The present invention relates to a sheet conveyance apparatus for conveying sheets, and an image forming system for forming images on sheets.
In image forming systems, air blowing units for sending air into a sheet conveyance path may be provided with the aim to cool or dry sheets after image formation, to cool the conveyance path, and to prevent dew condensation. Japanese Patent Application Laid-Open Publication No. 2014-81403 discloses a configuration example of a fan and a duct for sending air toward a sheet conveyance path extending from a fixing unit to a sheet discharge portion.
Further, an image forming system is known in which a sheet conveyance apparatus and a sheet processing apparatus are connected to an image forming apparatus, and sheets to which image has been formed in the image forming apparatus are conveyed through the sheet conveyance apparatus to the sheet processing apparatus. Japanese Patent Application Laid-Open Publication No. 2006-232418 discloses an image forming system equipped with a conveyance apparatus that is disposed on an upper portion of an image forming apparatus.
In some cases, according to the functions of the sheet conveyance apparatus, the conveyance path may be branched in the interior of the sheet conveyance apparatus. In such a case, if a plurality of fans are arranged to correspond to each of the plurality of conveyance paths being branched, the apparatus may be increased in cost and size.
According to a first aspect of the present invention, a sheet conveyance apparatus configured to be connected to an image forming apparatus configured to form an image on a sheet, and a sheet processing apparatus configured to subject the sheet to a processing, the sheet conveyance apparatus configured to receive the sheet from the image forming apparatus and convey the sheet to the sheet processing apparatus, the sheet conveyance apparatus includes a conveyance path including a first path through which the sheet is conveyed toward the sheet processing apparatus, and a second path branched from the first path, a switching guide configured to switch a conveyance route of the sheet between the first path and the second path, an air blowing unit configured to send air toward the conveyance path, and an air blowing port configured to blow the air from the air blowing unit to the conveyance path. The air blowing port is arranged upstream of the switching guide in a sheet conveyance direction of the first path, and configured to blow the air toward a downstream side in the sheet conveyance direction.
According to a second aspect of the present invention, a sheet conveyance apparatus configured to be connected to an image forming apparatus including a first sheet discharge port configured to discharge a sheet, and a second sheet discharge port arranged at a position different from the first sheet discharge port and configured to discharge a sheet, the sheet conveyance apparatus including a conveyance path through which the sheet discharged through the first sheet discharge port is transferred to a sheet processing apparatus, the sheet conveyance apparatus includes a first air intake port communicated with a first space through which the sheet discharged through the first sheet discharge port passes, the first space being surrounded by a casing of the image forming apparatus and a casing of the sheet conveyance apparatus, a second air intake port communicated with a second space through which the sheet discharged through the second sheet discharge port passes, the second space being formed between a first surface provided on the casing of the image forming apparatus and a second surface provided on the casing of the sheet conveyance apparatus, the second sheet discharge port being formed on the first surface, the second surface facing the first surface, a fan configured to rotate and generate an air current, and an air discharge port. The fan takes in air through the first air intake port and the second air intake port and discharges air to an exterior of the sheet conveyance apparatus through the air discharge port.
According to a third aspect of the present invention, an image forming system includes an image forming apparatus including a first sheet discharge port configured to discharge a sheet, and a second sheet discharge port arranged at a position different from the first sheet discharge port and configured to discharge a sheet, a sheet processing apparatus configured to process a sheet, and a sheet conveyance apparatus configured to be connected to the image forming apparatus and includes a conveyance path configured to convey a sheet discharged through the first sheet discharge port to the sheet processing apparatus. The sheet conveyance apparatus includes a first air intake port communicated with a first space through which the sheet discharged through the first sheet discharge port passes, the first space being surrounded by a casing of the image forming apparatus and a casing of the sheet conveyance apparatus, a second air intake port communicated with a second space through which the sheet discharged through the second sheet discharge port passes, the second space being formed between a first surface provided on the casing of the image forming apparatus and a second surface provided on the casing of the sheet conveyance apparatus, the second sheet discharge port being formed on the first surface, the second surface facing the first surface, a fan configured to rotate and generate an air current, and an air discharge port. The fan takes in air through the first air intake port and the second air intake port and discharges air to an exterior of the sheet conveyance apparatus through the air discharge port.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments according to the present disclosure will be described hereafter with reference to the drawings.
