Information
-
Patent Grant
-
6382615
-
Patent Number
6,382,615
-
Date Filed
Wednesday, September 15, 199925 years ago
-
Date Issued
Tuesday, May 7, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Ellis; Christopher P.
- Mackey; Patrick
Agents
-
CPC
-
US Classifications
Field of Search
US
- 270 5812
- 271 238
- 271 231
- 414 7889
- 414 789
- 414 7912
-
International Classifications
-
Abstract
A sheet accommodating device including a sheet-laid tray including a processing tray and a carrying tray for laying a discharged sheet thereon, a first transporting device for moving the sheet laid on the sheet-laid tray toward an alignment reference position and a space of an aligning portion, a staple unit for stapling the aligned sheet, a second transporting device for moving the sheet(s) aligned at the alignment reference position selectively to first and second positions for sorting the sheets, a pushing member for pushing the sheet toward the processing tray for alignment, a guide member guiding a leading end of the sheet to the space of the aligning portion, a guide member moving device for moving the guide member from a sheet guide position to a sheet pushing position when the pushing member is escaped from the sheet, as well as a sheet processing system including a combination of the sheet accommodating device and an image forming apparatus.
Description
The invention is based on patent application Nos. 10-263043 Pat. and 10-263086 Pat. filed in Japan, the contents of which are hereby incorporated by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a sheet accommodating device for accommodating sheets which are discharged from a sheet processing device such as an image forming apparatus (e.g., a copying machine, a printer, a facsimile or a composite device formed of two or more of them), and also relates to a sheet processing system formed of a combination of such a sheet accommodating device and an image forming apparatus.
2. Description of the Background Art
A sheet accommodating device for accommodating sheets discharged from a sheet processing device usually has a tray for carrying the discharged sheets. Some kinds of sheet accommodating devices can accommodate the sheets in such a sorted manner that each sheet or each stack of sheets is shifted from the others.
In this sheet accommodating device, the tray is shifted or a mechanism for discharging the sheets onto the tray is shifted for arranging the sheets in the shifted fashion.
However, due to the structure wherein the tray is shifted or the mechanism for discharging the sheets onto the tray is shifted, the above sortable sheet accommodating device suffers from such problems that smooth and neat sorting of the sheets is difficult, and that the device scale is large.
In another kind of sheet accommodating device, discharged sheets are laid on a tray, and the sheets laid on the tray are moved toward the aligning portion opposed to a side edge of the tray.
In the above kind of sheet accommodating device, however, it is difficult to feed reliably the sheets to the aligning portion because the sheet discharged from the sheet processing device is partially or entirely curled due to an influence such as a heat and a pressure applied thereto from the sheet processing device.
In any of the conventional sheet accommodating devices described above, the discharged sheets cannot be smoothly accommodated in a satisfactory state.
SUMMARY OF THE INVENTION
Accordingly, an object of the invention is to provide a sheet accommodating device which can smoothly accommodate sheets discharged from a sheet processing device in a satisfactory state.
Particularly, the invention relates to a sheet accommodating device which can smoothly and neatly sort sheets, which are discharged from a sheet processing device, and can accommodate the sheets in a good state without requiring a particular increase in device structure.
Another object of the invention is to provide a sheet accommodating device, which can smoothly and reliably feed sheets, which are discharged from a sheet processing device, to an aligning portion even when the sheets are curled, and thereby can smoothly accommodate the sheets in a satisfying state after accurately aligning them.
Still another object of the invention is to provide a sheet processing system formed of an image forming apparatus and a sheet accommodating device for accommodating sheets discharged from the image forming apparatus, and particularly a sheet processing system which can smoothly accommodate the sheets discharged from the image forming apparatus in a satisfactory state.
The invention provides the first, second and third sheet accommodating devices.
(1) First Sheet Accommodating Device
A sheet accommodating device including:
a sheet-laid tray for laying a discharged sheet thereon;
a first transporting device for moving the sheet laid on the sheet-laid tray toward an alignment reference position; and
a second transporting device for moving the sheet or the sheet bundle aligned at the alignment reference position by the first transporting device selectively to first and second positions on the sheet-laid tray for sorting the sheets.
(2) Second Sheet Accommodating Device
A sheet accommodating device including:
a sheet-laid tray for laying a discharged sheet thereon;
an aligning portion arranged at an end of the sheet-laid tray, and provided with a sheet aligning space of a predetermined size in a sheet stacking direction;
a first transporting device for moving the sheet laid on the sheet-laid tray to the space of the aligning portion for aligning the sheet;
a guide member guiding a leading end, in the sheet moving direction, of the sheet moved by the first transporting device to the space of the aligning portion; and
a guide member moving device for moving the guide member from a sheet guide position for guiding the sheet to the space of the aligning portion to a sheet pushing position for pushing the sheet in a sheet stacking direction.
(3) Third Sheet Accommodating Device
A sheet accommodating device including:
a sheet-laid tray for laying a discharged sheet thereon;
an aligning portion arranged at an end of the sheet-laid tray, and provided with a sheet aligning space of a predetermined size in a sheet stacking direction;
a first transporting device for moving the sheet laid on the sheet-laid tray to the space of the aligning portion for aligning the sheet with the aligning portion; and
a pressing member for pressing the sheet in a sheet stacking direction within the space of the aligning portion.
Various features of the sheet accommodating devices described above may be appropriately employed in combination unless a particular disadvantage occurs.
Any one of the foregoing sheet accommodating devices may be combined with an image forming apparatus including an image forming unit forming an image on the sheet as well as a discharging portion for discharging the sheet bearing the image thus formed, and thereby may be used as a device for accommodating the sheets discharged from the image forming apparatus. The structures thus combined form a sheet processing system.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic side view of an example of a sheet processing device coupled to an example of a sheet accommodating device according to the invention;
FIG. 2
is a schematic side view of an internal structure of the sheet accommodating device shown in
FIG. 1
;
FIG. 3
is an enlarged side view of a processing tray and its peripheral portion;
FIG. 4
is an elevation showing the processing tray as well as a transporting and aligning device, a sheet pushing device, a sorting device and others;
FIG. 5
is an elevation of a rotary paddle and a drive device thereof in a sheet non-transporting state;
FIG. 6
is an elevation of the rotary paddle and the drive device thereof in a sheet transporting state;
FIG. 7
shows an escaping operation of the rotary paddle;
FIG. 8
is a perspective view of a stapler;
FIG. 9
shows a manner for attaching the stapler to a sheet accommodating device;
FIG. 10
is a plan showing the stapler attached to the sheet accommodating device;
FIG. 11
is a block diagram showing a control circuit of the sheet accommodating device;
FIGS.
12
(A),
12
(B) and
12
(C) show some of sheet processing steps performed by the sheet accommodating device shown in
FIG. 1
;
FIGS.
13
(A),
13
(B) and
13
(C) show some other sheet processing steps performed by the sheet accommodating device shown in
FIG. 1
;
FIGS.
14
(A),
14
(B) and
14
(C) show some further other sheet processing steps performed by the sheet accommodating device shown in
FIG. 1
;
FIG. 15
is a schematic perspective view of a sheet-laid tray;
FIG. 16
shows another example of sheet guidance to an aligning portion;
FIG. 17
shows a state in which a processing tray pushes a preceding sheet on a carrying tray;
FIG. 18
is a schematic side view of an internal structure of another example of the sheet accommodating device according to the invention;
FIG. 19
shows, on an enlarged scale, a processing tray in the sheet accommodating device shown in
FIG. 18
;
FIGS.
20
(A)-
20
(H) show sheet processing steps performed by the processing tray shown in
FIG. 18
;
FIGS.
21
(A)-
21
(C) show another example of small trays, FIG.
21
(A) is a schematic cross section of divided trays accommodated in a stacked fashion, FIG.
21
(B) is a schematic cross section showing the divided trays located in sheet receiving positions, respectively, and FIG.
21
(C) is a schematic plan showing a manner of moving the divided trays to the respective escape positions; and
FIG. 22
is a perspective view showing still another example of the divided trays.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(1) A sheet accommodating device of an embodiment of the invention includes:
a sheet-laid tray for laying a discharged sheet thereon;
a first transporting device for moving the sheet laid on the sheet-laid tray toward an alignment reference position; and
a second transporting device for moving the sheet(s) aligned at the alignment reference position by the first transporting device selectively to first and second positions on the sheet-laid tray for sorting the sheets.
According to this sheet accommodating device, the sheet which is discharged from the sheet processing device and is laid on the sheet-laid tray is transported by the first transporting device along the sheet-laid tray toward the alignment reference position.
The sheet or the sheet bundle formed of the plurality of sheets, which is aligned at the alignment reference position, is selectively moved to the first or second position on the sheet-laid tray by the second transporting device. In this manner, the sheets or the sheet bundles are located, for example, alternately in the first and second positions so that the sheets or the sheet bundles can be smoothly and neatly sorted in a desired sorted state.
The first and second transporting devices are configured neither to shift the sheet-laid tray nor to shift the sheet discharging device of the sheet processing device. Therefore, the sheet accommodating device and the sheet processing device connected thereto can have compact structures.
The first transporting device may include a first transporting member for moving the sheet laid on the sheet-laid tray to a third position on the tray, and a second transporting member for moving the sheet from the third position to the alignment reference position.
The third position may depend on the size of the sheet.
The first transporting member may have a contact surface to be in contact with the sheet for moving the sheet by bringing the contact surface into contact with the end of the sheet.
The second transporting member may be a rotary paddle for moving the sheet by bringing the paddle into contact with the surface of the sheet.
A maintaining device may be employed for maintaining a constant distance between the rotary paddle and the sheet surface.
Owing to provision of the constant distance maintaining device, a degree or extent of deformation of the second transporting member can be constant, and the sheet transporting force of the second transporting member can be constant.
The sheet moving speed achieved by the second transporting member may be larger than the sheet moving speed achieved by the first transporting member. When the sheet transported by the first transporting member is transferred to the second transporting member, the operation of the second transporting member thus configured acts to pull the sheet from the first transporting member so that the sheet can be prevented from collision against the second transporting member, compression buckling and thus damages such as a wrinkle.
The sheet-laid tray may include, e.g., a processing tray which is movable between a receiving position for receiving the discharged sheet and an escape position, and a carrying tray for carrying the sheet or the sheet bundle moved by its own weight as a result of escaping of the processing tray to the escape position.
In this case, at least a portion (e.g., a rear end in the sheet discharging direction of the sheet processing device and a portion continuing to the rear end) of the sheet discharged from the sheet processing device is laid on the processing tray arranged in the sheet receiving position, and a portion lying outside the processing tray is laid on the carrying tray. The alignment can be performed on the processing tray located in the sheet receiving position.
The first transporting device may move the sheet every time the sheet is laid, and the second transporting device may move the sheet or the sheet bundle of the predetermined number of sheets at a time.
The sheet accommodating device may be as follows.
A sheet accommodating device including:
a sheet-laid tray for laying a sheet discharged from a sheet processing device thereon;
a transporting and aligning device including a transporting and aligning member having a home position located on the one side of the opposite sides of an initial position on the sheet-laid tray of the sheet discharged from the sheet processing device; and
a transporting and sorting device including an alignment reference member having a home position (usually, the same position as the alignment reference position) in the other side of the opposite sides of the initial position,
the transporting and aligning device being able to move the sheet discharged from the sheet processing device and laid on the sheet-laid tray toward the alignment reference member located in the home position while keeping the transporting and aligning member in contact with one end of the sheet, and
the transporting and sorting device being able to move the sheet or the sheet bundle being in contact with and aligned by the alignment reference member in the home position selectively to first and second positions on the sheet-laid tray by the alignment reference member.
