The present invention relates to a sheet bonding device configured to apply glue to predetermined area on a sheet of paper, and press-fit glue application region of the sheet and counter region of the sheet which are in contact with each other so as to be adhered together, and an enclosing-sealing device configured to enclose contents in an envelope form glued with the sheet bonding device, and seal the envelope.
Japanese Published Unexamined Patent Application No. 2011-121737 discloses the sheet gluing device which includes the first conveyance unit provided with the first adhesive application mechanism for applying the adhesive to both ends of the sheet in a direction orthogonal to the first conveyance direction, and the first perforation drilling mechanism for performing the perforation process on the sheet inward from the position to which the adhesive is applied by the first adhesive application mechanism, and the second conveyance unit to convey in the second conveyance direction provided with the opening mechanism for opening the folded sheet in the vertical direction, the second adhesive application mechanism for applying the adhesive to the open end of the sheet parallel to the second conveyance direction orthogonal to the first conveyance direction, and the sealing mechanism for overlapping the upper folded part and the lower folded part of the sheet so as to be adhered together. The sheet is folded in two, three or more, and the adhesive is applied to the adhesive application position for sealing.
The applicants of the present invention have been engaged in research and development of the enclosing-sealing device configured to enclose contents in a envelope formed by folding a commercial envelope form to which compression glue or remoistening glue is preliminarily applied, and to seal the envelope. They have set to work on development of the enclosing-sealing device configured to use a commercial sheet of paper (hereinafter simply referred to as the sheet) having a predetermined area to which glue is applied as a envelope form. Upon start of development of the new device, use of the sheet to which glue is applied as a envelope has revealed problems as below.
If the amount of glue to be applied to a sheet is increased (that is, thickly applied), a large amount of glue secures firm adhesive strength after the finished product is obtained. Therefore, the adhesive part is not peeled off by impact during transportation. However, the large amount of applied glue prolongs the time for development of the adhesion force. The adhesive part may be peeled off immediately after adhesion of the sheet by bulge of the folded content and restoring force of the folded part.
If the amount of glue to be applied to a sheet is reduced (that is, thinly applied), the small amount of glue shortens the time for development of the adhesive force. Therefore, the adhesive part is unlikely to be peeled off by the bulge of the folded content and restoring force of the folded part immediately after the sheet adhesion process. However, the small amount of applied glue fails to impart sufficient adhesive strength to the finished product. The adhesive part may be peeled off by impact during transportation.
In the case where glue is applied to the sheet using the known glue application device as disclosed in Japanese Published Unexamined Patent Application No. 2011-121737, it is applied to have substantially uniform height with a few errors at the corner of the glue surface owing to surface tension in a cross-sectional view orthogonal to the glue application direction as shown in
It is an object of the present invention to provide a sheet bonding device configured to apply glue to a sheet so as to secure adhesive strength to withstand impact during transportation while preventing peeling off the adhesive part, resulting from bulge of the content through development of the adhesive force within a short period of time, and the enclosing-sealing device for enclosing the content in the envelope form glued with the device and sealing the resultant envelope.
To address the above problems, according to a first aspect of the present invention, the sheet bonding device includes:
a glue application unit for applying glue to glue application region of a sheet; and
a sheet bonding unit for adhering the glue application region to which glue is applied and counter region to be adhered to the glue application region, which are in contact with each other through application of a predetermined pressure.
The glue application unit applies glue to the glue application region of the sheet to form main adhesive part having a thickness which ensures to keep an adhesive state between the glue application region and the counter region after an adhesion process performed by the sheet bonding unit, as well as temporary adhesive part having a thickness thinner than the thickness of the main adhesive part for temporary adhesion.
According to a second aspect of the present invention, in the sheet bonding device according to the first aspect, the glue application unit forms the temporary adhesive part, which has a thickness half or smaller than the thickness of the main adhesive part, at a position away more than distance corresponding to the thickness of the main adhesive part, which is measured at immediately after applying the glue, from an application position of the main adhesive part.
According to a third aspect of the present invention, in the sheet bonding device according to the first aspect, the glue application unit includes a glue application roller with an application groove formed to allow each of the main adhesive part and the temporary adhesive part to have a predetermined thickness upon application of glue to the glue application region of the sheet.
According to a fourth aspect of the present invention, in the sheet bonding device according to the second aspect, the glue application unit includes a glue application roller with an application groove formed to allow each of the main adhesive part and the temporary adhesive part to have a predetermined thickness upon application of glue to the glue application region of the sheet.
