The present invention relates to a sheet conveyance apparatus that conveys a sheet, and an image forming apparatus that forms an image on the sheet.
Japanese Patent Laid-Open No. 2011-174586 discloses an image forming apparatus that transmits a driving force of a drive source to a photosensitive drum and a developing unit via a ratchet mechanism.
According to another aspect of the invention, a sheet conveyance apparatus includes a conveyance member configured to convey a sheet, a drive source configured to generate a driving force, a first member including a first ratchet portion and being configured to be rotationally driven in a predetermined rotational direction about an axis by the driving force, wherein the first ratchet portion has a plurality of first transmission surfaces and a first guide surface, a second member opposing the first member in an axial direction of the axis, the second member including a second ratchet portion and being configured to rotate about the axis to transmit the driving force received from the first member to the conveyance member, wherein the second ratchet portion has a plurality of second transmission surfaces and a second guide surface, and an urging portion configured to urge one of the first member and the second member toward another of the first member and the second member in the axial direction, wherein the one of the first member and the second member is movable in the axial direction between an engaged position where the plurality of first transmission surfaces is engaged with the plurality of second transmission surfaces, and a separated position where the plurality of first transmission surfaces is separated from the plurality of second transmission surfaces in the axial direction, wherein during a drive transmission period in which the first member is rotationally driven in the rotational direction by the driving force of the drive source, the second member and the first member rotate together in the rotational direction in a state in which (i) the one of the first member and the second member is positioned in the engaged position, (ii) the plurality of first transmission surfaces is in contact with the plurality of second transmission surfaces at a plurality of contact positions in the rotational direction, wherein during an idling period in which the conveyance member is rotated in a state in which the drive source is stopped, the first guide surface and the second guide surface slide on each other such that the one of the first member and the second member is retracted from the engaged position to the separated position against an urging force of the urging portion, and thus the second member is allowed to rotate in the rotational direction with respect to the first member, wherein at least one of the first ratchet portion and the second ratchet portion has a holding surface configured to slide on another of the first ratchet portion and the second ratchet portion after the one of the first member and the second member has retracted from the engaged position to the separated position during the idling period, and thus hold the one of the first member and the second member at the separated position, and wherein the number of times the holding surface allows the one of the first member and the second member to move from the separated position to the engaged position while the second member rotates once in the rotational direction with respect to the first member is smaller than the number of contact positions included in the plurality of contact positions during the drive transmission period.
According to another aspect of the invention, a sheet conveyance apparatus includes a conveyance member configured to convey a sheet, a drive source configured to generate a driving force, a first member including a first ratchet portion and being configured to be rotationally driven in a predetermined rotational direction about an axis by the driving force, wherein the first ratchet portion has a first transmission surface and a first guide surface, a second member opposing the first member in an axial direction of the axis, the second member including a second ratchet portion and being configured to rotate about the axis to transmit the driving force received from the first member to the conveyance member, wherein the second ratchet portion has a second transmission surface and a second guide surface, and an urging portion configured to urge one of the first member and the second member toward another of the first member and the second member in the axial direction, wherein the one of the first member and the second member is movable in the axial direction between an engaged position where the first transmission surface is engaged with the second transmission surface, and a separated position where the first transmission surface is separated from the second transmission surface in the axial direction, wherein during a drive transmission period in which the first member is rotationally driven in the rotational direction by the driving force of the drive source, the second member rotates in the rotational direction together with the first member in a state in which (i) the one of the first member and the second member is positioned in the engaged position, and (ii) a contact portion between the first transmission surface and the second transmission surface is formed, wherein during an idling period in which the conveyance member is rotated in a state in which the drive source is stopped, the first guide surface and the second guide surface slide on each other such that the one of the first member and the second member is retracted from the engaged position to the separated position against an urging force of the urging portion, and thus the second member is allowed to rotate in the rotational direction with respect to the first member, and wherein in a rotational radius direction of the first member, at least part of the contact portion during the drive transmission period is at a more outward position than a sliding surface between the first guide surface and the second guide surface during the idling period.
According to one aspect of the invention, a sheet conveyance apparatus includes a conveyance member configured to convey a sheet, a drive source configured to generate a driving force, a first member including a first ratchet portion and configured to be rotationally driven in a predetermined rotational direction about an axis by the driving force, wherein the first ratchet portion includes a first outer claw portion and a first inner claw portion disposed at a more inward position than the first outer claw portion in a rotational radius direction of the first member, a second member opposing the first member in an axial direction of the axis, the second member including a second ratchet portion and being configured to rotate about the axis to transmit the driving force received from the first member to the conveyance member, wherein the second ratchet portion includes a second outer claw portion and a second inner claw portion disposed at a more inward position than the second outer claw portion in the rotational radius direction of the first member, and an urging portion configured to urge one of the first member and the second member toward another of the first member and the second member in the axial direction, wherein the one of the first member and the second member is movable in the axial direction between an engaged position where the first outer claw portion and the first inner claw portion are respectively engaged with the second outer claw portion and the second inner claw portion, and a separated position where the first outer claw portion and the first inner claw portion are respectively separated from the second outer claw portion and the second inner claw portion in the axial direction, wherein during a drive transmission period in which the first member is rotationally driven in the rotational direction by the driving force of the drive source, the second member and the first member rotate together in the rotational direction in a state in which the one of the first member and the second member is positioned at the engaged position, wherein during an idling period in which the conveyance member is rotated in a state in which the drive source is stopped, a third guide surface provided on the first outer claw portion and the first inner claw portion and a fourth guide surface provided on the second outer claw portion and the second inner claw portion slide on each other such that the one of the first member and the second member is retracted from the engaged position to the separated position against an urging force of the urging portion, and thus the second member is allowed to rotate in the rotational direction with respect to the first member, wherein at least one of the first outer claw portion and the second outer claw portion has a first holding surface, wherein at least one of the first inner claw portion and the second inner claw portion has a second holding surface, and wherein after the one of the first member and the second member has retracted from the engaged position to the separated position during the idling period, the sheet conveyance apparatus switches to a state in which the one of the first member and the second member is held at the separated position by the first holding surface and a state in which the one of the first member and the second member is held at the separated position by the second holding surface.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present disclosure will be described below with reference to drawings.
The image forming apparatus 100 includes an image forming portion 101 of an electrophotographic system. The image forming portion 101 includes a photosensitive drum 6 serving as an image bearing member, a charging roller 7 serving as a charging portion, a laser scanner 8 serving as an exposing portion, a developing roller 9 serving as a developing portion, a transfer roller 10 serving as a transfer portion, and a fixing unit 11 serving as a fixing portion. The photosensitive drum 6, the charging roller 7, the developing roller 9, and the transfer roller 10 are configured as a process cartridge 5 attachable to and detachable from the frame body of the image forming apparatus 100.
The photosensitive drum 6 is an electrophotographic photosensitive member formed in a drum shape (cylindrical shape). A transfer nip serving as a transfer portion is formed between the photosensitive drum 6 and the transfer roller 10. Toner serving as developer is accommodated in the process cartridge 5. The fixing unit 11 includes a fixing roller and a pressurizing roller that form a fixing nip, and a heating portion that heats the fixing roller. Examples of the heating portion include a halogen lamp and an induction heating mechanism.
In addition, the image forming apparatus 100 includes a cassette 1 serving as a storage portion (supporting portion) that supports and stores sheets S, a feeding portion 2 that feeds the sheet S, a conveyance portion 4 that conveys the sheet S, and a discharge portion 12 that discharges the sheet S having undergone image formation. Further, the image forming apparatus 100 includes a conveyance guide 3 that guides the sheet S through a conveyance path passing the feeding portion 2, the conveyance portion 4, the transfer nip, the fixing nip, and the discharge portion 12.