In this sheet accommodating device, the transporting and aligning device may be configured to move the transporting and aligning member with the sheet held between the transporting and aligning member and the alignment reference member when the transporting and sorting device moves the sheet to the first or second position. By employing the transporting and aligning device of the above structure, the sheet(s) being moved can be held between the alignment reference member and the transporting and aligning member. Therefore, even if the sheet size is large, the sheet(s) can be smoothly transported to the sorting position while suppressing the inclination and others of the sheet(s). Accordingly, neat sorting can be performed.
The transporting and aligning member may be moved together with the sheet held between the transporting and aligning member and the alignment reference member only when the sheet has a predetermined size or more.
(2) A sheet accommodating device of another embodiment of the invention includes:
a sheet-laid tray for laying a discharged sheet thereon;
an aligning portion arranged at an end of the sheet-laid tray, and provided with a sheet aligning space of a predetermined size in a sheet stacking direction;
a first transporting device for moving the sheet laid on the sheet-laid tray to the space of the aligning portion for aligning the sheet;
a guide member guiding a leading end, in the sheet moving direction, of the sheet moved by the first transporting device to the space of the aligning portion; and
a guide member moving device for moving the guide member from a sheet guide position for guiding the sheet to the space of the aligning portion to a sheet pushing position for pushing the sheet in a sheet stacking direction.
According to this sheet accommodating device, the sheet discharged from the sheet processing device and laid on the sheet-laid tray is transported by the first transporting device toward the aligning portion arranged at the tray end, and the leading end, in the sheet moving direction, of the sheet is moved into the aligning space of the aligning portion so that the sheet is aligned by the aligning portion.
When the sheet is being moved into the aligning space, the leading end portion in the sheet moving direction is guided by a guide member arranged in the sheet guide position so that the sheet can be smoothly and accurately moved into the aligning space even if the sheet is curled.
For example, when a predetermined number of sheets are moved into the aligning space, the guide member moving device moves the guide member from the sheet guide position to the sheet pushing position so that the sheets can be pushed toward the sheet-laid tray. Thereby, processing such as stapling by a stapler can be performed smoothly and accurately.
The guide member moving device may employ one or more of a cam mechanism, a solenoid, a spring and others for moving the guide member to the sheet pushing position every time the first transporting device aligns the predetermined number of sheets with the aligning portion.
The guide member moving device may further include a detector for detecting a vertical distance of the space of the aligning portion formed above the sheet so that the guide member may be moved to the sheet pushing position in accordance with the vertical distance detected by the detector.
In any one of the above structures, the foregoing guide member and the guide member moving device can provide the sheet bundle formed of the predetermined number of sheets.
Similarly to the foregoing embodiment, the sheet-laid tray in this embodiment may include a processing tray movable between a receiving position for receiving the discharged sheet and an escape position, and a carrying tray for carrying the sheet or the sheet bundle moved by its own weight as a result of escaping of the processing tray to the escape position.
The sheet accommodating device may include a pushing member for pushing the sheet toward the processing tray when the sheet is being moved for alignment, and escaping from the sheet after completion of the movement for the alignment.
According to the above structure, when the sheet is moved into the aligning space, the pushing member pushes the sheet toward the processing tray so that even the curled sheet can be smoothly and accurately transported into the aligning space.
In the structure provided with the pushing member, the guide member moving device may be configured to move the guide member to the sheet pushing position when the pushing member is escaped from the sheet.
This embodiment may likewise be provided with a second transporting device for transporting the sheet or the sheet bundle aligned at the aligning portion by the first transporting device selectively to the first and second positions on the sheet-laid tray, and thereby performing the sorting.
The first transporting device may include a first transporting member for transporting the sheet laid, e.g., on the sheet-laid tray to a third position on the tray, and a second transporting member for transporting the sheet from the third position to the aligning portion.
The device may further include a stapler unit for stapling the sheet bundle in the space of the aligning portion.
(3) According to still another embodiment of the invention, the sheet accommodating device may have the following structure:
The sheet accommodating device including:
a sheet-laid tray for laying a discharged sheet thereon;
an aligning portion arranged at an end of the sheet-laid tray, and provided with a sheet aligning space of a predetermined size in a sheet stacking direction;
a first transporting device for moving the sheet laid on the sheet-laid tray to the space of the aligning portion for aligning the sheet with the aligning portion; and
a pressing member for pressing the sheet(s) in the sheet stacking direction within the space of the aligning portion.
The structure may be provide with a biasing device for biasing the pressing member in the sheet pressing direction. The biasing device may be configured to bias the pressing member to provide a small pressing force applied to the sheet from the pressing member while allowing movement of the sheets for alignment. In other words, the biasing device may be configured to reduce the biasing force during the sheet aligning operation.
Owing to provision of the pressing member biasing device, the sheet can be smoothly moved to the aligning portion with a small moving resistance in parallel with the operation of straightening the curled portion. After the sheets are aligned with the aligning portion, they can be aligned more reliably by pushing them by the pressing member so that stapling by a stapler or the like can be performed smoothly and accurately.
In this embodiment, the sheet-laid tray may likewise include, e.g., a processing tray movable between a receiving position for receiving the discharged sheet and an escape position, and a carrying tray for carrying the sheet or the sheet bundle moved by its own weight owing to escape of the processing tray to the escape position.
The accommodating device may include a pushing member pushing the sheet toward the processing tray when the sheet is being moved for alignment, and escaping from the sheet after completion of the movement for the alignment.
A pressing force setting device may be employed for setting the pressing force of the pressing member such that the pressing force applied to the sheet by the pressing member is reduced when the pushing member is pushing the sheet.
This embodiment may likewise be provided with a second transporting device for transporting the sheet or the sheet bundle aligned at the aligning portion by the first transporting device selectively to the first and second positions on the sheet-laid tray, and thereby performing the sorting.
The first transporting device may include a first transporting member for transporting the sheet laid on the sheet-laid tray to a third position on the tray, and a second transporting member for transporting the sheet from the third position to the aligning portion.
The device may further include a stapler unit for stapling the sheet bundle in the space of the aligning portion.
Various features of the sheet accommodating devices of the foregoing embodiments may be appropriately employed in combination unless a particular disadvantage occurs.
Any one of the foregoing sheet accommodating devices may be combined with an image forming apparatus including an image forming unit forming an image on the sheet as well as a discharging portion for discharging the sheet bearing the image thus formed, and thereby may be used as a device for accommodating the sheets discharged from the image forming apparatus so that these structures may form one sheet processing system.
Then, specific examples of the sheet accommodating device as well as an example of the sheet processing device employing them will now be described with reference to the drawings.
FIG. 1
is a schematic side view of an example of an image forming apparatus connected to an example of a sheet accommodating device.
FIG. 2
is a schematic side view of an internal structure of the sheet accommodating device shown in FIG.
1
.
An image forming apparatus shown in
FIG. 1
is a digital copying machine
9
, and includes a print portion
91
(i.e., an image forming unit in this example) for forming an image corresponding to image information on a sheet in an electrophotographic manner, an image reading portion
92
for reading an original image, an automatic document feeder
93
which is arranged in an openable fashion on an document table glass (not shown) of the image reading portion
92
, a sheet supply portion
94
arranged under the print portion
91
, and a discharging portion
95
for discharging the sheet bearing the image formed by the print portion
91
to a sheet accommodating device SA.
In this copying machine
9
, an original document is placed in the automatic document feeder
93
, or is placed directly on the document table glass. The image reading portion
92
reads the image on the original document placed on the document table glass. The image information thus read is set to the print portion
91
. The print portion
91
forms an image corresponding to the original image on the sheet sent from the sheet supply portion
94
in the known electrophotographic manner.
The sheet on which the image was formed as described above is discharged from the sheet discharging portion
95
of the copying machine
9
to the sheet accommodating device SA. The sheet processing device to which the sheet accommodating device of the invention is connected is not restricted to the copying machine, and may be, for example, a printer which performs the image formation based on image information sent thereto from an independent image reading device, a computer or the like, a facsimile or a composite device including one or more of these device.
The sheet accommodating device SA includes:
(1) a sheet-laid tray A which is a first sheet accommodating portion for carrying the sheets discharged from the copying machine
9
;
(2) a first sheet transporting device (transporting and aligning device for sheet alignment in this example) B arranged for the sheet-laid tray A;
(3) a second transporting device (transporting and sorting device for sheet sorting in this example) C provided for the sheet-laid tray A;
(4) a stapler D which is an example of a stapler unit neighboring to an end of the processing tray
11
;
(5) a sheet pushing device E for pushing the sheet on the processing tray
11
;
(6) a guiding and pressing member
61
, i.e., a pressing member also serving as a guide member for guiding the sheet toward the stapler D, and a biasing device
62
for the member
61
;
(7) a sheet accommodating unit (mail bin device F in this example) which is a second sheet accommodating portion arranged under the sheet-laid tray A;
(8) an upper discharge tray T arranged above the sheet-laid tray A; and
(9) a transporting device G for leading the sheet discharged from the sheet processing device (copying machine
9
in this example) to the sheet-laid tray A, mail bin device F or tray T.
Description is now given on the respective structures of the above (1)-(9).
(1) The sheet-laid tray A will now be described (see
FIGS. 1
to
4
).
The sheet-laid tray A is formed of the processing tray
11
and a sheet carrying tray
12
as shown in
FIG. 2
, although not restricted to this structure.
The processing tray
11
can reciprocate between a sheet receiving position P
1
(see
FIG. 3
) for receiving a sheet S discharged from the sheet processing device (copying machine
9
in this example) and an escaped position P
2
(see
FIG. 3
) retreated from the position P
1
. In the position P
1
, the processing tray
11
is used for sheet alignment, which will be described later, and predetermined post processing (i.e., sheet stapling in this example), if necessary.
The processing tray
11
is arranged substantially horizontal within a main casing CA of the sheet accommodating device SA, and can reciprocate between the positions P
1
and P
2
along a guide (not shown) in the same direction as a sheet discharging direction (which will be referred to as a “sheet discharging direction X”, hereinafter) of the sheet processing device
9
.
The processing tray
11
can be reciprocated by a drive portion, which reciprocates the tray
11
via a rack and pinion mechanism and a clutch coupled to the pinion. In this example, the drive portion is formed of a belt transmission device and a motor driving the same.
More specifically, a rack
111
is fixed to the under surface of the side of the processing tray
11
, and is in mesh with a pinion gear
112
. The pinion gear
112
is rotatably supported by the casing CA. The gear
112
is coupled to a shaft of a reversible motor M
1
via a clutch
113
having a predetermined play. By driving the motor M
1
in accordance with predetermined timing, the processing tray
11
is selectively located in the sheet receiving position P
1
and the escaped position P
2
.
