This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2016-089881 filed on Apr. 27, 2016, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a sheet alignment device and an image forming apparatus that includes the sheet alignment device.
An image forming apparatus may include a sheet alignment device that aligns a plurality of sheets on each of which image formation has been performed and discharges the sheets to a discharge tray.
Generally, the sheet alignment device includes a tilt tray, a sheet alignment portion, and a discharge roller pair. The sheet alignment portion rotates in contact with an upper surface of each of the sheets sequentially conveyed onto the tilt tray, to feed the sheets toward a base end portion of the tilt tray. Accordingly, rear ends of the respective sheets are aligned in contact with the base end portion. The discharge roller pair discharges the sheets stacked on the tilt tray to the discharge tray.
A sheet alignment device according to one aspect of the present disclosure includes a tilt tray tilting from a base end portion to a head end portion present obliquely upward with respect to the base end portion. The sheet alignment device feeds each of sheets sequentially conveyed onto the tilt tray toward the base end portion of the tilt tray, to align the sheets, and discharges the sheets from the tilt tray to the head end portion side. The sheet alignment device includes a driven roller, a drive roller, a displacement driving device, an information acquisition portion, and a displacement control portion. The driven roller is rotatably supported and opposes, from below, a position on an extended line of the head end portion side of the tilt tray. The drive roller is rotatably supported above the driven roller. The drive roller is configured to rotate in a first rotation direction and in contact with an upper surface of each of the sheets conveyed onto the tilt tray to feed the sheets toward the base end portion of the tilt tray. Furthermore, the drive roller is configured to rotate in a second rotation direction and in contact with an uppermost surface of the sheets stacked on the tilt tray, to discharge the sheets from the tilt tray. The displacement driving device is configured to displace the drive roller, above the driven roller, between a reference position separated from each of the sheets and a position that contacts with each of the sheets. The information acquisition portion is configured to acquire thickness information indicating a thickness of each of the sheets conveyed onto the tilt tray. The displacement control portion is configured to, when the drive roller rotates in the first rotation direction, control the displacement driving device to control a holding position of the drive roller that contacts with each of the sheets in accordance with the number of the sheets on the tilt tray and the acquired thickness information. The information acquisition portion and the displacement control portion are realized by a processor.
An image forming apparatus according to another aspect of the present disclosure includes an image forming portion and the sheet alignment device. The image forming portion is configured to form an image on each of sheets. The sheet alignment device is configured to align the sheets sequentially conveyed from the image forming portion.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description with reference where appropriate to the accompanying drawings. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Furthermore, the claimed subject matter is not limited to implementations that solve any or all disadvantages noted in any part of this disclosure.
Hereinafter, an embodiment of the present disclosure will be described based on the accompanying drawings. It should be noted that the following embodiment is an example embodying the present disclosure and does not limit the technical scope of the present disclosure.
[Configuration of Image Forming Apparatus 10]
As shown in
The image forming apparatus 10 includes, in the body portion 100, a sheet feeding portion 2, a sheet conveying portion 3, the image forming portion 4, a control portion 6, and the like. The image forming apparatus 10 also includes an operation display portion 7 provided at a part of the scanner 1. The control portion 6 and the operation display portion 7 are also a part of the sheet alignment device 5. The image forming portion 4 forms an image on a sheet 9.
The image forming apparatus 10 shown in
In each of the image preparation portions 41, an electrostatic latent image is formed by the laser scanning unit 42 on a surface of a photosensitive body 41a, a development portion 41b develops the electrostatic latent image into a toner image, and a belt transfer portion 41c transfers the toner image to an intermediate transfer belt 43.
The sheet feeding portion 2 feeds each of the sheets 9 stored in a sheet storage portion 20 to a sheet conveying path 30. The sheet transfer portion 44 transfers the toner image on the intermediate transfer belt 43 onto the sheet 9 conveyed by the sheet conveying portion 3. The fixing portion 45 heats the toner image to fix the toner image on the sheet 9.
