Patent Grant
8371579
This application is based on Japanese Patent Application No. 2010-259498 filed on Nov. 15, 2010, in Japanese Patent Office, the entire content of which is hereby incorporated by reference.
The present invention relates to a sheet alignment apparatus and image forming system, particularly to a sheet alignment apparatus capable of effective sheet finishing, and an image forming system using the same.
The image forming systems known in the conventional art include an image forming apparatus such as a printer, photocopier and multi-functional peripheral, and a post-processing apparatus that applies a process of finishing such as punching, folding and binding to the sheets with an image formed thereon by an image forming apparatus.
The post-processing apparatus as an element of the image forming system generally performs on the sheets with an image formed thereon such processes as shifting, punching, binding, folding and bookbinding by gluing. The punching section, the binding section, the folding section and the gluing/bookbinding section are provided with an alignment processing section for aligning the sheets as a pre-processing section for such processing.
This alignment processing section is generally installed inside the post-processing apparatus. This alignment processing section includes an inclined intermediate stacker and a movable regulation member on one side or both sides of the intermediate stacker, and aligns the sheets along the conveyance path for conveying sheets to the binding section or the folding section. To be more specific, sheets are slipped down in the intermediate stacker and are aligned in the sheet conveyance direction. When a preset number of sheets have been stacked on the intermediate stacker, the supply of sheets to the intermediate stacker is suspended, and the movable regulation member then reciprocally moves, so that the sheets are aligned in the width direction with respect to the sheet conveyance direction. This is followed by the finishing step including punching, binding, folding, gluing and bookbinding.
Further, some conventional post-processing apparatuses are provided with a sheet-reversing conveyance section referred to as an intermediate conveyance unit functioning as an intermediate conveyance device and is provided with a sheet width regulation member for aligning the sheet in the width direction (lateral alignment). However, a very small number of sheet-reversing conveyance sections are provided with the device that aligns the sheets in the sheet conveyance direction (longitudinal alignment). In many of the post-processing apparatuses, immediately before finishing steps such as punching, binding and folding, the leading edge or the trailing edge of the sheet is regulated in each of the finishing processes, so that the sheets are longitudinal aligned. Thus, each of the finishing processes needs time to align, and the sheet processing speed is reduced according to the conventional art. Further, in the conventional alignment processing section, conveyance of the succeeding sheet has to be stopped during the finishing operation of the preceding sheet; thus the processing speed of sheet is further reduced, and they are not compatible with the high-speed performance of the main body of the image forming apparatus, with the result that the main body of the image forming apparatus does not take full advantage of its high speed performance. Further, since the conveyance is controlled to be suspended at the time of alignment, the control system is complicated. Thus, stability in the conveyance of sheets is reduced and conveyance failure such as paper jams tends to occur.
In order to solve these problems, disclosed is a technique in which an intermediate conveyance unit is provided as an intermediate conveyance device so as to simultaneously convey a plurality of sheets, whereby the succeeding sheet is aligned even if the preceding sheet is being post-processed (e.g., Unexamined Japanese Patent Application Publication No. 2007-137536).
In the technique disclosed in the Unexamined Japanese Patent Application Publication No. 2007-137536, the intermediate conveyance unit is provided between the image forming apparatus and the post-processing apparatus. A plurality of sheets are reversed and stored there temporarily. These sheets are moved by the sheet push-up member that moves in the vertical direction, whereby a sheet is aligned with the succeeding sheet and their conveyance directions are coordinated.
In
The sheet conveyance section of the intermediate conveyance unit B1 includes a sheet carry-in section (the first conveyance section) 11, sheet storage section (the second conveyance section) 12, sheet discharge unit (the third conveyance section) 13, and sheet reversing section (fourth conveyance section) 14.
