The present invention relates to a sheet conveyance apparatus which conveys a sheet and an image forming system including the sheet conveyance apparatus.
Conventionally, a sheet post-processing apparatus is known, which can perform a binding processing in which a plurality of sheets on which an image is formed by an image forming apparatus such as a copying machine or a printer are stacked and then the stack of sheets is stapled with staples, a punching processing in which holes are formed in the stack of sheets by a punching apparatus, and the like. The above-described sheet post-processing apparatus is utilized when performing the post-processing such as the binding processing for a relatively large number of sheets.
As a method for connecting the image forming apparatus and the sheet post-processing apparatus, there is proposed a method for disposing a relay conveyance apparatus between the image forming apparatus and the sheet post-processing apparatus. For example, Patent Document 1 discloses a relay conveyance device including at least two inversion paths which pass at least two inversion units, a first branching part branching to at least one of the two inversion paths, and a first merging part merging at least the two inversion paths. The first branching part and the first merging part are controlled so as to alternately switch the inversion paths and to convey the sheet, and the inter-sheet time of the sheet passing through the first merging part is measured and then the conveyance of sheet in at least the two inversion paths is controlled such that the inter-sheet times becomes uniform.
As in the relay conveyance apparatus described in Patent Document 1, the conveyance paths on which the sheet stop position and the processing apparatus are provided are provided, and the distances between the branching part and the merging part on the conveyance paths are set to equal, so that the constant inter-sheet time can be maintained before branching and after merging without requiring complicated control.
By the way, in a configuration including a plurality of conveyance units disposed in the upper-and-lower direction as disclosed in Patent Document 1, it is necessary to draw out the conveyance unit forward from the relay conveyance apparatus when the sheet jamming occurred in the lower conveyance unit is treated. At this time, in order to smoothly carry out the treatment of the sheet jamming, it is necessary to draw out the unit at least over the width of the conveyance path (the sheet width), then to open and close the conveyance guide, and then remove the sheet. Therefore, there is a problem that it is necessary to leave a large space in front of the relay conveyance apparatus, and that when there is no space, the user has to move to a position where he does not interfere with the drawing of the conveyance unit.
Patent Document 2 discloses a relay conveyance apparatus including an opening/closing cover for treating the sheet jamming whose one end side is supported by a supporting member, a first hinge part which supports the opening/closing cover so as to be turnable upward and downward at the upper end side of the supporting member, and a second hinge part which supports the supporting member to a base member so as to be turnable upward and downward at the lower end side of the supporting member. By the two-state hinge function of the supporting member, the posture of the opening/closing cover after opening is substantially parallel to that before opening, and a jam treatment space having a uniform height is formed below the lower surface of the opening/closing cover.
In the configuration disclosed in Patent Document 2, the opening/closing cover is displaced upward in a state in which the posture of the opening/closing cover after opening is maintained substantially parallel to the posture before opening. In the configuration in which the conveyance units are disposed in the upper-and-lower direction, since there is no space for displacing the opening/closing cover upward, the same drawing-out operation of the conveyance unit as in the prior art is required.
In view of the above problems, it is an object of the present invention to provide a sheet conveyance apparatus including two or more conveyance paths disposed in parallel in the upper-and-lower direction and capable of easily removing a sheet stopped in the lower conveyance path, and an image forming system including the same.
In order to achieve the above purpose, a sheet conveyance apparatus of the present invention includes: a first conveyance unit which includes a first upper conveyance guide facing an upper surface of a sheet, a first lower conveyance guide facing a lower surface of the sheet and a conveyance member conveying the sheet along the first upper conveyance guide and the first lower conveyance guide, and forms a first sheet conveyance path; a second conveyance unit which is disposed below the first conveyance unit in parallel, includes a second upper conveyance guide facing the upper surface of the sheet, a second lower conveyance guide facing the lower surface of the sheet and a conveyance member conveying the sheet along the second upper conveyance guide and the second lower conveyance guide, and forms a second sheet conveyance path; and an apparatus main body in which the first conveyance unit and the second conveyance unit are housed, wherein the second conveyance unit can be drawn out horizontally to a front side of the apparatus main body along a front-and-rear direction perpendicular to a sheet conveyance direction with respect to the apparatus main body, the second upper conveyance guide of the second conveyance unit includes: a guide main body part turnable upward and downward with respect to the apparatus main body with a rear end edge as a turning support shaft and a front end edge as a turning end; and a movable guide part coupled to the turning end of the guide main body part via a hinge part in a turnable manner.
According to the first configuration of the present invention, the movable guide part of the upper conveyance guide of the lower conveyance unit is turned upward around the hinge portion, so that interference with the upper conveyance unit can be avoided, and the upper conveyance guide can be smoothly opened and closed over a wide range during the sheet jamming treatment work. Further, the drawing amount of the lower conveyance unit can be reduced as compared with the conventional one, and it is not necessary to leave a large space for drawing out the lower conveyance unit in front of the sheet conveyance apparatus. Further, since the movement of the user at the time of the draw-out operation of the lower conveyance unit is suppressed, the workability of the sheet jamming treatment is improved.