For retreating the processing tray
11
from the sheet receiving position P
1
to the escape position P
2
, the motor M
1
is driven in an appropriate direction. Thereby, the clutch
113
is engaged with a slight delay, and the processing tray
11
starts retreating. For moving the processing tray
11
from the escape position P
2
to the sheet receiving position P
1
, the motor M
1
is driven in the appropriate direction, and the clutch
113
is engaged with a slight delay so that the processing tray
11
starts moving to the position P
1
. The reason for providing the play in clutch
113
will be described later.
The motor M
1
operates in accordance with an instruction sent from a controller CONT which controls the operation of the sheet accommodating device as shown in FIG.
11
.
The controller CONT includes a computer, and can communicate with a controller C-CONT provided on the copying machine side for controlling the operation of the copying machine
9
. If the sheet processing device is a printer, the controller CONT includes means which can communicate with a computer connected to the printer or the like.
An operation panel PAN in the copying machine
9
is also connected to the controller C-CONT on the copying machine
9
side. The operation panel PAN is provided with various keys such as a print key for instructing start of the copy operation, a ten-key pad for determining an intended number of copies, a selector key for sheet sizes, a key for instructing whether the sheets discharged to the sheet accommodating device SA after the image formation should be subjected to alignment and/or stapling or not, and a key for selecting the sheet-laid tray A, the mail bin device F or the upper tray T as a place in the sheet accommodating device for accommodating the sheet after image formation.
Various kinds of information is entered via the operation panel PAN, and the information relating to the operation control of the sheet accommodating device SA and others are sent to the controller CONT on the sheet accommodating device side.
The processing tray
11
has stepped portions on the upper surface receiving the sheet in the front view, as shown in FIG.
4
. In this example, the upper surface has a wavy section, and is formed of concave and convex portions. The purpose of this form is to reduce a frictional resistance between the upper surface of the processing tray and the sheet when the sheet is moved across (in this example, perpendicularly to) the sheet discharging direction on the processing tray for sheet alignment which will be described later.
The sheet carrying tray
12
is located under the processing tray
11
as shown in
FIG. 2
, and is vertically movable with respect to the sheet accommodating device casing CA. The sheet carrying tray
12
is moved to a predetermined vertical position in accordance with predetermined timing by a drive device
121
, which includes a reversible motor M
2
and a power transmission for transmitting the power of the motor M
2
to the tray
12
. The motor M
2
operates in accordance with the instruction sent from the controller CONT.
The carrying tray
12
is inclined upward in the sheet discharging direction from the casing CA toward the tray distal end for preventing drop of the sheets laid thereon. In other words, the upstream end in the sheet discharging direction is located at a lowerer position than the downstream end.
A length of the tray
12
from the casing CA to the distal end is larger than the length of the processing tray
11
in the sheet discharging direction, and is large enough to support the whole sheet.
The carrying tray
12
is inclined as described above. The degree or extent of this inclination is related to the material and the irregularities of the upper surface of the tray, and is determined such that the sheets laid on the carrying tray
12
may not slide in the sheet discharging direction toward the alignment reference portion
14
(see FIG.
3
).
As can be seen only in a schematic perspective view of
FIG. 15
, the carrying tray
12
has concaved or recessed forms at portions
12
a
and
12
b
corresponding to corner portions S
1
of the sheet S on the tray
12
stapled by a staple ST and sheet side portions S
2
continuing to the portions S
1
, respectively. This suppresses such a disadvantage state that the portions S
1
of the sheets S stapled by the staple ST and the portions S
2
continuing thereto form partially raised portions on the carrying tray
12
, and thereby disturb or impair the accommodation state of the sheet stack on the tray
12
, even if these portions S
1
and S
2
have large thicknesses. Thus, the sheets can be smoothly accommodated in a stacked state.
As shown, e.g., in
FIGS. 3 and 4
, the processing tray
11
is provided at the center of the lower surface of its distal end with a vertically pivotable switch actuating member
116
. Detectors (mechanical detector switches SW
1
and SW
2
in this example) are opposed to the member
116
.
When the end of the actuating member
116
is raised by a predetermined distance, it actuates the switch SW
1
. When it is further raised, the member
116
actuates the switch SW
2
.
The switch SW
1
is a rise-inhibiting switch for stopping the carrying tray
12
at the predetermined sheet receiving position. The switch SW
2
is a rise-inhibiting switch (safety switch) for inhibiting further rise of the carrying tray
12
.
The switches SW
1
and SW
2
are connected to the controller CONT for controlling the vertical movement of the carrying tray
12
. The switches SW
1
and SW
2
are examples of a vertical position adjusting device for the carrying tray and a rise-inhibiting device of the carrying tray, respectively.
For the sheet-laid tray A, the structure is provided with the sheet alignment reference portion
13
, which restricts the positions of the rear ends (upstream edges) in the sheet discharging direction of the sheets discharged onto the processing tray
11
, and a sheet alignment reference portion
14
, which restricts the positions of the rear ends (upstream edges) in the sheet discharging direction of the sheets laid on the carrying tray
12
(see, e.g.,
FIGS. 2
to
4
).
The alignment reference portion
13
has a wall-like form extending along the front surface of the casing CA perpendicular to the sheet discharging direction, and extends vertically upward at a position above the rear end of the processing tray
11
arranged in the sheet receiving position.
The alignment reference portion
14
likewise has a wall-like form extending along the front surface of the casing CA perpendicular to the sheet discharging direction, and is arranged on the same surface as the alignment reference portion
13
. The alignment reference portion
14
is located under the processing tray
11
, and extends downward and substantially perpendicularly to the upper surface of the carrying tray
12
(in other words, the surface of the sheet laid thereon). The alignment reference portion
14
extends relatively downward beyond the rear end of the upper surface of the carrying tray
12
, which is arranged for receiving the sheets from the processing tray
11
.
The alignment reference portion
14
is partially formed of a sheet edge (rear edge, in this example) moving device
15
.
The sheet edge moving device
15
includes an endless belt
153
which is retained around upper and lower pulleys
151
and
152
, and forms a portion of the alignment reference portion
14
. A driven pulley
114
is connected to the lower pulley
152
via a one-way clutch
154
, and a drive pulley
115
is arranged on the shaft of the motor M
2
. An endless belt
116
′ is retained around the pulleys
114
and
115
.
Owing to the above structure, when the motor M
1
operates to retreat the processing tray
11
from the sheet receiving position P
1
to the escape position P
2
, the one-way clutch
154
is not engaged, and the belt
153
does not turn so that only the processing tray
11
moves toward the escape position P
2
. When the motor M
1
operates in the opposite direction to move the processing tray
11
from the escape position P
2
to the sheet receiving position P
1
, the clutch
154
is engaged at the same time as the start of the motor M
1
. Therefore, the endless belt
153
starts the rotation in a counterclockwise direction CCW in
FIG. 1
, and then the processing tray
11
starts the movement to the position P
1
with a slight delay.
A tray indicated by a reference number “
16
” in FIG.
12
and others is a side tray, and will be described later in connection with the operation of the sheet accommodating device SA.
(2) The first sheet transporting device (in this example, a transporting and aligning device for sheet alignment) B provided for the sheet-laid tray A will now be described (see
FIGS. 2
,
4
-
7
,
12
-
14
and others).
The transporting and aligning device B is provided for moving the sheets, which are discharged from the sheet processing device (i.e., the copying machine
9
in this example) and are laid on the sheet-laid tray A, along the tray A toward the predetermined position (i.e., the predetermined alignment reference position Q
0
(see
FIG. 4
) in this example). The transporting and aligning device B includes a first transporting device (i.e., first transporting and aligning device
21
for sheet alignment) and another transporting device (i.e., second transporting and aligning device
22
for sheet alignment).
The first transporting and aligning device
21
includes a first transporting and aligning member
211
, which is in contact with one side edge of the sheet discharged onto the processing tray
11
of the sheet-laid tray A located in the position P
1
, and moves the sheet along the processing tray
11
toward the alignment reference position Q
0
on the opposite side. The first transporting and aligning device
21
also includes a drive device
212
for driving the transporting member
211
in the above manner.
The transporting member
211
has a home position P
3
in one side region with respect to an intermediate position defined by the initial position on the sheet-laid tray A in which the sheet discharged from the copying machine
9
is located, and more specifically, with respect to an intermediate position defined by the above initial position in the processing tray
11
of the tray A. In this example, the transporting member
211
is formed of a plate having a plate surface which can push and move the sheets.
The transporting member
211
is supported for reciprocation along a guide shaft
213
extending in a direction Y perpendicular to the sheet discharging direction X.
The drive device
212
includes a motor M
3
and a transmission device for transmitting a power of the motor M
3
to the transporting member
211
.
The transporting member
211
driven by the motor M
3
can reciprocate in accordance with predetermined timing between the home position P
3
and a sheet passing position P
4
, which is defined in accordance with the sheet size for passing or transferring the sheet to a second transporting member
221
described later. The transporting member
211
also operates for the sorting operation which will also be described later.
The motor M
3
operates based on the instruction sent from the controller CONT.
The second transportation and aligning device
22
includes the second transporting member
221
, which comes into contact with the surface of the sheet transferred from the first transporting and aligning device
21
, and rotates to move the sheet to the alignment reference position. The second transporting and aligning device
22
includes a rotary drive device for the second transporting member
221
, a second transporting member retreating device for retreating the second transporting member
221
to the escape position spaced from the sheet, a device for biasing the second transporting member
221
and a device for keeping a constant distance between the rotation center of the second transporting member
221
and the sheet surface.
The second transporting member
221
may be selected from various types of members, which can come into contact with the sheet and rotates for transporting the sheet, and may be, e.g., an elastic roller having a surface portion made of an elastic material. For stably and reliably transporting the sheet, the second transporting member
221
in this example is formed of a rotary paddle provided with flexible paddles, which are arranged radially around a rotation axial and are made of an elastic material.
The second transporting member
221
is arranged in a position above the processing tray
11
shifted from said sheet initial position toward the alignment reference position Q
0
. More specifically, the second transporting member
221
is arranged in the position which can avoid collision with the sheet when the sheet is discharged from the copying machine
9
onto the sheet-laid tray A. Thereby, the sheet accommodating device SA can efficiently accommodate the sheets.
As shown in
FIGS. 5
to
7
, the second transporting member
221
can be a paddle wheel that is fixed to a second transporting member shaft
221
a, which is rotatably carried on an end of a lower arm
223
. The shaft
221
a
rotatably carriers a pitch ring R having an outer diameter smaller than that of the rotary paddle. The pitch ring R is provided for maintaining a constant distance d (see
FIG. 6
) between the center of the rotary paddle and the upper surface of the sheet S to be aligned on the processing tray
11
.
The lower arm
223
is rotatably coupled to an end of an upper arm
224
via a shaft
223
a.
The shaft
223
a
is rotatable with respect to these arms. The other end of the upper arm
224
is rotatably coupled to a support member
200
in the fixed position via a shaft
224
a.
The shaft
224
a
is rotatable with respect to the support member
200
and the arm
224
.
Owing to the above structure, the upper arm
224
can pivot around the shaft
224
a
to raise or lower its one end, and the lower arm
223
can pivot around the shaft
223
a
to raise or lower its one end relatively to the arm
224
. Owing to these operations, the paddle
221
and the pitch ring R can vertically move with respect to the arm
224
.
The arm coupling shaft
223
a
form a so-called “revolution axis” of the rotary paddle
221
, and is located downstream in the sheet transporting and aligning direction Y from the rotary paddle shaft
221
a
which is a so-called “rotation axis” of the rotary paddle
221
.