The sheet alignment device 5 aligns the plurality of sheets 9 sequentially conveyed from the image forming portion 4 by the sheet conveying portion 3, and discharges the sheets 9 to a discharge tray 59 of the sheet alignment device 5.
Incidentally, the sheet alignment device 5 needs to be simplified and downsized. Especially as in the present embodiment, when the sheet alignment device 5 is disposed between the body portion 100 of the image forming apparatus 10 and the scanner 1 disposed above the body portion 100, the downsizing of the sheet alignment device 5 is important.
As described below, the sheet alignment device 5 includes a configuration capable of simplifying and downsizing a device.
[Configuration of Sheet Alignment Device 5]
As shown in
The tilt tray 50 is a sheet receiving portion tilting from a base end portion 50a to a head end portion 50b present obliquely upward with respect to the base end portion 50a. The carry-in roller pair 51 is driven to rotate by an unshown motor, and conveys the sheets 9 conveyed from the image forming portion 4 to the tilt tray 50.
The sheet alignment device 5 feeds the plurality of sheets 9 sequentially conveyed by the carry-in roller pair 51 onto the tilt tray 50, toward the base end portion 50a of the tilt tray 50 to align the sheets 9, and discharges the sheets 9 from the tilt tray 50 to the discharge tray 59 on the head end portion 50b side.
The discharge roller pair 52 includes a driven roller 52a and a drive roller 52b. The driven roller 52a is rotatably supported and opposes, from below, a position on an extended line on the head end portion 50b side of the tilt tray 50.
The drive roller 52b is supported so as to be displaceable in an up-down direction by the rotation support portion 53 above the driven roller 52a. The rotation support portion 53 supports the drive roller 52b so as to be displaceable between a reference position separated from the driven roller 52a and a position adjacent to the driven roller 52a, above the driven roller 52a.
The rotation support portion 53 has a rotatably supported rotary shaft 53a, and the rotation support portion 53 rotates about the rotary shaft 53a by rotation of the rotary shaft 53a. Accordingly, the drive roller 52b is displaced between the reference position and the position adjacent to the driven roller 52a.
The reference position is a position separated from the sheet 9 conveyed onto the tilt tray 50. By being supported at the position adjacent to the driven roller 52a by the rotation support portion 53, the drive roller 52b comes into contact with an upper surface of the sheet 9 conveyed onto the tilt tray 50.
The displacement control motor 56 is connected to the rotary shaft 53a of the rotation support portion 53 via the displacement transmission mechanism 57. The displacement control motor 56 is a servomotor capable of positioning in a rotation direction, and is a stepping motor, for example.
The displacement transmission mechanism 57 is a mechanism that transmits a rotational force of the displacement control motor 56 to the rotary shaft 53a of the rotation support portion 53, and includes a gear fixed to each of a shaft of the displacement control motor 56 and the rotary shaft 53a of the rotation support portion 53, and the like.
The displacement control motor 56 is an example of the displacement driving device that causes the drive roller 52b to be displaced between the reference position and the position that contacts with the sheet 9, above the driven roller 52a.
The drive roller 52b is energized in a direction toward the driven roller 52a by a spring 53b provided to the rotation support portion 53. The spring 53b is elastically deformed in accordance with pressure with which the sheet 9 is nipped between the driven roller 52a and the drive roller 52b. When the drive roller 52b is displaced to a position for nipping the sheet 9 between the drive roller 52b and the driven roller 52a, the spring 53b prevents excessive load from being applied to the displacement control motor 56.
The rotation drive motor 54 is connected to the drive roller 52b via the rotation transmission mechanism 55. The rotation drive motor 54 rotates the drive roller 52b in each of a first rotation direction R1 and a second rotation direction R2 in accordance with the situation (see
The rotation drive motor 54 is a motor that allows control of a rotation direction and a rotation speed. For example, the rotation drive motor 54 may be a stepping motor.