As illustrated in
The image forming apparatus 1 includes a plurality of feeding devices 6 each storing a plurality of sheets and feeding sheets one by one with a predetermined feeding interval. The sheets fed from the feeding device 6 is subjected to skew feed correction at a registration roller 7, and are conveyed to a photosensitive drum 9 rotatably supported on an image forming cartridge 8 and to a transfer roller 10 having a predetermined charge applied thereto. A toner image is formed on a surface of the photosensitive drum 9 through various steps of exposure, charge, latent image formation, and image development within the image forming cartridge 8. The latent image formation is performed by a laser scanner unit 15 that scans a blinking laser light in a conveying direction and a perpendicular direction using a polygon mirror and lens and forms an image. The sheet to which the toner image has been transferred passes through a fixing unit 11 where toner on the sheet is heated, pressed, and fixed, is conveyed to a sheet discharge roller pair 12, and is sent to the intermediate conveyance apparatus 60. When performing duplex printing, the sheet is temporarily conveyed to a reverse conveyance roller pair 13, subjected to switchback conveyance when a leading edge and a trailing edge of the sheet are switched, and then sent to a refeeding conveyance portion 14, before being conveyed again at a predetermined timing to the registration roller 7 where image formation is executed for the second time.
As illustrated in
If a sheet discharge destination of the sheet is the intermediate sheet discharge tray 64, the sheet passes through the sheet discharge path PA and is conveyed to a sheet discharge roller pair 63, and thereafter, discharged onto the intermediate sheet discharge tray 64. If the sheet discharge destination is the postprocessing apparatus 4, the sheet passes through the through path PB and is transferred from the intermediate conveyance apparatus 60 to an inlet roller pair 21 of the postprocessing apparatus 4. A sheet conveyance speed by the inlet roller pair 21 of the postprocessing apparatus 4 is set faster than the sheet conveyance speed in the intermediate conveyance apparatus 60. In order to absorb a difference between the conveyance speed by the inlet roller pair 21 and the conveyance speed within the intermediate conveyance apparatus 60, a one-way clutch is provided to conveyance rollers 61 and 62 disposed within the intermediate conveyance apparatus 60. Thereby, when the sheet is pulled in the conveyance direction, the conveyance rollers 61 and 62 rotate idly with respect to the roller shaft and rotate at an angular velocity faster than the roller shaft.
A buffer pre-roller 22 accelerates the sheet at a predetermined timing based on a timing of passing of the trailing edge of the sheet at an inlet sensor 27 of the postprocessing apparatus 4. If the sheet discharge destination is an upper sheet discharge tray 25, the sheet is decelerated to a predetermined sheet discharge speed when the trailing edge of the sheet reaches an area between the buffer pre-roller 22 and a second reverse conveyance roller 24, and the sheet is discharged onto the upper sheet discharge tray 25.
If the sheet discharge destination is a lower sheet discharge tray 37, the sheet is switched back after the trailing edge of the sheet has passed through a reverse flow preventing valve 23, and the sheet is conveyed to an inner discharge roller 26. After the leading edge of the sheet has reached the inner discharge roller 26, the nip of the second reverse conveyance roller 24 is released to prepare for reception of a succeeding sheet conveyed toward the second reverse conveyance roller 24. Driving of the inner discharge roller 26 is temporarily stopped in a state where the sheet is nipped by the inner discharge roller 26, and at a matched timing with the passing of the succeeding sheet, the inner discharge roller 26 is driven in reverse rotation to convey the preceding sheet again toward the upper sheet discharge tray 25. As described, sheet buffering is performed by overlapping the preceding and succeeding sheets. Sheet buffering enables to buffer a plurality of sheets by repeating the above-described operation for multiple times.
After buffering a predetermined number of sheets, the sheet conveyed from the inner discharge roller 26 is passed through an intermediate conveyance roller 28 and sent to a kick-out roller 29, and conveyed to an intermediate supporting portion 41 composed of an intermediate support upper guide 31 and an intermediate support lower guide 32. A vertical alignment reference plate 39 is arranged at a most downstream portion of the intermediate supporting portion 41. Alignment of the sheet bundle is performed by abutting a sheet edge portion in the conveyance direction to the vertical alignment reference plate 39.
