed to the fixing section 108 passes through a nip part between a fixing roller pair consisting of a heating roller and a pressure roller. Through the above, the unfixed toner image is fixed to the paper P.
An ejecting-diverging section 109 is located downstream of the fixing section 108 in the conveyance direction. When duplex printing is not performed, the ejecting-diverging section 109 ejects the paper P ejected from the fixing section 108 to a paper exit tray 111.
A duplex printing unit 110 is located above the cassette attachment section 101. When duplex printing is performed, the ejecting-diverging section 109 sends the paper P ejected from the fixing section 108 to the duplex printing unit 110. The paper P sent to the duplex printing unit 110 is turned upside down via a switchback. The paper P turned upside down passes through the paper conveyance section 103 again. The paper P is conveyed to the transfer section 107 in a state where a surface of the paper P that has not been printed faces upward.
Next, the following describes details of a configuration of the paper feed cassette 1 according to the embodiment of the present disclosure.
The paper feed cassette 1 is supported so as to be slideable along an unillustrated rail provided on the main body of the image forming apparatus 100. The paper feed cassette 1 slides along the rail in a direction perpendicular to the plane of FIG. 1 to be inserted into the cassette attachment section 101 from the front side of
The paper feed cassette 1 includes a cassette main body 10 formed from a resin. The cassette main body 10 includes a bottom surface portion 10a and sidewall portions 10b to 10e. The sidewall portions 10b to 10e stand on the periphery of the bottom surface portion 10a. The cassette main body 10 has the shape of a flat box with an open top. The bottom surface portion 10a and the sidewall portions 10b to 10e form a paper accommodating section (a sheet accommodating section) S for accommodating the paper P.
A cassette cover (not illustrated) is attached to the sidewall portion 10b located upstream in the direction of insertion (the direction indicated by the arrow A1) of the paper feed cassette 1. The cassette cover forms a part of an exterior surface of the main body of the image forming apparatus 100 (see
A sheet loading plate 20 is provided inside the cassette main body 10. The sheet loading plate 20 is formed from a metal plate and is electrically conductive. The sheet loading plate 20 is supported by the paper accommodating section S to pivot. An upstream end of the sheet loading plate 20 in the paper feed direction is attached to the paper accommodating section S such that the sheet loading plate 20 is pivotable. The paper P is loaded on the sheet loading plate 20. Note that the sheet loading plate 20 and a lift mechanism 25 that lifts up and down (i.e., causes the pivoting movement of) the sheet loading plate 20 will be described further below.
Further, a pair of side edge guides 30 standing along the paper feed direction (the direction indicated by the arrow B) is provided inside the cassette main body 10. The side edge guides 30 are brought into contact with side faces of a paper stack from respective opposite width directions (directions indicated by the arrows A1 and A2) to determine a position of the paper P in the width directions. The width directions refer to directions orthogonal to the paper feed direction. The side edge guides 30 are movable along a groove 11 for the side edge guides. The groove 11 for the side edge guides is formed in the bottom surface portion 10a of the cassette main body 10 and extends in the width directions. Note that an unillustrated interlocking mechanism is provided below the pair of side edge guides 30. The interlocking mechanism operates the pair of side edge guides 30 such that one of the side edge guides moves along with movement of the other side edge guide. At this time, the side edge guides 30 move symmetrically with respect to a center line that extends through the center of the paper P in a width direction thereof.
A rear edge guide 35 is provided upstream in the paper feed direction inside the cassette main body 10. The rear edge guide 35 determines a position of the paper P in the paper feed direction such that the paper P is located at a specific paper feed position from which the paper P is fed by the paper feed mechanism 117 (see
A bent piece 20a is supported by a pivot 10f to pivot. The sheet loading plate 20 has a free end 20b. The free end 20b is a downstream end of the sheet loading plate 20 in the paper feed direction. The free end 20b is capable of being lifted up and down. That is, the free end 20b is lifted up and down along with pivoting movement of the sheet loading plate 20. The pivot 10f is formed on each of the inner surface of the sidewall portion 10b and the inner surface of the sidewall portion 10d. The inner surface of the sidewall portion 10b and the inner surface of the sidewall portion 10d are spaced apart from each other in the width directions and face each other. The sheet loading plate 20 includes the bent piece 20a. The bent piece 20a is formed at an upstream end of the sheet loading plate 20 in the paper feed direction. The bent piece 20a is attached to the cassette main body 10 to pivot. The sheet loading plate 20 pivots about the bent piece 20a. The sheet loading plate 20 is a plate-like member. The sheet loading plate 20 has cutouts in which the side edge guides 30 and the rear edge guide 35 move.