A spring
226
, which biases the lower arm
223
downward and is used as a biasing device for biasing the rotary paddle
221
toward the sheet to be transported for alignment, is arranged around the arm coupling shaft
223
a
and between the lower and upper arms
223
and
224
.
The arms
223
and
224
carry a gear train
225
including gears of which gear shafts are formed of the shafts
221
a,
223
a,
224
a
and other shafts, respectively. More specifically, a gear
225
a
arranged on the shaft
224
a
is in mesh with a worm gear
225
b,
which can be reversibly driven by a motor M
4
arranged in a stationary position.
A reversible torque limiter Tr
1
is interposed between the gear
225
a
and the upper arm
224
.
According to the second transporting and aligning device
22
, described above, when the motor M
4
operates to raise the arm
224
, it can rotate clockwise in
FIG. 5
the gear
225
a
on the end of the upper arm
224
via the worm gear
225
b.
thereby, the upper arm
224
and therefore the lower arm
223
can be raised.
Consequently, the second transporting member
221
can be raised from the position for the sheet transportation to the escape position.
This paddle escape position is defined by an upper stop
227
which can be in contact with the upper arm
224
. When the upper arm
224
comes into contact with the upper stop
227
, the torque limiter Tr
1
operates so that breakage of members is prevented.
When the motor M
4
operates to lower the arm
224
, it also rotates counterclockwise in
FIG. 6
the gear
225
a
on the end of the upper arm
224
via the worm gear
225
b.
Thereby, the upper arm
224
and therefore the lower arm
223
can be lowered. Consequently, the second transporting member
221
can be located on the position for sheet transportation. When the upper arm
224
comes into contact with the lower stop
228
, the torque limiter Tr
1
operates so that the arms are prevented from further lowering and therefore breakage. However, the motor M
4
continues the operation so that it further drives the gear train
225
and the second transporting member
221
is driven to rotate in the sheet transporting and aligning direction. The motor M
4
operates in accordance with the instruction sent from the controller CONT.
The second transporting member
221
is driven such that the sheet transporting speed achieved by the first transporting and aligning member
21
. Thereby, when the sheet transported by the first transporting member
221
is passed to the second transporting member and aligning device
21
, the sheet is pulled by the paddle
221
so that it is possible to prevent strong collision between the sheet and the second transporting member, compression buckling of the sheet and therefore damages such as wrinkles.
When the second transporting member
221
located in the sheet transporting position comes into contact with the sheet S to be transported and aligned, the pitch ring R also comes into contact with the upper surface of the sheet so that the distance d is maintained constant between the upper surface of the sheet and the rotation center of the second transporting member
221
. Owing to this, the degree of deformation of the second transporting member
221
can be constant, and the transporting power of the second transporting member
221
can be constant.
Since the second transporting member
221
is biased toward the sheet by the biasing spring
226
, this allows such a state that the sheets are transported and aligned by a constant transporting force without an influence by an amount of the carried sheets.
Since the rotation shaft
221
a
of the second transporting member
221
is located upstream in the sheet transporting direction with respect to the revolution shaft
223
a,
the second transporting member
221
can revolve toward an escape position around the revolution shaft
223
a
as shown in
FIG. 7
even when the second transporting member
221
receives a reaction moment from the sheet surface as a result of the rotation for sheet transportation. Accordingly, the second transporting member
221
is prevented from being engaged into the sheet so that the sheet can be transported more safely and smoothly.
As a device for maintaining the constant distance between the rotation axis of the second transporting member and the sheet surface, the structure may employ an electrical mechanism or an electrical and mechanical mechanism provided with a sensor in addition to the pitch ring R. This sensor is employed for determining a distance between the rotation center of the second transporting member and the sheet surface. Based on the distance determined by the sensor, the above distance is maintained constant by controlling the extent of lowering of the second transporting member caused by the downward rotation of the upper and lower arms
223
and
224
.
(3) The second transporting device (the transporting and sorting device for sheet sorting in this example) C provided for the sheet-laid tray A will now be described (see
FIGS. 4
,
12
-
14
and others).
This transporting and sorting device C is provided for selectively moving the sheets, which are aligned in the alignment reference position Q
0
by the transporting and aligning device B, to the first and second positions Q
1
and Q
2
(see
FIG. 12
to
14
) on the sheet-laid tray A.
The transporting and sorting device C includes an alignment reference member
31
having a home position in a region, which is opposite to the first transporting and aligning member
211
with the initial position of the sheet on the sheet-laid tray A therebetween, and thus is on the same side as the alignment reference position Q
0
. The transporting and sorting device C also includes a drive device
32
for driving the member
31
. The home position of the alignment reference member
31
is coincident with the alignment reference position Q
0
.
The alignment reference member
31
is supported for reciprocation along the guide shaft
213
extending in the direction Y perpendicular to the sheet discharging direction X. The member
31
is formed of a plate having a plate surface, which can come into contact with the sheets for aligning them. This plate surface can push and move the sheet(s) from the alignment reference position Q
0
to the first or second position Q
1
or Q
2
.
The drive device
32
includes a motor M
5
and a transmission device for transmitting the power of the motor M
5
to the member
31
.
The member
31
driven by the motor M
5
can reciprocate in accordance with predetermined timing between the home position (alignment reference position) Q
0
and the first or second position Q
1
or Q
2
. The motor M
5
operates in accordance with the instruction sent from the controller CONT.
(4) The stapler D opposed to one side of the processing tray
11
will now be described (see
FIGS. 4
,
8
-
10
,
12
-
14
and others).
This stapler D forms a sheet post-processing device together with the processing tray
11
of the sheet-laid tray A and the casing CA of the sheet accommodating device SA. The stapler D is an example of the post-processing unit. The stapler D includes a sheet aligning portion having a space for sheet alignment.
These will now be described in greater detail.
The stapler D has a main body
41
of a block form as shown in
FIGS. 8 and 9
, and is also provided with a handle
42
projected upward from the body
41
.
The main body
41
is provided with a staple holder
411
which can hold staples to be consumed, and also allows exchange, addition and others of the staples. The main body
41
is also provided with a post-processing portion
412
for binding the sheet bundle with the staple, and an electric power source
400
for the post-processing portion
412
. A manual switch SW for activating the post-processing portion
412
is arranged on the upper surface of the body
41
. An attachment pin
414
and an electric plug
415
are arranged on the lower surface of the body
41
(see FIG.
9
).
The post-processing portion
412
includes a portion
412
A forming a space
412
a,
into which portions of the sheets to be bound are inserted. The space
412
a
serves also as the space for sheet alignment, and the portion
412
A serves also as the sheet aligning portion.
The space
412
a
is surrounded by top and bottom surfaces a
1
and a
2
opposed to each other as well as a rear surface a
3
.
A sheet leading shelf a
4
continuing to the bottom surface a
2
is provided with indexes In for smoothly leading and aligning the sheets in the post-processing position (staple position in this example) in the space.
The main body
41
is also provided with a detecting portion
43
for detecting the fact that sheet is located in the post-processing position within the space
412
a.
Thereby, stapling without the sheet can be prevented. The post-processing portion
412
can perform the stapling only when the detecting portion
43
detects the sheet.
In
FIG. 9
, the handle
42
is held and the stapler D is fitted downward into a stapler space Es in the sheet accommodating device case CA, whereby the stapler D can be firmly fixed to the sheet accommodating device SA. The stapler D thus fitted can be removed upward, if necessary. Usually, the stapler D is in the fitted state.
When the stapler D is arranged in the space Es, the attachment pin
414
and the electric plug
415
are connected to a connector portion
416
in the bottom of the space Es. In this state, the power source
400
is charged. The stapler D thus fitted is opposed to the one side of the processing tray
11
, and the aligning portion
412
A is positioned such that the aligning portion
412
A can align one of the corners on the rear end of the sheets, which are in contact with and are aligned by the alignment reference member
31
arranged in the alignment reference position Q
0
. A display device (a lamp La (see
FIG. 10
) arranged in the casing CA in this example) for displaying the fact that the stapler D is fitted is turned on in the above fitted state. The lamp La is turned on when the switch
44
arranged within the space Es is activated by the main body
41
(see FIG.
9
).
The detecting portion
43
as well as the lamp La and the switch
44
are connected to the controller CONT.
The stapler D fitted in the space Es of the casing CA can bind the sheets, which are discharged from the copying machine
9
onto the sheet-laid tray A and are aligned.
The stapler D can be removably attached into the casing space Es of the sheet accommodating device SA. Therefore, maintenance such as exchange and supply of the staples as well as repair, routine inspections and others can be easily performed by removing the stapler D from the casing space Es.
The stapler D can be removed from the sheet accommodating device SA. When removed, the stapler D can be used independently of the sheet accommodating device in a convenient manner. When used in a removed state, it can be powered by the power source
400
, and the manual switch SW can be used for the stapling operation.
When used in a removed state, the sheet insertion indexes. In can be utilized for inserting the sheets into the sheet aligning space
412
a.
(5) The sheet pushing device E for pushing the sheets on the processing tray
11
will now be described (see FIG.
4
).
The sheet pushing device E includes a plurality of (four, in this example) pushing members
51
for pushing the rear ends (upstream ends in the sheet discharging direction X) of the sheets, which are discharged from the copying machine
9
to the sheet-laid tray A and are laid on the processing tray
11
, toward the tray
11
, as shown in FIG.
4
.
Each pushing member
51
is supported by a horizontal rod
52
extending in the sheet transporting and aligning direction. The rod
52
has the opposite end portions which are rotatably connected to the one ends of a pair of parallel arms
53
via a shaft
54
, respectively. A portion of each arm
53
which is slightly spaced from the other end is rotatably coupled via a shaft
55
to a member (not shown) arranged at a stationary position.
In an elevation or front view of
FIG. 4
, the shaft
55
on the arm
53
in the right position is fixed to the arm
53
, and is coupled to a gear
571
via a torque limiter
56
operating in the opposite directions. The gear
571
is in mesh with a worm gear
572
which is driven by a reversible motor M
6
.
When the motor M
6
operates in accordance with the predetermined timing, it drives a link mechanism formed of a pair of arms
53
, a horizontal rod
52
and others so that the pushing member
51
can rise and lower between a raised escape position P
5
depicted by solid line in
FIG. 4 and a
lower sheet pushing position for pushing the sheet. In the position P
5
, the right arm
53
is in contact with the an upper stop
530
.
Whenever the sheet discharged from the copying machine
9
is laid on the sheet-laid tray A (processing tray
11
), the pushing member
51
is arranged in the sheet pushing position prior to the start of the operation of transporting and aligning the sheet by the transporting and aligning device B. Thereby, the rear end of the sheet is pushed onto the processing tray
11
so that even the curled sheet is straightened to attain the state allowing accurate and easy alignment. After the alignment of the sheet, the member
51
retreats to the escape position P
5
.
The motor M
6
is connected to the controller CONT, and operates in accordance with the instruction sent from the controller CONT.
Each pushing member
51
has a lever-like form. The two pushing members
51
on the left side in the front view are rotatably coupled at their right portions to the horizontal rod member
52
via pins. When these two members
51
lower from the escape position P
5
, they inclines under their own weights so that their left ends are located in the lower positions as depicted by alternate long and short dash line in FIG.