The sheet carry-in section 11 has a pair of rollers R1 and R2 and a sheet carry-in and conveyance path r11 provided with a guide plate 111. The sheets S ejected from the sheet ejection section 5E of the main body A of the image forming apparatus are sequentially received and conveyed by the sheet carry-in section 11. The sheet storage section 12 is provided with two guide plates 121, a lateral alignment section 122, a sheet push-up member 123 as a sheet push-up section and a sheet storage and conveyance path r12. Two guide plates 121 are arranged parallel to form a sheet storage and conveyance path r12. The sheet storage and conveyance path r12 is a conveyance path for carrying-in and discharging the sheets S to and from the sheet storage section 12. A plurality of sheets S conveyed from the sheet carry-in section 11 are aligned and stored in a state of being stacked in the sheet storage section 12. Sheets are aligned in the sheet conveyance direction between the sheet push-up member 123 and longitudinal alignment member 124, and are then aligned in the width direction by the lateral alignment section 122. After that, the sheets are discharged upward.
The sheet push-up member 123 that stands by staying at the initial stop position P0 and storing the sheets is moved upward along the guide rod 126 and the sheet storage and conveyance path r12 by a motor (not illustrated) as a sheet push-up member moving section. The sheet push-up member 123 thus moves from the initial stop position P0 to the first stop position P1 or the second stop position P2. The leading edge of the first sheet (the preceding sheet) S1 in the sheet carry-in direction is abutted to the sheet abutting plate 123A (to be described later) installed on the sheet push-up member 123. After having been stored, the first sheet S1 is moved to the first stop position P1 by the sheet push-up member 123 that is moving upward. The first stop position P1 refers to the position where the sheet push-up member stops to locate the leading edge of the preceding sheet S1 beyond the tip end of the conveyance path switching section K1 and in the area before the nip portion of the discharge drive roller R5 so as to avoid interruption of the succeeding sheet discharge drive roller R5.
After the sheet push-up member 123 for conveying the preceding sheet S1 has stopped at the first stop position P1, the succeeding sheet S2 is carried in toward the sheet storage section 12 by the rotation of the carry-in drive roller R3. When the sheet push-up member 123 is stopped at the first stop position P1, the leading edge of the preceding sheet does not interfere with the leading edge of the succeeding sheet since the leading edge of the preceding sheet is located above the leading edge of the succeeding sheet S2. After that, the motor-driven sheet push-up member 123 is sent back to the initial stop position P0 when the succeeding sheet is carried into the sheet storage section 12, and the preceding sheet and the succeeding sheet are then stored stacked. When a prescribed number of sheets S have been stored in the sheet storage section 12, the sheet push-up member 123 is again driven, by the sheet push-up member moving section, to the second stop position P2 on the downstream side of the first stop position in the sheet discharge direction and is stopped. The second stop position P2 refers to the position where the sheet push-up member 123 is stopped to cause the sheet S to be aligned in the sheet conveyance direction with the leading edge of the sheet S having reached the position where the leading edge is in contact with the longitudinal alignment member 124. Further, when the sheet push-up member 123 is at this position, the lateral alignment is also performed by the lateral alignment section 122.
A conveyance path switching section K1 is installed at the upper portion of the sheet storage section 12, and serves to switch functions between leading the sheet S into the sheet storage section 12 and discharging the sheet S from the sheet storage section 12. The sheets aligned by the longitudinal alignment member 124 are sandwiched between the discharge drive roller R5 and the driven roller R11 by the switching operation of the conveyance path switching section K1, and are conveyed to the sheet discharge unit 13.
The sheet discharge unit 13 has a sheet conveyance path r13 equipped with a pair of rollers R6 and R7 and a guide plate 131. In the sheet discharge unit 13, a plurality of sheets S stored in the sheet storage section 12 are switched back and conveyed being in the stacked state, and are fed into the succeeding post-processing apparatus FS. This switch-back operation allows the sheets to be discharged with the leading edge and trailing edge of the sheets S reversed, with respect to the direction when the sheets were carried into the sheet storage section 12, in the sheet conveyance direction.
The sheet reversing section 14 has a sheet conveyance path r14 equipped with conveyance rollers R8 and R9 and a guide plate 141. In the sheet reversing section 14, a plurality of sheets S having been stored in the sheet storage section 12 passes through the upper sheet conveyance path r15, and are switched back and reversed again along the sheet conveyance path r14. Passing through the lower sheet conveyance path r16, these sheets are discharged and fed into the succeeding post-processing apparatus FS.