As illustrated in
As illustrated in
Further, as illustrated in
The attachment portion 41 includes a pair of clamp parts 41a. The pair of clamp parts 41a is fixed to the engagement pin 23 such that the engagement pin 23 is held between the clamp parts 41a around the circumference of the push-up plate driving shaft 21. As a result of the above, the actuator 40 rotationally moves together with the engagement pin 23 and the push-up plate driving shaft 21.
The fan-shaped portion 42 includes a reinforcement rib 42a and an arc-shaped rib 42b. The arc-shaped rib 42b is provided along the arc at the end of the fan-shaped portion 42. The arc-shaped rib 42b protrudes in the axial direction (the direction of insertion of the paper feed cassette 1 (the direction indicated by the arrow A1)) of the push-up plate driving shaft 21. The cassette attachment section 101 includes a paper residual amount detection sensor (a detection sensor) 118. The paper residual amount detection sensor 118 includes a light emitter and a light receiver. The light emitter and the light receiver are located opposite to each other in a radial direction of the arc-shaped rib 42b such that the arc-shaped rib 42b is interposed therebetween. For example, two paper residual amount detection sensors 118 are located along a trajectory of the arc-shaped rib 42b. When the push-up plate driving shaft 21 and the actuator 40 rotationally move as a result of a change in the paper residual amount (sheet load amount) on the sheet loading plate 20, a light path between the light emitter and the light receiver shifts between a light-transmitted state and a light-blocked state. Therefore, the residual amount of the paper P on the sheet loading plate 20 can be detected with four levels using the two paper residual amount detection sensors 118. That is, the paper residual amount detection sensor 118 detects the residual amount of the paper P (sheet load amount) on the sheet loading plate 20 by sensing the actuator 40.
An earth spring (an urging member) 50 is provided on the outer surface of the sidewall portion 10d of the cassette main body 10. The earth spring 50 is formed from a metal wire. The earth spring 50 is electrically conductive. The earth spring 50 urges the actuator 40 in a specific direction Z. The earth spring 50 urges the push-up plate 22 in the specific direction Z. The specific direction Z is a direction in which the sheet loading plate 20 pivots toward the lowered position Y. As illustrated in
The torsion spring 52 is provided in order to urge the actuator 40 in the specific direction Z. The specific direction Z is a direction in which the push-up plate 22 and the sheet loading plate 20 move to lie down. In the present embodiment, the specific direction Z is a counter-clockwise direction in
The engagement part 52b is bent into a substantial U-shape. The engagement part 52b engages with the actuator 40. Specifically, as illustrated in
In a state where the push-up plate 22 is lying down, when the engagement pin 23 is connected to the coupling member 120 and the lift driving source 121 is operated, the push-up plate driving shaft 21 rotationally moves. Along with the rotational movement of the push-up plate driving shaft 21, the push-up plate 22 pivots in the clockwise direction in
As the paper P on the sheet loading plate 20 is supplied (i.e., as the paper residual amount decreases), an amount of the rotational movement of the push-up plate driving shaft 21 increases. Along with the increase in the amount of the rotational movement of the push-up plate driving shaft 21, an amount of the pivoting movement of the push-up plate 22 increases. Along with the increase in the amount of the pivoting movement of the push-up plate 22, an angle between the bottom surface portion 10a of the cassette main body 10 and the push-up plate 22 increases. When all sheets of the paper P on the sheet loading plate 20 are supplied, the push-up plate 22 is located at the highest position (the position illustrated in