4
. In the front view, the two pushing members
51
on the right side are rotatably coupled at their left portions to the horizontal rod member
52
via pins. When these two members
51
lower from the escape position P
5
, they inclines under their own weights to locate their right ends in the lower positions as depicted by alternate long and short dash line in FIG.
4
.
In the raised escape position P
5
, the two pushing members
51
on the left side are substantially located in horizontal positions by the stationary stops (not shown) which are in contact with the right ends thereof, respectively. The two pushing members
51
on the right side are substantially located in horizontal positions by the stationary stops (not shown) which are in contact with the left ends thereof, respectively. Further, the right arm
53
is in contact with the upper stop
530
. Thereby, the torque limiter
56
operates to avoid damages of the members.
When each pushing member
51
is moved from the escape position P
5
to the sheet pushing position and comes into contact with the sheet on the processing tray
11
, it pushes the sheet S toward the processing tray
11
. Further, the foregoing link mechanism operates to move the sheet slightly in the sheet transporting and aligning direction Y toward the alignment reference position Q
0
.
More specifically, when each pushing member
51
in this example lowers from the escape position P
5
to the sheet pushing position, it inclines during the lowering, and then starts to come into contact with the sheet on the processing tray
11
. When it further lowers, the pushing member
51
receives a reaction force from the sheet so that it turns toward the horizontal position, and pushes the sheet S toward the processing tray
11
. At the same time, the link mechanism slightly moves with respect to the processing tray
11
in the transporting and aligning direction Y to move the sheet in the sheet transporting and aligning direction Y toward the alignment reference position Q
0
. The inclined direction of the two pushing members
51
on the left side is different from that of the two pushing members
51
on the right side so that the members on the opposite sides substantially diverge downward in the front view. Accordingly, when these members
51
come into contact with the sheet, they act on the sheet to expand the sheet laterally while pushing the sheet toward the processing tray
11
, and also move slightly the sheet in the transporting and aligning direction.
The sheet pushing force applied by the pushing members
51
increases as the pushing members
51
lower toward the sheet. However, this pushing force is restricted to a predetermined force by the torque limiter
56
, which is interposed between the shaft
55
of the arm
53
on the right side in the link mechanism and the drive gear
571
. More specifically, the pushing force is restricted to an extent, which allows the operation of transporting and aligning the sheet while the sheet is being pushed by the pushing members
51
.
(6) Description will now be given on the sheet guiding and pressing member
61
, i.e., the pressing member also serving as the guide member for guiding the sheets toward the stapler D as well as the biasing device
62
for the member
61
(see FIG.
4
).
As shown in
FIG. 4
, the sheet accommodating device includes the guide member
61
for guiding the leading end, in the moving direction, of the sheet, which is moved by the transporting and aligning device B toward the alignment reference position Q
0
, into the space of the aligning portion. Generally, the aligning portion is not particularly restricted if it can be used for alignment. The space in the aligning portion is merely required to have a predetermined size in the sheet stacking direction (e.g., the vertical direction). In this example, the aligning portion is formed of an aligning portion
412
A in the post-processing portion
412
of the stapler D, and the space is formed of the space
412
a
in the aligning portion
412
A, into which the portions of the sheets to be stapled (i.e., the rear corner portion in the sheet moving direction) are inserted.
The guide member
61
in this example is formed of a lever-like member, and serves as the pressing member for the sheets. In the moving direction Y of the sheet on the processing tray
11
moved by the transporting and aligning device B, the guide member
61
is located upstream to the aligning portion
412
A of the stapler D, and is opposed to the aligning portion space
412
a.
The guiding and pressing member
61
is coupled at its upstream end, in the sheet transporting and aligning direction Y, to a stationary member (not shown) via a shaft
611
so that it can swing to raise and lower its downstream end
612
(i.e., an end on the aligning side) of the member
61
.
The sheet accommodating decice is also provided with the device
62
for biasing the guide member
61
in the sheet pressing direction.
The biasing device
62
includes two rods
621
and
622
connected to the left arm
53
in
FIG. 4
, which forms a link mechanism for raising and lowering the pushing members
51
, and a torsion coil spring
623
for biasing the guide member
61
in the sheet pressing direction.
One end of the longer rod
621
is rotatably connected to the other end (upper end in
FIG. 4
) of the arm
53
via a pin, and the other end of the rod
621
is rotatably connected to one end of the shorter rod
622
via the pin. The other end of the rod
622
is rotatably coupled to a stationary member (not shown) via a shaft
624
.
The spring
623
is arranged between the rod
622
and the guiding and pressing member
61
, and always biases the guiding and pressing member
61
in the sheet pushing direction.
As shown by the solid line in
FIG. 4
, when the pushing member
51
is in the upper and therefore retreated escape position P
5
, the rods
621
and
622
in the biasing device
62
are moved leftward and downward in
FIG. 4
by the left arm
53
in the link mechanism for vertically moving the pushing members
51
so that the spring
623
is in the position applying a large spring force. The spring
623
in this state strongly biases the guide member
61
in the sheet pressing direction. When the corner portion of the leading end of the sheet is already located in the aligning portion space
412
a,
the guiding and pressing member
61
strongly presses and thereby straightens the corner portion even when the corner portion is curled. Thereby, the space above the sheet in the aligning portion space
412
a
can be increased as large as possible for easy reception of the next sheet. Owing to the pressing, the stapling by the stapler can be performed easily and accurately.
For aligning the sheet which is discharged from the copying machine
9
and is laid on the processing tray
11
, the pushing members
51
push the rear end of the sheet, and therefore are located in the sheet pushing position. In this state, the rods
621
and
622
in the biasing device
62
are moved rightward and upward in
FIG. 4
by the left arm
53
in the link mechanism for raising and lowering the pushing members
51
. Thereby, the elastic force of the spring
623
is reduced, and the sheet pressing force by the guiding and pressing member
61
is reduced so that the members
51
can safely guide the sheet, which is transported for alignment, into the aligning portion space
412
a.
The pushing members
51
of the sheet pushing device E conduct the sheet pushing operation on every sheet so that the guiding and pressing member
61
conducts the sheet guiding and pushing (pressing) operation on every sheet.
The biasing device
62
can also be considered as an example of the device, which appropriately sets the pressing force of the guiding and pressing member
61
in combination with the operation of the pushing members
51
, and more specifically when the pushing members
51
are pushing the sheet, the biassing device
62
sets the pressing force of the member
61
applied to the sheet to be smaller than the pressing force which is applied when the members
51
are not pushing the sheet.
A member which is dedicated to the sheet guidance and is schematically shown in
FIG. 16
may be employed instead of or together with the guiding and pressing member
61
.
The guide member
63
shown in
FIG. 16
has a lever-like form, and is located upstream to the aligning portion
412
A of the stapler D in the moving direction Y of the sheet on the processing tray
11
moved by the transporting and aligning device B, and is opposed to the aligning portion space
412
a.
The guide member
63
can move between the sheet guide position (raised position) P
9
, where the leading portion (downstream end) S
1
of the sheet S moved by the transporting and aligning device B is guided to the aligning portion space
412
a,
and the sheet pushing position (lowered position) P
10
shifted toward the sheet-laid tray A (processing tray
11
). In the sheet pushing position P
10
, the sheet is pushed toward the tray A. This movement is achieved by the guide member moving device
64
.
The upstream end, in the sheet transporting and aligning direction, of the guide member
63
is coupled via a shaft
631
to a stationary member (not shown) so that the member
63
swings to raise and lower a downstream end
632
near the aligning portion, and thereby can be selectively located in the guide position P
9
and the pushing position P
10
.
When the guide member
63
is located in the sheet guide position P
9
, it can smoothly guide the corner S
1
of the leading end, in the moving direction, of the sheet S into the aligning portion space
412
a.
When it is located in the sheet pushing position P
10
, the corner of the sheet leading end may be already located in the aligning portion space
412
a.
The guide member
63
in this state strongly presses and thereby straightens the corner portion of the sheet even when the corner portion is curled. Thereby, the space above the sheet(s) in the aligning portion space
412
a
can be increased as large as possible for easy reception of the next sheet. Owing to the pressing, the stapling by the stapler can be performed easily and accurately.
The guide member moving device
64
may be formed of a spring
641
which always biases the guide member
63
toward the sheet guide position P
9
as shown in the figure, and a cam device
642
which acts on the guide member
63
to locate the guide member
63
in the sheet pushing position P
10
against the spring
641
, although not restricted to this structure. Instead of the cam device, a solenoid or the like may be employed.
Such a structure may be employed that, based on the instruction sent from the controller CONT, the guide member moving device
64
locates the guide member
63
in the sheet pushing position P
10
every time the transporting and aligning device B aligns a predetermined number of sheets in the space
412
a.
As shown in the alternate long and short dash line in
FIG. 16
, a mechanical, electrical or electro mechanical detector
65
may be provided for detecting a size (space distance) Sz in the sheet stacking direction (vertical direction in this example) of the empty space in the aligning portion space
412
a
above the uppermost sheet. In this structure, the detector
65
is connected to the controller CONT, and the guide member moving device
64
moves the guide member
63
to the pushing position P
10
in accordance with the instruction sent from the controller CONT when the empty space size Sz detected by the detector
65
decreases to or below the predetermined value.
(7) The mail bin device F which is the sheet accommodating unit arranged under the sheet-laid tray A will now be described (see FIG.
2
).
Under the sheet-laid tray A, the mail bin device F which is an example of the second sheet accommodating portion is arranged.
The mail bin device F is provided with five bins
101
for accommodating the sheets, which are discharged from the sheet processing device (i.e., copying machine
9
in this example), in the predetermined bin(s) corresponding to the intended destination(s) or the like. A sheet discharge switching claw
102
, which is driven by solenoid SOL, is arranged near each of the bins
101
except for the lowermost bin
101
. A sheet transporting path
103
is arranged commonly to the switching claws
102
.
Each solenoid SOL is connected to the controller CONT. The solenoid SOL for setting the switching claw
102
to the sheet discharge position can be turned on in accordance with the instruction sent from the controller CONT so that the switching claw
102
corresponding to the bin
101
to which the sheet is to be discharged is set to the sheet discharge position. In any one of the upper four stages, when the solenoid SOL is off, the claw
102
is set to the sheet non-discharge position. When the sheet is to be discharged to the lowermost bin
102
, all the solenoid SOL is turned off.
(8) The upper tray T arranged above the sheet-laid tray A will now be described (see
FIGS. 1
,
2
and others).
The sheet-laid tray A is primarily used for stapling the sheets by the stapler or sorting the sheets. However, the upper tray T is arranged above the tray A for the purpose of merely accommodating the sheets.
(9) Description will now be given on the transporting device G for leading the sheet discharged from the sheet processing device (copying machine
9
in this example) to the sheet-laid tray A, the mail bin device F or the tray T (see FIG.
2
).
The transporting device G is arranged within the main casing CA of the sheet accommodating device SA, and is provided with a first transporting path
71
, which receives the sheet discharged from the sheet processing device (copying machine
9
in this example), and leads the received sheet to the sheet-laid tray A, i.e., the first accommodating portion. The transporting device G is also provided with a roller pair
72
which is arranged in the inlet of the path
71
for receiving and taking in the sheet, and a roller pair
73
arranged in the outlet for discharging the sheet. Further, the device G includes a second transporting path
74
for leading the sheet from a midway point in the first transporting path
71
to the mail bin device F, and a third transporting path
75
for leading the sheet to the upper tray T via the discharge roller pair
78
.