As each of the feeding portion 2, the conveyance portion 4, and the discharge portion 12, a conveyance roller pair that conveys the sheet S by rotating while nipping the sheet S can be used. The conveyance portion 4 of the present embodiment includes a conveyance roller 14 (driving roller) that receives the driving force of the drive source, and a conveyance roll 13 (driven roller) that rotates following the conveyance roller 14. The driving configuration of the conveyance portion 4 will be described later.
The image forming operation of the image forming apparatus 100 will be described later. When the controller of the image forming apparatus 100 has received image information, the image forming operation is started. First, the sheets S are fed one by one from the cassette 1 by the feeding portion 2, and the sheet S is conveyed toward the transfer nip via the conveyance portion 4. In contrast, in the image forming portion 101, the photosensitive drum 6 is rotationally driven, and the charging roller 7 uniformly charges the surface of the photosensitive drum 6. The laser scanner 8 is driven on the basis of a signal based on the image information, exposes the photosensitive drum 6 by irradiating the photosensitive drum 6 with laser light, and thus forms an electrostatic latent image on the surface of the photosensitive drum 6. The developing roller 9 bears toner and supplies the toner to the photosensitive drum 6, and thus develops the electrostatic latent image into a toner image. The toner image formed on the photosensitive drum 6 is transferred onto the sheet S in the transfer nip by the transfer roller 10.
The sheet S having passed through the transfer nip is conveyed to the fixing unit 11. The fixing unit 11 heats and pressurizes the toner image on the sheet S while nipping and conveying the sheet S in a fixing nip. As a result of this, an image fixed to the sheet S can be obtained. The sheet S having passed through the fixing unit 11 is discharged to the outside of the image forming apparatus 100 by the discharge portion 12.
To be noted, the image forming apparatus 100 described above is an example of an image forming apparatus. The image forming apparatus is not limited to a monofunctional printer having only an image forming function (printing function), and may be a copier including an image reading apparatus and having a copier function, a multifunctional apparatus having a plurality of functions, or a large printer for commercial use. In addition, the image forming portion 101 described above may be replaced by, for example, an electrophotographic unit of an intermediate transfer system, or an image forming unit of an ink jet system.
Next, the driving configuration of the conveyance roller 14 will be described.
As illustrated in
The motor 19 is attached to the frame body of the image forming apparatus 100. A pinion gear 19a provided on an output shaft of the motor 19 is meshed with one gear in the gear train 191. The gear train 191 includes a plurality of gears meshed with each other. Another gear in the gear train 191 is meshed with a first gear 15 serving as a first member (input element or first drive transmission member) of the ratchet mechanism portion 19R. The idler gear 192 is meshed with a second gear 17 serving as a second member (output element or second drive transmission member) of the ratchet mechanism portion 19R. In addition, the idler gear 192 is meshed with the roller gear 14a. The roller gear 14a is attached to an end portion of a roller shaft 14b that supports the conveyance roller 14, and integrally rotates with the conveyance roller 14.
To be noted, the gear train 191 is an example of a transmission portion that transmits the driving force of the drive source to the ratchet mechanism portion 19R. The idler gear 192 is an example of a transmission portion that transmits a driving force from the ratchet mechanism portion 19R to the conveyance roller 14. These transmission portions may be replaced by, for example, a belt transmission mechanism. In this case, as the first member of the ratchet mechanism portion 19R, a pulley over which a belt is stretched can be used instead of the first gear 15 that is a gear. In addition, the output shaft of the motor 19 may be directly coupled to the first member of the ratchet mechanism portion 19R, and the conveyance roller 14 may be directly coupled to a second member of the ratchet mechanism portion 19R.
As illustrated in
The first gear 15 and the second gear 17 rotate about an axis Ax that is a rotational axis common to the two. In the description below, the direction of the axis Ax will be referred to as an axial direction Dx. A predetermined rotational direction about the axis Ax in the case where the first gear 15 is rotationally driven by the driving force of the motor 19 will be referred to as a first rotational direction R1, and a rotational direction opposite thereto will be referred to as a second rotational direction R2.
The first gear 15 and the second gear 17 are arranged in the axial direction Dx. In the axial direction Dx, the first gear 15 and the second gear 17 oppose each other. In the description below, in the axial direction Dx, the side on which the first gear 15 is positioned with respect to the second gear 17 will be referred to as a “axial-direction first side Dx1”, and the side on which the second gear 17 is positioned with respect to the first gear 15 will be referred to as a “axial-direction second side Dx2”.
The first gear 15 includes the first ratchet portion 16 and a gear portion 151 (drive input portion) that engages with a gear of the gear train 191 illustrated in
The second gear 17 includes the second ratchet portion 18 and a gear portion 171 (drive output portion) that engages with the idler gear 192 illustrated in
The second gear 17 includes shaft portions 172 and 173 rotatably held by a bearing portion provided in a frame body of the image forming apparatus 100. The first gear 15 has a hole portion 152 illustrated in
The urging spring 20 is an example of an urging portion that urges one of the first gear 15 and the second gear 17 such that the first ratchet portion 16 and the second ratchet portion 18 engage with each other. The urging spring 20 of the present embodiment is a compression spring that urges the first gear 15 toward the second gear 17, that is, toward the axial-direction second side Dx2.
In the present embodiment, the first gear 15 is movable in the axial direction Dx. The first gear 15 relatively moves with respect to the second gear 17 between a meshing position (engaged position, first position) where the first ratchet portion 16 and the second ratchet portion 18 engage or mesh with each other and a separated position (second position) where the first ratchet portion 16 and the second ratchet portion 18 are disengaged or unmeshed from each other. In contrast, in the present embodiment, the second gear 17 is configured not to move in the axial direction Dx. For example, the shaft portions 172 and 173 of the second gear 17 are supported by the bearing portion provided in the frame body of the image forming apparatus 100 such that the second gear 17 is rotatable about the axis Ax and unmovable in the axial direction Dx.
To be noted, the second gear 17 may be configured to be movable in the axial direction Dx and the first gear 15 may be configured not to move in the axial direction Dx. In this case, the urging spring 20 is disposed so as to urge the second gear 17 toward the first gear 15, that is, toward the axial-direction first side Dx1. Even in the case where the second gear 17 is configured to be movable in the axial direction Dx, a function similar to that of the present embodiment is realized by relative movement between the first gear 15 and the second gear 17 resulting from the movement of the first gear 15 in the axial direction Dx in the description below.
In the case where the first gear 15 rotates in the first rotational direction R1 about the axis Ax, the second gear 17 rotates in the first rotational direction R1 integrally with the first gear 15 in a state in which the first ratchet portion 16 and the second ratchet portion 18 are engaged or meshed with each other. In other words, relative rotation of the second ratchet portion 18 in a second rotational direction R2 (rotational direction opposite to the first rotational direction R1) with respect to the first ratchet portion 16 is restricted. Therefore, the ratchet mechanism portion 19R is capable of transmitting, to the conveyance roller 14, the driving force transmitted from the motor 19 illustrated in
In contrast, in the case where an external force in the first rotational direction R1 is applied to the second gear 17 in a state in which the first gear 15 does not rotate about the axis Ax, the first ratchet portion 16 and the second ratchet portion 18 slide on each other and disengage from each other. As a result of this, the second gear 17 is allowed to rotate in the first rotational direction R1 while relatively rotating with respect to the first gear 15. In other words, the second ratchet portion 18 is allowed to relatively rotate in the first rotational direction R1 with respect to the first ratchet portion 16.
