Patent Grant
8695969
The present invention claims priority pursuant to 35 U.S.C. §119 from Japanese Patent Application No. 2010-001630, filed on Jan. 7, 2010 in the Japan Patent Office, and Japanese Patent Application No. 2010-242147, filed on Oct. 28, 2010 in the Japan Patent Office, which are hereby incorporated by reference herein in their entirety.
1. Field of the Invention
Exemplary embodiments of the present invention relate to a sheet adjusting device for adjusting a sheet to a given position on a sheet setting plate, a sheet holding receptacle including the sheet adjusting device, and an image forming mechanism including the same.
2. Description of the Related Art
Known related-art apparatuses that handle sheet-like recording media such as image forming apparatuses (copiers and printers), image reading apparatuses (scanners), and automatic document feeders (ADFs) have a sheet adjusting device for adjusting a sheet such as a recording sheet including an OHP (overhead projector) film, and a document sheet, to a given position in a direction perpendicular to a sheet conveyance direction on a sheet setting portion. For example, related-art image forming apparatuses include a sheet adjusting device in each sheet cassette or on each manual feed tray for holding recording sheets. Further, the scanners and the ADFs are also known to include such a sheet adjusting device on a document setting table on which original document sheets are placed.
Typically, in related-art sheet adjusting devices, regulating member regulates the sheet member placed on a sheet setting plate or a document setting table to adjust the position of the sheet member. For example, a sheet adjusting device provided to an image forming apparatus described in Japanese Patent Application Publication No. 07-267474 (JP-H07-267474-A) includes two side fences as regulating members for slidably moving on the sheet setting plate in a direction perpendicular to the sheet conveyance direction. These two side fences, at rest at their home position, are spaced apart so that a space wider than a recording sheet can be formed therebetween.
When a sheet is set on the sheet setting plate or the document setting table of the sheet adjusting device, the two side fences are retracted to their home positions. Under this condition, if an operator sets a stack of recording sheets between the two fences and transmits a command to drive the side fences, a drive unit starts to move the two side fences slidably toward the center the sheet setting plate. The two side fences slide and contact either side of the recording sheet misaligned to one side in a direction perpendicular to the sheet conveyance direction, so as to move the misaligned recording sheet slidably toward the center position of the sheet setting plate.
However, the related-art sheet adjusting devices can cause jam and skew when feeding a recording sheet that is positioned at the center of the sheet setting plate. Specifically, the two side fences slidably move from the respective home positions toward the center portion of the sheet setting plate for adjusting the position of the recording sheet loaded thereon, and stop moving after a period of time according to a sheet size designated by an operator has elapsed. By stopping at this position, the two side fences can form a space that is substantially the same as the sheet size. However, the actual size of a recording sheet can differ substantially from the theoretical size of a recording sheet due to stretching or shrinking of the sheet caused by changes in temperature and/or humidity and size error in processing.
Ideally, the sheet should lie flat on the sheet setting plate. However, when the actual size of a recording sheet placed on the sheet setting plate is greater than the theoretical size, the recording sheet is forced into a smaller space formed between the side fences, which can bend the recording sheet upward at the center portion of the surface of the recording sheet in a direction perpendicular to the sheet conveyance direction. The recording sheet can be transported from the sheet setting plate with the surface bent upward, which can easily cause paper jams.
Conversely, when the actual size of a recording sheet placed on the sheet setting plate thereof is smaller than the theoretical size; a gap is formed between the recording sheet and at least one of the side fences. With such a gap, the position of the recording sheet cannot be adjusted along the sheet conveyance direction and can be left misaligned. Accordingly, by feeding the slanted recording sheet from the sheet setting plate, skew can be caused in sheet transportation.
The problems described above can happen not only in the sheet adjusting device provided to the image forming apparatus but also in a sheet adjusting device provided to an ADF, scanner, and post-processing apparatus for aligning, stapling, and so forth.
The present invention provides a novel sheet adjusting device capable of reducing occurrence of paper jam and skew.
The present invention further provides a novel sheet holding receptacle that can include the above-described sheet adjusting device.
The present invention further provides a novel image forming apparatus that can include the above-described sheet adjusting device.
In one exemplary embodiment, a sheet adjusting device includes a sheet setting plate to set a sheet thereon, a first regulating member disposed on the sheet setting plate along an upper face of the sheet setting plate and movable in an orthogonal direction perpendicular to a conveyance direction of the sheet and regulating a first end of the sheet set on the sheet setting plate in the orthogonal direction to adjust a position of the first end of the sheet in the orthogonal direction, a second regulating member disposed facing the first regulating member to regulate a second end of the sheet in the orthogonal direction to adjust a position of the second end of the sheet in the orthogonal direction, and a drive transmission unit to transmit a driving power generated by a driving power source to at least the first regulating member to move the first regulating member in the orthogonal direction. The drive transmission unit includes a torque limiting unit having a driven side transmission roller unit and a driving side transmission roller unit to stop the first regulating member moving on the sheet setting plate by cutting off transmission of the driving power from the driven side transmission roller unit to the driving side transmission roller unit when a torque exceeding a given threshold is applied to the driven side transmission roller unit.
The second regulating member may be disposed to slidably move on the sheet setting plate. The drive transmission unit may transmit a first driving power for the first regulating member to move in the orthogonal direction and a second driving power for the second regulating member to move in an opposite direction to the first regulating member in the orthogonal direction. The torque limiting unit may stop the first regulating member and the second regulating member at the same time.
The driving side transmission roller unit and the driven side transmission roller unit may be disposed in contact by pressure along an axis of rotation. The torque limiting unit may cut off transmission from the driving side transmission roller unit to the driven side transmission roller unit by causing the driving side transmission roller unit on the driven side transmission roller unit to slip when a torque exceeding a given threshold is applied to the driven side transmission roller unit.
The torque limiting unit may further include at least one of a first biasing member to urge the driving side transmission roller unit in the axis of rotation toward the driven side transmission roller unit and a second biasing member to urge the driven side transmission roller unit in the axis of rotation toward the driving side transmission roller unit.
The torque limiting unit may further include an interposing member at a contact portion between the driving side transmission roller unit and the driven side transmission roller unit.
The torque limiting unit may include at least one of a spring-type torque limiter, a powder-type torque limiter, and a hysteresis-type torque limiter.
The drive transmission unit may further include a first pressure detector to detect pressure applied to the first regulating member, and a second pressure detector to detect pressure on the second regulating member. The drive transmission unit may cause the driving power source to stop driving when both detection results obtained by the first pressure detector and by the second pressure detector exceed the threshold.
The above-described sheet adjusting device may further include a drive controller to cause the driving power source to start driving to move the first regulating member toward the sheet set on the sheet setting plate and to stop driving after a given period of time has elapsed.
The above-described sheet adjusting device may further include a rotation detector to detect rotation of the driven side transmission roller unit, and a drive controller to start driving the driving power source to move the first regulating member toward the sheet set on the sheet setting plate, and to stop driving the driving power source based on a detection result obtained by the rotation detector that the driven side transmission roller unit remains unrotated.
The above-described sheet adjusting device may further include a home position detector to detect whether or not the first regulating member is located at a home position that is a standby position thereof in the orthogonal direction when the sheet is set on the sheet setting plate, and a drive controller to rotate the driving power source in a reverse direction until the first regulating member returns to the home position upon input of instructions.
The above-described sheet adjusting device may further include a sheet size specifying unit to specify a size of the sheet set on the sheet setting plate based on an amount of driving from starting the driving power source with the first regulating member being located at the home position to stopping the driving power source.
The above-described sheet adjusting device may further include a position detector to detect a position of the first regulating member in the orthogonal direction, and a sheet size specifying unit to specify a size of the sheet set on the sheet setting plate based on detection results obtained by the position detector.
The sheet setting plate may include a leading side sheet setting portion to hold a leading end side of the sheet and a trailing end side sheet setting portion to hold a trailing end side of the sheet. The trailing end side sheet setting portion may be disposed at an angle to the leading end side sheet setting portion. The first regulating member and the second regulating member may be movably contactable with at least a portion of the sheet set on the sheet setting plate at the angle in the orthogonal direction.
A sheet holding receptacle may include a bottom plate to contain at least one sheet thereon, and the above-described sheet adjusting device.
An image forming apparatus may include at least one of an image forming mechanism to feed a sheet and form an image on at least one surface of the sheet, and an image reading mechanism to read an image formed on an original document sheet. The least one of the image forming mechanism and the image reading mechanism may include the above-described sheet adjusting device.
Further in one exemplary embodiment, a sheet adjusting device includes a sheet setting plate to set a sheet thereon, a first regulating member disposed on the sheet setting plate and movable along the sheet setting plate in a sheet conveyance direction in which the sheet is conveyed, the first regulating member regulating a trailing end portion of the sheet set on the sheet setting plate in the sheet conveyance direction to adjust a position of the trailing end of the sheet in the sheet conveyance direction, a second regulating member facing the first regulating member to regulate a leading end of the sheet in the sheet conveyance direction to adjust a position of the leading end of the sheet in the sheet conveyance direction to a given position at which the leading end of the sheet moved by the first regulating member abuts against the second regulating member in the sheet conveyance direction, and a drive transmission unit to transmit a driving power generated by a driving power source to the first regulating member to move the first regulating member in the sheet conveyance direction. The drive transmission unit may include a torque limiting unit having a driven side transmission roller unit and a driving side transmission roller unit to stop the first regulating member moving on the sheet setting plate by cutting off transmission of the driving power between the driven side transmission and the driving side transmission roller unit when a torque exceeding a given threshold is applied to the driven side transmission roller unit.
A sheet holding receptacle may include a bottom plate to contain at least one sheet thereon, and the above-described sheet adjusting device.
An image forming apparatus may include at least one of an image forming mechanism to feed a sheet and form an image on at least one surface of the sheet, and an image reading unit to read an image formed on an original document sheet. The at least one of the image forming mechanism and the image reading mechanism may include the sheet adjusting device.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
It will be understood that if an element or layer is referred to as being “on”, “against”, “connected to” or “coupled to” another element or layer, then it can be directly on, against, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, if an element is referred to as being “directly on”, “directly connected to” or “directly coupled to” another element or layer, then there are no intervening elements or layers present. Like numbers referred to like elements throughout. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Spatially relative terms, such as “beneath”, “below”, “lower”, “above”, “upper” and the like may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements describes as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, term such as “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors herein interpreted accordingly.
Although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, it should be understood that these elements, components, regions, layer and/or sections should not be limited by these terms. These terms are used only to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes” and/or “including”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Descriptions are given, with reference to the accompanying drawings, of examples, exemplary embodiments, modification of exemplary embodiments, etc., of an image forming apparatus according to the present invention. Elements having the same functions and shapes are denoted by the same reference numerals throughout the specification and redundant descriptions are omitted. Elements that do not require descriptions may be omitted from the drawings as a matter of convenience. Reference numerals of elements extracted from the patent publications are in parentheses so as to be distinguished from those of exemplary embodiments of the present invention.
The present invention includes a technique applicable to any image forming apparatus, and is implemented in the most effective manner in an electrophotographic image forming apparatus.
In describing preferred embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of the present invention is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of the present invention are described.
A description is given of a configuration of an image forming apparatus 1 according to an exemplary embodiment of the present invention, with reference to
As illustrated in
As illustrated in
The image feeding unit 5 of the image forming mechanism includes a sheet feeding cassette 41 that serves as a sheet holding receptacle to accommodate multiple recording sheets including a recording sheet 6 serving as a sheet member on which an image is formed.