According to a fifth aspect of the present invention, in the sheet bonding device according to according to the first aspect, the glue application unit includes a first dispenser for forming the main adhesive part, a second dispenser for forming the temporary adhesive part, and a control unit for controlling glue application operations of the first and the second dispensers.
According to a sixth aspect of the present invention, in the sheet bonding device according to according to the second aspect, the glue application unit includes a first dispenser for forming the main adhesive part, a second dispenser for forming the temporary adhesive part, and a control unit for controlling glue application operations of the first and the second dispensers.
According to a seventh aspect of the present invention, an enclosing-sealing device uses the sheet bonding device according to the first aspect for applying glue to glue application region of an envelope form and manufacturing a sealed matter by adhering the glue application region with counter region of the envelope form while having a content enclosed with the envelope form to which the glue is applied, and sealing the envelope form.
The temporary adhesive part is formed to have a belt-like configuration shorter than the main adhesive part, and has its application position and total number of applications controlled in accordance with a thickness of the sealed matter.
According to a eighth aspect of the present invention, an enclosing-sealing device uses the sheet bonding device according to the second aspect for applying glue to glue application region of an envelope form and manufacturing a sealed matter by adhering the glue application region with counter region of the envelope form while having a content enclosed with the envelope form to which the glue is applied, and sealing the envelope form.
The temporary adhesive part is formed to have a belt-like configuration shorter than the main adhesive part, and has its application position and total number of applications controlled in accordance with a thickness of the sealed matter.
According to a ninth aspect of the present invention, an enclosing-sealing device uses the sheet bonding device according to the fifth aspect for applying glue to glue application region of an envelope form and manufacturing a sealed matter by adhering the glue application region with counter region of the envelope form while having a content enclosed with the envelope form to which the glue is applied, and sealing the envelope form.
The temporary adhesive part is formed to have a belt-like configuration shorter than the main adhesive part, and has its application position and total number of applications controlled in accordance with a thickness of the sealed matter.
According to a tenth aspect of the present invention, an enclosing-sealing device uses the sheet bonding device according to the sixth aspect for applying glue to glue application region of an envelope form and manufacturing a sealed matter by adhering the glue application region with counter region of the envelope form while having a content enclosed with the envelope form to which the glue is applied, and sealing the envelope form.
The temporary adhesive part is formed to have a belt-like configuration shorter than the main adhesive part, and has its application position and total number of applications controlled in accordance with a thickness of the sealed matter.
The sheet bonding device according to claim 1 allows the glue application unit to apply glue to the glue application region on the sheet so that the thickness differs among applied glues. When the sheet bonding unit performs the sheet bonding process through press-fitting, the temporary adhesive part temporarily adheres within a short period immediately after the sheet bonding process to prevent peeling off the adhesive part, resulting from bulge of the content and restoring force of the folded part, and the main adhesive part firmly adheres to impart the adhesive strength to the finished product after the sheet bonding process, which is sufficient to withstand impact during transportation.
The sheet bonding device according to claim 2 is configured to apply glue to form the temporary adhesive part, at a position away more than distance corresponding to the thickness of the main adhesive part, which is measured at immediately after applying the glue, from an application position of the main adhesive part.
This makes it possible to impart the adhesive force to the temporary adhesive part immediately upon adhesion between the glue application region and the counter region through press-fitting while preventing glue applied to form the main adhesive part from reaching the temporary adhesive part.
The sheet bonding device according to claim 3 or 4 is configured to apply glue using a glue application roller with a glue application groove so that each of the main adhesive part and the temporary adhesive part in the glue application region of the envelope form has a predetermined thickness. Once the glue application configuration is set, and the application groove is formed on the glue application roller, it is possible to stably apply glue to the glue application region with the desired application configuration without requiring the complicated control.
The sheet bonding device according to claim 5 or 6 is configured to apply glue using the dispenser to form the main adhesive part and the temporary adhesive part in a glue application region of a envelope form. It is therefore possible to easily apply glue to form arbitrary numbers of the main adhesive parts and the temporary adhesive parts at arbitrary positions in the glue application region.
The enclosing-sealing device according to any one of claims 7 to 10 is configured to apply glue to form required number of the temporary adhesive parts at the position corresponding to the thick part with the bulge of the folded part of the content. This makes it possible to perform the sealed letter manufacturing process which ensures to prevent peeling off the adhesive part, resulting from the thick part of the content after the sealing process.
It is also possible to apply glue to form the temporary adhesive part at the appropriate position in accordance with the thickness of the content defined by the number of sheets and fold type of the content, thus saving a consumption amount of glue.