As a result of the second gear 17 being allowed to rotate in the first rotational direction R1, the conveyance roller 14 coupled to the second gear 17 via the idler gear 192 is allowed to rotate in a predetermined rotational direction R3 illustrated in
Therefore, when the user pulls out the sheet S in the sheet conveyance direction Ds from the conveyance roller 14, the first ratchet portion 16 and the second ratchet portion 18 disengage from each other, and thus the coupling between the conveyance roller 14 and the motor 19 is cancelled. That is, the conveyance roller 14 is capable of idling in the rotational direction R3 along the sheet conveyance direction Ds in a state in which the motor 19 is stopped. As a result of this, the force required for the user to pull out the sheet (sheet pull-out force) can be reduced by suppressing addition of the load for rotating the motor 19 in a non-electrified state to the sheet pull-out force.
To be noted, the sheet pull-out force in the case where the user pulls out the sheet S in the sheet conveyance direction Ds from the conveyance roller 14 mainly results from the frictional force in the sliding surface between the first ratchet portion 16 and the second ratchet portion 18. This frictional force is generated as a result of the first ratchet portion 16 and the second ratchet portion 18 sliding on each other in the state of being pressed against each other by the urging spring 20. Therefore, the sheet pull-out force is the largest when the first ratchet portion 16 and the second ratchet portion 18 are the farthest from each other in the axial direction Dx that is, when the urging spring 20 is compressed the most.
The details of the first gear 15 and the second gear 17 will be described in detail with reference to
First, the first gear 15 will be described with reference to
The first ratchet portion 16 includes a first claw portion 21 and a second claw portion 22. As will be described later, whereas the first claw portion 21 has a function of transmitting the driving force of the motor 19 to the second gear 17, the second claw portion 22 has a function (cam function) of controlling the positional relationship between the first gear 15 and the second gear 17 in the axial direction Dx in cooperation with a fourth claw portion 26.
The first claw portion 21 of the present embodiment includes three claws (protrusions or ratchet teeth) 21a, 21b, and 21c. The three claws 21a, 21b, and 21c are disposed on the circumference of the same virtual circle centered on the axis Ax. In addition, the three claws 21a, 21b, and 21c are preferably arranged at equal intervals in the first rotational direction R1.
The first claw portion 21 of the first ratchet portion 16 has a plurality of first transmission surfaces (plurality of first transmission portions) 211, and a plurality of inclined surfaces 212. More specifically, the claws 21a, 21b, and 21c of the first claw portion 21 each have a first transmission surface 211 and an inclined surface 212. In each of the claws 21a, 21b, and 21c, the inclined surface 212 is disposed on the opposite side to the first transmission surface 211 in the first rotational direction R1. The claws 21a, 21b, and 21c are each formed to project to the axial-direction second side Dx2 with respect to a first base surface 210 substantially orthogonal to the axial direction Dx.
The first transmission surface 211 of each of the claws 21a, 21b, and 21c of the first claw portion 21 is a surface approximately orthogonal to the first base surface 210, and extends to the axial-direction second side Dx2 from the first base surface 210. In addition, as viewed in the axial direction Dx, the first transmission surface 211 extends to be orthogonal to the tangent direction of a virtual circle centered on the axis Ax. The first transmission surface 211 is a surface (first contact surface) configured to abut a second transmission surface 251 illustrated in
The inclined surface 212 of each of the claws 21a, 21b, and 21c of the first claw portion 21 is an inclined surface having a spiral shape with the axis Ax as a central axis thereof. The inclined surface 212 is inclined with respect to the first base surface 210 such that a more downstream side thereof in the first rotational direction R1 projects more to the axial-direction second side Dx2 with respect to the first base surface 210. A downstream end portion of the inclined surface 212 in the first rotational direction R1 is coupled to an end portion of the first transmission surface 211 on the axial-direction second side Dx2.
The second claw portion 22 includes one claw (protrusion or ratchet tooth) 22a. That is, in the present embodiment, the number of claws of the second claw portion 22 is smaller than the number of claws of the first claw portion 21.
The claw 22a of the second claw portion 22 has an end surface 221, a first guide surface 222, and a separation holding surface 223. The claw 22a is formed to project to the axial-direction second side Dx2 with respect to a second base surface 220 substantially orthogonal to the axial direction Dx.
The end surface 221 of the claw 22a of the second claw portion 22 is a surface approximately orthogonal to the second base surface 220, and extends to the axial-direction second side Dx2 from the second base surface 220. An end portion of the end surface 221 on the axial-direction second side Dx2 is coupled to a downstream end of the separation holding surface 223 in the first rotational direction R1.
The first guide surface 222 of the claw 22a of the second claw portion 22 is an inclined surface having a spiral shape with the axis Ax as a central axis thereof. The first guide surface 222 is inclined with respect to the second base surface 220 so as to project more to the axial-direction second side Dx2 on the more downstream side in the first rotational direction R1 with respect to the second base surface 220. The downstream end of the first guide surface 222 in the first rotational direction R1 is coupled to an upstream end of the separation holding surface 223 in the first rotational direction R1. The first guide surface 222 is a surface configured to slide on a second guide surface 262 of the fourth claw portion 26 of the second gear 17 illustrated in
The separation holding surface 223 of the claw 22a of the second claw portion 22 is a surface intersecting with the axial direction Dx. In the present embodiment, the separation holding surface 223 is a surface substantially orthogonal to the axial direction Dx. The separation holding surface 223 functions as a holding surface that holds the first gear 15 at the separated position. The separation holding surface 223 extends along an arc centered on the axis Ax. To reduce the number of collisions between the first gear 15 and the second gear 17 during an idling period that will be described later, the separation holding surface 223 is preferably formed in, for example, a range of 180° or more in terms of the rotational angle about the axis Ax. The separation holding surface 223 is formed at least in a range wider than the arrangement interval of the claws 21a to 21c in the first claw portion 21 in terms of the rotational angle about the axis Ax. The separation holding surface 223 of the present embodiment is formed in a range of about 240° in terms of the rotational angle about the axis Ax. The separation holding surface 223 is a surface configured to slide on a distal end surface 263 of the fourth claw portion 26 of the second gear 17 illustrated in
As illustrated in
Next, the second gear 17 will be described with reference to
The second ratchet portion 18 includes the third claw portion 25 and the fourth claw portion 26. As will be described later, whereas the third claw portion 25 has a function of receiving the driving force of the motor 19 from the first gear 15, the fourth claw portion 26 has a function (cam function) of controlling the positional relationship between the first gear 15 and the second gear 17 in the axial direction Dx in cooperation with the second claw portion 22.
The third claw portion 25 of the present embodiment includes three claws (protrusions or ratchet teeth) 25a, 25b, and 25c. The three claws 25a, 25b, and 25c are disposed on the circumference of the same virtual circle centered on the axis Ax. In addition, the three claws 25a, 25b, and 25c are preferably arranged at equal intervals in the first rotational direction R1.
The third claw portion 25 of the second ratchet portion 18 has a plurality of second transmission surfaces (plurality of second transmission portions) 251, and a plurality of inclined surfaces 252. More specifically, the claws 25a, 25b, and 25c of the third claw portion 25 each have a second transmission surface 251 and an inclined surface 252. In each of the claws 25a, 25b, and 25c, the inclined surface 252 is disposed on the opposite side to the second transmission surface 251 in the first rotational direction R1. The claws 25a, 25b, and 25c are each formed to project to the axial-direction first side Dx1 with respect to a third base surface 250 substantially orthogonal to the axial direction Dx.
The second transmission surface 251 of each of the claws 25a, 25b, and 25c of the third claw portion 25 is a surface approximately orthogonal to the third base surface 250, and extends to the axial-direction first side Dx1 from the third base surface 250. In addition, as viewed in the axial direction Dx, the second transmission surface 251 extends to be orthogonal to the tangent direction of a virtual circle centered on the axis Ax. The second transmission surface 251 is a surface (second contact surface) configured to abut the first transmission surface 211 illustrated in
The inclined surface 252 of each of the claws 25a, 25b, and 25c of the third claw portion 25 is an inclined surface having a spiral shape with the axis Ax as a central axis thereof. The inclined surface 252 is inclined with respect to the third base surface 250 such that a more upstream side thereof in the first rotational direction R1 projects more to the axial-direction first side Dx1 with respect to the third base surface 250. An upstream end portion of the inclined surface 252 in the first rotational direction R1 is coupled to an end portion of the second transmission surface 251 on the axial-direction first side Dx1.