The image forming unit 4 of the image forming mechanism includes four process cartridges 20Y, 20M, 20C, and 20K on which yellow (Y) toner images, magenta (M) toner images, cyan (C) toner images, and black (K) toner images are formed, respectively, and a transfer unit 30.
The scanner 3 of the image reading mechanism optically reads an image of an original document sheet P.
The ADF 2 of the image reading mechanism automatically conveys an original document sheet P to an original document reading position of the scanner 3.
In
The image forming unit 4 includes the transfer unit 30 at a substantially center portion in a vertical direction thereof. The transfer unit 30 includes an intermediate transfer belt 32 that serves as an endless intermediate transfer member, and multiple support rollers disposed inside a loop of the intermediate transfer belt 32. The intermediate transfer belt 32 is wound around the multiple support rollers extending in a shape of an inverted triangle. Three supporting rollers 35, 36, and 37 of the supporting rollers are disposed at respective three vertexes of the inverted triangle, each of which has a large angled corner by contacting the circumferential surface thereof to the intermediate transfer belt 32. Any one of the three supporting rollers 35, 36, and 37 serves as a belt driver to rotate the intermediate transfer belt 32 endlessly in a clockwise direction in
A belt cleaning unit is disposed in contact with an outer surface of the loop of the intermediate transfer belt 32 at the large angled corner of the supporting roller 37 disposed on the left side in
After passing the contact position formed between the supporting roller 37 and the intermediate transfer belt 32, a horizontal belt range that is formed between the supporting roller 37 and the supporting roller 35 disposed on the right side of
The process cartridges 20Y, 20M, 20C, and 20K form yellow, magenta, cyan, and black toner images to transfer onto the surface of the intermediate transfer belt 32 in an overlaying manner to form a composite toner image. The image forming apparatus 1 according to this exemplary embodiment of the present invention employs a tandem-type configuration in which the yellow, magenta, cyan, and black toner images are formed in tandem by the process cartridges 20Y, 20M, 20C, and 20K. Even though the image forming apparatus 1 according to this exemplary embodiment arranges the process cartridges 20Y, 20M, 20C, and 20K in this order, the order is not limited thereto and can be arranged optionally.
In the image forming unit 4, the process cartridges 20Y, 20M, 20C, and 20K include drum-shaped photoconductors 21Y, 21M, 21C, and 21K that serve as an image carrier, respectively. Respective charging units including charging rollers 22Y, 22M, 22C, and 22K, developing units 24Y, 24M, 24C, and 24K, photoconductor cleaning units and electrical discharging units, and so forth are disposed around the drum-shaped photoconductors 21Y, 21M, 21C, and 21K, respectively.
As described above, a primary transfer bias generated by a power source is applied to the charging unit that includes the charging rollers 22Y, 22M, 22C, and 22K, serving as charging members, disposed facing the photoconductors 21Y, 21M, 21C, and 21K. This causes charging between the charging rollers 22Y, 22M, 22C, and 22K and the photoconductors 21Y, 21M, 21C, and 21K, respectively, so as to uniformly charge the surfaces of the photoconductors 21Y, 21M, 21C, and 21K. In the image forming apparatus 1 according to this exemplary embodiment, the surfaces of the photoconductors 21Y, 21M, 21C, and 21K are charged to a negative polarity that is a same polarity as a regular charging polarity of toner.
The charging units of the image forming apparatus 1 can use any charging member other than the above-described charging rollers 22Y, 22M, 22C, and 22K. For example, the image forming apparatus 1 can employ a corona charging method using wires such as tungsten wires or a brush charging method using an electrically conductive brush. In addition, a charging member such as a charging roller used in the charging unit of the image forming apparatus 1 can be applied in a contact method in which the charging member is disposed in contact with the photoconductors as described above or in a non-contact method in which the charging member is disposed without contacting the photoconductor or disposed facing the photoconductor with a gap therebetween. Even though the non-contacting method can easily cause charging nonuniformity because a gap formed between a charging member and a photoconductor varies due to variation such as eccentricity of the photoconductor, the charging member can reduce frequency of occurrence of charging nonuniformity due to toner adhesion to the charging member, compared to the charging member using the contact method. It is preferable to employ a superimposed bias in which alternating voltage is superimposed on direct voltage as a primary transfer bias that is applied to the charging member. Accordingly, the surface of the photoconductor can be charged more uniformly with the superimposed bias than with a direct voltage only.
An optical writing device 10 is disposed above the four process cartridges 20Y, 20M, 20C, and 20K. The optical writing device 10 and the charging units including the charging rollers 22Y, 22M, 22C, and 22K serve as a latent image forming unit to form electrostatic latent images on the surfaces of the photoconductors 21Y, 21M, 21C, and 21K. The optical writing unit 10 emits laser light beams of yellow, magenta, cyan, and black toner images generated based on image data obtained through image reading by the scanner 3 or image data transmitted from an external personal computer to optically scan the surfaces of the photoconductors 21Y, 21M, 21C, and 21K that rotate in a counterclockwise direction in
The developing units 24Y, 24M, 24C, and 24K develop Y, M, C, and K electrostatic latent images formed on the surfaces of the photoconductors 21Y, 21M, 21C, and 21K with Y, M, C, and K toners into visible Y, M, C, and K toner images. The photoconductors 21Y, 21M, 21C, and 21K contact the outer surface of the loop of the intermediate transfer belt 32 to form respective primary transfer nips. On the opposite side of the primary transfer nips, the primary transfer rollers 25Y, 25M, 25C, and 25K are disposed in contact with the inner surface of the loop of the intermediate transfer belt 32 with the intermediate transfer belt 32 interposed therebetween. A primary transfer bias has positive polarity that is an opposite polarity to a regular charging polarity of toner and is applied to each of the primary transfer rollers 25Y, 25M, 25C, and 25K. The Y toner image formed on the photoconductor 21Y is formed on the outer surface of the intermediate transfer belt 32 in the Y primary transfer nip. Then, the surface of the intermediate transfer belt 32 having the Y toner image thereon passes the M, C, and K primary transfer nips formed with the primary between the intermediate transfer belt 32 and the primary transfer rollers 25M, 25C, and 25K sequentially, so that the M, C, and K toner images formed on the photoconductors 21M, 21C, and 21K are overlaid on the Y toner image in this order to form a composite color toner image on the surface of the intermediate transfer belt 32.
After passing through the Y, M, C, and K primary transfer nips, the surfaces of the photoconductors 21Y, 21M, 21C, and 21K are cleaned by the photoconductor cleaning units 23Y, 23M, 23C, and 23K by removing residual toner remaining thereon. Then, the electric discharging units electrically discharge the surfaces of the photoconductors 21Y, 21M, 21C, and 21K to be ready for a subsequent image forming operation.
Among the supporting rollers 35, 36, and 37 having the large angled corners disposed in contact with the inner surface of the loop of the intermediate transfer belt 32, the supporting roller 36 disposed at the lowest position contacts a secondary transfer roller 33 that serves as a secondary transfer member from the outer surface of the loop thereof to form a secondary transfer nip. A power source applies a secondary transfer bias to the secondary transfer roller 33 or the supporting roller 36, so that a secondary transfer electric field can be formed disposed between the supporting roller 36 and the secondary transfer roller 33 to electrostatically move the composite color toner image formed on the intermediate transfer belt 32 toward the secondary transfer roller 33.
A pair of registration rollers 45 is disposed on the right hand side of the secondary transfer nip in
The recording sheet 6 conveyed from the fixing unit 50 comes close to a branch of the conveyance path at which a path switching claw 47 is disposed. The path switching claw 47 changes or switches the direction of the recording sheet 6 downstream therefrom to one of a sheet discharging path and a reverse conveyance path 87. When a single-side printing mode is selected as a printing operation mode, the path switching claw 47 guides the recording sheet 6 to the sheet discharging path. Further, when a duplex printing mode is selected as the printing operation mode and when the recording sheet 6 that has passed through the secondary transfer nip has toner images on both first and second faces, the path switching claw 47 also guides the recording sheet 6 to the sheet discharging path. The recording sheet 6 that has entered the sheet discharging path is conveyed through a sheet discharging nip of a pair of discharging rollers 46 to be discharged and stacked on a sheet discharging tray 80 that is fixedly disposed to an outer side of an apparatus body of the image forming apparatus 1.
By contrast, when the duplex printing mode is selected as the printing operation mode and when the recording sheet 6 that has passed through the secondary transfer nip has a toner image on one side or the first face, the path switching claw 47 guides the recording sheet 6 to the reverse conveyance path 87. Therefore, in the duplex printing mode, the recording sheet 6 having a toner image on the first face is conveyed out from the fixing unit 50 and is guided to the reverse conveyance path 87. The reverse conveyance path 87 includes a reverse conveyance unit 89. While reversing the recording sheet 6 conveyed from the fixing unit 50, the reverse conveyance unit 89 stacks the recording sheet 6 temporarily in a duplex transit tray 88 or conveys the recording sheet 6 to the registration nip formed between the pair of registration rollers 45 again. The recording sheet 6 returned to a conveyance path 48 by the reverse conveyance unit 89 passes through the registration nip of the pair of registration rollers 45 and the secondary transfer nip so that a toner image is secondarily transferred onto a second face of the recording sheet 6. Then, the recording sheet 6 travels through the fixing unit 50, the path switching claw 47, the conveyance path 48, and the pair of sheet discharging rollers 46 to be discharged and stacked on the sheet discharging tray 80.
When the duplex printing mode with a serial printing mode is selected as the printing operation mode, the duplex printing is performed for multiple recording sheets 6. The image forming apparatus 1 generally performs one job for printing an image onto the first face of the recording sheet 6 first, and then performs a subsequent job for printing an image onto the second face of the recording sheet 6. For example, when printing images on both faces of twelve (12) recording sheets 6, a 1st recording sheet 6 having a fixed toner image on the first face is reversed and stacked in the duplex transit tray 88. Then, a 2nd recording sheet 6 having a fixed toner image on the first face is reversed and stacked on the 1st recording sheet 6 stacked in the duplex transit tray 88. The same procedure is repeated for 3rd through 12th recording sheets. As a result, a sheet stack of the 1st, 2nd, 3rd, . . . , and the 12th recording sheets 6, each having the fixed toner image on the first face, are held in the duplex transit tray 88.
Then, the 12th recording sheet 6 is fed from the duplex transit tray 88 to the conveyance path 48 to print a toner image on the second face thereof, and is discharged to the sheet discharging tray 80. The same procedure is repeated for the 11th, 10th, 9th, . . . , and the 1st recording sheets for sequentially printing a toner image on the second face of each recording sheet 6 and discharging the recording sheets 6 to the sheet discharging tray 80.
The sheet feeding unit 5 disposed directly below the image forming unit 4 includes the two sheet feeding cassettes 41, which are disposed along a vertical direction, the conveyance path 48, and multiple conveyance rollers 44. The sheet feeding cassettes 41, each serving as a sheet holding receptacle, are removably installable by slidably moving in a normal and reverse direction to a body of the sheet feeding unit 5, which is a direction perpendicular to the surface of the drawing sheet or an orthogonal direction.