Embodiments of the present invention will be described in detail referring to the drawings. It is to be noted that the present invention is not limited to the embodiments described below. The scope of the present invention covers any possible embodiments, examples and operation technology which those skilled in the art think of.
A sheet bonding device 1 according to the present invention uses a sheet with a positioned glue application region PA to which glue A is applied (hereinafter referred to as “envelope form PE”) for forming an envelope, and a sheet as the content P enclosed in the envelope formed by folding the envelope form PE in the predetermined manner. Each of those sheets is a commercial sheet of paper (hereinafter simply referred to as “sheet”).
Referring to
The “glue” to be used in the present invention is a liquid glue with such properties as dry hardiness unlikely to be dried in the state where the solute that keeps the adhesive force before application is dispersed in the solvent, development of adhesive force that exhibits the adhesive force of the solute under a predetermined pressure through evaporation of the solvent or absorption in the sheet and drying, and viscosity to the degree sufficient to keep the predetermined thickness and configuration of the glue applied to the sheet. It is preferable to use the emulsion type adhesive, and more preferable to use the W/O emulsion type adhesive. The applicants have filed applications for the present invention concerning the W/O emulsion type adhesive (Japanese Published Unexamined Patent Application Nos. 2014-47219, 2013-127037, and 2013-127036). The double emulsion type adhesive as disclosed in Japanese Published Unexamined Patent Application No. 2013-237818 is also usable as the adhesive in the present invention.
Each of
As
A sealed letter manufacturing apparatus 100 in which the sheet bonding device 1 according to the present invention is installed will be described. As
The printing unit 110 is configured to perform predetermined printing on the envelope form PE and the content P, and to discharge the printed sheet to the enclosing-sealing unit 120 in the subsequent stage.
The printing unit 110 includes a sheet feeder 111 which feeds various kinds of sheets stacked on sheet feed trays 111b inside the housing, or a sheet feed plate 111a at the side of the housing (sheets, such as the content P or the envelope form PE) at predetermined timing, a conveyance path 113 which includes a first conveyance path 113a for horizontally conveying the sheet fed from introducing passage 112 and a closed loop second conveyance path 113b on which the content P is conveyed for both-side printing via the first conveyance path 113a, a printing unit 114 for performing printing on the content P conveyed through the conveyance path 113, a first discharge passage 115 for discharging the content P into the enclosing-sealing unit 120, a second discharge passage 116 for discharging the content P which has been conveyed through the second conveyance path 113b to the outside the housing, and a switchback passage 117 for reversing the direction for feeding the received content P that has been conveyed through the second conveyance path 113b to reverse its front and rear surfaces by returning the content P to the first conveyance path 113a again.
The enclosing-sealing unit 120 is configured to subject the respective sheets to be formed as the envelope form PE and the content P in the folding process, and execute the enclosing-sealing process by enclosing the content P with the envelope form PE in an enfolding manner for manufacturing the sealed letter. The device of this embodiment is configured to fold the envelope form PE in three so as to enclose the content P in the enfolding manner. However, there are various variation of the number of folds and the fold type of the envelope form depending on the shape and usage of the finished product to be manufactured, the number of folds and the fold type of the envelope form PE may be arbitrarily set without being limited to the embodiments described herein.
More specifically, the enclosing-sealing unit 120 includes a content folding unit 121 provided with a plurality of folding rollers for making predetermined folds as necessary while conveying the sheet to be formed as the content P along the conveyance path for content, a sheet conveyance unit 122 for conveying the sheet to be formed as the envelope form PE along the conveyance path for envelope form, a glue application unit 123 for applying the required amount of glue A to the glue application region PA on the envelope form PE (corresponding to the roller type glue application unit 123X in the drawing), a container unit 124 for storing the content P in the enfolding manner while folding a part of the envelope form PE during conveyance, a sheet bonding unit 125 for subjecting the glue application region PA and the counter region PB of the envelope form PE which are in contact with each other to the sheet bonding process through press-fitting during conveyance for sealing the envelope, and a discharge unit 126 for conveying the sealed letter subjected to the sealing process so as to be discharged to a discharge tray 126a outside the housing of the unit.
The sealed letter manufacturing apparatus 100 also includes an integrated storage unit (storage unit) 127 which stores information required to drive the respective components of the sealed letter manufacturing apparatus 100, and an integrated control unit (control unit) 128 which controls the driving of the respective components of the sealed letter manufacturing apparatus 100.