Intermediate transporting roller pairs are arranged at appropriate positions in the transporting paths, respectively. Sheet transporting direction switching claws
76
and
77
are provided for the second and third transporting paths
74
and
75
, respectively. Each switching claw is usually biased by a spring (not shown) and thereby is located in a position for transporting the sheet through the first transporting path
71
.
FIG. 2
shows the claws in the above positions, respectively. When energized, the solenoid SOL
1
drives the switching claw
76
to lead the sheet to the second transporting path
74
. The switching claw
77
is driven by a solenoid SOL
2
to lead the sheet to the third transporting path
75
.
The rollers
72
,
73
,
78
and others are driven by a motor M
7
(see
FIG. 11
) which is controlled by the controller CONT.
A punch unit U for punching the sheets, if necessary, is arranged immediately downstream from the sheet receiving roller pair
73
, and a waste receiver Ur is arranged under the punch unit U.
The solenoids SOL
1
and SOL
2
as well as the punch unit U are connected to the controller CONT, and are turned on in accordance with predetermined timing determined by the instruction sent from the controller CONT, when required.
The second transporting path
74
extends through the escape region of the processing tray
11
. As shown in
FIGS. 2 and 3
, a member
741
provided with a sheet pass hole h is arranged in a portion of a region including the escape position of the processing tray
11
. The member
741
is coupled to the rear end of the processing tray
11
via a spring
742
.
When the processing tray
11
is located in the sheet receiving position P
1
, the member
741
is pulled by the spring
742
to a position where the hole h is located in the second transporting path
74
, and is fixed there by a stop (not shown) which comes into contact with the member
741
. When the processing tray
11
retreats to the escape position P
2
, the member
741
is pushed via the spring
742
, and retreats the required minimum distance along the guide (not shown). For leading the sheet to the mail bin device F, it is merely required to arrange the processing tray
11
in the sheet receiving position P
1
.
The processing tray
11
may be provided with a hole, through which the sheet moving in the second transporting path
74
can pass when the processing tray
11
is in the escape position P
2
.
In any one of the structures, the second transporting path
74
extends through the escape region of the processing tray
11
. Thereby, the sheet accommodating device SA can have a small and compact structure.
The whole operation of the sheet accommodating device SA described above will now be described.
First, description will be given on the operation of accommodating the sheets, which are discharged from the copying machine
9
via the sheet transporting device G, on the sheet-laid tray A. The fact that the sheet-laid tray A is to be used is instructed through the copying machine operation panel PAN connected to the controller C-CONT on the copying machine.
Initially, the processing tray
11
is located in the sheet receiving position P
1
, and stops there in accordance with information sent from the sensor S
1
(see
FIG. 3
) detecting the tray
11
. The carrying tray
12
is detected by a sensor S
2
(see
FIG. 3
) arranged on the lower surface of the processing tray
11
, and is initially located in the lower escape position which is spaced downward by a predetermined distance from the raised position.
In the transporting and aligning device B, the first transporting and aligning member
211
is located in the home position P
3
, and is detected there by a sensor S
3
(see FIG.
4
). As shown in
FIG. 5
, the arm
224
supporting the second transporting and aligning member (rotary paddle)
221
is in the raised position where it is in contact with the upper stop
227
, and thereby the rotary paddle
221
stays in the same position.
In the transporting and sorting device C, the alignment reference member
31
is located in the home position, i.e., the alignment reference position Q
0
, and is detected there by a sensor S
4
(see FIG.
4
).
In the sheet pushing device E, the pushing members
51
are located in the raised escape position P
5
, and the arm
53
supporting the pushing member
51
is stopped in the position where it is in contact with the stop
530
(see FIG.
4
). Thereby, the guiding and pressing member
61
opposed to the aligning portion space
412
a
of the stapler D is biased in the sheet pushing direction by the spring
623
which is set in a state providing a large elastic force.
In the sheet transporting device G, the first transporting path
71
is ensured.
The sheets S which are discharged one by one from the copying machine
9
are guided by the first transporting path
71
. When an appropriate instruction is already entered via the copying machine operation panel PAN, the sheets are punched by the punch unit U and are discharged onto the sheet-laid tray A one by one. A sheet passage sensor S
7
(see
FIG. 3
) is arranged near the discharge roller pair
73
of the transporting path
71
for detecting the sheet discharging and the number of the discharged sheets.
When the first one sheet S is discharged onto the tray A, the sheet is located in the state shown in FIG.
12
(A). In this state, the rear end (upstream end) S
3
in the sheet discharging direction of the sheet and a small portion continuing to the rear end S
3
are laid on the processing tray
11
, and a remaining portion S
4
protruded beyond the processing tray
11
is laid on the carrying tray
12
.
In this manner, the sheet S is laid in the initial position on the tray A. After a predetermined time, the pushing members
51
in the sheet pushing device E lower toward the sheet pushing position in accordance with the instruction sent from the controller CONT, and the rear end S
3
of the sheet is pushed toward the processing tray
11
. Thereby, even the curled sheet rear end is straightened, and attains the state allowing smooth and accurate aligning processing. As the pushing members
51
lower to the sheet pushing position, the guide member
61
which is biased by the spring
623
having the weakened elastic force is set to the state where it is weakly biased in the sheet pushing direction. Further, the rotary paddle
221
lowers to the sheet transporting position and starts the rotating and therefore sheet transporting operation.
While the pushing members
51
are pushing the rear end S
3
of the sheet S, the first transporting and aligning member
211
is moved in the aligning direction so that the member
211
pushes the sheet S toward the alignment reference member
31
and the aligning portion space
412
a
of the stapler D.
When the transporting member
211
reaches the sheet passing or transferring position P
4
(e.g., position P
4
shown in
FIG. 4
) depending on the sheet size in accordance with the instruction sent from the controller CONT, the member
211
returns to and stops at the home position P
3
where it is detected by the sensor S
3
. As described above, the transporting member
211
of which moving speed cannot be increased to a large extent moves only a short distance, and returns to the home position. Therefore, the time before receiving the next sheet is reduced, and the sheet accommodating operation can be performed more efficiently.
The sheet S is then transported by the rotary paddle
211
, and comes into contact with the alignment reference member
31
. At the same time, the rear end corner Si of the sheet is accurately and smoothly guided by the guide member
61
into the aligning portion space
412
a
of the stapler D, and is aligned thereby.
The pushing members
51
return to the raised escape position in accordance with the instruction of the controller CONT after the sheets are aligned (i.e., after elapsing of the time required for sheet alignment), and the pushing member drive motor M
6
will stop after the right arm
53
comes into contact with the stop
530
(see FIG.
4
).
As the pushing members
51
retreat to the upper escape position, the guide member
61
is strongly biased by the spring
623
having an increased elastic force, and thereby strongly pushes the sheet rear end S
1
located in the stapler aligning portion space
412
a.
Thereby, even the curled sheet portion is straightened, and the space above the sheet in the space
412
a
increases so that the next sheet can be easily and smoothly supplied thereto.
In this manner, the sheets discharged from the copying machine
9
are laid and aligned on the sheet-laid tray A one by one. During this, the paddle
221
stays in the sheet transporting position and continuously rotates.
When aligning the last sheet among the predetermined number of sheets, the first transporting and aligning member
211
advances to and stops at a position P′ (see FIG.
12
(B)) for holding the last sheet between the member
211
and the alignment reference member
31
in accordance with the instruction which is sent from the controller CONT based on the size of the sheet. Then, the first transporting and aligning member
211
stays there for the later sorting.
When the alignment of the last sheet is completed, the rotary paddle
221
rises to the escape position, and the arm
224
supporting the paddle
221
comes into contact with the upper stop
227
(see FIG.
5
). Then, the paddle drive motor M
4
stops.
As shown in FIGS.
12
(B) and
12
(C), when the predetermined number of sheets are laid on the sheet-laid tray and are aligned, the stapler D staples the predetermined number of sheets if the stapling by the stapler D is already instructed via the operation panel PAN on the copying machine
9
. If the stapling has not been instructed, the alignment reference member
31
in the transporting and sorting device C pushes back the sheets to the first position Q
1
on the tray A in accordance with the instruction sent from the controller CONT after the alignment of the sheets is completed. In this operation, the first transporting and aligning member
211
which is located on the side opposite to the sheets retreats together with the sheets toward the home position P
3
. As described above, the sheets move together with the alignment reference member
31
and the transporting member
211
, which hold the sheets therebetween, so that disadvantages such as disorder in position of the sheets and loosening of the sheet bundle can be avoided.
After the sheets move to the position Q
1
, the processing tray
11
retreats to the escape position P
2
in accordance with the instruction sent from the controller CONT as shown in FIG.
13
(A). Thereby, the sheet bundle falls onto an upper surface
120
of the carrying tray
12
under its own weight, and the alignment reference member
31
returns to and stops at the alignment reference position Q
0
where it is detected by the sensor S
4
.
Description will now be given on the operation of the carrying tray
12
. The carrying tray
12
rises to the sheet carrying position in accordance with the instruction sent from the controller CONT while the processing tray
11
is still in the sheet receiving position P
1
after start of the predetermined sheet processing operation (i.e., printing operation in the sheet processing device
9
in this example).
When the carrying tray
12
reaches the sheet carrying position, the switch activating member
116
arranged on the processing tray
11
is pushed to turn by the carrying tray
12
so that the switch SW
1
is activated to stop the carrying tray drive motor M
2
. The carrying tray
12
may further rise to damage, e.g., the trays
11
and
12
, or the sheets which are already laid on the tray
12
may be damaged. If such disadvantages or the like may occur, the switch activating member
116
further rotates to activate the switch SW
2
so that the motor M
2
stops, and rising of the carrying tray
12
is inhibited. The member
116
and the switch SW
1
are an example of a detector for detecting the level of the upper surface of the sheet stack on the carrying tray
12
.
After the vertical position of the carrying tray
12
is adjusted to the predetermined sheet carrying position, the processing tray
11
is retreated to the escape position P
2
as shown in FIG.
13
(A).
As the processing tray
11
retreats, the rear end portions S
3
of the sheets on the processing tray
11
fall onto the carrying tray
12
under their own weights. In this operation, the sheets move a short and constant distance so that disorder in position of the sheets, loosening thereof and others can be suppressed, and the sheets can be stably carried on the carrying tray
12
.
For moving the sheets on the processing tray
11
onto the carrying tray
12
, the pushing members
51
lower again to push the sheet rear end portions S
3
toward the carrying tray. Thereby, the sheets can move more smoothly onto the carrying tray
12
. Thereafter, the pushing members
51
rise to the escape position for the next sheet alignment.
The carrying tray
12
is inclined as described before. The degree or extent of this inclination is determined such that the sheets laid on the carrying tray
12
do not slide in the sheet discharging direction toward the alignment reference portion
14
(see FIG.
3
). This effectively prevents the sheet from being caught by the alignment reference portion
14
, and allows smooth fall of the sheet from the processing tray
11
to the carrying tray
12
.
After the processing tray
11
retreats to the escape position P
2
, the carrying tray
12
lowers a predetermined constant distance to the escape position in accordance with the instruction sent from the controller CONT.