The sheet feeding unit 5 further includes sheet feed rollers 42 that are supported by a supporting unit provided in the body of the sheet feeding unit 5. Each of the sheet feed rollers 42 is pressed against the stack of the recording sheets 6 contained in each of the sheet feeding cassettes 41 that are set in the body of the sheet feeding unit 5. When the sheet feed roller 42 rotates with the sheet feed rollers 42 pressed against the stack of the recording sheets 6, an uppermost recording sheet 6 placed on top of the sheet stack is fed toward the conveying path 48. Before entering the conveyance path 48, the recording sheet 6 enters a separation nip formed between the conveyance roller 49 and the separation roller 43. One of the two rollers, the conveyance roller 49 is rotated in a direction to convey the recording sheet 6 from the sheet feeding cassette 41 toward the conveyance path 48. By contrast, the separation roller 43 is rotated in a direction to convey the recording sheet 6 from the conveyance path 48 toward the sheet feeding cassette 41. However, a drive transmission system to transmit a driving power of rotation to the separation roller 43 includes a torque limiter. If the separation roller 43 directly contacts the conveyance roller 49, the amount of torque can be overloaded. Therefore, the torque limiter limits the torque or the driving power of rotation by cutting off transmission of the load so that the separation roller 43 is rotated with the conveyance roller 49. By contrast, when the multiple recording sheets 6 enter the separation nip at one time, the recording sheets 6 slip therebetween, and therefore the torque limiter can make the amount of torque smaller than the upper limit thereof. As a result, the separation roller 43 rotates to convey the recording sheet 6 that is in contact with the separation roller 43 directly among the multiple recording sheets 6 in a reverse direction toward the sheet feeding cassette 41. The reverse conveyance of the recording sheets 6 continues until only one recording sheets 6 remains in the separation nip and slippage between the recording sheets 6 no longer occurs. With this action, one separated recording sheet 6 can be fed to the conveyance path 48. After passing through respective conveyance nips of the multiple conveyance rollers 44, the separated recording sheet 6 reaches the registration nip formed between the pair of registration rollers 45 of the image forming unit 4.
As illustrated on the right hand side of
As illustrated in
In the image forming apparatus 1 according to this exemplary embodiment of the present invention, when it is difficult to set original documents such as thick paper documents or stapled documents on the ADF 2, an operator opens a cover 2a of the ADF 2 as illustrated in
The scanner 3 includes a moving unit 302, an image forming lens 310, and an image reading sensor 320 below the first contact glass 300 and the second contact glass 301. The moving unit 302 includes a scanning lamp 303 and multiple reflection mirrors and is movable in a horizontal direction in
When reading the image of the original document sheet P set on the first contact glass 300, the moving unit 302 of the scanner 3 scans the original document sheet P while moving, from the position illustrated in
By contrast, when reading an image of an original document sheet P set on the ADF 2, the moving unit 302 remains stopped at the position illustrated in
A sheet feed roller 202 is disposed above the sheet stack of the original document sheets P set on the document processing tray 200 of the ADF 2 with a scanning face up. The sheet feed roller 202 is supported vertically movable by a cam mechanism. The sheet feed roller 202 moves in a downward direction to contact the uppermost original document sheet P of the sheet stack and starts its rotation while contacting the uppermost original document sheet P. With this action, the uppermost original document sheet P is fed from the document processing tray 200 of the ADF 2. The original document sheet P then enters a separation nip formed between an endless conveyance belt 203a and a reverse roller 203b. The conveyance belt 203a is extended and wound around a drive roller and a driven roller. As the drive roller rotates in a normal direction according to rotation of a sheet feed motor in the normal direction, the conveyance belt 203a is rotated endlessly in the clockwise direction of
When the reverse roller 203b directly contacts the conveyance belt 203a or when only one original document sheet P is sandwiched in the separation nip, the torque limiter disposed in the drive transmission path extending from the sheet feed motor to the reverse roller 203b limits the torque or the driving power transmitted from the sheet feed motor by uncoupling the load from the sheet feed motor to the reverse roller 203b. As a result, the reverse roller 203b is rotated with rotation of the conveyance belt 203a to convey the original document sheet P in the sheet conveyance direction.
By contrast, when the multiple original document sheets P enter the separation nip at one time, the original document sheets P slip therebetween, and therefore the torque limiter can make the amount of torque smaller than a threshold thereof. As a result, the driving power transmitted from the sheet feed motor is coupled to the reverse roller 203b so that the reverse roller 203b rotates in the clockwise direction in
A curved conveyance path having a large U-shaped curve is formed downstream from the separation nip in the sheet conveyance direction. After passing through the separation nip, the original document sheet P is conveyed by largely curving along the curved conveyance path while being sandwiched in a conveyance nip formed between a pair of conveyance rollers 204 disposed in the curved conveyance path. This reverses the original document sheet P to face up the other face that is vertically opposite the scanning face to the second contact glass 301 of the scanner 3. As the original document sheet P passes immediately above the second contact glass 301 with the other face thereof facing the second contact glass 301, an image formed on the other face can be read by the scanner 3. After passing over the second contact glass 301, the original document sheet P further passes through a pair of first post-scanning sheet conveyance rollers 205 and a pair of second post-scanning sheet conveyance rollers 206 sequentially.
When a single-side reading mode is selected as a document reading mode, a switching claw 207 that is disposed rotatably about a rotation shaft stays unmoved at a position as illustrated in
By contrast, when a duplex reading mode is selected as the document reading mode and when only one scanning face of the original document sheet P has been scanned after being conveyed from the pair of second post-scanning sheet conveyance rollers 206, a free end of the switching claw 207 is moved in a downward direction from the position as illustrated in
The original document sheet P held between the pair of re-feed rollers 208 is set with the unread scanning face up in a vertical direction. With this condition, the pair of re-feed rollers 208 starts rotating to convey the original document sheet P to the curved conveyance path and to pass immediately above the second contact glass 301 with the unread scanning face down so that the image formed on the unread scanning face of the original document sheet P can be read. Accordingly, the original document sheet P after the other scanning face thereof has been read successfully passes through the pair of second post-scanning sheet conveyance rollers 206 with the switching claw 207 staying at the position as illustrated in
Next, a description is given of a detailed configuration of the image forming apparatus 1 according to this exemplary embodiment of the present invention.
As illustrated in
In the manual feed tray 60, a sheet receiving face of the bottom plate 610 of the first setting portion 61 and a sheet receiving face 621 of the second setting portion 62 together constitute a sheet setting plate for setting the recording sheet 6. The sheet receiving face of the bottom plate 610 of the first setting portion 61 works as a leading end portion sheet setting plate and the sheet receiving face 621 of the second setting portion 62 works as a trailing end portion sheet setting plate of the entire area of the sheet setting plate.
In
The first side fence 611 that serves as a first regulating member regulates one end position of the recording sheet 6 placed on the sheet setting plate in the sheet conveyance direction. Further, the second side fence 612 that serves as a second regulating member regulates the other end position of the recording sheet 6 placed on the sheet setting plate 621 in the sheet conveyance direction. The first side fence 611 and the second side fence 612 slidably move in a direction close to the center line L1 or in a direction away from the center line L1 while extending in the sheet conveyance direction indicated by arrow C. As illustrated in
A guide container is provided at the trailing end portion of the second setting portion 62 for containing a detachably attachable extension guide 63. In
A driving motor 617 and a drive transmission unit 640 are disposed below the bottom plate 610. The drive transmission unit 640 transmits a driving power generated by the driving motor 617 to the first side fence and the second side fence 612. The bottom plate 610 also works as a sheet holding receptacle that holds a sheet on the manual feed tray 60 with keeping the sheet member from contacting the drive transmission unit 640.
As illustrated in
As illustrated in
A disk-shaped linking pinion gear 615 rotates about a rotating shaft that extends along a vertical direction at the center line L1 while being supported by the rotating shaft. The linking pinion gear 615 is meshed with the plate-shaped first rack gear 613. The linking pinion gear 615 is also meshed with the plate-shaped second rack gear 613 at a position, on the entire circumference of the linking pinion gear 615, directly opposite the meshing position with the first rack gear 613 by 180 degrees with respect to a point of the rotating shaft of the linking pinion gear 615.
Of two long lines of the plate-shaped first rack gear 613, a first long line thereof has first teeth to mesh with the linking pinion gear 615 and a second long line thereof also has second teeth to mesh with a gear 616e (
The driving motor 617 is disposed in a vicinity of the torque limiting unit 616. The driving motor 617 includes a motor gear around which a relay gear 651. The relay gear 651 is meshed with a gear of a relay unit 652. The relay unit 652 includes the gear and a pulley around which an endless timing belt 618 is wound. The timing belt 618 is also wound around a timing pulley 616b of the torque limiting unit 616 so that a given tension can be maintained on the timing belt 618.
When the driving motor 617 starts rotating in a normal direction, the rotation force exerted by rotation of the driving motor 617 is transmitted to the timing belt 618 and the torque limiting unit 616, and then a force exerted at the gear of the driven side transmission roller unit of the torque limiting unit 616 and the first rack gear 613 at a meshed portion of the gear of the driven side transmission roller unit is converted to a force exerted in an orthogonal direction perpendicular to the sheet conveyance direction. As a result, the first side fence 611 integrally attached on the first rack gear 613 slidably moves from the position illustrated in
At the same time, a force of the first side fence 611 in the orthogonal direction is converted to a rotation force exerted in a rotation direction at the meshed portion of the first side fence 611 and the linking pinion gear 615, so as to rotate the linking pinion gear 615 in a normal direction. The rotation force is converted to a force exerted in an orthogonal direction that is a direction perpendicular to the sheet conveyance direction at the meshed portion of the linking pinion gear 615 and the second rack gear 614, so that the second side fence 612 integrally attached to the second rack gear 614 slidably moves from the position illustrated in
When the driving motor 617 starts driving in a reverse direction, the rotation force is transmitted to the relay gear 651, the relay unit 652, the timing belt 618, and the torque limiting unit 616, and then the first side fence 611 is slidably moved from the center line L1 to one end side in the orthogonal direction, which is the same side where the first side fence 611 is located in
Thus, when the driving motor 617 rotates in the normal direction, the first side fence 611 and the second side fence 612 slidably move from the end sides in the direction B toward the center line L1 to be close to each other. With the above-described action, the distance between the first side fence 611 and the second side fence 612 can be reduced gradually.
By contrast, when the driving motor 617 rotates in the reverse direction, the first side fence 611 and the second side fence 612 slidably move from the center line L1 to the end sides in the direction B to be separated from each other. With the above-described action, the distance between the first side fence 611 and the second side fence 612 is increased gradually.
Regardless of the positions of the first side fence 611 and the second side fence 612, a distance between the center line L1 and the first side fence 611 and a distance between the second side fence 612 and the center line L1 are always equal. Therefore, regardless of distances according to movement of the first side fence 611 and the second side fence 612, the position of the center line L1 remains constant.
A home position sensor 650 that corresponds to a transmissive photosensor is disposed in the vicinity of the driving motor 617. In
Instead of employing the home position sensor 650 or an optical detector to detect that the first side fence 611 is at the home position, a magnetic detector or a detector using other methods can be used.
When one recording sheet 6 or a stack of recording sheets 6 are loaded on the manual feed tray 60 as described
As illustrated in
The driving side transmission roller unit 616a includes a timing pulley 616b around which the timing belt 618 disposed closer to the driving motor 617 is wound.