The sealed letter manufacturing job contains the information required for manufacturing the sealed letter, for example, the number of the sealed letters to be manufactured, the envelope information concerning the envelope formed from the envelope form PE (for instance, the number of sheets to be printed, form size, size of the envelope formed from the envelope form PE, printing condition (single-side printing/both-side printing), print image data to be printed, fold type, and the like), and the content information concerning the sheet to be formed as the content P (for instance, the number of sets for printing, the number of sheets of the content, output size, setting of single-side/both-side printing, print image data to be printed, fold type).
The sealed letter manufacturing apparatus 100 obtains the sealed letter manufacturing job through various methods, for example, the method for obtaining the job from the external terminal device operated by the user such as a personal computer, obtaining the job through an auxiliary storage unit that stores the preliminarily set sealed letter manufacturing job such as USB memory, setting the sealed letter manufacturing job through the setting input unit such as various types of input keys and touch panels provided in the main body of the apparatus, and obtaining the job via the communication network from the external server that stores the sealed letter manufacturing job that is set in advance.
The sheet bonding device 1 according to the present invention includes such functions as the “glue application unit 123X” and the “sheet bonding unit 125” of the sealed letter manufacturing apparatus 100. It is configured to apply a predetermined amount of glue A to the glue application region PA of the envelope form PE so as to apply a predetermined pressure to the glue application region PA and the counter region PB of the envelope form PE while contacting each other for enclosing the content P folded in a predetermined manner to perform the sheet bonding process. As a result, the content P is sealed in the envelope.
The sheet bonding device 1 according to the present invention will be described referring to
The sheet bonding device 1 of this embodiment is configured to apply the glue A to the glue application region PA of the envelope form PE, and perform the press-fitting process to the glue application region PA and the counter region PB while contacting each other upon conveyance of the envelope form PE that encloses the content P including at least one sheet folded in a predetermined manner for executing the sheet bonding process.
This embodiment takes the device (sheet bonding device) installed in the enclosing-sealing unit 120 as an example so that the container unit 124 executes the process for enfolding the content P with the envelope form PE. The enclosing-sealing unit 120 is described to represent the function of the sheet bonding device installed in the unit. It is possible to use the device separately.
As any of
The sheet conveyance unit 122 includes a pair of conveyance rollers 122a for conveying the envelope form PE separated and conveyed from the printing unit 110 in the preceding stage to the glue application unit 123X, and a sheet detection unit 122b for detecting the envelope form PE conveyed from the printing unit 110. The sheet detection unit 122b is composed of an optical sensor such as a photo sensor.
Upon detection of the envelope form PE conveyed from the printing unit 110 under the control of the control unit 128, the sheet conveyance unit 122 outputs a sheet detection signal indicating such detection to the control unit 128 so as to control the driving of the pair of conveyance rollers 122a in synchronization with the glue application timing of the glue application unit 123X for conveying the envelope form PE at the appropriate conveyance timing.
The glue application unit 123X includes a glue application roller 123Xa for applying the glue A to the glue application region PA of the envelope form PE, a supply amount adjustment roller 123Xb disposed with a predetermined gap from the glue application roller 123Xa for holding the constant amount of the glue A to be supplied to the outer peripheral surface of the glue application roller 123Xa, and a press roller 123Xc as the pressure unit that presses the envelope form PE that has been conveyed against the glue application roller 123Xa. In this embodiment, as shown in
The glue application roller 123Xa has an application groove 123Xd formed at a predetermined position on the outer peripheral surface corresponding to the configuration of the applied glue A so that the glue A applied to the glue application region PA forms the main adhesive part Aa and the temporary adhesive part Ab.
The glue application roller 123Xa of the glue application unit 123X has the application groove 123Xd formed to have the desired glue application configuration, which allows the supply amount adjustment roller 123Xb disposed with a predetermined gap from the glue application roller 123Xa to supply the glue A fed from the not-shown glue supply unit to the outer peripheral surface of the glue application roller 123Xa while holding the constant supply amount. Then the glue A is applied to the glue application region PA of the envelope form PE conveyed by the press roller 123Xc, while being pressed against the glue application roller 123Xa.
Each configuration example of the glue A applied by the glue application unit 123X will be described referring to
The application configuration of the glue A to be described below is a mere example, and similar effects may be derived from arbitrary configuration which allows the glue A applied to the glue application region PA to form the main adhesive part Aa and the temporary adhesive part Ab so as to perform the respective functions after the sheet bonding process. Actually, viscosity or surface tension of the glue A may cause the applied glue A to have a slightly rounded corner part. This seems to have negligible impact if the glue A applied to the glue application region PA with difference in the thickness (for example, the thickness of the main adhesive part is three times larger than that of the temporary adhesive part Ab) at least allows both parts to perform the respective functions.