The fourth claw portion 26 includes one claw (protrusion or ratchet tooth) 26a. That is, in the present embodiment, the number of claws of the fourth claw portion 26 is smaller than the number of claws of the third claw portion 25.
The claw 26a of the fourth claw portion 26 has an end surface 261, a second guide surface 262, and a distal end surface 263. The claw 26a is formed to project to the axial-direction first side Dx1 with respect to a fourth base surface 260 substantially orthogonal to the axial direction Dx. To be noted, although the third base surface 250 and the fourth base surface 260 constitute the same flat surface in the present embodiment, the third base surface 250 and the fourth base surface 260 may be displaced from each other in the axial direction Dx.
The end surface 261 of the claw 26a of the fourth claw portion 26 is a surface approximately orthogonal to the fourth base surface 260, and extends to the axial-direction first side Dx1 from the fourth base surface 260. An end portion of the end surface 261 on the axial-direction first side Dx1 is coupled to the distal end surface 263.
The second guide surface 262 of the claw 26a of the fourth claw portion 26 is an inclined surface having a spiral shape with the axis Ax as a central axis thereof. The second guide surface 262 is inclined with respect to the fourth base surface 260 so as to project more to the axial-direction first side Dx1 on the more upstream side in the first rotational direction R1 with respect to the fourth base surface 260. The inclination of the second guide surface 262 is preferably equal to the inclination of the first guide surface 222 illustrated in
The distal end surface 263 of the claw 26a of the fourth claw portion 26 is a surface substantially orthogonal to the axial direction Dx. The distal end surface 263 is a surface that slides on the separation holding surface 223 of the second claw portion 22 of the first gear 15 illustrated in
As illustrated in
The operation of the ratchet mechanism portion 19R will be described. In the description below, a state or period in which the first gear 15 is rotationally driven in the first rotational direction R1 by the driving force of the motor 19 illustrated in
As described above, in the present embodiment, the first gear 15 is movable between the meshing position (engaged position) and the separated position in the axial direction Dx. In the drive transmission state illustrated in
The first gear 15 is positioned in the meshing position in
When the first gear 15 is at the meshing position, the first claw portion 21 of the first ratchet portion 16 and the third claw portion 25 of the second ratchet portion 18 can engage with each other. That is, the first transmission surface 211 of each claw of the first claw portion 21 can come into contact (engage) with the second transmission surface 251 of each claw of the third claw portion 25. When the first gear 15 is at the separated position, the first claw portion 21 and the third claw portion 25 are separated from each other in the axial direction Dx.
The operation of the ratchet mechanism portion 19R in the drive transmission state and the idling state will be described further with reference to
To be noted, the horizontal axis of each of
As illustrated in the upper portion of
The first claw portion 21 and the third claw portion 25 each have three claws. Therefore, in the present embodiment, the number of engagement surfaces (contact portions or contact surfaces) where the plurality of first claws and the plurality of third claws come into contact with each other during the drive transmission period is 3.
As illustrated in the lower portion of
In addition, in the drive transmission state, a gap A′ in the axial direction Dx is also present between the separation holding surface 223 of the second claw portion 22 and the fourth base surface 260 and between the second base surface 220 and the distal end surface 263 of the fourth claw portion 26.
By providing the gaps A and A′ described above, in the drive transmission state, the driving force can be transmitted via the engagement between the first transmission surfaces 211 of the first claw portion 21 and the second transmission surfaces 251 of the third claw portion 25 without the second claw portion 22 and the fourth claw portion 26 contributing to the drive transmission.
As illustrated in the lower portion of
In the present embodiment, the number of the claw 26a of the fourth claw portion 26 and the number of the recess portion 22b of the second claw portion 22 are each 1. Therefore, among the relative rotational angles between the first gear 15 and the second gear 17, the first gear 15 can be positioned at the meshing position at only one angle.
When the sheet is pulled out from the conveyance roller 14 in a state in which the motor 19 is stopped, the second gear 17 receives a torque in the first rotational direction R1 by the sheet pull-out force. Meanwhile, since the first gear 15 is coupled to the gear train 191 and the motor 19 illustrated in
At this time, as illustrated in the lower portion of
To be noted, the inclination of the first guide surface 222 (angle with respect to a plane orthogonal to the axial direction Dx) is smaller than the inclination of the inclined surface 212 (first inclined surface) of the claws of the first claw portion 21, or the inclination of the second guide surface 262 is smaller than the inclination of the inclined surface 252 (second inclined surface) of the claws of the third claw portion 25. As a result of this, as compared with a configuration in which the first guide surface 222 and the second guide surface 262 are not provided and movement of the first gear 15 to the axial-direction first side Dx1 is caused by sliding between the inclined surface 212 and the inclined surface 252, the resistance torque that the second gear 17 receives from the first gear 15 can be reduced. That is, in the case where the inclination of the first guide surface 222 and the inclination of the second guide surface 262 are small, the direction of the forces of the first guide surface 222 and the second guide surface 262 pushing each other (normal direction of the first guide surface 222 and the second guide surface 262) is close to the axial direction Dx. Therefore, even in the case where the sheet pull-out force is relatively small, the first gear 15 easily moves to the axial-direction first side Dx1.
While the first guide surface 222 and the second guide surface 262 slide on each other, the first gear 15 moves from the meshing position illustrated in
In the present embodiment, the first gear 15 moves (retracts) from the meshing position to the separated position while the second gear 17 rotates in the first rotational direction R1 by about 120° with respect to the drive transmission state illustrated in
In the case where the second gear 17 rotates by more than 120° in the first rotational direction R1 with respect to the drive transmission state, the separation holding surface 223 of the second claw portion 22 and the distal end surface 263 of the fourth claw portion 26 starts being in contact with each other instead of the first guide surface 222 and the second guide surface 262 as illustrated in the lower portion of
Then, in the case where the second gear 17 has rotated by 360° in the first rotational direction R1 with respect to the drive transmission state illustrated in
Incidentally, the first claw portion 21 is configured not to come into contact with the third claw portion 25 in the idling state of the ratchet mechanism portion 19R. The first claw portion 21 and the third claw portion 25 preferably do not come into contact with each other for the entirety of the period in which the first guide surface 222 and the second guide surface 262 slide on each other and the period in which the separation holding surface 223 and the distal end surface 263 of the fourth claw portion 26 slide on each other.
Specifically, the first guide surface 222 and the second guide surface 262 are formed such that the movement amount in the axial direction Dx of retraction of the first gear 15 from the meshing position to the separated position in the axial direction Dx is larger than the width in the axial direction Dx of each engagement surface where one of the first transmission surfaces 211 and one of the second transmission surfaces 251 come into contact with each other (engagement depth between the first claw portion 21 and the third claw portion 25). In the case where the difference between the above-described movement amount of the first gear 15 and the engagement depth between the first claw portion 21 and the third claw portion 25 is 8, for example, 8 is set to 0.5 (mm). Therefore, a gap 8 is present between the first claw portion 21 and the third claw portion 25 in the axial direction Dx in a state in which the first gear 15 is positioned at the separated position as illustrated in
In addition, as illustrated in the lower portion of
According to the configuration described above, in the idling state, the second claw portion 22 and the fourth claw portion 26 come into contact with each other, and the first claw portion 21 and the third claw portion 25 do not come into contact with each other.