The conveyance path switching section K2 arranged in the sheet discharge unit 13 ensures that the sheets S coming from the sheet storage section 12 are selectively led into the sheet conveyance path r13 for conveying these sheets to the roller pair R6 along the guide plate 13 or into the sheet conveyance path r15 for conveying them to the sheet reversing section 14. The conveyance path switching section K3 arranged on the lower portion of the sheet reversing section 14 switches path between the sheet conveyance path r15 opened by the conveyance path switching section K2 and the sheet conveyance path r16 for ejecting the sheet S from the sheet reversing section 14. The conveyance path switching sections K1, K2 and K3 are connected to solenoids to be driven.
By using the intermediate conveyance unit B1 disclosed in the Unexamined Japanese Patent Application Publication No. 2007-137536, a plurality of sheets placed stacked are longitudinally aligned at a high-speed without interference, without stopping the conveyance of the succeeding sheet even when preceding sheet is being processed.
The sheet push-up member 123 of the sheet storage section 12 for storing the preceding sheet S1 moves to the first stop position P1 before the leading edge of the succeeding sheet S2 enters the sheet storage and conveyance path r12. Accordingly, sheets can be properly placed stacked without interfering with the leading edge the preceding sheet S1.
Regarding the structure disclosed in the Unexamined Japanese Patent Application Publication No. 2007-137536, however, the longitudinal alignment member 124, the solenoid, and the link mechanism for linking the longitudinal alignment member 124 and the solenoid are indispensable in order to align a plurality of sheets stored in the sheet storage section 12 in the sheet conveyance direction. The structure using these components to align the sheets in the sheet conveyance direction increases system production cost.
In order to minimize the system production cost, there is disclosed the technique in which a nip portion is formed between the discharge drive roller R5 and the driven roller (equivalent to the discharge driven roller R11 of
In the structure of the Unexamined Japanese Patent Application Publication No. 2009-274849, however, the leading edge of the sheets S may be caught in the nip portion between the discharge drive roller R5 and driven roller during longitudinal alignment. Longitudinal alignment and lateral alignment by a lateral alignment section 122 cannot be easily performed simultaneously. If it is impossible to simultaneously perform the longitudinal alignment and the lateral alignment, these alignment processes must be performed separately, with the result that the sheet conveying efficiency will be reduced. Further, if the longitudinal alignment and the lateral alignment are performed at one and the same position using the time lag alone, the pressed contact between the discharge drive roller R5 and the driven roller must be released during the lateral alignment; thus this arrangement requires a complicated structure. In another method, the longitudinal alignment position is shifted from the lateral alignment position, and lateral alignment is performed at a position apart from the nip position between the discharge drive roller R5 and driven roller. There still remains the problem that she two alignment processes cannot be performed simultaneously.
To achieve at least one of the abovementioned object, a sheet alignment apparatus reflecting one aspect of the present invention comprises:
a sheet storage section configured to store one or more sheets;
a sheet push-up section configured to push up a trailing edge, in a sheet conveyance direction, of a sheet stored in the sheet storage section to convey the sheet in the sheet conveyance direction;
a sheet discharge section which is provided in a downstream of the sheet storage section in the sheet conveyance direction, is made up of a pair of rollers capable of rotating in forward and reverse directions, and is configured to align the sheet being conveyed by the sheet pushing-up section between the sheet discharge section and the sheet push-up section and then discharge the sheet from the sheet storage section by a forward rotation of the pair of rollers by holding the sheet in a nip portion formed by the pair of roller;
a sheet width direction alignment section which is provided between the sheet storage section and the sheet discharge section and is configured to align the sheet in a sheet width direction, which is perpendicular to the sheet conveyance direction, after the sheet is stored in the sheet storage section and before the sheet is discharged in the sheet conveyance direction by the pair of rollers; and
a control section configured to control operations of the sheet push-up section, the sheet discharge section, and the sheet width direction alignment section such that when a leading edge, in the sheet conveyance direction, of the sheet being pushed up by the sheet push-up section has reached the sheet discharge section, the sheet is aligned in the sheet conveyance direction between the sheet discharge section and the sheet push-up section, and before the sheet is aligned in the sheet width direction by the sheet width direction alignment section, the pair of roller reversely rotates so as to separate the leading edge of the sheet from the nip portion.