Each application configuration of the glue A as shown in
Each application configuration of the glue A as shown in
Referring to
The ratio between the main adhesive part Aa and the temporary adhesive part Ab formed by the glue A applied to the glue application region PA varies with contents of the job including components of the glue A to be used, size of the envelope form PE, and conditions for manufacturing the envelope as the finished product such as the number of sheets of the content P and the number of folds. It is preferable to select such ratio in accordance with the job corresponding to the sealed letter manufactured at the highest frequency. The application configuration may be selected in accordance with the sealed letter to be manufactured, and the predetermined application groove 123Xd may be formed on the outer surface of the glue application roller 123Xa at the position in contact with the glue application region PA so as to establish the selected configuration.
The sheet bonding unit 125 has a pair of press-fit rollers 125a as the press-fit unit for press-fitting the glue application region PA and the counter region PB of the envelope form PE which are in contact with each other under a predetermined pressure. In response to the incoming content P enclosed in the envelope form PE having the glue application region PA and the counter region PB facing each other, the sheet bonding unit 125 subjects those opposite regions to the press-fitting process under the predetermined applied pressure. The glue application region PA and the counter region PB are then adhered together.
Transformation of the configuration and adhesive states of the glue A in the sheet bonding process will be described referring to
The drawings lack consistency of the configuration and scale of the envelope form PE and the glue A for easy understanding of the state of the glue A. For the thickness of the glue A, each thickness of the main adhesive part Aa and the temporary adhesive part Ab formed by the glue A applied to the glue application region PA is set to 0.1 mm and 0.03 mm respectively so that the main adhesive part Aa has the thickness three times as large as that of the temporary adhesive part Ab. Each length in the width direction of the main adhesive part Aa and the temporary adhesive part Ab orthogonal to the application direction is set to 1 mm and 2 mm, that is, 4 mm in total. The diameter of the press-fit roller 125a is set to 060 mm.
After the glue A is applied to the glue application region PA as shown in
As the press-fit roller 125a proceeds the gradual press-fitting in the sheet bonding process while keeping the glue application region PA and the counter region PB in contact with each other, permeation of the glue A is further facilitated as shown in
When the sheet bonding process ends, the temporary adhesive part Ab permeates before the main adhesive part Aa completely permeates as shown in
Referring to
In reference to the example as described above, the press-fit roller 125a has the diameter of φ 60 mm in comparison with the thickness (0.1 mm) of the glue applied to the glue application region PA to form the main adhesive part Aa and the thickness (0.03 mm) of the glue applied to form the temporary adhesive part Ab, resulting in the dimensional tolerance as much as several hundred times, approximately. The above-structured device gradually press-fits the glue application region PA with the press-fit roller 125a as the envelope form PE is conveyed. However, the thickness of the glue A of the glue application region PA is negligibly smaller than the diameter of the press-fit roller 125a. Therefore, the glue A applied to form the main adhesive part Aa on the glue application region PA is subjected to the press-fitting process by the press-fit roller 125a in the direction vertical to the surface of the envelope form PE, and permeates the sheet before it reaches the temporary adhesive part Ab.
The storage unit 127 includes various types of storage devices, for example, semiconductor memory of various types, that is, nonvolatile memory such as EEPROM and flash memory, volatile memory such as DRAM and SDRAM, and a storage device of various types such as HDD, and stores information for performing the drive control of the respective components that constitute the sheet bonding device 1.
The control unit 128 includes processors such as CPU (Central Processing Unit), ROM (Read Only Memory), RAM (Random Access Memory), or MPU (Micro-Processing Unit) with the aforementioned functions, and performs drive control of the respective components that constitute the sheet bonding device 1 in accordance with various kinds of drive control information stored in the storage unit 127.
The processing operation performed by the aforementioned sheet bonding device 1 will be described. As described above, the description will be made with respect to the glue application process and the sheet bonding process executed for manufacturing the sealed letter under predetermined conditions, which are performed by such device installed in the enclosing-sealing unit 120.
Start of manufacturing the sealed letter in accordance with the sealed letter manufacturing job information activates the printing unit 110 to start the desired printing process to the envelope form PE and the content P. When the printing process ends, the printed envelope form PE and the printed content P are conveyed from the printing unit 110 to the enclosing-sealing unit 120. A branching unit separates the contents P and the envelope forms PE so as to be fed to the predetermined conveyance paths, respectively.