As described above, in the drive transmission state, the driving force is transmitted from the first gear 15 to the second gear 17 by the first claw portion 21 and the third claw portion 25. As a result of this, in the idling state, the position of the first gear 15 in the axial direction Dx is controlled by the sliding between the second claw portion 22 and the fourth claw portion 26. That is, a function-separated configuration in which a shape (first claw portion 21 and third claw portion 25) having a function of transmitting the driving force of the drive source from the first gear 15 to the second gear 17 and a shape (second claw portion 22 and fourth claw portion 26) having a function of controlling the positional relationship in the axial direction Dx between the first gear 15 and the second gear 17 are provided separately is employed. As a result of this, for example, the following merits can be obtained.
To improve the durability of the claw portions of the ratchet mechanism by reducing the stress acting on the claw portions during a drive transmission period, it is effective to disperse the load by increasing the number of claws of the claw portions (the number of teeth of the ratchet teeth). However, if the number of claws is increased, there is a risk that the number of collision between the claws during an idling period of the ratchet mechanism also increases, and thus the sound of collision becomes louder.
In contrast, in the present embodiment, the separation holding surface 223 serving as a holding surface that holds the first gear 15 at the separated position during the idling period after the first gear 15 has retracted from the meshing position to the separated position due to the sliding between the first guide surface 222 and the second guide surface 262 is provided. The separation holding surface 223 holds the first gear 15 at the separated position after the first gear 15 is retracted from the meshing position to the separated position. As a result of this, the movement of the first gear 15 from the separated position to the meshing position is restricted until the second gear 17 rotates by 360° with respect to the drive transmission state illustrated in
In contrast, in the present embodiment, the driving force is transmitted via engagement between a plurality of claws provided separately from the separation holding surfaces 223 and 226 in the drive transmission state. In the present embodiment, the number of engagement surfaces at which the plurality of claws 21a to 21c (plurality of first claws) of the first claw portion 21 and the plurality of claws 25a to 25c (plurality of first claws) of the third claw portion 25 come into contact with each other during the drive transmission period is 3. In addition, the plurality of first transmission surfaces 211 and the plurality of second transmission surfaces 251 come into contact with each other at a plurality of contact positions in the first rotational direction R1. In the present embodiment, the number of contact positions included in the plurality of contact positions is 3.
As described above, the number of times the holding surface allows one of the first member and the second member to move from the separated position to the meshing position while the second member rotates once in a predetermined rotational direction with respect to the first member is smaller than the number of engagement surfaces at which the first transmission surface and the second transmission surface come into contact with each other during the drive transmission period. In addition, as described above, the number of times the holding surface allows the one of the first member and the second member to move from the separated position to the meshing position while the second member rotates once with respect to the first member is smaller than the number of contact positions included in the plurality of contact positions during the drive transmission period. As a result of this, the number of collisions between claws during the idling period can be reduced to reduce the sound of collision while improving the durability of the claw portion by increasing the number of claws.
In addition, the number of times the first gear 15 moving to the meshing position while the second gear 17 rotates once in the idling state means that the frequency of occurrence of a work of returning the first gear 15 to the separated position against the urging force of the urging spring 20 is low. Therefore, the energy (amount of work) for the user to pull out the sheet from the conveyance roller 14 can be reduced, and thus a jam removal process can be made easier.
To be noted, to obtain the above-described merit, a configuration in which, for example, the first guide surface 222 and the second guide surface 262 are at more outward positions than the first transmission surfaces 211 and the second transmission surfaces 251 in the rotational radius direction of the first gear 15 may be employed unlike (2) described below.
In addition, the holding surface (separation holding surface) may be provided on the fourth claw portion 26. That is, the holding surface may be provided on at least one of the second claw portion and the fourth claw portion, and configured to hold one of the first member and the second member at the separated position by the sliding on the other of the second claw portion and the fourth claw portion. That is, at least one of the first ratchet portion 16 and the second ratchet portion 18 has the holding surface. The holding surface holds one of the first gear 15 and the second gear 17 at the separated position by sliding on the other of the first ratchet portion 16 and the second ratchet portion 18.
To reduce the stress acting on the first claw portion 21 and the third claw portion 25 during the drive transmission period and improve the durability, it is effective to dispose the first claw portion 21 and the third claw portion 25 at positions as far as possible from the axis Ax. This is because if the magnitude of torque transmitted from the first gear 15 to the second gear 17 during the drive transmission period is the same, the force of the first transmission surface 211 and the second transmission surface 251 pushing each other is smaller in the case where the first transmission surface 211 and the second transmission surface 251 are farther from the axis Ax.
Meanwhile, if the first guide surface 222 and the second guide surface 262 are on the same circumference as the first transmission surfaces 211 and the second transmission surfaces 251, the sheet pull-out force for the jam removal process is larger in the case where the first transmission surfaces 211 and the second transmission surfaces 251 are farther from the axis Ax. This is because at least part of the sheet pull-out force is derived from the frictional force of the sliding between the first guide surface 222 and the second guide surface 262. That is, this is because even when the frictional force is the same, the resistance torque that the second gear 17 receives due to the frictional force is larger in the case where the first guide surface 222 and the second guide surface 262 serving as an action point of the frictional force are farther from the axis Ax.
According to the present embodiment, at least part of the engagement surface between the first transmission surfaces 211 and the second transmission surfaces 251 during the drive transmission period is at a more outward position than the sliding surface between the first guide surface 222 and the second guide surface 262 during the idling period in the rotational radius direction of the first gear 15. As a result of this, the force acting on the engagement surface between the claw portions during the drive transmission period can be reduced, and thus the durability of the first claw portion 21 and the third claw portion 25 can be improved. In addition, the resistance torque that the second gear 17 receives from the frictional force of the sliding between the first guide surface 222 and the second guide surface 262 can be reduced, and thus the sheet pull-out force for the jam removal process can be reduced.
Further, according to the present embodiment, in the rotational radius direction described above, the entirety of the first claw portion 21 (entirety of the first transmission surfaces 211) is at a more outward position than the first guide surface 222 and the second guide surface 262. In addition, in the rotational radius direction described above, the entirety of the third claw portion 25 (entirety of the second transmission surface 251) is at a more outward position than the first guide surface 222 and the second guide surface 262. As a result of this, improvement of the durability of the first claw portion 21 and the third claw portion 25 and reduction of the sheet pull-out force during the jam removal process can be achieved simultaneously at a high level.
In addition, according to the present embodiment, at least part of the engagement surface between the first transmission surfaces 211 and the second transmission surfaces 251 during the drive transmission period is at a more outward position than the sliding surface between the separation holding surface 223 and the distal end surface 263 of the fourth claw portion 26 during the idling period. Therefore, the resistance torque that the second gear 17 receives from the frictional force of the sliding between the separation holding surface 223 and the distal end surface 263 of the fourth claw portion 26 can be reduced, and thus the sheet pull-out force for the jam removal process can be reduced.
Further, in the rotational radius direction described above, the entirety of the first claw portion 21 (entirety of the first transmission surfaces 211) is at a more outward position than the separation holding surface 223. In addition, in the rotational radius direction described above, the entirety of the third claw portion 25 (entirety of the second transmission surfaces 251) is at a more outward position than the separation holding surface 223. As a result of this, improvement of the durability of the first claw portion 21 and the third claw portion 25 and reduction of the sheet pull-out force for the jam removal process can be achieved simultaneously at a high level.
To be noted, to obtain the merit described above, for example, the number of the claws of the first claw portion 21 and the number of the claws of the third claw portion 25 may be each 1 unlike (1) described above.
In the first embodiment, a configuration in which the number of the engagement surfaces between the first claw portion 21 and the third claw portion 25 during the drive transmission period is 3 and the number of times the first gear 15 moves from the separated position to the meshing position while the second gear 17 rotates once in the first rotational direction R1 with respect to the first gear 15 is 1 has been described. The number of times is not limited to this, and the merit described in (1) above can be obtained as long as the number of the engagement surfaces is larger than the number of times the first gear 15 moves from the separated position to the meshing position while the second gear 17 rotates once in the first rotational direction R1 with respect to the first gear 15.