Further, a pressing guide 56 having flexibility is fixed to the intermediate support upper guide 31, and the passing guide 56 abuts against the sheets supported on the intermediate supporting portion 41 with a predetermined pressing force. Further, a half-moon roller 33 for pressing the sheet having passed through the kick-out roller 29 to the vertical alignment reference plate is supported rotatably on the intermediate support upper guide 31 downstream of the pressing guide 56. After the trailing edge of the sheet has passed through an intermediate support pre-sensor 38, the half-moon roller 33 conveys the sheet at a predetermined timing toward the vertical alignment reference plate 39. After the leading edge of the sheet has been abutted against the vertical alignment reference plate 39, conveyance pressure of the half-moon roller 33 is adjusted so that the half-moon roller 33 slips on the sheet.
Further, a bundle pressing flag 30 for suppressing the trailing edge of the sheet from lifting up so that the trailing edge of the sheet supported on the intermediate supporting portion 41 does not interfere with the leading edge of the succeeding sheet is supported rotatably at a position downstream of the kick-out roller 29. After the sheet has reached the vertical alignment reference plate, a horizontal alignment jogger not shown performs an alignment operation of a horizontal alignment reference plate not shown toward front and rear directions of the sheet surface of
After the alignment process of a predetermined number of sheets has been completed, a binding operation is performed by a stapler not shown. Thereafter, the sheet bundle is pushed from the intermediate supporting portion 41 toward the lower sheet discharge tray 37 by a sheet bundle discharge guide 34 connected to a guide drive portion 35 being moved in parallel from a standby position toward a sheet bundle discharge unit 36.
In a state where the leading edge of the sheet bundle has reached the sheet bundle discharge unit 36, the sheet bundle discharge guide 34 is stopped and returned again to the standby position. The sheet bundle discharge unit 36 discharges the sheet bundle received from the sheet bundle discharge guide 34 to the lower sheet discharge tray 37. The sheets supported on the upper sheet discharge tray 25 and on the lower sheet discharge tray 37 are subjected to detection of position of an upper surface of the sheet, that is, stacked height of the sheet bundle, successively by a sheet surface detection sensor not shown. If the sheets are stacked higher than a predetermined height, the upper sheet discharge tray 25 and the lower sheet discharge tray 37 are moved downward, and when the removal of the stacked sheets is detected, the trays are moved upward. As described, control is performed to maintain the height of the tray or the upper surface of the sheets supported on the tray to a certain level.
A configuration of the intermediate conveyance apparatus 60, which is denoted by the area within the dot and dash line of
A front side of the intermediate conveyance apparatus 60 refers to a side on which a handle 75 described later is arranged. Further, a front side of the intermediate conveyance apparatus 60 is the same as a front side of the image forming system 1S. The front side of the image forming system 1S is a side from where the user is assumed to mainly access the apparatus, and specifically, it is a side on which an operation panel serving as a user interface is arranged, and from which a storage of the feeding device 6 is drawn out.
The intermediate conveyance apparatus 60 includes the conveyance path 60P in which the sheet discharge path PA is branched from the through path PB, and a switching guide 65 for switching a conveyance route of sheets between the sheet discharge path PA and the through path PB, as described above. The switching guide 65 is arranged at a branch portion PC between the sheet discharge path PA and the through path PB. The switching guide 65 is a plate-shaped, or flap-shaped, guide member configured to swing, or pivot, about an axis that extends in the sheet width direction, and it is also referred to as a switching member or a switching portion.
The through path PB is composed of an upper conveyance guide 84 and a lower conveyance guide 85 that face each other with a space through which the sheets are conveyed interposed therebetween. The sheet discharge path PA is composed of an upper conveyance guide and a lower conveyance guide that face each other with a space through which the sheets are conveyed interposed therebetween.
The intermediate conveyance apparatus 60 includes a first roller pair 61, a second roller pair 62, and the sheet discharge roller pair 63, which serves as a conveyance member for conveying sheets. These roller pairs are each a roller pair that convey sheets by nipping a sheet and rotating. Other conveyance members such as a belt conveyor can also be used. The first roller pair 61 is arranged on an upstream portion of the through path PB, that is, an area upstream of the branch portion PC. The second roller pair 62 is arranged on the through path PB. The sheet discharge roller pair 63 is arranged on the sheet discharge path PA, especially at an opening portion of the casing of the intermediate conveyance apparatus 60.