The envelope form PE that has been separated and conveyed to the conveyance path for envelope form is further conveyed to the glue application unit 123X by the sheet conveyance unit 122 at predetermined timing. After the glue A is applied to the glue application region PA to form the predetermined configuration, it is conveyed to the container unit 124. The content P that has been separated and conveyed to the conveyance path for content is subjected to a predetermined folding process as necessary by the content folding unit 121, and then conveyed to the container unit 124.
The content P is enclosed with the envelope form PE in the enfolding manner by the container unit 124, and conveyed to the sheet bonding unit 125 while keeping the enclosed state. At this time, the glue application region PA and the counter region PB of the envelope form PE face each other.
The sheet bonding unit 125 subjects the glue application region PA and the counter region PB of the conveyed envelope form PE, which are in contact with each other to the press-fitting process so that those regions are adhered. Manufacture of the envelope having the content P enclosed with the envelope form PE is completed.
The sequentially conveyed envelope forms PE are subjected to the glue application process, and the glue application region PA and the counter region PB are press-fitted and adhered to manufacture the sealed letter which encloses the contact P.
As described above, the sheet bonding device 1 according to the first embodiment is configured to apply the glue A to the glue application region PA of the envelope form PE by the glue application unit 123X so as to form the main adhesive part Aa with the thickness required to allow firm adhesion between the glue application region PA and the counter region PB after the sheet bonding process, and the temporary adhesive part Ab with the thickness thinner than that of the main adhesive part Aa by the predetermined height to allow temporary adhesion between the glue application region PA and the counter region PB within a short period of time immediately after the sheet bonding process. The sheet bonding unit 125 applies a predetermined pressure to the envelope form PE having the content P enclosed therein while holding the glue application region PA and the counter region PB in contact with each other for adhesion to execute sealing. Manufacture of the sealed letter is then completed.
The temporary adhesive part Ab temporarily adheres within a short period immediately after the sheet bonding process by sheet bonding unit 125 to prevent peeling off the adhesive part, resulting from bulge of the content and restoring force of the folded part, and the main adhesive part Aa firmly adheres to impart the adhesive strength to the finished product after the sheet bonding process, which is sufficient to withstand impact during transportation.
The glue application unit 123X includes the glue application roller 123Xa which is configured to apply the glue A to the glue application region PA of the envelope form PE to form the main adhesive part Aa and the temporary adhesive part Ab with arbitrary configuration, and the supply amount adjustment roller 123Xb for supplying constant amount of the glue A to the outer peripheral surface of the glue application roller 123Xa. The glue application unit 123X apply the glue A to the glue application region PA in the manner similar to the printing process.
Use of the glue application roller 123Xa with the application groove 123Xd corresponding to the application configuration allows application of the glue A to the glue application region PA with desired application configuration stably without the need for complex control.
The present invention is not limited to the aforementioned embodiment, and may be implemented through modification as appropriate in accordance with the usage environment as described below. It is to be noted that the following modified examples may be arbitrarily combined within the scope of the present invention.
The present invention has been described with respect to the glue application unit 123X configured to apply the glue A to the glue application region PA of the envelope form PE in the manner similar to the printing process using the glue application roller 123Xa having the application groove 123Xd corresponding to the arbitrarily set application configuration of the glue A, and the supply amount adjustment roller 123Xb. However, the structure is not limited to the aforementioned example. The glue application unit 123X of the device may be configured to apply the glue at least to form the main adhesive part Aa and the temporary adhesive part Ab on the glue application region PA of the envelope form PE. Therefore, similar effects to those of the example may be obtained from the structure which employs the known glue application unit such as the dispenser to apply the glue A to form the set application configuration. It is possible to store the glue application configuration information including the set application configuration of the glue A preliminarily in the storage unit 127, and to allow the control unit 128 to apply the glue A to the glue application region PA of the envelope form PE in accordance with the glue application configuration information stored in the storage unit 127.
The device that uses the dispenser to implement the method of applying the glue A may be structured as described below.
An example of the sheet bonding device 1 provided with a glue application unit 123Y of dispenser type will be described referring to
The sheet bonding device 1 according to the embodiment will be described with respect only to the featured components by omitting explanations of the components with the same codes as those of the corresponding sheet bonding device 1 with the roller type glue application unit 123X as described above.