In the first embodiment, a configuration in which the separation holding surface 223 is provided in the second claw portion 22 has been described. The configuration is not limited to this, and for example, the distal end surface 263 of the fourth claw portion 26 may be extended along an arc centered on the axis Ax to serve as the separation holding surface. In this case, the separation holding surface 223 of the second claw portion 22 can be shortened in accordance with the length of the separation holding surface of the fourth claw portion 26. An operation substantially the same as the first embodiment can be realized if the sum of the range in which the separation holding surface 223 of the second claw portion 22 is formed and the range in which the separation holding surface of the fourth claw portion 26 is formed is about 240° in terms of the rotational angle about the axis Ax.
In the first embodiment, a configuration in which the first guide surface 222 and the second guide surface 262 are each constituted by an inclined surface having the same inclination and come into surface contact with each other at the time of sliding has been described. The configuration is not limited to this, and if one of the first guide surface 222 and the second guide surface 262 is the inclined surface described in the first embodiment (cam surface), an operation substantially the same as the first embodiment can be realized even in the case where the other of the first guide surface 222 and the second guide surface 262 (cam follower) has a shape different from the first embodiment. In addition, a part where the first transmission surface 211, the second transmission surface 251, the first guide surface 222, the second guide surface 262, or the separation holding surface 223 is provided may be a recess portion recessed with respect to the side surface of the first gear 15 or the second gear 17 instead of a claw shape (protrusion).
A configuration according to a second embodiment will be described. In the description below, it is assumed that elements denoted by the same reference signs as in the first embodiment have substantially the same configurations and functions as those described in the first embodiment unless otherwise described, and part different from the first embodiment will be mainly described.
In the present embodiment, the shapes of the first gear 15 and the second gear 17 are different from the first embodiment. The basic configuration of the ratchet mechanism portion 19R including the first gear 15 and the second gear 17 illustrated in
In the description below, details of the first gear 15 and the second gear 17 will be further described with reference to
First, the first gear 15 will be described with reference to
The first claw portion 21 of the present embodiment includes the three claws 21a, 21b, and 21c disposed on the outermost peripheral side and the three claws 21d, 21e, and 21f disposed on the inner peripheral side of the three claws 21a, 21b, and 21c and on the outer peripheral side of the second claw portion 22. The shapes of the additional claws 21d to 21f are substantially the same as those of the claws 21a to 21c except that the claws 21d to 21f are formed along an arc of a smaller radius than the claws 21a to 21c as viewed in the axial direction Dx. That is, the claws 21d to 21f each include the first transmission surface 211 and the inclined surface 212.
The claws 21a to 21c on the outer peripheral side are examples of claws of a first group arranged along an arc centered on the axis Ax among the plurality of claws of the first claw portion 21. The claws 21d to 21f on the inner peripheral side are examples of claws of a second group arranged along an arc centered on the axis Ax on the inner peripheral side of the claws of the first group in the rotational radius direction of the first gear 15 among the plurality of claws of the first claw portion 21.
Next, the second gear 17 will be described with reference to
The third claw portion 25 of the present embodiment includes the three claws 25a, 25b, and 25c disposed on the outermost peripheral side and the three claws 25d, 25e, and 25f disposed on the inner peripheral side of the three claws 25a, 25b, and 25c and on the outer peripheral side of the fourth claw portion 26. The shapes of the additional claws 25d to 25f are substantially the same as those of the claws 25a to 25c except that the claws 25d to 25f are formed along an arc of a smaller radius than the claws 25a to 25c as viewed in the axial direction Dx. That is, the claws 25d to 25f each include the second transmission surface 251 and the inclined surface 252.
The claws 25a to 25c on the outer peripheral side are examples of claws of a third group arranged along an arc centered on the axis Ax among the plurality of claws of the third claw portion 25. The claws 25d to 25f on the inner peripheral side are examples of claws of a fourth group arranged along an arc centered on the axis Ax on the inner peripheral side of the claws of the third group in the rotational radius direction of the first gear 15 among the plurality of claws of the third claw portion 25.
The operation of the ratchet mechanism portion 19R in the drive transmission state and the idling state will be described with reference to
In the ratchet mechanism portion 19R of the present embodiment, the additional claws 21d to 21f and 25d to 25f of the first claw portion 21 and the third claw portion 25 come into and out of contact at the same timing as the claws 21a to 21c and 25a to 25c of the first embodiment. Therefore, the operation of the ratchet mechanism portion 19R described below is basically the same as that of the first embodiment illustrated in
That is, as illustrated in the upper portion and the middle portion of
The first claw portion 21 and the third claw portion 25 each include six claws. Therefore, in the present embodiment, the number of engagement surfaces (contact portions or contact surfaces) where the plurality of first claws and the plurality of third claws come into contact with each other during the drive transmission period is 6.
As illustrated in the lower portion of
By providing the gap A and described above, in the drive transmission state, the driving force can be transmitted via the engagement between the first transmission surfaces 211 of the first claw portion 21 and the second transmission surfaces 251 of the third claw portion 25 without the second claw portion 22 and the fourth claw portion 26 contributing to the drive transmission.
In addition, as illustrated in the lower portion of
In the idling state, as illustrated in the lower portion of
When the second gear 17 further rotates in the first rotational direction R1, the separation holding surface 223 of the second claw portion 22 and the distal end surface 263 of the fourth claw portion 26 starts being in contact with each other instead of the first guide surface 222 and the second guide surface 262 as illustrated in the lower portion of
Then, in the case where the second gear 17 has rotated by 360° in the first rotational direction R1 with respect to the drive transmission state illustrated in
Also in the present embodiment, the first claw portion 21 is configured not to come into contact with the third claw portion 25 in the idling state of the ratchet mechanism portion 19R.
Specifically, the first guide surface 222 and the second guide surface 262 are formed such that the movement amount in the axial direction Dx of the retraction of the first gear 15 from the meshing position to the separated position is larger than the width in the axial direction Dx of the engagement surface where the first transmission surface 211 and the second transmission surface 251 come into contact with each other (engagement depth between the first claw portion 21 and the third claw portion 25). In the case where the difference between the above-described movement amount of the first gear 15 and the engagement depth between the first claw portion 21 and the third claw portion 25 is 8, for example, 8 is set to 0.5 (mm). Therefore, a gap 8 is defined between the first claw portion 21 and the third claw portion 25 in the axial direction Dx in a state in which the first gear 15 is positioned at the separated position as illustrated in
In addition, the shape and placement of each claw of the first claw portion 21 and the third claw portion 25 are set such that the movement trajectory of the third claw portion 25 in the case where the first gear 15 and the second gear 17 relatively move due to the sliding between the first guide surface 222 and the second guide surface 262 does not interfere with the first claw portion 21.
According to the configuration described above, in the idling state, the second claw portion 22 and the fourth claw portion 26 come into contact with each other, and the first claw portion 21 and the third claw portion 25 do not come into contact with each other.
Also in the present embodiment, a function-separated configuration in which a shape (first claw portion 21 and third claw portion 25) having a function of transmitting the driving force of the drive source from the first gear 15 to the second gear 17 and a shape (second claw portion 22 and fourth claw portion 26) having a function of controlling the positional relationship in the axial direction Dx between the first gear 15 and the second gear 17 are provided separately is employed. As a result of this, for example, the following merits can be obtained.
In the present embodiment, the separation holding surface 223 substantially the same as the first embodiment is provided. Therefore, in the present embodiment, the number of times the first gear 15 moves from the separated position to the meshing position while the second gear 17 rotates once in the first rotational direction R1 with respect to the first gear 15 is suppressed to one. That is, in the present embodiment, the number of times of occurrence of a sound of collision caused by collision between the first guide surface 222 and the second guide surface 262 is only one per one rotation of the second gear 17 in the idling state.