Hereinafter, with reference to the drawings, one embodiment of the present invention will be described. FIG. 1 is a view schematically showing an inner structure of an image forming system 200 provided with a relay conveyance apparatus 26 as an example of a sheet conveyance apparatus of the present invention. With reference to
The image forming apparatus 100 is an inkjet recording type printer, and includes a sheet feeding part 4 disposed in the lower portion of the image forming apparatus 100, a sheet conveyance part 5 which feeds the sheet S stored in the sheet feeding part 4 to an image forming part 6, and the image forming part 6 disposed above the sheet feeding part 4.
The image forming part 6 includes a print head 6a and a conveyance part 6b disposed so as to face the print head 6a. The conveying part 6a includes an endless conveyance belt wound around a plurality of rollers including a drive roller. The sheet S conveyed by the sheet conveyance part 5 passes under the print head 6a in a state of being attracted and held by the conveyance belt 7a by a sheet suction part provided in the inside space of the conveyance belt 7a. The sheet S on which the predetermined image is recorded by the image forming part 6 is discharged from a discharge rollers pair 50 and carried into the relay conveyance apparatus 26.
The relay conveyance apparatus 26 is disposed independently between the image forming apparatus 100 and the sheet post-processing apparatus 30, and relays the sheet S discharged from the image forming apparatus 100 to the sheet post-processing apparatus 30. The relay conveyance apparatus 26 performs an inversion processing in which the sheet S on which the image is recorded by the image forming apparatus 100 is turned upside down and a drying processing in which the ink on the sheet S is dried. As shown in
A second conveyance path 52b branched from the first conveyance path 52a is provided, and the sheet S passed through the second conveyance path 52b is conveyed to a second inversion conveyance path 53b. The second inversion conveyance path 53b turns the sheet S upside down by switching (switching back) the conveyance direction of the sheet S conveyed from the second conveyance path 52b.
The sheet S which is turned upside down by the first inversion conveyance path 53a or the second inversion conveyance path 53b is conveyed to a third conveyance path 52c. The sheet S is conveyed to a first bypass conveyance path 54c and a second bypass conveyance path 54b branched from a third conveyance path 52c at the branching part DB. The first bypass conveyance path 54a and the second bypass conveyance path 54b are provided with a first correction unit 55 and a second correction unit 56, respectively. The first correction unit 55 and the second correction unit 56 correct the position of the sheet S in the width direction of the sheet S (the direction perpendicular to the paper plane of
In the first bypass conveyance path 54a and the second bypass conveyance path 54b, a distance from the branching part DB to the merging part DJ is equal. Further, a distance from the branching part DB to the sheet stop position (the horizontal portion in
In the same manner, by alternately carrying the sheet S into the first correction unit 55 and the second correction unit 56 disposed on the first bypass conveyance path 54a and the second bypass conveyance path 54b, respectively, before one of the first correction unit 55 and the second correction unit 56 completes the position correcting operation of the first sheet S, the position correcting operation of the second sheet S can be started in the other of the first correction unit 55 and the second correction unit 56.
As a result, the waiting time for the turning and the position correcting of the sheet S can be shortened, and the processing efficiency (a number of sheets processed per unit time) of the sheet S by the relay conveyance apparatus 26 can be enhanced.
The sheet S passed through the first bypass conveyance path 54a and the second bypass conveyance path 54b is conveyed to a fourth conveyance path 52d at the merging part DJ. The sheet S passes through the fourth conveyance path 52d, and is carried into the sheet post-processing apparatus 30 through a relay carry-out port 57.
In addition, an in-body discharge conveyance path 58 branched from the fourth conveyance path 52d is provided, and the sheet S passed through the in-body discharge conveyance path 58 is discharged to a collection tray 61 by an in-body discharge rollers pair 60. When a sheet jamming occurs in the sheet post-processing apparatus 30, the conveyance path is switched by a third branch guide 62 provided at a branching part of the fourth conveyance path 52d and the in-body discharge conveyance path 58, and the next sheet S existing in the relay conveyance apparatus 26 is discharged to the collection tray 61 via the in-body discharge conveyance path 58 and the in-body discharge rollers pair 60.
A conveyance rollers pair 59 (conveyance members) for conveying the sheet S is disposed in place on the first conveyance path 52a to the fourth conveyance path 52d, the first bypass conveyance path 54a, the second bypass conveyance path 54b, and the in-body discharge conveyance path 58.