The driven side transmission roller unit 616d integrally includes a gear 616e and a slit disk 616f. The gear 616e meshes with the first rack gear 613 (shown in
Both the driving side transmission roller unit 616a and the driven side transmission roller unit 616d are rotatably supported by a support shaft 616h that passes completely through the driving side transmission roller unit 616a and the driven side transmission roller unit 616d. Further, the driving side transmission roller unit 616a is biased by a biasing member toward the driven side transmission roller unit 616d. With this structure, the driving side transmission roller unit 616a is pressed contact with the driven side transmission roller unit 616d.
The support shaft 616h includes a metal bar having good surface smoothness or a resin bar including, for example, polyacetal resin having good sliding ability, so that the driving side transmission roller unit 616a and the driven side transmission roller unit 616d can rotate on the surface thereof. As another example, a ball bearing is attached to the driving side transmission roller unit 616a and the driven side transmission roller unit 616d, so that these transmission roller units 616a and 616d can be rotated about the support shaft 616h via the ball bearing.
The interposing member 616g includes a non-woven fabric, a resin material having a low surface frictional resistance, and so forth. By interposing the interposing member 616g between the driving side transmission roller unit 616a and the driven side transmission roller unit 616d, even if the driving side transmission roller unit 616a slips, the driving side transmission roller unit 616a does not cause friction on the driven side transmission roller unit 616d, and therefore a frictional force can be smaller. Further, even if both the driving side transmission roller unit 616a and the driven side transmission roller unit 616d have a relatively high surface frictional resistance, a low frictional resistance can be generated between the driving side transmission roller unit 616a and the interposing member 616g and between the driven side transmission roller unit 616d and the interposing member 616g. With this configuration, the torque limiting unit 616 can achieve a desired torque reliably.
Resins such as fluorocarbon resin and silicone resin are preferably used for the interposing member 616g, thereby reducing squeak noise and maintaining the limit value.
As the driving side transmission roller unit 616a is rotated according to endless rotation of the timing belt 618 of
As described with reference to
With this action, the first side fence 611 and the second side fence 612 move slidably from the respective home positions toward the center line L1. At this time, the distance between the first side fence 611 and the second side fence 612 is greater than the size of the recording sheet 6 placed between the first side fence 611 and the second side fence 612 on the sheet setting plate in the direction B. With this condition, the recording sheet 6 can move freely between the first side fence 611 and the second side fence 612 in the direction B. Accordingly, even when the first side fence 611 and the second side fence 612 start to slidably move and thereafter contact the recording sheet 6, the side fences 611 and 612 slidably move smoothly while pressing the recording sheet 6 toward the center line L1. Then, the first side fence 611 and the second side fence 612 move to a position at which the recording sheet 6 is sandwiched therebetween, that is, a position where the distance between the side fences 611 and 612 is equal to a length of the recording sheet 6 in the direction B. At this time, since the first side fences 611 and the second side fence 612 press each other via the recording sheet 6, a pressure applied to the side fences 611 and 612 increases abruptly to exceed the given threshold. At the same time, a load excess to the given threshold is given to the driven side transmission roller unit 616d of the above-described torque limiting unit 616, and the driving side transmission roller unit 616a slips on the surface of the interposing member 616g. Consequently, the first side fence 611 and the second side fence 612 stop slidably moving toward the center line L1. Accordingly, the recording sheet 6 placed unaligned on the manual feed tray 60 is adjusted to the center line L1 and adjusted to align straight in the sheet conveyance direction or in the direction C.
In the above-described configuration, the first side fence 611, the second side fence 612, the driving motor 617, the drive transmission unit 640, and so forth constitute a sheet adjusting device 630 by which the position of a recording sheet is adjusted to the center line L1 that is a predetermined position on the sheet setting plate of the manual feed tray 60 in the orthogonal direction. B. The first side fence 611 and the second side fence 612 slidably move toward the center line L1 and stop at the position where the distance between the side fences 611 and 612 is substantially equal to the size of the recording sheet 6 set therebetween in the orthogonal direction. With this action, the recording sheet 6 set on the sheet setting plate can be adjusted to a straight position along the sheet conveyance direction C reliably.
Furthermore, since the distance of movement of the side fences 611 and 612 cannot be smaller than the size of the recording sheet 6 in the orthogonal direction B, warp or bend of the recording sheet can be reduced or substantially prevented. Therefore, frequency of occurrence of paper jam and/or skew of the recording sheet 6 can be further reduced.
Further, even if a recording sheet of special size is used, the special recording sheet can be adjusted to the center line L1 automatically without inputting the size of the special recording sheet.
The following action can be taken to cause the driving side transmission roller unit 616a to slip on the surface of the driven side transmission roller unit 616d by setting a threshold that equals to a load on the driven side transmission roller unit 616d at the moment the recording sheet 6 is interposed between the first side fence 611 and the second side fence 612. Specifically, a friction force can be generated at the press contact portion between the driving side transmission roller unit 616a and the driven side transmission roller unit 616d, where the friction force is slightly weaker than a force to stop the rotation of the driven side transmission roller unit 616d, which is exerted when the above-described load is given to the driven side transmission roller unit 616d. Further, the friction force can be adjusted to an arbitrary value by setting respective surface frictional resistances of the press contact portions of the driving side transmission roller unit 616a and the driven side transmission roller unit 616d appropriately.
In this image forming apparatus 1, respective single-color toner images are formed on the photoconductors 21Y, 21M, 21C, and 21K using a center-based reference method. The center-based reference method is used to form an image based on the center in a direction of rotational axis of the photoconductor 21, regardless of the size of a recording sheet to be used. In the center-based reference method, it is necessary to convey a recording sheet at the center of the direction of rotation axis of the photoconductor 21 in the image forming unit 4, regardless of the size of the recording sheet. Therefore, the recording sheet is positioned to the center line L1 on the manual feed tray 60 in
Other than the center-based reference method, a side-based reference method can also be used to determine the reference position of an image. The side-based reference method is used to form an image based on one side in a direction of rotational axis of the photoconductor 21, regardless of the size of a recording sheet to be used. In the side-based reference method, it is necessary to convey a recording sheet at the side of the direction of rotation axis of the photoconductor 21 in the image forming unit 4, regardless of the size of the recording sheet. Therefore, to employ the side-based reference method, instead of a configuration in which the side fences 611 and 612 are slidably moved, it is desirable to provide the following configuration. That is, in the orthogonal direction, the second side fence 612 is fixedly disposed along an extension of the reference side position in the direction of rotational axis of the photoconductor 21. Then, only the first side fence 611 is slid to adjust the recording sheet set on the sheet setting plate to the position of the second side fence 612.
In the side-based reference method, one slidably movable side-fence is provided and the other slidably movable side fence can be replaced by the tray side wall.
Similar to the image forming apparatus 1 according to the exemplary embodiment, if the first side fence 611 and the second side fence 612 are stopped from slidably moving by shutting down the transmission from the transmitting side to the receiving side by the torque limiting unit 616, the first side fence 611 and the second side fence 612 can be also stopped while the driving motor 617 keeps running. Therefore, it is not necessary to stop the driving of the driving motor 617 when stopping the side fences 611 and 612. However, it is not preferable to keep the driving motor 617 running due to unnecessary energy consumption, short use life due to wear on the device or apparatus, and so forth. Accordingly, it is desirable to stop the driving motor 617 upon stopping movement of the side fences 611 and 612.
Therefore, in the image forming apparatus 1 according to the exemplary embodiment, a rotation detecting sensor 619 is provided to detect whether or not the driven side transmission roller unit 616d is driving. The controller 400 that serves as a driving controller stops the driving of the driving motor 617 in the normal direction when the rotation detecting sensor 619 no longer detecting the operation of the driven side transmission roller unit 616d. As an example of the operation status detector, the rotation detecting sensor 619 is employed to detect rotation of the slit disk 616f of the driven side transmission roller unit 616d.
As illustrated in
By contrast, when the rotation of the driven side transmission roller unit 616d stops, the pulse signals are not output from the rotation detecting sensor 619 at the constant cycle (Δt). The output value varies according to a position of the rotation of the slit disk 616f when it is stopped. Specifically, if the slit disk 616f remains stopped at a position where the space between adjacent slits formed on the slit disk 616f is disposed facing the light emitting device of the rotation detecting sensor 619, the light emitted from the light emitting device is thus blocked from and does not enter the light receiving element of the rotation detecting sensor 619. Therefore, the output of the rotation detecting sensor 619 remains OFF.
By contrast, if the slit disk 616f remains stopped at a position where the slit is disposed facing the light emitting device of the rotation detecting sensor 619, the light emitted from the light emitting device is not blocked and does enter the light receiving element of the rotation detecting sensor 619. Therefore, the output of the rotation detecting sensor 619 remains ON. In any case, the OFF state or the ON state continues exceeding the occurrence cycle (Δt) of the pulse signal. Accordingly, the controller 400 determines that the driven side transmission roller unit 616d has stopped rotating when the pulse signal transmitted from the rotation detecting sensor 619 is changed from the state in which the pulse signal is output at a constant cycle to the state in which the OFF and ON outputs continue exceeding the “cycle Δt and constant α”. Then, upon the above-described determination, the controller 400 stops the driving motor 617 to rotate in the normal direction.
The amount of movement of the side fences 611 and 612 from beginning to end correlates with the sum of the travel distance thereof from the respective home positions to the stop positions. The sum correlates with the size of the recording sheet set between the side fences 611 and 612 (hereinafter, a sheet width size) in the orthogonal direction. This enables a function or data table to be created for obtaining the sheet width size based on the driving amount. Therefore, as illustrated in
When slidably moving the side fences 611 and 612 by driving the driving motor 617 at a constant driving speed regardless of the positions of the first side fence 611 and the second side fence 612, a driving time that is the period of time from the beginning to the end of movement of the first side fence 611 and the second side fence 612 can be employed as the driving amount from the beginning to the end of movement of the first side fence 611 and the second side fence 612, instead of the total number of pulses. In this case, the sheet width size Lx can be obtained by the function of “Lx=L0−tf×2Vf”, where “L0” indicates an initial distance (cm) between the side fences 611 and 612, “tf” indicates a time (s) of movement of the side fences 611 and 612, and “Vf” indicates a speed (cm/s) of movement of the side fences 611 and 612 toward the center line L1 and takes a value not having a positive or negative sign to indicate the side fences 611 and 612 slidably move in a direction toward one end side or the other end side in the orthogonal direction.
It is desirable that the threshold of load on the driven side transmission roller unit 616d be smaller than a load generated when one thin recording sheet is interposed between the first side fence 611 and the second side fence 612 while they are slidably moving (hereinafter, “load for interposing thin sheet”). With this setting, even when one thin recording sheet is set on the manual feed tray 60, the moment the side fences 611 and 612 interpose the thin recording sheet therebetween, the transmission of the driving power to the first side fence 611 and the second side fence 612 can be disconnected.
At the same time, it is also desirable that, when a sheet stack of the maximum number of recording sheets 6 is placed on the manual feed tray 60, the threshold of load on the driven side transmission roller unit 616d be greater than a load generated when the sheet stack of recording sheets is slidably moved by the first side fence 611 and the second side fence 612 while being interposed therebetween (hereinafter, “load for sliding the sheet stack of the maximum number of recording sheets”). Without this setting, the side fences 611 and 612 cannot slidably move the sheet stack of the maximum number of recording sheets 6, which can fail to adjust the position of the recording sheets 6. Consequently, it is desirable to satisfy an equation in which
Load for sliding the sheet stack of the maximum number of recording sheets<Threshold<Load for interposing thin sheet.