After the carrying tray
12
lowers to the escape position, the processing tray
11
advances to the sheet receiving position P
1
again. At the time slightly preceding the start of movement of the processing tray
11
in the above operation, a belt
153
forming a portion of the alignment reference portion
14
is turned to drive downward the rear end of the sheet on the carrying tray
12
. Thereby, even if the rear end of the sheet on the carrying tray
12
is curled upward, the rear end is pulled downward so that the processing tray
12
can move to the receiving position P
1
without collision against the sheet. The belt
153
stops at the same time as the processing tray
11
stops in the receiving position P
1
.
The sheet rear end alignment reference portion
13
for the processing tray
11
and the sheet rear end alignment reference portion
14
for the carrying tray
12
are located on the same vertical plane. Instead of this arrangement, the sheet rear end alignment reference portion
14
may be shifted upstream, in the sheet discharging direction, from the alignment reference portion
13
in the upper position for preventing catch of the sheet rear end. In this case, the turnable belt
153
may be eliminated.
As described above, the first stack of the predetermined number of sheets is laid and accommodated on the carrying tray
12
, and the processing tray
11
is returned to the sheet receiving position P
1
. After this state is attained, the predetermined number of next sheets are received in the sheet-laid tray A one by one, and are aligned by the transporting and aligning device B, during which each sheet rear end is pushed by the pushing members
51
of the sheet pushing device E and the sheets are guided by the guide member
61
, as shown in FIGS.
13
(B) and
13
(C). When the predetermined number of sheets are aligned, the stapling is executed if it is already instructed. Then, as shown in FIG.
14
(A), the sheets are moved to the second position Q
2
on the tray A while the sheets being held between the alignment reference member
31
of the transporting and sorting device C and the first transporting and aligning member
211
.
Thereafter, as shown in FIG.
14
(B), the processing tray
11
is retreated to the escape position P
2
for moving the sheets onto the carrying tray
12
by their own weights. Prior to this, the carrying tray
12
is raised to the sheet carrying position in accordance with the same timing as the foregoing operation.
When the carrying tray
12
is raised to the sheet carrying position, the leading end (downstream end in the sheet discharging direction)
11
a
of the processing tray
11
comes into contact with and thereby pushes the upper surface of the sheet S which is already laid on the carrying tray
12
as schematically shown in
FIG. 17
, in contrast to the manner of accommodating the first stack of the predetermined number of sheets. This pushing is performed to such an extent that the switch activating member
116
on the processing tray
11
is turned by a reaction force applied from the underlying sheet, and thereby activates the switch SW
1
. Upon activation of the switch SW
1
, the carrying tray
12
stops rising so that the tray
12
can reliably stay at the predetermined sheet carrying position, and the sheets on the tray
12
can be pushed to straighten the curled portion, if any. Thereby, the processing on the processing tray
11
can be performed easily and accurately.
After the second stack of the predetermined number of sheets is laid on the carrying tray
12
as shown in FIG.
14
(B), the carrying tray
12
is moved to the lower escape position, and the processing tray
11
is returned to the sheet receiving position for the next operation, as shown in FIG.
14
(C).
The distance which the tray
12
lowers in this operation is equal to the distance which the tray
12
lowered after the first stack of the predetermined number of sheets was laid thereon. Accordingly, the escape position of the tray
12
for the second stack is lower than the first escape position of the tray
12
because the first stack was already laid on the tray
12
and was raised to the position where the first stack of the sheets was in contact with the processing tray
12
. When the carrying tray
12
is to be lowered to the escape position, the controller CONT lowers it by the predetermined constant distance.
By repeating the above operations the necessary times, the predetermined volume of sorted sheets can be neatly laid and accommodated on the carrying tray
12
in the ordered fashion.
In this example, the switch activating member
116
and the switch SW
1
are employed as the device for detecting the vertical position of the upper surface of the portion of the sheet(s) on the carrying tray
12
pushed by the processing tray
11
or the neighboring portion. Instead of this, a sensor (e.g., a distance detecting sensor) for detecting the sheet surface height of the sheet(s) on the carrying tray
12
may be arranged, e.g., above the tray A, and may be connected to the controller CONT. In this structure, the operation of the carrying tray drive motor M
2
is controlled to adjust (control) the vertical position of the tray
12
based on the result of detection of the above sensor.
When the carrying tray
12
on which the sheets are already laid is raised to the sheet carrying position, the position of the sheets which are already laid on the tray
12
is the same as the position where the sheets were returned from the aligning position Q
0
by the transporting and sorting device C. Therefore, a state where the upper surface of the carrying tray
12
is shifted downward from the alignment reference position may occur on the side of the alignment reference position of the sheets already laid on the carrying tray
12
. In view of this, the structure may employ a side tray for supporting the sheets aligned in the alignment reference position Q
0
, and particularly the sheet ends near the alignment reference position Q
0
. This tray is shown as a side tray
16
, which is shown only in
FIGS. 12
to
14
.
In accordance with the instruction entered via the operation panel PAN on the copying machine
9
, the mail bin device G and the upper tray T can be selectively used by switching the positions of the sheet transporting direction switching claws
76
and
77
in the transporting device G.
Description will now be given on a sheet accommodating device SA′ according to another embodiment of the invention.
FIG. 18
is a side view schematically showing an internal structure of the sheet accommodating device SA′.
The structure and operation of the sheet accommodating device SA′ are the same as those of the sheet accommodating device SA except for a sheet-laid tray A′. The sheet accommodating device SA′ is provided with the transporting and aligning device B, the transporting and sorting device C, the stapler D, the sheet pushing device E, the pressing member
61
also serving as the guide member for guiding the sheet to the stapler D, the biasing device
62
for the member
61
, the mail bin device F, the upper tray T, the transporting device G and others, which are the same as those of the sheet accommodating device SA already described with reference to FIG.
1
and others. These devices and members operate in the same manner as those in the device SA. The same parts, members and others as those in the device SA bear the same reference numbers or characters.
Description will now be given primarily on the sheet-laid tray A′.
As shown in
FIG. 18
, the sheet-laid tray A′ can move between the sheet receiving position and the retreated escape position. In the sheet receiving position, the sheet-laid tray A′ receives the sheet discharged from the sheet processing device (copying machine
9
in this example), and supports the whole lower surface of the sheet. The tray A′ includes a processing tray
10
used for aligning the sheets in the sheet receiving position, and the sheet carrying tray
12
.
The processing tray
10
is formed of a first small tray
8
and a second small tray
11
, which can be escaped in different directions, respectively. Hereinafter, the first small tray
8
may be merely referred to as the “first tray
8
” or “tray
8
”, and the second small tray
11
will be merely referred to as the “second tray
11
” or “tray
11
”.
The second tray
11
has the same structure as well as the same operation and function as the processing tray
11
in the sheet accommodating device SA. The first tray
8
is formed of a plurality of divided trays
81
, which are layered when they are in the escape position.
The carrying tray
12
has the same structure as well as the operation and function as those of the carrying tray
12
in the sheet accommodating device SA.
More specifically, the first tray
8
can be considered as an auxiliary tray. The divided trays
81
forming the tray
8
can move between the sheet receiving positions and the escape positions along the four guide rails or rail sets
821
,
822
,
823
and
824
, each of which is inclined upward and downstream in the sheet discharging direction X.
These guide rails are formed on the inner surfaces of a tray support frame
83
projected from the main casing CA of the device SA′, and more specifically on the left and right inner surfaces in the front view.
FIGS. 18 and 19
show the guide rails only on the left side in the front view.
Each guide rail is longer than the rail in the lower position so that the lowermost rail
821
is the shortest, and the uppermost rail
824
is the longest. These rails have the downstream ends in the sheet discharging direction X (i.e., the upper ends) which are aligned with each other. Each guide rail (e.g.,
824
) is longer than the neighboring lower rail (e.g.,
823
) by a length slightly shorter than the length of each divided tray
81
in the sheet discharging direction X.
Each of the divided trays
81
which can rise and lower along the guide rails
822
,
823
and
824
has engagement portions
811
and
812
on the lower surfaces of the opposite ends thereof in the sheet discharging direction, respectively. Each of the divided trays
81
which can rise and lower along the guide rails
821
,
822
and
823
has an engagement projection
813
on the upper surface of the upstream end thereof in the sheet discharging direction.
When each divided tray
81
is in the sheet receiving position shown in
FIGS. 18 and 19
, the neighboring two divided trays
81
are arranged in a state which can prevent the sheet from being caught while it is being discharged, and more specifically are arranged in such a state that the downstream end of the upstream (i.e., upper) divided tray
81
overlaps with the upstream end of the downstream (i.e., lower) divided tray
81
. In this state, the downstream engagement portion
811
of the upper divided tray
81
is engaged with the upper surface engagement projection
813
of the lower divided tray
81
.
A drive device
84
is provided for these divided trays
81
. The drive device
84
includes a reversible motor M
8
and a transmission device for transmitting the power of the motor M
8
to the uppermost tray
81
U.
When the divided tray
81
moves from the sheet receiving position to the escape position, one of the neighboring trays
81
is moved by the force applied from the other.
More specifically, when the motor M
8
operates to raise the most upstream (uppermost) tray
81
(
81
U) from the sheet receiving position along the guide rail
824
, the upstream engagement portion
812
of the tray
81
U engages with the upper surface engagement projection
813
of the lower tray
81
, and the lower tray
81
is driven by the upper tray
81
to rise to the escape position along the guide rail
823
.
In the above manner, the lower tray
81
between the neighboring trays is moved by the upper tray
81
toward the escape position. When all the trays
81
retreat to the escape positions, these trays
81
are accommodated in a layered fashion as shown in FIG.
20
(E). This structure for the escape position can avoid increase in size of the whole structure, and can provide the compact structure.
The trays
81
accommodated in the layered fashion can be expanded to the sheet receiving position by reversing the motor M
8
. More specifically, the uppermost tray
81
U is driven to lower, whereby the lower trays
81
successively lower under their own weights. In this operation, the lower tray may not sufficiently lower due to its insufficient weight. Even in this case, the lower tray can be lowered by the upper tray because the engagement portion
811
at the downstream end of the upper tray
81
engages with the upper surface engagement projection
813
of the lower tray
81
. In this manner, the tray
8
(divided trays
81
) can be located in the sheet receiving position.
In the structure employing the above tray
8
, the motor M
8
is configured to operate in accordance with the instruction sent from the controller CONT shown in
FIG. 11
, and such a structure is also employed that the second tray
8
(divided trays
81
) can be located in the sheet receiving position shown in
FIGS. 18 and 19
or in the escape position where the divided trays
81
are layered as shown in FIG.
20
(E) and others.
When the divided trays
81
moved from the escape positions reach the sheet receiving positions, the sensor S
5
(see
FIG. 19
) detects the uppermost tray
81
U so that the whole tray
8
stops. When the divided trays moved from the sheet receiving positions reach the uppermost escape positions, the sensor S
6
(see
FIG. 19
) detects the uppermost tray
81
U, and the whole tray stops.
According to the sheet-laid tray A′, when the processing tray
10
is located in the sheet receiving position, and therefore the processing tray
11
and the tray
8
(divided trays
81
) are located in the sheet receiving positions shown in
FIGS. 18 and 19
, the space between the processing tray
11
and the carrying tray
12
diverges in the sheet discharging direction X (i.e., downstream in the sheet discharging direction X).