An image forming system reflecting another aspect of the present invention comprises:
an image forming apparatus configured to form an image on a sheet;
a sheet alignment apparatus which is provided on a downstream side, in a sheet conveyance direction, of the image forming apparatus and is configured to receive and align sheets on which images are formed by the image forming apparatus: the sheet alignment apparatus including:
a post-processing apparatus which is provided on a downstream side of the sheet alignment apparatus and is configured to perform a post-process on the sheet discharged from the sheet alignment apparatus.
a, 2b and 2c are front cross sectional views showing an intermediate conveyance unit B according to an embodiment of the present invention as viewed from the direction perpendicular to sheet discharge direction;
The following describes the present invention with reference to embodiments, without the present invention being restricted thereto.
[Image Forming System]
[Image Forming Apparatus Main Body A]
The illustrated image forming the apparatus main body A includes an image reading section 1, an image processing section 2, an image writing section 3, an image forming section 4, a sheet feed and conveyance section 5 and fixing device 6.
The image forming section 4 is composed of a photoreceptor drum 4A, charging section 4B, development section 4C, transfer section 4D, separation section 4E and cleaning section 4F. The sheet feed and conveyance section 5 is provided with a sheet feed cassette 5A, a first sheet feed section 5B, a second sheet feed section 5C, a conveyance section 5D, a sheet ejection section 5E and an automatic duplex sheet feed unit (ADU) 5F. An operation/display section 8 equipped with an input section and a display section is provided on the front side of the upper portion of the image forming apparatus main body A. An automatic document feeder DF is mounted on the upper portion of the image forming apparatus main body A. The intermediate conveyance unit B as an sheet alignment apparatus of the present invention is installed on the side of the sheet ejection section 5E on the left side, in the drawing, of the image forming apparatus main body A, and a post-processing apparatus FS is connected on the left side of that.
Images on one side or both sides of the document placed on the document platen of the automatic document feeder DF are read through the optical system of the image reading section 1. The analog signal generated by photoelectric conversion from the images having been read is subjected to analog processing, analog-to-digital conversion, shading correction and image compression by the image processing section 2. After that, this signal is sent to the image writing section 3. In the image writing section 3, the light outputted from the semiconductor laser is applied to a photoreceptor drum 4A of the image forming section 4, whereby a latent image is formed. Processes such as charging, exposure, development, transfer, separation and cleaning are carried out in the image forming section 4.
The image is transferred by the transfer section 4D to the sheet S fed by the first sheet feed section 5B. The image carried on the sheet S is fixed by a fixing device 6, and the sheet S is fed into the intermediate conveyance unit B from the sheet ejection section 5E. Alternatively, the sheet S on one side of which an image has been processed and which has been fed to the automatic duplex copying sheet feed section 5F is image-processed on the both sides again by the image forming section 4. After that, the sheet S is ejected through the sheet ejection section 5E and is fed into the intermediate conveyance unit B.
The communication section of the main control section 9A installed inside the image forming apparatus main body A and the communication section of the control section 9B installed inside the intermediate conveyance unit B are connected by the communication line 9C, and send and receive input signals and control signals. Further, the control section 9B controls the operation of each section inside the intermediate conveyance unit B through exchange of signals with the main control section 9A.
A large capacity sheet feeding section LT includes a sheet stacking section 7A and a first sheet feed section 7B, and feeds a large number of sheets into the image forming apparatus main body A on a continuous basis. The post-processing apparatus FS receives the sheets S discharged from the intermediate conveyance unit B, and applies the finishing processes including punching, folding and binding.
[Intermediate Conveyance Unit B]
The intermediate conveyance unit B is an intermediate conveyance device for delivering the sheet from the image forming apparatus main body A to the post-processing apparatus FS so that the efficiency of the entire system will not be reduced even when there is a difference in throughput between the image forming apparatus main body A and post-processing apparatus FS.
a through
[Structure of Intermediate Conveyance Unit B]
In
The sheet carry-in section 11 receives one or more sheets S (hereinafter also referred to merely as “sheets S”) ejected from the image forming apparatus main body A, and carry the sheets S into the sheet storage section 12. The sheet storage section 12 receives one or more sheets S from the sheet carry-in section 11 and stores the sheets. The sheet storage section 12 is structured so as to reverse the sheet conveyance direction (sides) and to feed one or more received sheets S to the sheet discharge unit 13. The sheet discharge unit 13 discharges the sheets from the sheet storage section 12.