To satisfy the above-described relation, the load for interposing thin sheet should be greater than the load for sliding the sheet stack of the maximum number of recording sheets. However, typically the relation is reversed, that is, that the load for interposing thin sheet is generally smaller than the load for sliding the sheet stack of the maximum number of recording sheets.
Therefore, in the image forming apparatus 1 according to the exemplary embodiment, the following configuration is employed. Specifically, as illustrated in
Since the leading edge sheet setting plate (the bottom plate 610) and the trailing edge sheet setting plate (the sheet receiving face 621) are attached to each other with an angle therebetween, the recording sheet 6 placed on the sheet setting plate can be angled or curved along the inflected angle θ. Further, both the first side fence 611 and the second side fence 612 are disposed to slidably move on a surface contactable to the curved portion of the recording sheet 6. When interposed between the first side fence 611 and the second side fence 612, the curved portion of the recording sheet 6 gives a relatively large load to the driven side transmission roller unit 616d compared to the straight portion thereof. With the above-described construction, the load for interposing thin sheet becomes greater than the load for sliding the sheet stack of the maximum number of recording sheets 6, and therefore the threshold that satisfies the above-described relation of “Load for sliding the sheet stack of the maximum number of recording sheets<Threshold<Load for interposing thin sheet” can be set. To meet this relation, the threshold is controlled by adjusting the surface frictional resistance at the press contact portion of the driven side transmission roller unit 616d and the surface frictional resistance at the press contact portion of the driving side transmission roller unit 616a. By so doing, even when one thin recording sheet is set on the sheet setting plate of the manual feed tray 60, the first side fence 611 and the second side fence 612 can keep moving slidably to adjust the one thin recording sheet to the center line L1 reliably. Further, the moment the one thin recording sheet is interposed between the first side fence 611 and the second side fence 612, the load exceeding the threshold may be given to the driven side transmission roller unit 616d reliably. Accordingly, the movement of the first side fence 611 and the second side fence 612 can be stopped at an appropriate time for preventing the first side fence 611 and the second side fence 612 to excessively move toward the center line L1 and maintaining the sheet width size between the first side fence 611 and the second side fence 612.
In the image forming apparatus 1 according to the exemplary embodiment described above, a sheet holding roller 605 to increase the angle of the curved portion of the recording sheet so that the recording sheet set on the manual feed tray 60 can be curved along the inflected angle θ reliably.
Specifically, as illustrated in
The threshold value of pressure applied to the recording sheet 6 when the side fences 611 and 612 contact the recording sheet 6 is preferably approximately 3N or smaller. More particularly, it is preferable the threshold value is in a range of from approximately 3N to approximately 1.70N when one A5LEF coated sheet (45K) is set under conditions of high temperature and high humidity while being set on the manual feed tray 60 with the curved portion formed in the center area of the recording sheet 6 in the direction B and being pressed by the sheet holding roller 605. If the curved portion is not formed, the threshold value applied to the recording sheet 6 is approximately 0.5N.
As illustrated in
The sheet detection sensor 66 detects the recording sheet 6 placed on the bottom plate 610 through the opening of the bottom plate 610 illustrated in
In step S1, the controller 400 determines whether or not the operator has pressed the manual sheet feeding start button provided on the operation display 9.
When the operator has not yet pressed the manual sheet feeding start button, which is “NO” in step S1, the controller 400 repeats the procedure until the manual sheet feeding start button is pressed.
When the operator presses the manual sheet feeding start button, which is “YES” in step S1, the controller 400 performs operations in steps S2 through S4 sequentially.
In step S2, the controller 400 performs a roller separating operation. Specifically, the controller 400 causes the roller rotating motor 65 to rotate in reverse until a predetermined time so as to move up the sheet holding roller 605 to a position to widely separate the sheet holding roller 605 from the sheet setting plate of the manual feed tray 60.
In step S3, the controller 400 performs a feed roller lifting operation. Specifically, the controller 400 causes the sheet lifting motor 67 to rotate in reverse until a predetermined time so as to move up the manual feed roller 601 to a position where the manual feed roller 601 does not contact the sheet stack placed on the sheet setting plate.
In step S4, the controller 400 performs a fence position detecting operation. Specifically, the controller 400 causes the driving motor 617 to rotate in reverse until the home position sensor 650 detects the first side fence 611.
According to the operations in steps S2 through S4 performed by the controller 400, the first side fence 611 and the second side fence 612 slidably move to the respective home positions.
After step S4, the controller 400 stands by to determine whether or not the operator has pressed the sheet adjusting button provided on the operation display 9.
When the operator has not yet pressed the sheet adjusting button, which is “NO” in step S5, the controller 400 repeats the procedure until the sheet adjusting button is pressed.
When the operator has pressed the sheet adjusting button, which is “YES” in step S5, the controller 400 then determines whether or not the sheet detection sensor 66 has detected the recording sheet 6 set on the sheet setting plate in step S6.
When the sheet detection sensor 66 has not yet detected the recording sheet 6, which is “NO” in step S6, the controller 400 displays an error message on the operation display 9 to indicate that the recording sheet 6 is not set in step S7 and returns to step S5 to loop the procedure until the sheet adjusting button is pressed.
When the sheet detection sensor 66 has detected the recording sheet 6, which is “YES” in step S6, the controller 400 performs operations in steps S8 through S10 sequentially.
In step S8, the controller 400 performs a roller contacting operation. Specifically, the controller 400 causes the roller rotating motor 65 to rotate in a normal direction until a predetermined time so as to contact the sheet holding roller 605 onto the recording sheet 6 on the manual feed tray 60 with a relatively small contact pressure to further curve the recording sheet 6.
In step S9, the controller 400 performs a position adjusting and pulse counting operation. Specifically, the controller 400 causes the side fences 611 and 612 to slidably move toward the center line L1 to adjust the position of the recording sheet 6 and counts the number of pulse signals output from the rotation detecting sensor 619.
In step S10, the controller 400 performs a sheet size specifying operation. Specifically, the controller 400 specifies the sheet width size of the recording sheet 6 set on the manual feed tray 60 based on the total number of pulses obtained by counting the number of pulse signals in step S9. Details of the operation in step S9 have been described above.
After step S10, the controller 400 stores the value to the RAM 400b in step S11, and goes to step S12.
In step S12, the controller 400 causes the sheet lifting motor 67 to rotate in a normal direction until a predetermined time to move down the manual feed roller 601 to a position where the manual feed roller 601 can contact the uppermost recording sheet of the sheet stack of recording sheets placed on the sheet setting plate.
As soon as the operation of step S9 is started, the controller 400 causes the driving motor 617 to rotate in a normal direction in step S9-1, so that the first side fence 611 and the second side fence 612 slidably move from the respective home positions toward the center line L1.
At the substantially same time, the controller 400 starts counting the number of pulse signals output from the rotation detecting sensor 619 in step S9-2.
After step S9-2, the controller 400 determines whether or not the duration of output ON time of the rotation detecting sensor 619 has exceeded an amount obtained by an equation “pulse period Δt+constant number α” in step S9-3.
When the duration of output ON time of the rotation detecting sensor 619 has exceeded the amount obtained by the equation “pulse period Δt+constant number α”, which is “YES” in step S9-3, the process goes to step S9-5, which will be described later.
When the duration of output ON time of the rotation detecting sensor 619 has not yet exceeded the amount obtained by the equation “pulse period Δt+constant number α”, which is “NO” in step S9-3, the process proceeds to step S9-4.
In step S9-4, the controller 400 determines whether or not the duration of output OFF time of the rotation detecting sensor 619 has exceeded an amount obtained by an equation “pulse period Δt+constant number α”.
When the duration of output OFF time of the rotation detecting sensor 619 has not yet exceeded the amount obtained by the equation “pulse period Δt+constant number α”, which is “NO” in step S9-4, the process goes back to step S9-3 to loop the procedure until the duration of output ON time of the rotation detecting sensor 619 exceeds the amount.
When the duration of output OFF time of the rotation detecting sensor 619 has exceeded the amount obtained by the equation “pulse period Δt+constant number α”, which is “YES” in step S9-4, the process goes to step S9-5.
In response to the result indicating that the duration of output ON time (step S9-3) or output OFF time (step S9-4) of the rotation detecting sensor 619 has exceeded the amount obtained by the equation “pulse period Δt+constant number α”, the controller 400 stops the driving motor 617 in step S9-5, and stores the total number of pulses in step S9-6.
After step S9-6, the controller 400 completes the operations of step S9 and starts the operation of step S10 of
In
As illustrated in
The bottom plate 410 serves as a leading end portion sheet setting plate in the entire area of the sheet setting plate 421 on which the recording sheet 6 is set. The first side fence 411 and the second side fence 412 are disposed facing each other to slidably move on a surface of the bottom plate bottom plate 410 in the orthogonal direction, which is indicated by arrow B in
A broken line L2 illustrated in
The sheet feeding cassette 41 illustrated in
Using the same principle as the sheet adjusting device 630 of the manual feed tray 60, the first side fence 411 and the second side fence 412 slidably move to adjust the recording sheet 6 interposed between the side fences 411 and 412 to the center line L2. The driving motor 417 and various sensors mounted on the sheet feeding cassette 41 are connected at an electric contact with the controller 400 in the housing of the image forming unit 4 when the sheet feeding cassette 41 is set to a predetermined position in the image forming unit 4.
As previously depicted in
Further, the controller 400 causes each driving motor mounted on the sheet feeding cassettes 41 to rotate in a reverse direction so as to move the side fences 411 and 412 of each sheet feeding cassette 41 to respective home positions. After pulling out the sheet feeding cassette 41 from the housing of the image forming unit 4 under this condition, the operator sets a sheet stack of recording sheets onto the bottom plate 410 of the sheet feeding cassette 41, then pushes the sheet feeding cassette 41 into the housing of the image forming unit 4, and presses an in-cassette sheet adjusting button. In response to the request issued by the operator, the controller 400 causes the driving motor 417 of the sheet feeding cassette 41 to rotate in a normal direction to perform the sheet adjusting operation and the pulse counting operation same as those performed in the manual feed tray 60. According to the above-described operations, the sheet stack of recording sheets 6 set on the sheet feeding cassette 41 can be adjusted to the position of the center line L2.
Instead of the sheet adjusting operation in which the driving power of the drive motor causes the side fences 411 and 412 to slidably move to automatically adjust the position of the recording sheet in the direction B, the end fence 470 is used to adjust the position of the recording sheet 6 by slidably moving in the sheet conveyance direction that is a direction indicated by arrow E or an direction opposite the direction E. This sheet adjusting device used for adjusting the recording sheet 6 with the end fence 470 has the same configuration as the sheet adjusting device 430 including the side fences 411 and 412 of the sheet feeding cassette 41 according to this exemplary embodiment of the present invention.
Specifically, the sheet adjusting device 430 includes the end fence 470, an inner wall 460 of the sheet feeding cassette 41, a shaft 470, and a drive transmission mechanism 480 that includes a rack gear 484 and a linking pinion gear 485. The end fence 470 serves as a trailing end fence and slidably moves along the rack gear 484 toward the inner wall 460 of the sheet feeding cassette 41. The inner wall 460 serves as a leading end fence against which the leading edge of the recording sheet 6 abuts. The shaft 470 rotatably supports the bottom plate 410.