The sealed letter manufacturing apparatus 100 in which the dispenser type sheet bonding device 1 (hereinafter simply referred to as “sheet bonding device 1”) is installed will be described.
As
If structures of the sheet bonding device 1 of roller type are the same as those of the sheet bonding device 1 of dispenser type, the sheet bonding device 1 of roller type causes the glue A stored by a given amount between the glue application roller 123Xa and the supply amount adjustment roller 123Xb to run down. It is therefore configured to exchange positions of the conveyance paths for content and the envelope form in the vertical direction in the enclosing-sealing unit 120 as shown in
The sheet bonding device 1 of this embodiment has the glue application unit 123Y of dispenser type which can be arbitrarily assembled irrespective of position of the conveyance paths in the enclosing-sealing unit 120, resulting in the highly versatile device. The device can be installed in any type of the sealed letter manufacturing apparatus as shown in
The structure of the sheet bonding device 1 will be described. The sheet bonding device 1 includes the sheet conveyance unit 122, the glue application unit 123Y, the sheet bonding unit 125, the storage unit 127, and the control unit 128 as FIG. 9 or 10 shows. The difference between the device of dispenser type and the one of roller type will only be described.
The glue application unit 123Y includes an application unit 123Yc with a first dispenser 123Ya for applying the glue to form the main adhesive part Aa and a second dispenser 123Yb for applying the glue to form the temporary adhesive part Ab as shown in
The application unit 123Yc are connected to a compressor 123Yf via air tube 123Ye which supplies compressed air for applying the glue A under the control of the control unit 128 so that the predetermined amount of the glue A is applied.
The process of applying the glue A performed by the glue application unit 123Y of dispenser type will be described.
In this embodiment, the glue application region of the temporary adhesive part Ab (temporary application region PC) in the glue application region PA is appropriately selected in accordance with the thickness, the number of sheets, and the fold type of the content P so that the glue is applied to form the temporary adhesion part Ab.
The temporary application region PC is formed at a distance equal to or greater than the thickness (the thickness obtained immediately after application) of the glue A applied to form the main adhesive part Aa from the application position of the main adhesive part Aa.
The aforementioned arrangement is made in order to prevent the glue for forming the main adhesive part Aa from reaching the temporary adhesive part Ab during adhesion through the press-fitting process between the glue application region PA and the counter region PB by the sheet bonding unit 125. In the glue application region PA, the glue is applied to the main adhesive part Aa along the side edge of the envelope form PE, and the glue is applied to form the temporary adhesive part Ab in the temporary application region PC selected in accordance with the thickness, the number of sheets, and the fold type of the content PC.
If the content P includes “3” thin sheets of paper which is “two-folded”, the right folded part of the content P is bulged as shown in
If the content P includes “3” thin sheets of paper, which is “inner three-folded”, left and right folded parts of the content P are bulged as shown in
The glue A applied by the glue application unit 123Y may form the main adhesive part Aa and the temporary adhesive part Ab to have uniform belt-like configurations in the glue application region PA as shown in
Referring to
The control unit 128 performs drive control of the respective components that constitute the sheet bonding device 1 in accordance with contents of the sealed letter manufacturing job, and the drive control program stored in the storage unit 127.
The control unit 128 includes a determination process unit 128a which allows the glue application unit 123Y to perform the glue application process as shown in
The determination process unit 128a collates the content information contained in the sealed letter manufacturing job and the temporary application region selection table stored in the storage unit 127 so as to determine with respect to necessity of the temporary application part Ab, and selection of the appropriate application position and the number of application of the temporary adhesive part Ab in accordance with the thickness of the bulge of the folded part of the content P. The determination process unit 128a controls the glue application unit 123Y to apply the glue to form the temporary adhesive part Ab to the position of the temporary application region PC selected from the temporary application region selection table.
In this embodiment, the glue is applied to form the temporary adhesive part Ab in accordance with the thickness of the bulge of the folded part of the content P. This ensures to prevent peeling off the adhesive part owing to the bulge of the content P during the process of manufacturing the sealed letter, or immediately after the process, which is performed by the sealed letter manufacturing apparatus 100.
The processing operation performed by the sheet bonding device 1 of dispenser type as aforementioned will be described. The description will be made with respect to the glue application process and the sheet bonding process in the case where this device is installed in the enclosing-sealing unit 120 for manufacturing the sealed letter under predetermined conditions.