When the intermediate conveyance apparatus 60 coneys the sheet to the intermediate sheet discharge tray 64, the switching guide 65 is moved from a position illustrated in
When the intermediate conveyance apparatus 60 conveys the sheet to the postprocessing apparatus 4, the switching guide 65 is retained at the position illustrated in
An air blowing mechanism provided in the intermediate conveyance apparatus 60 will be described. As illustrated in
The first fan 71 sucks outer air through an air intake port 71a (
In the present embodiment, a sirocco fan is used as the first fan 71. The use of the sirocco fan enables to ensure necessary wind pressure even in a case where it is necessary to elongate the length of the duct of the air intake and discharge path. Further, unlike an axial fan, the sirocco fan discharges air in a direction approximately orthogonal to the air intake direction, such that the air intake and discharge path is relatively easy to adopt in the configuration of the present embodiment in which the fan is arranged below the lower unit 69.
The air flown into the through path PB is discharged through the path illustrate by a solid line arrow G2. Specifically, the air is flown downstream in the sheet conveyance direction along the through path PB and passes through at least one air vent port 71c provided on the upper conveyance guide 84 to be guided to a space 83 below the intermediate sheet discharge tray 64.
An inner side of the intermediate sheet discharge tray 64 constitutes a space 83 that is surrounded by the intermediate sheet discharge tray 64 and the exterior of the intermediate conveyance apparatus 60. A plurality of air vent ports 71c are disposed at different positions in the sheet conveyance direction as a first opening portion in the upper conveyance guide 84 to send air flowing through the through path PB into this space. A plurality of air vent ports 71c that are positioned at the same position in the sheet conveyance direction are disposed along the sheet width direction, i.e., front-back direction of the apparatus intersecting the sheet conveyance direction. That is, a plurality of air vent ports 71c for allowing air to flow into the space 83 surrounded by the intermediate sheet discharge tray 64 and the exterior of the intermediate conveyance apparatus 60 is aligned in the sheet conveyance direction and the sheet width direction on the upper conveyance guide 84.
An air discharge port 71d is disposed on a side surface of the intermediate conveyance apparatus 60 at a height at which discharge of air is not blocked by the postprocessing apparatus 4. The air sent into the space 83 is discharged to the exterior of the apparatus through the air discharge port 71d. The air vent port 71c and the air discharge port 71d are provided at multiple locations across the front-back direction of the apparatus. The air discharge port 71d can also be disposed on a front side or a rear side of the apparatus.
The air sent into the sheet discharge path PA is flown downstream in the sheet conveyance direction along the sheet discharge path PA, and is discharged to the exterior of the apparatus through a space in the vicinity of the sheet discharge roller pair 63, that is, opening portion on the casing of the upper unit 68.
According to the above-mentioned configuration, the image on the sheet can be cooled by blowing cooled air that is sent out through the first fan 71 to an image surface of the sheet. The image surface is a surface on which image has been formed in the image forming apparatus 1 immediately before the sheet is conveyed to the intermediate conveyance apparatus 60, which according to duplex printing is a second surface on which image is formed after formation of image on the first surface and having passed through reverse conveyance. Thereby, the possibility of occurrence of damaged image caused by roller marks on the sheet or rubbing of the sheet against the conveyance guide can be reduced.
Further, by creating an air flow within the intermediate conveyance apparatus 60, for example, it becomes possible to prevent vapor from gathering in the space 83 between the upper conveyance guide 84 and the rear side of the intermediate sheet discharge tray 64, and to reduce dew condensation within the intermediate conveyance apparatus 60.
A mechanism of generation of dew condensation will be described below. Dew condensation occurs, for example, by warm air having been discharged from the inner side of the intermediate conveyance apparatus 60 through the sheet discharge roller pair 63 being cooled abruptly by colliding against the intermediate sheet discharge tray 64 in a state where the intermediate sheet discharge tray 64 is cold. In the present embodiment, as described above, a part of the air flowing downstream in the sheet conveyance direction along the through path PB is passed through at least one air vent port 71c provided on the upper conveyance guide 84 and sent to the space 83 below the intermediate sheet discharge tray 64. According to this configuration, the intermediate sheet discharge tray 64 is warmed by the air within the through path PB, such that the occurrence of dew condensation can be suppressed.