In contrast, in the present embodiment, the driving force is transmitted via engagement between a plurality of claws provided separately from the separation holding surfaces 223 and 226 in the drive transmission state. In the present embodiment, the number of engagement surfaces at which the plurality of claws 21a to 21f (plurality of first claws) of the first claw portion 21 and the plurality of claws 25a to 25f (plurality of first claws) of the third claw portion 25 come into contact with each other during the drive transmission period is 6. In addition, the plurality of first transmission surfaces 211 and the plurality of second transmission surfaces 251 come into contact with each other at a plurality of contact positions in the first rotational direction R1. In the present embodiment, the number of contact positions included in the plurality of contact positions is 3.
As described above, the number of times the holding surface allows one of the first member and the second member to move from the separated position to the meshing position while the second member rotates once in a predetermined rotational direction with respect to the first member is smaller than the number of engagement surfaces at which the first transmission surfaces and the second transmission surfaces come into contact with each other during the drive transmission period. In addition, as described above, the number of times the holding surface allows the one of the first member and the second member to move from the separated position to the meshing position while the second member rotates once with respect to the first member is smaller than the number of contact positions included in the plurality of contact positions during the drive transmission period. As a result of this, the number of collisions between claws during the idling period can be reduced to reduce the sound of collision while improving the durability of the claw portion by increasing the number of claws.
According to the present embodiment, in the rotational radius direction of the first gear 15, the first guide surface 222 and the second guide surface 262 are at more inward positions than the outermost position of the engagement surfaces between the first claw portion 21 and the third claw portion 25 during the drive transmission period. The outermost position of the engagement surfaces between the first claw portion 21 and the third claw portion 25 during the drive transmission period is the outermost position in the rotational radius direction of the engagement surfaces where the first transmission surfaces 211 and the second transmission surfaces 251 of the claws 21d to 21f and 25d to 25f on the outer peripheral side come into contact with each other. As a result of this, the force acting on the engagement surfaces between the claw portions during the drive transmission period can be reduced, and thus the durability of the first claw portion 21 and the third claw portion 25 can be improved. In addition, the resistance torque that the second gear 17 receives from the frictional force of the sliding between the first guide surface 222 and the second guide surface 262 can be reduced, and thus the sheet pull-out force for the jam removal process can be reduced.
In addition, according to the present embodiment, in the rotational radius direction of the first gear 15, the separation holding surface 223 is at a more inward position than the engagement surfaces between the first claw portion 21 and the third claw portion 25 during the drive transmission period. In the idling state, a frictional force is generated also between the separation holding surface 223 and the distal end surface 263 of the fourth claw portion 26. Therefore, by employing the arrangement described above, the sheet pull-out force for the jam removal process can be further reduced.
As illustrated in
The width of the first transmission surface 211 in the rotational radius direction is larger than the width of the first guide surface 222 and the width of the second guide surface 262 in the rotational radius direction. In addition, the width of the second transmission surface 251 in the rotational radius direction is larger than the width of the first guide surface 222 and the width of the second guide surface 262 in the rotational radius direction.
By increasing the width of the first transmission surface 211 and the second transmission surface 251 in the rotational radius direction, the load on the first claw portion 21 and the third claw portion 25 can be dispersed, and thus the durability of the first claw portion 21 and the third claw portion 25 can be further improved.
To be noted, in the configuration in which a plurality of claws are disposed on the same circumference as in the first claw portion 21 and the third claw portion 25 described in the first and second embodiments, the width of the first transmission surface 211 or the second transmission surface 251 of each claw in the rotational radius direction may be increased.
In addition, although a configuration in which the plurality of first claws and the plurality of third claws are each divided into two groups and concentrically arranged in two rows has been described, the plurality of first claws and the plurality of third claws may be each divided into three or more groups and concentrically arranged in three or more rows. In addition, in the rotational direction about the axis Ax, the first claws of the first group and the first claws of the second group may be displaced from each other such that the first claws of the second group are positioned at rotational angles between the first claws of the first group.
A configuration according to a third embodiment will be described. In the description below, it is assumed that elements denoted by the same reference signs as in the first embodiment have substantially the same configurations and functions as those described in the first embodiment unless otherwise described, and part different from the first embodiment will be mainly described.
In the present embodiment, the shapes of the first gear 15 and the second gear 17 are different from the first embodiment. The basic configuration of the ratchet mechanism portion 19R including the first gear 15 and the second gear 17 illustrated in
In the description below, details of the first gear 15 and the second gear 17 will be further described with reference to
First, the first gear 15 will be described with reference to
The first outer claw portion 32 and the first inner claw portion 33 each include at least one claw. The first outer claw portion 32 of the present embodiment includes two claws 32a and 32b (fifth claws, protrusions, or ratchet teeth). The first inner claw portion 33 of the present embodiment includes two claws 33a and 33b (sixth claws, protrusions, or ratchet teeth).
The claws 32a and 32b of the first outer claw portion 32 each have a transmission surface 321 for transmitting the driving force to the second gear 17. In addition, one (32a) of the claws 32a and 32b of the first outer claw portion 32 has a first separation holding surface 323. The first separation holding surface 323 is an example of a holding surface (first holding surface) that holds the first gear 15 at the separated position during the idling period of the ratchet mechanism portion 19R. The first separation holding surface 323 is a surface substantially orthogonal to the axial direction Dx, and extends along an arc centered on the axis Ax.
One (33a) of the claws 33a and 33b of the first inner claw portion 33 has a transmission surface 331 for transmitting the driving force to the second gear 17. One (33a) of the claws 33a and 33b of the first inner claw portion 33 has a third guide surface 332. The inclination (angle with respect to a plane orthogonal to the axial direction Dx) of the third guide surface 332 is smaller than the inclination of an inclined surface of the claw 33b not including the third guide surface 332. The inclined surface of the claw 33b is provided on the opposite side to the transmission surface 331.
In addition, one (33b) of the claws 33a and 33b of the first inner claw portion 33 has a second separation holding surface 333. The second separation holding surface 333 is an example of a holding surface (second holding surface) that holds the first gear 15 at the separated position during the idling period of the ratchet mechanism portion 19R. The second separation holding surface 333 is a surface substantially orthogonal to the axial direction Dx, and extends along an arc centered on the axis Ax.
The second gear 17 will be described with reference to
The second outer claw portion 37 and the second inner claw portion 38 each include at least one claw. The second outer claw portion 37 of the present embodiment includes two claws 37a and 37b (seventh claws, protrusions, or ratchet teeth). The second inner claw portion 38 of the present embodiment includes two claws 38a and 38b (eighth claws, protrusions, or ratchet teeth).
The claws 37a and 37b of the second outer claw portion 37 each have a transmission surface 371 for receiving the driving force from the first gear 15. In addition, one (37a) of the claws 37a and 37b of the second outer claw portion 37 has a distal end surface 373 that slides on the first separation holding surface 323 described above. The projection height of the claw 37a that slides on the first separation holding surface 323 from a base surface 370 is larger than a projection height of the claw 37b that does not slide on the first separation holding surface 323 from the base surface 370.
One (38a) of the claws 38a and 38b of the second inner claw portion 38 has a transmission surface 381 for receiving the driving force from the first gear 15. One (38a) of the claws 38a and 38b of the second inner claw portion 38 has a fourth guide surface 382 that slides on the third guide surface 332 described above. The inclination (angle with respect to a plane orthogonal to the axial direction Dx) of the fourth guide surface 382 is smaller than the inclination of an inclined surface of the claw 38b not including the fourth guide surface 382. the inclined surface of the claw 38b is disposed on the opposite side to the transmission surface 381.