The rotation transmission mechanism 55 is a mechanism that transmits a rotational force of the rotation drive motor 54 to the drive roller 52b. For example, the rotation transmission mechanism 55 includes a relay rotating body rotatably supported with respect to the rotary shaft 53a of the rotation support portion 53, a belt that causes the relay rotating body and a rotation shaft of the drive roller 52b to be interlocked with each other, and a gear fixed to each of the relay rotating body and a rotation shaft of the rotation drive motor 54.
As shown in
By the drive roller 52b performing the pull-in conveyance, a rear end 9a of each of the sheets 9 sequentially conveyed onto the tilt tray 50 contacts with the base end portion 50a of the tilt tray 50. As a result, the plurality of sheets 9 are stacked on the tilt tray 50 while being aligned with each other on the basis of the base end portion 50a of the tilt tray 50.
As shown in
In the discharge conveyance, the drive roller 52b rotates in the second rotation direction R2 while nipping the plurality of sheets 9 between the drive roller 52b and the driven roller 52a, and the driven roller 52a rotates so as to follow rotation of the drive roller 52b.
A rotation shaft of the driven roller 52a is provided with a one-way clutch 52c that allows rotation only in the direction of rotation that follows the rotation of the drive roller 52b in the second rotation direction R2. That is, the driven roller 52a is supported so as to be rotatable only in the direction of rotation that follows the rotation of the drive roller 52b in the second rotation direction R2.
Therefore, as shown in
As shown in
However, as shown in
The stapler 58 performs a stapling process on a part adjacent to the rear end 9a of the sheets 9 aligned on the tilt tray 50.
The control portion 6 controls electric devices included in the image forming apparatus 10 that includes the sheet alignment device 5. The control portion 6 includes a rotation control portion 6a that controls the rotation drive motor 54 and a displacement control portion 6b that controls the displacement control motor 56. For example, the control portion 6 is realized by a processor such as MPU (Micro Processing Unit).
The operation display portion 7 is a user interface that includes an operation portion receiving a user information input operation and a display portion displaying various types of information. For example, the operation portion includes operation buttons, a touch panel, and the like. The display portion is a panel display portion such as a liquid crystal display panel.
The control portion 6 further includes an information acquisition portion 6c that acquires the thickness information indicating a thickness of the sheet 9 stored in the sheet storage portion 20, in accordance with an operation on the operation portion of the operation display portion 7. For example, the thickness information is sheet type information capable of specifying the thickness of the sheet 9, such as thin paper, thick paper, or a postcard, numerical information indicating the thickness of the sheet 9 at a plurality of stages, or the like.
The information acquisition portion 6c causes a non-transitory computer-readable data storage portion 6d to store the acquired thickness information. The data storage portion 6d is a nonvolatile memory. When the thickness information is the sheet type information, information indicating a correspondence relationship between the sheet type information and a value indicating the thickness of the sheet 9 is stored in the data storage portion 6d in advance.
For example, the thickness information is used to control a fixing temperature that is a temperature for heating the toner image by the fixing portion 45. As the thickness of the sheet 9 increases, the fixing temperature is set at a higher temperature.
When the image forming apparatus 10 includes the plurality of sheet storage portions 20, the information acquisition portion 6c acquires the thickness information of each of the sheet storage portions 20 and causes the data storage portion 6d to store the information.
The thickness information stored in the data storage portion 6d is also information indicating the thickness of the sheet 9 conveyed from the image forming portion 4 to the tilt tray 50 of the sheet alignment device 5.
Every time the sheet 9 is conveyed onto the tilt tray 50 by the carry-in roller pair 51, the displacement control portion 6b controls the displacement control motor 56 to displace the drive roller 52b from the reference position to a sheet nip position that contacts with the upper surface of the sheet 9. At this time, the drive roller 52b is stopping rotation.