The intermediate conveyance unit B has two conveyance modes. In one mode, the sheets S are fed from the sheet carry-in section 11, aligned through the sheet storage section 12, and unloaded from the sheet discharge unit 13. In the other mode, the sheets S are conveyed directly to the sheet discharge unit 13 from the sheet carry-in section 11, and discharged from the sheet discharge unit 13.
The sheet carry-in section 11 has a pair of rollers R1 and R2, a carry-in drive roller R3, a driven roller R3a, a pair of guide members 120, and guide members GI and G2. A pair of guide members 120 are the fixed guide members for guiding the sheets in the horizontal direction. The guide members G1 and G2 are the fixed guide members for guiding downward the sheets from the horizontal direction to the vertical direction. The swing guide plate G5 has two sheet guide sections G5a and G5b, and is arranged in the vicinity of the confluence of the sheet conveyance paths of the sheet carry-in section 11 and sheet storage section 12. Further, the swing guide plate G5 is driven by the solenoid SOL1 (
The sheet storage section 12 includes a pair of sheet retainer plates 121 parallel to each other as guide plates for guiding the sheets S in the vertical direction, a lateral alignment section 122 for aligning the sheets S in the width direction (the direction perpendicular to the sheet conveyance direction), and a sheet push-up member 123 for storing and conveying the sheets S. The leading edge of the sheets S in the sheet carry-in direction loaded from the sheet carry-in section 11 is stopped on the sheet abutting plate 123A (to be described later) installed on the sheet push-up member 123, and the sheets S are held in the upright position in the vertical direction by the sheet retainer plates 121.
The lateral alignment section 122 aligns the sheets S in the width direction. As is well known, the sheets S are sandwiched in the width direction, and the reciprocal motion is provided by the motor M4 (
The stored-sheet conveyance section (no reference numeral) moving the sheets S of the sheet storage section 12 in the vertical direction includes a motor M3, a belt 125, and a guide rod 126. The sheet push-up member 123 is connected to the belt 125, and is guided by the vertical guide rod 126 to move in the vertical direction in response to the rotation of the belt which is driven by the motor M3 (
The sheet discharge unit 13 includes a pair of guide members 120 for guiding the sheets S, guide members G3 and G4 as a branched guide section, a discharge drive roller R5, a driven roller R5a, and a pair of rollers R6 and R7.
A pair of rollers as a sheet discharge section of the present invention are made up of the discharge drive roller R5 and the driven roller R5a. The discharge drive roller R5 is an elastic roller made up of a rubber roller with a high friction coefficient, and is connected to and driven by a motor M2 that can rotate in forward and reverse directions as a carry-in roller drive section. The driven roller R5a is a rigid roller made of metal or resin having a low friction coefficient that is lower than that of the discharge drive roller R5. This driven roller R5a is pressed against the discharge drive roller R5, and is turned following the rotation of the discharge drive roller R5. A nip portion is formed by the pressure contact between the discharge drive roller R5 and the driven roller R5a as a pair of rollers. The sheet S is sandwiched by the nip portion and is discharged from the sheet storage section 12 in a switched-back state. The reference numeral 129 is a switching gate to select whether sheets S are conveyed in the horizontal direction or to the sheet storage section 12. This gate is driven and swung by the solenoid SOL2 (
The projection G4a as a projection member according to the present invention formed on the guide member G4 guide the leading edge of the sheet S fed upward by the rise of the sheet push-up member 123 toward the driven roller R5a instead of the discharge drive roller R5. The following describes the purpose and function of the projection G4a formed on the guide member G4.
The sheets S are aligned in the sheet conveyance direction (longitudinal alignment) between the discharge drive roller R5 and the driven roller R5a forming the nip portion, and the sheet abutting plate 123A arranged on the bottom portion of the sheet push-up member 123A. However, if the longitudinal alignment is started when the rotation of the discharge drive roller R5 is suspended, the leading edge of the sheet S may be caught in the nip portion.