The end fence 470 serving as a trailing end fence contacts the trailing edge of the recording sheet 6 set on the sheet feeding cassette 41 and slidably moves toward the leading edge thereof so that the recording sheet 6 can be slidably moved toward the inner wall 460 of the sheet feeding cassette 41. The moment the leading edge of the recording sheet 6 abuts against the inner wall 460 of the sheet feeding cassette 41, the controller 400 cuts off the transmission of the driving power to the end fence 470, and the end fence 470 stops, thereby adjusting the position of the recording sheet 6 to the position at which the leading edge of the recording sheet 6 contacts the inner wall 460 of the sheet feeding cassette 41. In this case, it is desirable that the bottom plate 410 of the sheet feeding cassette 41 is bent or angled to form a curved portion in the center area of the recording sheet 6 in the direction B so that the end fence 470 can contact the curved portion of the recording sheet 6.
In the image forming apparatus 1 according to this exemplary embodiment of the present invention, the document processing tray 200 that serves as a sheet holding receptacle of the ADF 2 also includes a sheet adjusting device 230 that has the same configuration as the sheet adjusting device 630 of the manual feed tray 60.
The sheet adjusting device 230 includes a first side fence 211 and a second side fence 212 that can slidably move on a tray upper surface 200a that serves as a sheet setting plate in the orthogonal direction, which is a direction perpendicular to the surface of the drawing sheet.
The sheet adjusting device 230 of the ADF 2 further includes various components and unit same as the sheet adjusting device 630 of the manual feed tray 60, which are a drive transmission mechanism 240 including a first rack gear 213, a second rack gear 214, a linking pinion gear 215, a relay gear 251, a relay unit 252, and a torque limiting unit 216. The sheet adjusting device 230 also includes a driving motor 217 to generate a driving power to transmit to the drive transmission mechanism 240.
Using the same principle as the sheet adjusting device 630 of the manual feed tray 60, the first side fence 211 and the second side fence 212 slidably move to adjust the original document sheet P set on the tray upper surface 200a to the center line of the document processing tray 200.
The ADF 2 causes the sheet feed roller 202 that feeds the original document sheet P from the tray upper surface 200a to be widely separated from the tray upper surface 200a. At the same time, the ADF 2 stands by for instructions from the operator, with the side fences 211 and 212 on the tray upper surface 200a staying at the respective home positions. When the operator sets the original document sheet P on the tray upper surface 200a and presses the copy start button 900, the side fences 211 and 212 are slidably moved to adjust the position of the original document sheet P to the center line of the document processing tray 200. Then, the controller 400 moves down the sheet feed roller 202 to contact the original document sheet P, and starts feeding the original document sheet P.
In the image forming apparatus 1 according to this exemplary embodiment of the present invention, the duplex transit tray 209b, which serves as a sheet holding receptacle of the ADF 2, also includes a sheet adjusting device 280 that has the same configuration as the manual feed tray 60. For example, the sheet adjusting device 280 of the duplex transit tray 209b is disposed under the bottom plate 280 and includes a drive limiting mechanism 286, a first rack gear 283, a second rack gear 284, a linking pinion gear 285, a relay gear 271, a relay unit 272, and a timing belt 288, which are components of a drive transmission mechanism 290, and a driving motor 287, a home position sensor 220, a rotation detecting sensor 289, a sheet detection sensor 66 and so forth, as illustrated in
After an image on a first face of the original document sheet P is passed over the second contact glass 301 and read by the scanner 3, the original document sheet P is reversed to pass over the second contact glass 301 again according to the following operation.
The controller 400 causes the free end of the switching claw 207 to be lowered from the position shown in
Then, with the pair of transit rollers 210 remaining unrotated, an upper roller of the pair of transit rollers 210 is separated from a lower roller thereof. This releases the original document sheet P from the conveyance nip of the pair of transit rollers 210 between which the original document sheet P has been sandwiched. With this condition, the first relay side fence 281 and the second relay side fence 282 slidably move toward the center line on the duplex transit tray 209b to adjust the position of the original document sheet P on the duplex transit tray 209b.
Then, after the upper roller is lowered enough to form the conveyance nip between the upper roller and the lower roller-of the pair of relay-rollers-210, -the-controller 400 starts the pair of relay rollers 210 to rotate in reverse to resume the feeding of the original document sheet P.
Further, in the image forming apparatus 1 according to this exemplary embodiment of the present invention, the duplex transit tray 88 that serves as a sheet holding receptacle of the reverse conveyance unit 89 also includes a sheet adjusting device 880 that has the same configuration as the manual feed tray 60. For example, the sheet adjusting device 880 of the duplex transit tray 88 is disposed under the bottom plate 883 and includes a drive limiting mechanism 886, a first rack gear 883, a second rack gear 884, a linking pinion gear 885, a relay gear 871, a relay unit 872, and a timing belt 888, which are components of a drive transmission mechanism 890, and a driving motor 887, a home position sensor 820, a rotation detecting sensor 889, a sheet detection sensor 66 and so forth, as illustrated in
The controller 400 causes the sheet feed roller 42 of the duplex transit tray 88 to be widely separated from the sheet setting plate thereof.
In the duplex printing mode, when the recording sheets 6 each having an image on a first face thereof are stored in the duplex transit tray 88, the controller 400 cases the first relay side fence 881 and the second relay side fence 882 of the duplex transit tray 88 to slidably move toward the center line in the orthogonal direction so as to adjust the position of the recording sheets 6 to the center line of the duplex transit tray 88. Then, the controller 400 causes the sheet feed roller 42 of the duplex transit tray 88 to move down to contact the recording sheets 6 temporarily stacked in the duplex transit tray 88 and rotate so as to resume the conveyance of the recording sheets 6 from the duplex transit tray 88 to the pair of registration rollers 45. By adjusting the position of the recording sheets 6 before resuming the conveyance thereof, paper jams and skews in conveyance can be prevented.
Further, in the image forming apparatus 1 according to this exemplary embodiment of the present invention, the sheet discharging tray 80 that serves as a sheet holding receptacle of the image forming unit 4 also includes a sheet adjusting device 830 that has the same configuration as the manual feed tray 60. For example, the sheet adjusting device 830 of the sheet discharging tray 80 is disposed under the bottom plate 813 and includes a drive limiting mechanism 816, a first rack gear 813, a second rack gear 814, a linking pinion gear 815, a relay gear 851, a relay unit 852, and a timing belt 818, which are components of a drive transmission mechanism 840, and a driving motor 817, a home position sensor 850, a rotation detecting sensor 819, a sheet detection sensor 66 and so forth, as illustrated in
The controller 400 causes the sheet feed roller 42 of the duplex transit tray 88 to be widely separated from the sheet setting plate thereof. When the image forming unit 4 completes serial printing jobs and the recording sheets 6 processed during the serial printing jobs are stacked on the sheet discharging tray 80, the first discharging side fence 811 and the second discharging side fence 812 are slidably moved toward the center line in the orthogonal direction so as to adjust the position of the recording sheets 6 stacked on the sheet discharging tray 80.
A post-processing apparatus can be connected to the sheet discharging tray 80. The post-processing apparatus performs at least one of the following operations, which are a stapling operation to staple or bind the recording sheets 6 each having an image formed by the image forming unit 4, a grouping operation to classify the recording sheets 6 having an image thereon to appropriate destinations, an aligning operation to align the leading edges of the recording sheets 6 and correct skew of the recording sheets 6, and a sorting operation to sort multiple original document sheets P in the order of pages.
The above-described post-processing apparatus can also include a sheet adjusting device according to the exemplary embodiment of the present invention. For example, the position of multiple recording sheets 6 can be adjusted before binding in the stapling operation. By so doing, the multiple recording sheets 6 can be bound successfully without sheet displacement with respect to the center line. Alternatively, the position of multiple stacks of the bound multiple recording sheets 6 can be adjusted. By so doing, the multiple stacks of the bound recording sheets 6 can be stacked without misalignment of the stacks thereof.
Next, descriptions are given of modifications of the image forming apparatus 1 according to the above-described exemplary embodiment of the present invention. Unless otherwise noted, the elements or components of the modifications of the image forming apparatus 1 have the same structure and functions as the elements and components of the image forming apparatus 1 according to the above-described exemplary embodiment of the present invention. Elements or components of the image forming apparatus 1 according to the following modifications are denoted by the same reference numerals as those of the image forming apparatus 1 according to the above-described exemplary embodiment and the descriptions thereof are omitted or summarized.
[First Modified Embodiment]
The torque limiting unit 616 further includes a first coil spring 661 and a second coil spring 662. The first coil spring 661 that serves as a biasing member is interposed between the belt guard disk 616c and the timing pulley 616b of the driving side transmission roller unit 616a so as to urge the drive transmitting portion of the driving side transmission roller unit 616a toward the driven side transmission roller unit 616d. The second coil spring 662 that serves as a biasing member is interposed between the slit disk 616f and the gear 616e of the driven side transmission roller unit 616d so as to urge the drive receiving portion of the driven side transmission roller unit 616d toward the driving side transmission roller unit 616a. With the above-described biasing, the driving side transmission roller unit 616a and the driven side transmission roller unit 616d are pressed against each other with the interposing member 616g interposed therebetween. The drive receiving portion and the slit disk 616f of the driven side transmission roller unit 616d are fixedly disposed with a given gap therebetween. Similarly, the drive transmitting portion and the belt guard disk 616c of the driving side transmission roller unit 616a are fixedly disposed with a given gap therebetween. This allows the threshold of torque to be set to any given value by simply adjusting the spring constants of the first coil spring 661 and the second coil spring 662.
Alternatively, only one of the first coil spring 661 and the second coil spring 662 need be provided to the torque limiting unit 616. With one spring, variation in the pressure welding forces caused by variation in the spring forces can be prevented.
[Second Modified Embodiment]
The torque limiting unit 616 includes a torque limiter 68 interposed between the driving side transmission roller unit 616a and the driven side transmission roller unit 616d instead of contacting the driving side transmission roller unit 616a and the driven side transmission roller unit 616d in a rotational axis thereof by pressure welding.
The torque limiter 680 includes an inner circular member 681, a pin 682, and an outer circular member 683. The inner circular member 681 having a tubular shape with a small diameter can be rotated in the outer circular member 682 having a tubular shape with a large diameter. The inner circular member 681 is fixed to the support shaft 616h by the pin 682. With this structure, the inner circular member 681 rotates integrally with the support shaft 616h constantly.
Further, the driven side transmission roller unit 616d is fixedly attached to the support shaft 616h. The driving side transmission roller unit 616a is fixedly attached to the outer circular member 683 of the torque limiter 680. With this structure, the outer circular member 683 rotates integrally with the driving side transmission roller unit 616a constantly.
When a torque transmitted to the driven side transmission roller unit 616d is not beyond a given threshold, the inner circular member 681 is rotated with the outer circular member 683, thereby transmitting the driving power of the driving side transmission roller unit 616a to the driven side transmission roller unit 616d.
By contrast, when the torque transmitted to the driven side transmission roller unit 616d exceeds the given threshold, the torque limiter 680 causes the outer circular member to idle on the inner circular member 681, thereby cutting off transmission of the driving power between the driving side transmission roller unit 616a and the driven side transmission roller unit 616d.
The torque limiter 680 may be a spring-type limiter.