By the drive roller 52b being displaced from the reference position to the sheet nip position while stopping rotation, the sheet 9 fed out from the carry-in roller pair 51 stops on the tilt tray 50. As a result, it is possible to prevent the sheet 9 fed out from the carry-in roller pair 51 from straightly passing by the tilt tray 50.
For example, the sheet alignment device 5 may include a sheet detection sensor 60 provided on an upstream side in a conveying direction of the sheet 9 with respect to the carry-in roller pair 51 in a conveying path of the sheet 9. In this case, when a predetermined time elapses from a time point at which the sheet detection sensor 60 has changed from a state of detecting the sheet 9 to a state of not detecting the sheet 9 during operation of the carry-in roller pair 51, the displacement control portion 6b causes the drive roller 52b to be displaced from the reference position to the sheet nip position.
The displacement control portion 6b counts up a preset counter variable every time the sheet 9 is conveyed onto the tilt tray 50 by the carry-in roller pair 51, to count the number of the sheets 9 on the tilt tray 50.
When the sheet 9 on the tilt tray 50 has been discharged to the discharge tray 59 by the discharge conveyance, the displacement control portion 6b initializes the counter variable.
The sheet alignment device 5 performs the pull-in conveyance, every time the sheet 9 is conveyed onto the tilt tray 50 by the carry-in roller pair 51.
The displacement control portion 6b controls the displacement control motor 56 when the pull-in conveyance is performed, to control a holding position of the drive roller 52b that contacts with the sheet 9 in accordance with the number of the sheets 9 on the tilt tray 50 and the thickness information acquired by the information acquisition portion 6c. In the following description, the holding position is referred to as a sheet pull-in position.
More specifically, the displacement control portion 6b sets the sheet pull-in position such that an interval between the driven roller 52a and the drive roller 52b is proportional to the number of the sheets 9 on the tilt tray 50 and the thickness of the sheet 9 indicated by the thickness information.
That is, the displacement control portion 6b controls a displacement amount of the drive roller 52b from the reference position to the sheet pull-in position such that as the number of the sheets 9 on the tilt tray 50 increases, the displacement amount decreases, and as the thickness of the sheet 9 indicated by the thickness information increases, the displacement amount decreases. For example, the sheet nip position may be the same as the sheet pull-in position.
While the displacement control portion 6b holds the drive roller 52b at the sheet pull-in position, the rotation control portion 6a causes the drive roller 52b to rotate in the first rotation direction R1. Accordingly, the drive roller 52b rotates in the first rotation direction R1 and in contact with the uppermost sheet 9, and the pull-in conveyance is performed.
The sheet nip position may be at a position closer to the driven roller 52a than the sheet pull-in position is. In this case, the displacement control portion 6b displaces the drive roller 52b that is stopping rotation from the reference position to the sheet nip position, and thereafter, displaces the driver roller 52b to the sheet pull-in position closer to the reference position than the sheet nip position is.
The rotation control portion 6a rotates the drive roller 52b at a constant speed in the first rotation direction R1, until a preset steady conveyance period elapses from a start of the pull-in conveyance. Hereinafter, this constant rotation speed is referred to as a steady rotation speed V01 (see
In
The steady conveyance time is time that elapses before the rear end 9a of the sheet 9 reaches the base end portion 50a of the tilt tray 50.
As shown in
In addition, while the pull-in conveyance is performed, the displacement control portion 6b displaces the drive roller 52b from the sheet pull-in position P1 that contacts with the sheet 9 to the reference position P0 at a time point T3 which is after the drive roller 52b starts deceleration from the steady rotation speed V01 and before the drive roller 52b stops rotation. Accordingly, the drive roller 52b separates from the sheet 9, and the pull-in conveyance by the drive roller 52b ends.
After the drive roller 52b has separated from the sheet 9, the rear end 9a of the sheet 9 moves to a position that contacts with the base end portion 50a of the tilt tray 50, due to inertia of the pull-in conveyance that has been performed so far.