As described above, the present embodiment includes the torsion spring 52 that urges the actuator 40 and the push-up plate 22 in the direction in which the sheet loading plate 20 pivots toward the lowered position Y. Therefore, when the paper feed cassette 1 is pulled out from the main body of the image forming apparatus 100 and coupling (connection) between the lift driving source 121 and the push-up plate driving shaft 21 is released, the push-up plate driving shaft 21 is rotationally moved in the specific direction Z by the urging force of the torsion spring 52. Further, the push-up plate driving shaft 21 is rotationally moved in the specific direction Z by pivoting movement of the sheet loading plate 20 caused by gravity. Therefore, the sheet loading plate 20 and the push-up plate 22 are surely lowered when the paper feed cassette 1 is pulled out from the main body (the cassette attachment section 101) of the image forming apparatus 100. That is, when the paper feed cassette 1 is pulled out from the cassette attachment section 101, connection between the coupling member 120 and the engagement pin 23 is released. As a result of the release of the connection between the coupling member 120 and the engagement pin 23, input of the driving force from the coupling member 120 to the engagement pin 23 is cut off. Therefore, the driving force does not act on the push-up plate driving shaft 21. As a result, when the paper feed cassette 1 is pulled out from the cassette attachment section 101, the push-up plate 22 is caused to pivot in the specific direction Z by the urging force of the torsion spring 52.
Further, when the paper accommodating section S is filled with the paper P in a state where the push-up plate 22 and the sheet loading plate 20 have pivoted to the lowest position (i.e., lying down), a load on the lift driving source 121 of the image forming apparatus 100 becomes maximum. By contrast, when the paper accommodating section S is filled with the paper P in the state where the push-up plate 22 and the sheet loading plate 20 are located at the lowest position (i.e., lying down), the urging force of the torsion spring 52 becomes minimum (in the present embodiment, zero). Therefore, although the torsion spring 52 is provided, an increase in the maximum load on the lift driving source 121 of the main body of the image forming apparatus 100 is reduced or prevented (in the present embodiment, the maximum load on the lift driving source 121 is not increased).
Further, the torsion spring 52 is fitted around the push-up plate driving shaft 21 as described above. Therefore, there is no need to provide a space especially for the torsion spring 52.
Further, due to the earth spring 50 provided as described above, static electricity accumulated on the sheet loading plate 20 as a result of contact with the paper P can be easily released to the main body of the image forming apparatus 100. Also, the torsion spring 52 is formed integrally with the earth spring 50 at the other end thereof. Therefore, the number of components is not increased.
Also, the junction portion 53 is fixed to the outer surface 10h of the sidewall portion 10d as described above. Further, the other end 52d of the torsion spring 52 engages with the actuator 40 fixed to the push-up plate driving shaft 21. Through the above, the push-up plate driving shaft 21 and the actuator 40 can be easily urged in the opposite direction (the direction in which the push-up plate 22 descends) by the torsion spring 52.
It should be noted that all aspects of the embodiment disclosed herein are examples and not intended as specific limitations. The scope of the present disclosure is defined by claims not by the above-described embodiment, and encompasses all alterations and equivalents within the scope of the claims.
For example, in the above-described embodiment, the present disclosure is applied to a monochrome-printing multifunction peripheral as illustrated in
In the above-described embodiment, the engagement pin 23 is provided as the connecting member. However, the present disclosure is not limited to this configuration. For example, a gear may be provided as the connecting member. The connecting member refers to a member to which driving force is input from the main body (the coupling member 120) of the image forming apparatus 100.
In the above-described embodiment, the torsion spring 52 is a part of the earth spring 50. However, the present disclosure is not limited to this configuration. The torsion spring may be separate from the earth spring.
In the above-described embodiment, the torsion spring 52 is used as the urging member. However, the present disclosure is not limited to this configuration. For example, a compressed coil spring, a tension coil spring, or a leaf spring may be used as the urging member.
Number | Date | Country | Kind |
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2016-226951 | Nov 2016 | JP | national |