With this configuration, if the torque given to the inner circular member 681 exceeds the threshold, the outer circular member 683 is not rotated with the coil spring 685 and instead idles on the coil spring 685. This cuts off transmission of the driving power from the driving side transmission roller unit 616a to the driven side transmission roller unit 616d, and therefore stops the movement of the side fences 611 and 612. The torque limiter 680 having the above-described structure can be accommodate a large torque, is in less expensive, and can operate at a stable threshold.
The outer circular member 683 includes a disk-shaped lid 683a that is mounted on one end in an axial direction of rotation thereof, and a disk-shaped bottom base 683b that is mounted on the other end thereof, so as to rotatably support the inner circular member 681. In the outer circular member 683, a given clearance is formed between an inner circumference of the outer circular member 683 and an outer circumference of the inner circular member 681 to house magnetic powder 690.
More specifically, multiple permanent magnets 692 are disposed along the inner circumference of the outer circular member 683, with the permanent magnets 692 having a south pole (hereinafter, S pole) alternating in a circumferential direction with the permanent magnets having a north pole (hereinafter, N pole). Further, in the outer circular member 683, multiple permanent magnets 691 are disposed along the outer circumference of the inner circular member 681, with the permanent magnets 691 having the S pole alternating in a circumferential direction with the magnets having the N pole. The above-described given clearance is formed between the multiple permanent magnet 692 fixedly disposed on the inner circumference of the outer circular member 683 and the outer circumference of the inner circular member 681. The magnetic powder 690 is included in the given clearance.
When a torque given to the inner circular member 681 is relatively small, the magnetic powder 690 included in the clearance between the permanent magnets 691 fixedly disposed on the outer circumference of the inner circular member 681 and the permanent magnets 692 fixedly disposed on the inner circumference of the outer circular member 683 lumps together in a pillar shape along the magnetic lines of force extending between the permanent magnets 691 and 692. The lump of magnetic powder 690 works as a bridge between the inner circular member 681 and the rotating outer circular member 683, and therefore applies a rotational force in a rotating direction with the outer circular member 683 to the inner circular member 681. In this transmits the rotational force of the driving side transmission roller unit 616a to the driven side transmission roller unit 616d so as to slidably move the side fences 611 and 612. With this condition, when the torque given to the inner circular member 681 exceeds the threshold, the above-described pillar-shaped lump of powder is demolished to stop applying the rotational force in the rotating direction with the outer circular member 683 to the inner circular member 681. Therefore, the transmission of the driving power from the driving side transmission roller unit 616a to the driven side transmission roller unit 616d is cut off, and therefore the side fences 611 and 612 are stopped in their movements.
It is preferable to use ferrite magnets, rare-earth magnets or the like as the permanent magnets 691 and 692, and it is more preferable to use rare-earth magnets that can contribute to a reduction in size of the torque limiter 680 and an increase in speed thereof. Examples of the rare-earth magnet are Nd_Fe_B magnet, Sm—Fe—N magnet, Sm—Co magnet and the like.
In addition, the powder-type torque limiter 680 is good in transmitting a stable torque and providing a fast response. Further, the powder-type torque limiter 680 can provide a very low frictional resistance to the inner circular member 681 and the outer circular member 683, and therefore also has good durability.
Excitation of the coil 801 generates magnetic flux between the inner magnetic pole 811 and the outer magnetic pole 813 of the rotor 812, and therefore the cup 808 having permanent magnets having hysteresis is magnetized. Since the magnetic change in the cup 808 delays the magnetic change in the inner magnetic pole 811 and the outer magnetic pole 813, the rotor 812 and the cup 808 can be linked magnetically, which rotates the outer shaft 805 with the inner shaft 809. The limit torque to cut off transmission of the driving power between the outer shaft 804 and the inner shaft 809 can be adjusted by adjusting an amount of electric current supplied to the coil 801.
The cup 808 includes a permanent magnet exhibiting hysteresis, such as Fe—Co alloy, Fe—Mn alloy, Fe—Ni alloy, and the like.
Since friction does not occur between the driving side transmission roller unit 616a and the driven side transmission roller unit 616d between which the driving power is transmitted and the transmission units 616a and 616d are disposed with a gap therebetween, the transmission units 616a and 616d are not susceptible to deterioration and have good durability. Further, the hysteresis torque limiter 680 is good in transmitting a stable torque and providing a fast response. Furthermore, the design of the hysteresis torque limiter 680 can be revised accordingly, for example, by using a synthetic-resin sliding portion or a containing portion to hold these units therein.
[Third Modified Embodiment]
In the exemplary embodiment of the present invention, the controller 400 determines, in the flowchart shown in
After the first side fence 611 and the second side fence 612 have started to slide from the respective home positions toward the center line L1, both side fences 611 and 612 abut against each other at the position immediately before the center line L1, and therefore cannot move beyond the center line L1. Accordingly, even though the first side fence 611 and the second side fence 612 are moved close to each other to the maximum degree, the distance of movement is smaller than the distance between the home position and the center line L1.
Since the controller 400 causes the driving motor 617 to move the side fences 611 and 612 slidably at a constant speed regardless of the positions of the side fences 611 and 612 in the image forming apparatus 1 according to the third modified embodiment, a period of time required to move the side fences 611 and 612 by a maximum amount (hereinafter, maximum moving period) may have a given period of time. The above-described time limit of stopping the driving motor 617 is set same as the maximum moving period. Accordingly, even when a recording sheet 6 having a relatively small size is set on the manual feed tray 60, the controller 400 can cause the side fences 611 and 612 to reliably move to the positions at which the recording sheet 6 is sandwiched, and then stop running the driving motor 617.
In the image forming apparatus 1 according to the third modified embodiment having the above-described configuration, it is no need that the controller 400 performs a high-speed counting for being aware of a significantly short period of time, which is indicated by the equation “pulse period Δt+constant number α”, and therefore no hardware is required for the high-speed counting, which can contribute to cost reduction. Regarding the driving motor 617, the running period of the driving motor 617 after the stoppage of the side fences 611 and 612 in the image forming apparatus 1 according to the third modified embodiment may be somewhat longer than that according to the exemplary embodiment of the present invention.
[Fourth Modified Embodiment]
While the first setting portion 61 of the manual feed tray 60 provided to the image forming apparatus 1 according to the exemplary embodiment of the present invention includes the slit disk 616f (shown in
The controller 400 stores a data table indicating a relation of the stop position of the first side fence 611 in the orthogonal direction and the sheet width size of the recording sheet 6 set on the manual feed tray 60 in the ROM 400c. Then, while the controller 400 of the image forming apparatus 1 according to the exemplary embodiment of the present invention performs the sheet size specifying operation in step S10 in the flowchart of
[Fifth Modified Embodiment]
The first side fence 611 has a two-layer structure including a floating fence 611a and a base fence 611b, both disposed adjacently in an orthogonal direction that is perpendicular to the sheet conveyance direction. The floating fence 611a is disposed on a side closer than the base fence 611b to the center line L1 and retained or held by the base fence 611b to float in a range in the sheet conveyance orthogonal direction. First pressure detecting sensors 68 are disposed between the floating fence 611a and the base fence 611b to detect pressure applied to a surface of the floating fence 611a by contacting the recording sheet 6 that is aligned with the center line L1. With this configuration, in which the first pressure detecting sensors 68 detect the pressure applied to the surface of the floating fence 611a via the back side of the floating fence 611a, a pressure applied not locally to a particular point on the surface of the floating fence 611a but to the entire surface of the floating fence 611a can be detected.
Similarly, the second side fence 612 has a two-layer structure including a floating fence 612a and a base fence 612b, both disposed adjacently in the sheet conveyance orthogonal direction. The floating fence 612a is disposed on a side closer than the base fence 612b to the center line L1 and retained or held by the base fence 612b to float in a range in the sheet conveyance orthogonal direction. Second pressure detecting sensors 69 are disposed between the floating fence 612a and the base fence 612b to detect pressure applied to a surface of the floating fence 612a by contacting the recording sheet 6 that is aligned to the center line L1. With this configuration, the same effect as that of the first side fence 611 can be achieved.
In the fifth modified embodiment, as the controller 400 starts performing the position adjusting and pulse counting operation in step S9 in the flowchart of
Then, when the side fences 611 and 612 reach the position to sandwich the recording sheet 6 therebetween, the side fences 611 and 612 press against each other via the recording sheet 6. Accordingly, the pressures detected by the first pressure detecting sensor 68 and the second pressure detecting sensor 69 may exceed the pressure threshold value described above.
When both pressures detected by the first pressure detecting sensor 68 and the second pressure detecting sensor 69 exceed the threshold value, the controller 400 causes the driving motor 617 to stop rotating in a normal direction. This stops the movement of the first side fence 611 and the second side fence 612 at a position where the distance between the first side fence 611 and the second side fence 612 is substantially equal to the sheet width size of the recording sheet 6 in the sheet conveyance orthogonal direction. Thus, by stopping the side fences 611 and 612 at the appropriate positions, the recording sheet 6 can be reliably adjusted to a position along the sheet conveyance direction. Furthermore, since the distance of movement of the side fences 611 and 612 cannot be smaller than the size of the recording sheet 6 in the orthogonal direction, warping or bending of the recording sheet 6 can be reduced or substantially prevented. Therefore, frequency of occurrence of paper jam and/or skew of the recording sheet 6 can be further reduced.
Preferably, example of the first pressure detecting sensor 68 and the second pressure detecting sensor 69 includes a method to change an input value for pressure conversion according to the variation amount of the pressure detecting part.
The torque limiting unit 616 sets the threshold value of the load on the driven side transmission roller unit 616d to the same value as the load on the driven side transmission roller unit 616d when two standard recording sheets are interposed between the side fences 611 and 612. By contrast, the threshold value based on the detection results of pressures obtained by the first pressure detecting sensor 68 and the second pressure detecting sensor 69 are set to the same value as the pressure detected by each of the first pressure detecting sensor 68 and the second pressure detecting sensor 69 when two standard recording sheets are interposed between the side fences 611 and 612.
In the image forming apparatus 1 according to the fifth modified embodiment, a one sheet manual feeding mode for setting only one recording sheet 6 and a multiple sheet manual feeding mode for setting multiple recording sheets 6 as a sheet stack can be selectively determined by pressing an appropriate one of buttons provided to the operation display 9.
When the multiple sheet manual feeding mode is selected, the controller 400 stops driving of the driving motor 617, based not on detection results obtained by the first pressure detecting sensor 68 and the second pressure detecting sensor 69 but on detection results obtained by the rotation detecting sensor 619, which is the same as the operation performed in the image forming apparatus 1 according to the exemplary embodiment of the present invention. Therefore, when the multiple sheet manual feeding mode is selected, the torque limiting unit 616 of the image forming apparatus 1 according to the fifth modified embodiment causes the side fences 611 and 612 to stop moving slidably by cutting off transmission of the driving power between the driving side transmission roller unit 616a and the driven side transmission roller unit 616d by causing the driving side transmission roller unit 616a to slip. As previously described, the threshold of load on the driven side transmission roller unit 616d is set to a value obtained when two standard sheets are interposed between the side fences 611 and 612, thereby stopping the side fences 611 and 612 at respective appropriate positions.
By contrast, when, the one sheet manual feeding mode is selected, the controller 400 stops driving of the driving motor 617 based on detection results obtained by the first pressure detecting sensor 68 and the second pressure detecting sensor 69, which is the same as the operation performed in the image forming apparatus 1 according to the fifth modified embodiment. As previously described, the threshold of load on the driven side transmission roller unit 616d is set to a value obtained when one standard sheet is interposed between the side fences 611 and 612, thereby stopping the side fences 611 and 612 at respective appropriate positions.