In the present embodiment, the steady rotation speed V01 that is relatively rapid is set to ensure high-speed processing of aligning the plurality of sheets 9. However, when the drive roller 52b separates from the sheet 9 while rotating at a high speed, the sheet 9 may vigorously collide with the base end portion 50a of the tilt tray 50, and may rebound largely.
In the sheet alignment device 5, at a time point at which the rear end 9a of the sheet 9 has approached the base end portion 50a of the tilt tray 50, the rotation speed of the drive roller 52b decelerates to an appropriate speed, and the drive roller 52b separates from the sheet 9. Accordingly, it is possible to prevent the sheet 9 from largely rebounding from the base end portion 50a of the tilt tray 50. As a result, the sheet alignment device 5 is capable of realizing both high speed and high accuracy of the process of aligning the sheets 9.
As described above, the rotation control portion 6a and the displacement control portion 6b perform control of the pull-in conveyance of the sheet, every time the sheet 9 is fed onto the tilt tray 50.
The stapler 58 performs the stapling process on the plurality of sheets 9 aligned on the tilt tray 50, every time the number of the sheets 9 on the tilt tray 50 reaches a preset alignment number of sheets. The rotation control portion 6a and the displacement control portion 6b cause the drive roller 52b to perform sheet discharge conveyance.
In the sheet discharge conveyance, before the next sheet 9 is conveyed onto the tilt tray 50 after the pull-in conveyance has finished, the displacement control portion 6b controls the displacement control motor 56 to displace the drive roller 52b to the sheet nip position again. The rotation control portion 6a causes the drive roller 52b held at the sheet nip position to rotate in the second rotation direction R2.
The sheet discharge conveyance may be performed without the stapling process being performed. For example, the shift mechanism 50c as shown in
In the sorting process, the shift mechanism 50c alternately moves the tilt tray 50 to the first side end and the second side end of the sheet 9, every time the number of the sheets 9 on the tilt tray 50 has reached the alignment sheet number. Accordingly, the plurality of sheets 9 are discharged onto the discharge tray 59 while the positions of the sheets 9 are displaced from each other for every alignment number of sheets.
When the sheet alignment device 5 is employed, the discharge roller pair 52 that discharges the sheet 9 to the discharge tray 59 also serves as a rotating body to align the rear ends 9a of the sheets 9 at the base end portion 50a of the tilt tray 50. That is, in the sheet alignment device 5, it is not necessary to provide a dedicated rotating body to align the rear ends 9a of the sheets 9 at the base end portion 50a of the tilt tray 50.
Therefore, when the sheet alignment device 5 is employed, it is possible to simplify and downsize the device. The sheet alignment device 5 is especially preferred when disposed at a small space between the scanner 1 and the body portion 100 of the image forming apparatus 10.
The displacement control portion 6b controls the sheet pull-in position P1 of the drive roller 52b in accordance with the thickness information and the number of the sheets 9 on the tilt tray 50. Accordingly, in the pull-in conveyance, it is possible to prevent a problem in which since pressure of the drive roller 52b in contact with the sheet 9 is excessively strong, the plurality of sheets 9 including the aligned sheet 9 are conveyed to the base end portion 50a side of the tilt tray 50, resulting in that the aligned sheet 9 is bent. It is also possible to prevent the drive roller 52b from idling in the first rotation direction R1 at a position not in contact with the sheet 9.
The sheet alignment device 5 may not include the one-way clutch 52c. For example, in a direction in which the driven roller 52a rotates so as to follow the rotation of the drive roller 52b in the first rotation direction R1, the driven roller 52a may be rotatably supported with frictional resistance greater than that in a direction of rotating so as to follow the rotation of the drive roller 52b in the second rotation direction R2.
It is to be understood that the embodiments herein are illustrative and not restrictive, since the scope of the disclosure is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
Number | Date | Country | Kind |
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2016-089881 | Apr 2016 | JP | national |