Inside the sheet post-processing apparatus 30, there are provided a punching apparatus 31 which punches the carried-in sheet S, a stapler 33 which stacks a plurality of the carried-in sheets S, aligns the ends of the stack of the sheets S, and binds them with staples, and a binding/folding unit 36 which staples the center of the stack of sheets S and then folds it around the stapled portion to form a booklet. On the side surface of the sheet post-processing apparatus 30, there are provided a main tray 34a which can be lifted and lowered to a position suitable for discharging the sheet S, a sub-tray 34b fixed to the upper portion of the sheet post-processing apparatus 30, and a booklet tray 34c on which a bundle of the sheets S folded into a booklet shape by the binding/folding unit 36 is discharged.
The first conveyance unit 70a is disposed above the second conveyance unit 70b and below the collection tray 61, and includes a first upper conveyance guide 71 and a first lower conveyance guide 73 which face the upper and lower surfaces of the sheet S. The first upper conveyance guide 71 and the first lower conveyance guide 73 forms the conveyance surfaces (the conveyance guide) of the first bypass conveyance path 54a (see
The second conveyance unit 70b is disposed below the first conveyance unit 70a, and includes a second upper conveyance guide 75 and a second lower conveyance guide 77 which face the upper and lower surfaces of the sheet S. The second upper conveyance guide 75 and the second lower conveyance guide 77 form the conveyance surface (the conveyance guide) of the second bypass conveyance path 54b (see
The second upper conveyance guide 75 is supported so as to be opened and closed in the upper-and-lower direction with respect to the second lower conveyance guide 77, with one end side in the width direction perpendicular to the conveyance direction of the sheet S (the rear side of the relay conveyance apparatus 26, and the rear side of
When the sheet S carried into the second conveyance unit 70b (the second bypass conveyance path 54b) is jammed, as shown in
Here, the first conveyance unit 70a is disposed above the second upper conveyance guide 75, and interferes with the first conveyance unit 70a when the second upper conveyance guide 75 is turned upward. Therefore, in order to open the conveyance surfaces of the second bypass conveyance path 54b in a wide range by increasing the turning angle of the second upper conveyance guide 75, it is necessary to increase the drawing amount of the second conveyance unit 70b with respect to the first conveyance unit 70a.
Therefore, in the present embodiment, the second upper conveyance guide 75 includes a guide main body part 75b and a movable guide part 75c. The guide main body part 75b has a front turning end 75b1 (the front end portion in
In addition, the drawing amount of the second conveyance unit 70b can be reduced to about ½ to ⅓ of the conventional amount, and it is not necessary to leave a large space for drawing the second conveyance unit 70b in front of the relay conveyance apparatus 26. Further, since the movement of the user at the time of the drawing operation of the second conveyance unit 70a is also suppressed, the workability of the sheet jamming treatment is improved.
If the hinge part 75d is positioned on the rear side (the inside) of the front side end (the left front side in
The first upper conveyance guide 71 is supported so as to be opened and closed in the upper-and-lower direction with respect to the first lower conveyance guide 73, with one end side in the width direction perpendicular to the conveyance direction of the sheet S (the back side of the relay conveyance apparatus 26, the right side of
At a time of a normal image forming operation, as shown in
As shown in
Thus, even when the collection tray 61 is disposed just above the first bypass conveyance path 54a, interference between the collection tray 61 and the first upper conveyance guide 71 when the first upper conveyance guide 71 is opened can be avoided, and the first upper conveyance guide 71 can be smoothly opened and closed during the sheet jamming treatment work. Accordingly, the space for disposing the collection tray 61 can be saved, and the degree of freedom of layout in the relay conveyance apparatus 26 can be increased.
In addition, the present invention is not limited to the above embodiments, and various modifications are possible without departing from the spirit of the present invention. For example, in the above embodiment, an example in which the present invention is applied to the relay conveyance apparatus 26 connected to the image forming apparatus 100 is described, but for example, the present invention can be similarly applied when the image forming apparatus 100 and the sheet post-processing apparatus 30 are provided with two conveyance paths arranged in parallel in the upper-and-lower direction.
In the above embodiment, the relay conveyance apparatus 26 including the first conveyance unit 70a and the second conveyance unit 70b disposed in parallel in the upper-and-lower direction is described, but the present invention can also be applied to the case where the relay conveyance device has three or more conveyance units disposed in parallel in the upper-and-lower direction. In this case, the upper conveyance guide of the conveyance unit other than the uppermost conveyance unit may be provided with a guide body part and a movable guide part which are connected to each other via a hinge part.
Although an inkjet printer is shown as an example of the image forming apparatus 1 in the above embodiment, it goes without saying that the image forming apparatus 1 can be applied to a copying machine, a laser printer, a facsimile machine, or the like other than the inkjet printer.
The present invention is applicable to a sheet conveyance apparatus for conveying a sheet. By utilizing the present invention, it is possible to provide a sheet conveying device which can easily remove a sheet stopped in a lower conveying path in a configuration having two or more conveyance paths disposed in parallel in the upper-and-lower direction.
Number | Date | Country | Kind |
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2020-173227 | Oct 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/036985 | 10/6/2021 | WO |