At the start of manufacturing the sealed letter in accordance with the sealed letter manufacturing job, the printing unit 110 starts executing the desired printing process to the envelope form PE and the content P. Upon completion of the printing process, the printed envelope form PE and the printed content P are conveyed from the printing unit 110 to the enclosing-sealing unit 120. Then the branching unit sorts the content P and the envelope form PE, which will be separated and fed to the respective conveyance paths.
The envelope form PE which has been separated and conveyed to the conveyance path for envelope form is conveyed to the glue application unit 123Y by the sheet conveyance unit 122 at predetermined timing. The glue A is applied to the glue application region PA to form a predetermined application configuration. Then it is conveyed to the container unit 124. When the glue A is applied to the glue application region PA, the control unit 128 collates the content information of the content P enclosed in the sealed letter and the temporary application region table stored in the storage unit 127 to select the temporary application region PC corresponding to the sealed letter to be manufactured. The control unit controls the glue application unit 123Y so that the position and the number of applications of the temporary adhesive part Ab become suitable for the sealed letter to be manufactured. In this way, the main adhesive part Aa and the temporary adhesive part Ab are appropriately formed in the glue application region PA of the envelope form PE.
The content P which has been separated and conveyed to the conveyance path for content is folded into a predetermined fold type by the content folding unit 121 as necessary. It is then conveyed to the container unit 124 where the content P is enclosed with the envelope form PE in the enfolding manner, which will be conveyed to the sheet bonding unit 125 as they are. At this time, the glue application region PA and the counter region PB of the envelope form PE face each other.
The sheet bonding unit 125 applies the press-fitting process to the glue application region PA and the counter region PB of the conveyed envelope form PE, which are in contact with each other so as to be adhered. Thus the sealed letter, whose content P is enclosed with the envelope form PE, is completed.
The sealed letter is manufactured by performing the glue application process to the sequentially fed envelope form PE, and the press-fitting process to the glue application region PA and the counter region PB so as to be adhered together while keeping the content P enclosed.
As described above, the sheet bonding device 1 provided with the glue application unit 123Y of dispenser type as described above controls the glue application unit 123Y so that the main adhesive part Aa and the temporary adhesive part Ab are formed in the glue application region PA of the envelope form PE by selecting the temporary application region PC in accordance with the sealed letter to be manufactured by collating the content information of the content P enclosed in the sealed letter to be manufactured and the temporary application region table stored in the storage unit 127.
Therefore, it is possible to apply the glue to form arbitrary numbers of the main adhesive parts Aa and the temporary adhesive parts Ab to arbitrary positions in the glue application region PA, for example, as shown in
In the aforementioned embodiments, the glue application unit 123 of roller type or dispenser type is configured to manufacture the sealed letter by enclosing the content P with the envelope form PE in the enfolding manner. Therefore the explanation is made with respect to the structure having the glue application region PA and the counter region PB formed on the envelope form PE. However, the present invention is not limited to the examples as described above. If the envelope form PE and another sheet (an adhered sheet) are to be adhered, the sheet bonding unit 125 may be configured to manufacture the sealed letter by bringing the glue application region PA of the envelope form PE and the counter region PB of another sheet to be adhered into contact with each other, and performing the press-fitting process to those sheets so as to be adhered.
In the example, the sealed letter is manufactured through adhesion of the envelope form PE that encloses the content P that is folded into the arbitrary fold type. Depending on the size, the content P is not folded so as to be enclosed as it is. Alternatively, the content P does not have to be enclosed if the predetermined printing is applied to the inner surface of the envelope form PE.
Besides the example using the ink jet recording device as the printing unit 110 for the printer, it is possible to employ various types of image forming devices such as the stencil printer, copying machine, laser printer in addition to the ink jet recording device so long as the desired image is formed on the sheet to be formed as the content P or the envelope form PE in accordance with the type of the sealed letter to be manufactured.
The embodiments have been described with respect to the sealed letter manufacturing apparatus 100 configured to connect the printing unit 110 and the enclosing-sealing unit 120 so as to manufacture the sealed letter through execution of the printing process and the enclosing-sealing process in succession to the non-printed content P and the non-printed envelope form PE. However, the present invention is not limited to the structure as described above. The sealed letter manufacturing apparatus 100 may be configured to connect the sheet feeder in place of the printing unit 110, which contains the content P and the envelope form PE which have already been printed in a predetermined manner to the enclosing-sealing unit 120.
In the embodiments, the integrated storage unit 127 and the integrated control unit 128 are installed in the enclosing-sealing unit 120 as show in
Number | Date | Country | Kind |
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2013-239026 | Nov 2013 | JP | national |
2014-166033 | Aug 2014 | JP | national |