As described above, regardless of the number of recording sheets 6, in the image forming apparatus 1 according to the fourth modified embodiment, the controller 400 can cause the side fences 611 and 612 to be stopped at respective appropriate positions so as to adjust the position of the recording sheet 6 properly.
As described above, the image forming apparatus 1 according to the exemplary embodiment, the second side fence 612 is disposed to slidably move on the bottom plate 610 serving as a sheet setting plate. The image forming apparatus 1 according to the exemplary embodiment includes the drive transmission mechanism 640 that includes the linking pinion gear 615, the torque limiting unit 616, and so forth to transmit a first driving power for the first side fence 611 to move in the orthogonal direction and a second driving power for the second side fence 612 to move in an opposite direction to the first side fence 611 in the orthogonal direction. Further, the image forming apparatus 1 according to the exemplary embodiment includes the drive transmission mechanism 640 to serve as a stopping unit to stop the first side fence 611 and the second side fence 612 at the same time. With this configuration, as previously described, regardless of the size, the recording sheet 6 can be adjusted to the center line L1.
Further, in the image forming apparatus 1 according to the exemplary embodiment and the first modified embodiment, the torque limiting unit 616 includes the driving side transmission roller unit 616a and the driven side transmission roller unit 616d that are disposed in contact by pressure along an axis of rotation. When a torque exceeding a given threshold is applied to the driven side transmission roller unit 616d, the torque limiting unit 616 intercepts or cuts off transmission from the driving side transmission roller unit 616a to the driven side transmission roller unit 616d by causing the driving side transmission roller unit 616a on the driven side transmission roller unit 616d to slip.
With this configuration, the threshold of torque can be adjusted by controlling the pressure force and surface resistance between the transmission roller units 616a and 616d.
Further, in the image forming apparatus 1 according to the exemplary embodiment and the first modified embodiment, the torque limiting unit 616 includes the first coil spring 661 serving as a biasing member to urge the driving side transmission roller 616a to the driven side transmission roller 616d in the axis of rotation and the second coil spring 662 serving as a biasing member to urge the driven side transmission roller 616d to the driving side transmission roller 616a in the axis of rotation. With this configuration, the first and second coil springs 661 and 662 can contact the transmission roller units 616a and 616d by pressure.
Further, in the image forming apparatus 1 according to the second modified embodiment, the torque limiting unit 616 is one of a spring-type torque limiter, a powder-type torque limiter, and a hysteresis-type torque limiter. With this configuration, the commercial and inexpensive torque limiter can limit the torque on the driven side transmission roller 616d.
Further, the image forming apparatus 1 according to the fifth modified embodiment includes the pressure detecting sensors serving as a pressure detector to detect pressure applied to the side fences. When the detection results obtained by the detecting sensors exceed the threshold, the controller 400 serving as a part of a stopping unit causes the driving motor 617 serving as a driving power source to stop driving.
With this configuration, the side fences 611 and 612 can be stopped at the appropriate positions without causing a mechanism in which the driving side transmission roller unit 616a to slip.
Further, since the image forming apparatus 1 according to the fifth modified embodiment includes the pressure detecting sensors to detect respective pressures applied to the entire sheet areas of the recording sheet 6 by the first side fence 611 and the second side fence 612. With this condition, the overall contact pressure can detect accurately regardless of the contact position of the recording sheet to the sheet contact face.
Further, the image forming apparatus 1 according to the fifth modified embodiment includes the first pressure detecting sensors 680 serving as a first pressure detector to detect pressure applied to the first side fence 611 and the second pressure detecting sensors 690 serving as a second pressure detector to detect pressure applied to the second side fence 612. When both detection results obtained by the detecting sensors 680 and by the second pressure detecting sensors 690 exceed the threshold, the controller 400 serving as a part of a stopping unit causes the driving motor 617 serving as a driving power source to stop driving.
With this configuration, the side fences 611 and 612 can be stopped at the position where the distance between the side fences 611 and 612 is substantially equal to the size of the recording sheet set therebetween in the orthogonal direction.
Further, the image forming apparatus 1 according to the exemplary embodiment, regardless of a time to stop driving the driving motor 617, the side fences 611 and 612 can be stopped at the appropriate positions.
Further, the image forming apparatus 1 according to the third modified embodiment includes the controller 400 serving as a drive controller to cause the driving motor 617 to start driving to move the first side fence 611 toward the recording sheet 6 on the sheet setting plate and to stop driving after a given period of time has elapsed.
With this configuration, as previously described, it is no need that the controller 400 performs a high-speed counting for being aware of a significantly short period of time, which is indicated by the equation “pulse period Δt+constant number α”, and therefore no hardware is required for the high-speed counting, which can contribute to cost reduction.
Further, the image forming apparatus 1 according to the exemplary embodiment includes the rotation detecting sensor 619 that serves as a rotation detector to detect where the driven side transmission roller unit 616d is rotated, and the controller 400 that serves as a drive controller to start driving the driving motor 617 in a normal direction to move the first side fence 611 toward the recording sheet 6 set on the sheet setting plate and to stop driving the driving motor 617 based on the detection result obtained by the rotation detecting sensor 619 that the driven side transmission roller unit 616d remains unrotated.
With this configuration, compared to the image forming apparatus 1 according to the third modified embodiment, the time for the drive motor 617 can be reduced to idle to achieve long use life thereof.
Further, the image forming apparatus 1 according to the exemplary embodiment includes the home position sensor 650 to detect whether or not the first side fence 611 is located at a home position that is a standby position thereof in the orthogonal direction when the recording sheet 6 is set on the sheet setting plate, and the controller 400 serving as a drive controller to rotate the driving motor 617 in reverse until the first side fence 611 returns to the home position upon input of instructions issued by the operator (upon pressing of the manual execution button by the operator).
With this configuration, when the operator sets the recording sheet 6 on the sheet setting plate, the first side fence 611 and the second side fence 612 can rest at their home positions for not interfering the sheet setting operation.
Further, in the image forming apparatus 1 according to the exemplary embodiment, the controller 400 serves as a sheet size specifying unit to specify a size of the recording sheet 6 set on the sheet setting plate based on an amount of driving from starting the driving motor 617 in a normal direction with the first side fence 611 being located at the home position to stopping the driving motor 617.
With this configuration, the controller 400 can specify the sheet width size of the recording sheet 6 set on the sheet setting plate of the manual feed tray 60 automatically, without inputting the sheet width size into the operation display 9.
Further, the image forming apparatus 1 according to the fourth modified embodiment further includes the position detecting sensor 64 serving as a position detector to detect a position of the first side fence 611 in the orthogonal direction, and the controller 400 serving as a sheet size specifying unit to specify a size of the recording sheet 6 set on the sheet setting plate of the manual feed tray 60 based on detection results obtained by the position detecting sensor 64.
With this configuration, as previously described, the controller 400 can only detect the stop position of the first side fence 611 based on the output ON and OFF times without counting the number of output pulses concurrently, which can contribute to a reduction of processing load on the controller 400.
Further, in the image forming apparatus 1 according to the exemplary embodiment, the manual feed tray 60 includes the bottom plate 610 serving as a leading side sheet setting portion to hold the leading end side of the recording sheet 6 in the sheet conveyance direction and the sheet receiving face 621 serving as a trailing end side sheet setting portion to hold the trailing end side of the recording sheet 6. The bottom plate 610 is disposed at an angle θ to the sheet receiving face 621. Further, the first side fence 611 and the second side fence 612 are movably contactable with at least a portion of the recording sheet 6 set on the sheet setting plate at the angle θ in the orthogonal direction.
With this configuration, as previously described, even if only one regular sheet, which serves as a recording sheet, is interposed between the side fences 611 and 612, the side fences 611 and 612 can be stopped at their appropriate positions and can be prevented from any stoppage error due to adhesion of dust.
The above-described exemplary embodiments are illustrative, and numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative and exemplary embodiments herein may be combined with each other and/or substituted for each other within the scope of this disclosure. It is therefore to be understood that, the disclosure of this patent specification may be practiced otherwise than as specifically described herein.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that, the invention may be practiced otherwise than as specifically described herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-001630 | Jan 2010 | JP | national |
| 2010-242147 | Oct 2010 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4908673 | Muramatsu | Mar 1990 | A |
| 5195734 | Tanabe | Mar 1993 | A |
| 5897110 | Fujiwara | Apr 1999 | A |
| 6164642 | Onipchenko et al. | Dec 2000 | A |
| 6354585 | Takahashi | Mar 2002 | B1 |
| 6523822 | Galtier et al. | Feb 2003 | B1 |
| 7134657 | Yanagi et al. | Nov 2006 | B2 |
| 7210678 | Deshimaru et al. | May 2007 | B2 |
| 7389982 | Makino et al. | Jun 2008 | B2 |
| 7540494 | Stemmle et al. | Jun 2009 | B2 |
| 7618038 | Aida | Nov 2009 | B2 |
| 7708268 | Toya et al. | May 2010 | B2 |
| 7980554 | Eltzroth et al. | Jul 2011 | B2 |
| 8070157 | Koyanagi | Dec 2011 | B2 |
| 20020096820 | Diews | Jul 2002 | A1 |
| 20040100012 | Muratani | May 2004 | A1 |
| 20060082044 | Aida | Apr 2006 | A1 |
| 20060170145 | Nakame | Aug 2006 | A1 |
| 20060244198 | Stemmle et al. | Nov 2006 | A1 |
| 20070063425 | Tsujinishi | Mar 2007 | A1 |
| 20070290434 | Ishida | Dec 2007 | A1 |
| 20090014948 | Takahashi | Jan 2009 | A1 |
| 20090121412 | Koyanagi | May 2009 | A1 |
| 20110163496 | Aoyama et al. | Jul 2011 | A1 |
| Number | Date | Country |
|---|---|---|
| 0 443 590 | Aug 1991 | EP |
| 2-48350 | Feb 1990 | JP |
| 4-80182 | Mar 1992 | JP |
| 07267474 | Oct 1995 | JP |
| 3255742 | Nov 2001 | JP |
| 2005-170609 | Jun 2005 | JP |
| 4230030 | Dec 2008 | JP |
| 2009-137762 | Jun 2009 | JP |
| Entry |
|---|
| Machine translation of Detailed Description section of Japanese Publication No. 4230030. |
| Abstract of JP 2000-169020 published on Jun. 20, 2000. |
| Abstract of JP 06-191677 published on Jul. 12, 1994. |
| Materials of Construction—Fluoro Rubber, http://www.sulphuric-acid.com/technamual/materials/materials—elastomers—fluororubber.htm. |
| Jan. 25, 2013 Office Action issued in U.S. Appl. No. 12/929,184. |
| Notice of Allowance for corresponding U.S. Appl. No. 12/929,184 dated Jul. 12, 2013. |
| Office Action for corresponding U.S. Appl. No. 12/929,184 dated May 16, 2013. |
| Office Action for corresponding U.S. Appl. No. 12/929,302 dated Jun. 4, 2013. |
| Machine Translation of the Detailed Description of Japanese Pub. No. 4230030 published Dec. 12, 2008. |
| Office Action for corresponding European Application No. 11151109.3 dated Apr. 4, 2013. |
| Number | Date | Country | |
|---|---|---|---|
| 20110163496 A1 | Jul 2011 | US |