In the meantime, in order to prevent the sheet conveying efficiency from being reduced, it is important to draw back the position of the conveyed sheet S in the sheet conveyance direction as little as possible. Therefore, it is preferable to perform the longitudinal sheet alignment and the lateral sheet alignment at the same position. However, if the position for longitudinal sheet alignment is the same as the position for lateral sheet alignment, the leading edge of the sheet S may be caught in the nip portion at the time of longitudinal alignment as described above, and this may adversely affect the lateral alignment.
To solve this problem, according to the embodiment, the discharge drive roller R5 is driven in the reverse direction so that the leading edge of the sheet S is prevented from being caught in the nip portion. Further, the position of the trailing edge of the sheets S is regulated by the sheet abutting plate 123A, so that the sheets S do not get back from the position in the sheet conveyance direction. Thus, in the embodiment, the longitudinal alignment and lateral alignment are performed at almost the same position so that the sheet conveying efficiency is not reduced.
When the leading edge of the sheet S conveyed by the sheet push-up member 123 comes close to the discharge drive roller R5, which stops rotating, the motor M3 starts reverse rotation to drive the discharge drive roller R5 in the reverse direction. If the leading edge of the sheet S has abutted on the discharge drive roller R5 rotating in the reverse direction, a large frictional drag will be applied to the leading edge of the sheet, and the leading edge of the sheet may buckle or be contaminated.
In the embodiment, in order to solve this problem, the projections G4a are designed to have a width corresponding to the width of the discharge drive roller R5, and the layout and shape of the projections G4a are designed in such a way that the leading edge of the sheet S being conveyed will move toward the driven roller R5a. Thus, this structure prevents the leading edge of the sheet from directly abutting on the discharge drive roller R5. The sheet reaches the nip portion along the surface of the driven roller R5a that has a small frictional coefficient when the conveying operation of the sheet push-up member 123 is suspended. This arrangement reduces the frictional drag on the leading edge of the sheet, with the result that the leading edge of the sheet is protected from the aforementioned buckling and contamination.
Referring to
The projections G4a of the embodiment protrude from the aforementioned by-pass holes G4b toward the inside of the sheet discharge path formed between the by-pass holes G4b and the guide member G3, as shown in
In the present embodiment, the projections G4a are formed integrally with the guide member G4. However, the projections G4a can be separately formed such that the position and amount of protrusion can be adjusted in conformity to the size and type of the sheet S.
Since the projections G4a of the embodiment are protruded from the guide member G4, the leading edge of the sheets being conveyed is prevented from directly abutting on the discharge drive roller R5 with a high friction coefficient which rotates in the reverse direction, with the result that the leading edge of the sheet is protected from buckling and contamination.
[Operation of Intermediate Conveyance Unit B]
The following describes the operation of the intermediate conveyance unit B with reference to
The control section 9B installed on the intermediate conveyance unit B controls timings as shown in
The operation of the drive of the sheet push-up member in
In the present embodiment, the initial stop position P0, the first stop position P1, the second stop position P2, and third stop position P3 change in conformity to the size (length in the sheet conveyance direction) of the sheet S being used. Further, the second stop position P2 is set in such a way that, when the leading edge of the sheet S being used reaches the inlet of the nip portion formed by the discharge drive roller R5 and the driven roller R5a, the sheet abutting plate 123A provided on the sheet push-up member 123 is in contact with the trailing edge of the sheets S.
The longitudinal alignment is performed by the movement of the sheet push-up member 123 to the second stop position P2 in the stages 5 through 6 of the drive operation of the sheet push-up member in
As shown in
As a result of the sheet being carried in as shown in
The motor M3 then starts forward rotation. Thus, the sheet push-up member 123 is moved upward through the belt 125, and is stopped at the first stop position P1 illustrated in
Since the swing guide plate G5 is moved clockwise, the leading edge, in the discharge direction, of the sheet S1 is guided along the wall surface of the guide member G4. This arrangement prevents occurrence of conveyance failure such as the sheet abutting on the bottom end of the guide member G3 or away from the guide member G3.