In addition, one (38a) of the claws 38a and 38b of the second inner claw portion 38 has a distal end surface 383 that slides on the second separation holding surface 333 described above. The projection height of the claw 38a that slides on the second separation holding surface 333 from the base surface 370 is larger than a projection height of the claw 38b that does not slide on the second separation holding surface 333 from the base surface 370.
The operation of the ratchet mechanism portion 19R in the present embodiment will be described with reference to
As illustrated in the upper portion of
The first ratchet portion 16 has three transmission surfaces 321 and 331 in total, and the second ratchet portion 18 has three transmission surfaces 371 and 381 in total. Therefore, in the present embodiment, the number of engagement surfaces (contact portions or contact surfaces) where the claws of the first ratchet portion 16 and the claws of the second ratchet portion 18 come into contact with each other during the drive transmission period is 3.
As illustrated in the lower portion of
When the sheet is pulled out from the conveyance roller 14 in a state in which the motor 19 is stopped, the second gear 17 rotates in the first rotational direction R1 with respect to the first gear 15. In this case, as illustrated in
In the present embodiment, the first gear 15 moves (retracts) from the meshing position to the separated position while the second gear 17 rotates in the first rotational direction R1 by a predetermined first angle (for example, about 120°) with respect to the drive transmission state illustrated in
In the case where the second gear 17 rotates by more than the first angle with respect to the drive transmission state, the first separation holding surface 323 of the first outer claw portion 32 and the distal end surface 373 of the claw 37a the second outer claw portion 37 starts sliding on each other instead of the third guide surface 332 and the fourth guide surface 382 as illustrated in the upper portion of
In the case where the second gear 17 rotates by a second angle larger than the first angle with respect to the drive transmission state, the second separation holding surface 333 of the first inner claw portion 33 and the distal end surface 383 of the claw 38a of the second inner claw portion 38 starts sliding on each other as illustrated in the lower portion of
Then, in the case where the second gear 17 has rotated by 360° in the first rotational direction R1 with respect to the drive transmission state illustrated in
Incidentally, in the idling state of the ratchet mechanism portion 19R, claws that do not slide on any of the third guide surface 332, the fourth guide surface 382, the first separation holding surface 323, and the second separation holding surface 333 preferably do not come into contact with any other claw. That is, claws that do not contribute to retraction of the first gear 15 from the meshing position to the separated position or to holding of first gear 15 at the separated position preferably do not come into contact with other claws during the idling period of the second gear 17. In the present embodiment, the one claw 37b of the second outer claw portion 37 and the one claw 38b of the second inner claw portion 38 do not come into contact with any claw of the first outer claw portion 32 and the first inner claw portion 33 in the idling state.
Specifically, the third guide surface 332 and the fourth guide surface 382 are formed such that the movement amount in the axial direction Dx of the retraction of the first gear 15 from the meshing position to the separated position is larger than the width in the axial direction Dx of the engagement surface between the transmission surface 371 of the claw 37b and the transmission surface 321 of the claw 32a in the drive transmission state and the width in the axial direction Dx of the engagement surface between the transmission surface 381 of the claw 38b and the transmission surface 331 of the claw 33a in the axial direction Dx. The projection height of the claw 37b and the projection height of the claw 38b with respect to the base surface 370 are smaller than the projection height of the claw 37a that slides on the first separation holding surface 323. In addition, the projection height of the claw 37b and the projection height of the claw 38b with respect to the base surface 370 are smaller than the projection height of the claw 38a that slides on the second separation holding surface 333.
As illustrated in
In addition, as illustrated in
As described above, in the present embodiment, the first separation holding surface 323 and the second separation holding surface 333 for holding the first gear 15 at the separated position in the idling state are disposed on a plurality of claw portions arranged at different positions in the rotational radius direction of the first gear 15. As a result of this, after the first gear 15 has retracted from the meshing position to the separated position during the idling period, the first separation holding surface 323 and the second separation holding surface 333 take turns to hold the first gear 15 at the separated position. In other words, after one of the first member and the second member has retracted from the meshing position to the separated position during the idling period, a state in which one of the first member and the second member is held at the separated position by the first holding surface as illustrated in
According to the present embodiment, since a plurality of holding surfaces are distributed to a plurality of claw portions, the range of each holding surface in the rotational direction about the axis Ax can be made narrower than the configuration in which only one holding surface is used. As a result of this, the transmission surfaces 331 and 321 for transmitting the driving force from the first gear 15 to the second gear 17 can be disposed in a range where the holding surfaces are not provided. That is, as compared with a configuration in which the first gear 15 is held at the separated position by only one holding surface during the idling period, more transmission surfaces are provided, thus the load on the claw portions during the drive transmission period can be dispersed, and the durability of the claw portions can be improved.
In addition, since the plurality of holding surfaces are distributed to a plurality of claw portions, the plurality of claw portions take turns to slide on the holding surfaces during the idling period. Therefore, the load on the claw portion sliding on the holding surface during the idling period can be distributed to the plurality of holding surfaces and the plurality of claw portions, and thus the durability of the claw portions can be improved.
According to the present embodiment, since a plurality of holding surfaces take turns to hold the first gear 15 at the separated position during the idling period, the number of times the first gear 15 returns from the separated position to the meshing position while the second gear 17 rotates once can be suppressed to 1. Meanwhile, the number of engagement surfaces of the first outer claw portion 32 and the first inner claw portion 33 with the second outer claw portion 37 and the second inner claw portion 38 during the drive transmission period is 3. In addition, the plurality of first transmission surfaces (321 and 331) and the plurality of second transmission surfaces (371 and 382) come into contact with each other at a plurality of contact positions in the first rotational direction R1. In the present embodiment, the number of the plurality of contact positions is 3. That is, the number of times the first holding surface and the second holding surface allow one of the first member and the second member to move from the separated position to the meshing position while the second member rotates once in a predetermined rotational direction with respect to the first member is smaller than the number of engagement surfaces at which the first outer claw portion and the first inner claw portion engage with the second outer claw portion and the second inner claw portion during the drive transmission period. In addition, the number of times the first holding surface and the second holding surface allow the one of the first member and the second member to move from the separated position to the meshing position while the second member rotates once in a predetermined rotational direction with respect to the first member is smaller than the number of contact positions included in the plurality of contact positions during the drive transmission period. As a result of this, the number of collisions between claws during the idling period can be reduced to reduce the sound of collision while improving the durability of the claw portion by increasing the number of claws. The energy (amount of work) for the user to pull out the sheet from the conveyance roller 14 can be reduced, and thus the jam removal process can be made easier.
In addition, at least part of the engagement surface between the first outer claw portion 32 and the first inner claw portion 33 and the second outer claw portion 37 and the second inner claw portion 38 during the drive transmission period is at a more outward position than the sliding surface between the third guide surface 332 and the fourth guide surface 382 during the idling period in the rotational radius direction of the first gear 15. As a result of this, the force acting on the engagement surface between the claw portions during the drive transmission period can be reduced, and thus the durability of the claw portions can be improved. In addition, the resistance torque that the second gear 17 receives from the frictional force of the sliding between the third guide surface 332 and the fourth guide surface 382 can be reduced, and thus the sheet pull-out force for the jam removal process can be reduced.
To be noted, although a configuration in which the first gear 15 and the second gear 17 each include claw portions of two rows along concentric arcs has been described in the present embodiment, claw portions of three or more rows arranged concentrically may be provided.
Although an apparatus that conveys a sheet toward a transfer portion in an image forming apparatus has been described as an example of a sheet conveyance apparatus that conveys a sheet in the embodiments described above, the sheet conveyance apparatus may convey the sheet for a different purpose. For example, the feeding roller of the feeding portion 2 illustrated in
According to the present disclosure, a sheet conveyance apparatus and an image forming apparatus including a new driving mechanism can be provided.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-199833, filed on Dec. 14, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-199833 | Dec 2022 | JP | national |