The operation of the sheet accommodating device SA′ described above is the same as the operation of the sheet accommodating device SA already described except for that the operation of the additional tray
8
. Therefore, the following description will be given primarily on the operation of the processing tray
10
, and the other operation will not be described.
The processing tray
10
is initially located in the sheet receiving position shown in
FIGS. 18
,
19
and
20
(A). In this state, the uppermost (the most upstream) tray
81
U is detected by the sensor S
5
, and thereby the tray
8
stays in the initial position.
Then, as shown in FIG.
20
(B), the sheets S discharged from the sheet processing device
9
are laid on the processing tray
10
one by one. More specifically, the rear end portion of the sheet is laid on the processing tray
11
, and the other portion is laid on the tray
8
. These sheets are aligned one by one similarly to the operation of the device SA.
When the predetermined number of sheets are aligned, the sorting without stapling or the sorting after the stapling by the stapler D is performed similarly to the operation by the device SA.
The sheet processing on the processing tray
10
is performed in such a state that the processing tray
10
supports the whole lower surface of the sheet to be processed. Owing to this, aligning and other processing can be effected more smoothly and accurately on the sheets on the processing tray
10
even if the preceding sheets are present on the carrying tray
12
.
The carrying tray
12
is arranged to increase a space with respect to the processing tray
10
arranged in the sheet receiving position as the position moves in the direction X of the sheet discharging from the sheet processing device. Therefore, even if the sheet carried and accommodated on the carrying tray
12
is curled and therefore extends upward toward the processing tray
10
, a contact between the sheet and the processing tray
10
can be avoided, or can occur only to an ignorable extent. Therefore, the sheets on the carrying tray
12
are not disturbed, and the operation of the processing tray
10
is not impeded.
After the predetermined number of sheets are discharged onto the processing tray
10
, one or some of the divided trays
81
forming the tray
8
are preliminarily escaped in accordance with the instruction, which is sent from the controller CONT and depends on the sheet size, to an extent not impeding the subsequent processing such as sorting, as shown in FIG.
20
(C).
By preliminarily escaping the tray(s)
81
, it is possible to reduce the time period required between the time when it becomes possible to move the sheets from the processing tray
10
onto the carrying tray
12
and the subsequent time when escaping of the processing tray is completed. This allows more efficient accommodation of the sheets.
The sheets S which are subjected to the predetermined processing on the processing tray
10
then fall from the tray
8
onto the carrying tray
12
under their own weights as a result of the operation in which the tray
8
in the preliminary escape position moves to the escape position based on the instruction of the controller CONT as shown in FIGS.
20
(D) and
20
(E).
In this operation, the tray
8
moves an escape distance. This escape distance is determined such that the tray
8
is not completely escaped from the lower surface portion of the sheet supported on the tray
8
, and in other words, is not escaped from a portion of the sheet lower surface depending on the sheet size, as shown in FIG.
20
(E). Even if the tray
8
escapes to the position shown in FIG.
20
(E), the sheet curves and falls onto the tray
12
under its own weight as shown in FIG.
20
(F). However, the sheet rear end is still present on the processing tray
11
. Therefore, as shown in FIGS.
20
(F) through
20
(H), the processing tray
11
retreats to the escape position P
2
in accordance with the instruction sent from the controller CONT. Thereby, the sheet rear end is also laid on the carrying tray
12
.
Thereafter, the tray
8
and the processing tray
11
are located in the initial sheet receiving positions again for the next processing such as aligning of the predetermined number of sheets.
For moving the sheet portion on the tray
8
onto the tray
12
, the tray
8
is not completely escaped as shown in FIG.
20
(E). The purpose of this is to reduce the escape time period as well as the time period required for next return of the tray
8
to the sheet receiving position, and thus is to perform efficiently the operation of accommodating the sheets.
The processing tray
11
is escaped after the tray
8
is escaped for the following reason. If the processing tray
11
were retreated to the escape position prior to the tray
8
, the sheet rear end would be likely to be caught by the member (e.g., alignment reference portion
13
or
14
) opposed thereto when the sheet rear end move to the carrying tray.
In any one of the foregoing structures, the processing tray
11
and the tray
8
escape in the different directions, respectively. This also allows reduction in the escape time, and thereby allows more efficient accommodation of the sheets.
According to the tray
8
described above, the plurality of divided trays
81
move along the different guide rails. However, such a structure may be employed that the plurality of divided trays move along the common guide rails.
FIG. 21
shows an example of the above structure using the common rails. A tray
8
′ shown in
FIG. 21
includes a plurality of divided trays
81
′. Each tray
81
′ can move along a pair of parallel guide rails
82
′ common to all the trays
81
′.
FIG. 21
shows only one of the rails.
The guide rail
82
′ includes a portion
821
′ and a divided guide portion
822
′ parallel to the portion
821
′ which are bent to form a portion
80
′ accommodating the divided trays
81
′ in a stacked state.
A biasing device
83
′ for upward biasing which is formed of a spring in this example is arranged in a lower portion of the accommodating portion
80
′.
Each divided tray
81
′ is provided at its each side portion with long and short pins
81
a
and
81
b
which project laterally. As shown in FIG.
21
(C), these pins
81
a
and
81
b
are fitted into the guide rail
82
′ for movement along the rail
82
′. In the accommodating portion
80
′, the long pin
81
a
moves in the bent portion
821
′, and the short pin
81
b
moves in the divided guide portion
822
′.
The pins
81
a
and
81
b
are provided with engagement portions
81
c
for the operation, in which the uppermost divided tray
81
′ moves from the stacked (i.e., accommodated) state in the escape position shown in FIG.
21
(A) to the sheet receiving position shown in FIG.
21
(B). More specifically, the engagement portions
81
c
are employed so that the preceding tray
81
′ may catch and drive the immediately following tray
81
′ in the above operation. In FIG.
21
(
c
), the engagement portion
81
c
is not shown.
According to the tray
8
′ described above, the divided trays
81
′ in the escape positions and thus in the accommodated positions shown in FIG.
21
(A) can be pulled out along the guide rails
82
′ by driving the uppermost tray
81
′ and utilizing the upward pushing force of the biasing device
83
′. Thereby, the other trays
81
′ are successively pulled up by the uppermost tray
81
′ and are pushed up by the biasing device
83
′. In this manner, all the trays
81
′ can reach the sheet receiving positions on the common plane shown in FIG.
21
(B). By reversely driving the trays
81
′ in the sheet receiving positions, the trays
81
′ can be stacked and accommodated in the escape positions against the force by the biasing device
831
.
Instead of the above structure, divided trays exemplified in
FIG. 22
may be employed. Each tray in
FIG. 22
is made of a wavy plate
81
″ having ends, which can be engaged with ends of the neighboring plates
81
″, respectively.
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.
Claims
- 1. A sheet accommodating device comprising:a sheet-laid tray for laying a discharged sheet thereon, the discharged sheet being discharged in a discharge direction; a first transporting device for moving the sheet laid on said sheet-laid tray in a direction orthogonal to the sheet discharge direction and aligning the sheet at an alignment reference position; and a second transporting device for moving the sheet or a sheet bundle, aligned at said alignment reference position by said first transporting device, selectively to first and second positions on said sheet-laid tray for sorting sheets or sheet bundles to be shifted from one another, movement of the aligned sheet or sheet bundle being opposite to a direction of movement by the first transporting device.
- 2. The sheet accommodating device according to claim 1, whereinsaid first transporting device includes a first transporting member for moving the sheet laid on said sheet-laid tray to a third position on said tray, and a second transporting member for moving the sheet from said third position to said alignment reference position.
- 3. The sheet accommodating device according to claim 2, whereinsaid third position depends on the size of the sheet.
- 4. The sheet accommodating device according claim 2, whereinsaid first transporting member has a contact surface to be in contact with the sheet for moving the sheet by bringing said contact surface into contact with an end of the sheet.
- 5. The sheet accommodating device according to claim 2, whereinsaid second transporting member is a rotary paddle for moving the sheet by bringing said paddle into contact with the surface of the sheet.
- 6. The sheet accommodating device according to claim 5, further comprising:a maintaining device for maintaining a constant distance between the rotary paddle and the sheet surface.
- 7. The sheet accommodating device according to claim 2, whereinsaid sheet moving speed achieved by said second transporting member is larger than the sheet moving speed achieved by said first transporting member.
- 8. The sheet accommodating device according to claim 1, whereinsaid sheet-laid tray includes: a processing tray movable between a receiving position for receiving the discharged sheet and an escape position, and a carrying tray for carrying the sheet or the sheet bundle moved by its own weight as a result of escaping of said processing tray to the escape position.
- 9. The sheet accommodating device according claim 1, whereinsaid first transporting device moves the sheet every time the sheet is laid, and said second transporting device moves the sheet bundle of the predetermined number of sheets at a time.
- 10. A sheet accommodating device comprising:a sheet-laid tray for laying thereon a sheet discharged from a sheet processing device; a transporting and aligning device including a transporting and aligning member having a home position located on one side of opposing sides of said sheet-laid tray, said home position being proximate an initial position on the sheet-laid tray that a sheet rests after being discharged from the sheet processing device; and a transporting and sorting device including a movable alignment reference member having a home position at the other side of the opposing sides of said sheet-laid tray, said transporting and aligning device being able to move the sheet discharged from said sheet processing device and resting on said sheet-laid tray, toward said alignment reference member located in the home position while keeping said transporting and aligning member in contact with one end of the sheet, and said alignment reference member being able to move the sheet or a sheet bundle, aligned by being in contact with the alignment reference member in said home position, selectively to first and second positions on the sheet-laid tray by said alignment reference member for sorting sheets or sheet bundles to be shifted from one another.
- 11. The sheet accommodating device according to claim 10, whereinsaid transporting and aligning device can move said transporting and aligning member with the sheet held between said transporting and aligning member and said alignment reference member when said transporting and sorting device moves the sheet to said first or second position.
- 12. A sheet processing system formed of an image forming apparatus and a sheet accommodating device for accommodating sheets discharged from said image forming apparatus in a discharge direction, whereinsaid image forming apparatus includes: an image forming unit for forming an image on the sheet, and a discharging portion for discharging the sheet bearing the image; and said sheet accommodating device includes: a sheet-laid tray for laying a discharged sheet thereon; a first transporting device for moving the sheet laid on said sheet-laid tray in a direction orthogonal to the sheet discharge direction and aligning the sheet at an alignment reference position; and a second transporting device for moving the sheet or a sheet bundle, aligned at said alignment reference position by said first transporting device, selectively to first and second positions on said sheet-laid tray for sorting sheets or sheet bundles to be shifted from one another, movement of the aligned sheet or sheet bundle being opposite to a direction of movement by the first transporting device.
- 13. The sheet accommodating device according to claim 8, whereinsaid first transporting device moves the sheet when said processing tray is in said receiving position.
Priority Claims (2)
Number |
Date |
Country |
Kind |
10-263043 |
Sep 1998 |
JP |
|
10-263086 |
Sep 1998 |
JP |
|
US Referenced Citations (8)
Foreign Referenced Citations (1)
Number |
Date |
Country |
10-258962 |
Sep 1998 |
JP |