When the sheet push-up member 123 has reached the first stop position P1, the leading edge, in the discharge direction, of the sheet S1 is located above the bottom end of the guide member G2; thus even when the second sheet S2 has been carried in from the guide members G1 and G2, there is no interference between the leading edges of the first sheet S1 and the second sheet S2. To be more specific, the second sheet S2 as the succeeding sheet is prevented from interrupting the first sheet S1 as the preceding sheet (entry to the left side of the first sheet S1 in
Then, the intermediate conveyance unit B goes into the state shown in
Since the sheet push-up member 123 moves the first sheet S1 upward and stops at the first stop position P1, the sheet S2 being loaded next is stored in the sheet storage section 12 such that the leading edge of the second sheet S2 does not interfere with the leading edge, in the sheet discharge direction, of the first sheet S1.
As shown in the timing chart of
The motor M3 operates immediately after stage 5, and the sheet push-up member 123 goes upward. Then the sheet push-up member 123 is moved up toward the second stop position P2 (stage 6), as shown in
As shown in
When the two sheets S1 and S2 are pressed against the sheet abutting plate 123A, the elastic member 123B is deformed since the sheet abutting plate 123A is bonded to the sheet push-up member 123 through the elastic member 123B. This deformation reduces the pressure applied to the sheets S1 and S2. While the discharge drive roller R5 is turning in the reverse direction, the leading edges of the two sheets S1 and S2 are kept apart from the nip portion and are not sandwiched by the nip portion. Further, if flexible firm sheets S are used, the deformation of the elastic member 123B is small and the leading edges of the sheets are kept apart from the nip portion, and the two sheets S1 and 52 warp between two guide plates 121.
According to the present embodiment, the sheet abutting plate 123A is disposed through the elastic member 123B. This structure ensures that a fluctuation in the size of the sheet S (length in the sheet conveyance direction), if any, will be absorbed by the deformation of the elastic member 123B. This ensures separation of the leading edges of the sheets S from the nip portion and positioning of the sheets during the longitudinal alignment.
In the meantime, when the discharge drive roller R5 is rotated in the reverse direction and the leading edges of the sheets are kept apart from the nip portion, the motor M4 is driven to operate the lateral alignment section 122 so that two sheets S1 and S2 are aligned in the width direction (
In the embodiment, the reverse rotation of the discharge drive roller R5 enables the leading edges of the sheets S to be separated from the nip portion and enables the lateral alignment section 122 to perform the lateral alignment smoothly and simultaneously with the longitudinal alignment, with the result that sheet conveyance efficiency is enhanced.
Then the sheet push-up member 123 goes further upward from the second stop position P2 of stage 6 and reaches the third stop position P3 of
When the sheets S1 and S2 are fed, being sandwiched by the discharge drive roller R5 rotating in the forward direction, the sheet push-up member 123 is lowered by the reverse rotation of the motor M3, and is returned to the initial stop position P0, and the sheet push-up member 123 stops (stage 8). In the meantime, the third sheet S3 is fed by the roller pair R2 and the carry-in drive roller R3, and is carried into the sheet storage section 12.
Almost at the same tame when the third sheet S3 is carried into the sheet storage section 12 by the carry-in drive roller R3, the motor M3 operates to lower the sheet push-up member 123 to the initial stop position P0. Along with the lowering of the sheet push-up member 123, the roller pair R2 is rotated, and the third sheet S3 is conveyed through the guide members G1 and G2 toward the sheet push-up member 123 that moves to the initial stop position P0.
Stages 1 through 8 shown in
In the present embodiment, the number of sheets S stored in the sheet storage section 12 is two. However, it goes without saying that one or three or more sheets can be stored in the sheet storage section 12, and can then be ejected therefrom.
According to the embodiment, before sheet lateral alignment is started, the leading edges of the sheets are kept apart from the nip portion formed by a pair of pressure contacted rollers used for giving longitudinal alignment. This arrangement ensures stable lateral alignment. Further, longitudinal alignment and lateral alignment can be performed at almost the same position of sheets, and there is no need to change the sheet position to perform alignment. Thus, the sheet conveyance efficiency is not lowered. Further, there is no need to release pressure from a pair of pressure contacted rollers at the time of lateral alignment. Thus, there is no need a pressure releasing mechanism, with the result that the structure is simply.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-254498 | Nov 2010 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 8123215 | Kanda | Feb 2012 | B2 |
| 20030034604 | Shida et al. | Feb 2003 | A1 |
| Number | Date | Country |
|---|---|---|
| 2007-137536 | Jun 2007 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20120119435 A1 | May 2012 | US |