Further, by creating a flow of air within the intermediate conveyance apparatus 60 by the first fan 71, for example, it becomes possible to suppress vapor from gathering in the space 83 between the upper conveyance guide 84 and the back side of the intermediate sheet discharge tray 64, and to reduce dew condensation within the intermediate conveyance apparatus 60. By creating a flow of air by the first fan 71, the warm air residing in the through path PB can easily reach the space 83, by which the generation of dew condensation on the surface, i.e., outer surface, of the intermediate sheet discharge tray 64 can be suppressed.
Further, as illustrated in
In the example of
The second fan 82 takes in air through an air intake port that faces the space between the image forming apparatus 1 and the intermediate conveyance apparatus 60, and discharges air through an upper face portion of the intermediate conveyance apparatus 60. The air current generated by the second fan 82 disperses vapor discharged from the sheet immediately after being discharged from the sheet discharge roller pair 12 of the image forming apparatus 1 to suppress dew condensation within the intermediate conveyance apparatus 60 and to cool the sheet. The details of the second fan 82 will be described below.
Air Passage Configuration within Vicinity of Branch Portion
An air passage in a vicinity of a branch portion will be described.
Hereafter, a position of the switching guide 65 in a state where the switching guide 65 guides the sheet to the through path PB, that is, the position illustrated in
The first roller pair 61 is composed of a first upper roller 61a and a first lower roller 61b. The first upper roller 61a and the first lower roller 61b are each a so-called wide nipped roller. That is, each roller is a roller having a cylindrical shape that extends across an entire area in a sheet width direction, or arrow X, through which a sheet having a maximum size in the sheet width direction among the sheets that are conveyed at least by the first roller pair 61 can pass. The first roller pair 61 has outer circumference surfaces of the respective rollers contact one another across the entire sheet passing area. Therefore, even when the first lower roller 61b contacts the image surface of the sheet that has been heated in the fixing unit 11 in the image forming apparatus 1 (
As illustrated in
Therefore, the air blown through the air blowing port 71b toward the downstream side in the sheet conveyance direction DB is flown toward the switching guide 65 arranged at a branch portion between the through path PB and the sheet discharge path PA. Then, the air flows into the through path PB and/or the sheet discharge path PA by the switching guide 65 (arrows I, J). Thereby, air can be sent efficiently to the through path PB and the sheet discharge path PA that has been branched within the intermediate conveyance apparatus 60. In other words, the air from the first fan 71 can cool the guide members constituting the through path PB and the sheet discharge path PA and the sheets conveyed through the respective paths.
As illustrated in
More specifically, the present embodiment is configured such that air is flown through a gap G61 formed between the first lower roller 61b and a guide surfacer 85d of a portion downstream of the air blowing port 71b of the lower conveyance guide 85 of the through path PB. According to this configuration, the first lower roller 61b can be cooled. Further, air flow path from the first fan 71 can be ensured even according to the configuration of the present embodiment in which each of the rollers of the first roller pair 61 is a wide nipped roller.
Further according to the present embodiment, a portion of the first lower roller 61b is positioned within an opening area of the air blowing port 71b when viewed from a downstream side in the sheet conveyance direction DB. Thereby, air can be blown directly to the first lower roller 61b to cool the first lower roller 61b.
A configuration of the air blowing port 71b according to the present embodiment will be described further. The lower conveyance guide 85, i.e., guide member, constituting the through path PB includes a stepped portion 85e that is formed such that a guide surface 85d positioned downstream is receded from a sheet passing position, that is, a position of a nip 61c of the first roller pair 61, compared to an upper guide surface 85c. In other words, the lower conveyance guide 85 includes a guide surface 85c serving as a first guide surface that guides the sheet along the through path PB, the guide surface 85d serving as a second guide surface that is arranged downstream of the guide surface 85c in the sheet conveyance direction DB and that is arranged at a position farther from the through path PB than the guide surface 85c, and the stepped portion 85e formed between the guide surface 85c and the guide surface 85d. The stepped portion 85e extends in a thickness direction of the sheet conveyed through the through path PB. The air blowing port 71b is disposed on the stepped portion 85e of the lower conveyance guide 85. By disposing the air blowing port 71b on the stepped portion 85e, a configuration is adopted in which air is blown out from the air blowing port 71b along the sheet conveyance direction DB. The guide surface 85d is inclined gently toward the downstream side in the sheet conveyance direction DB to approach the sheet passing position at a position downstream of the stepped portion 85e. By the inclination of the guide surface 85d, the air blowing out from the air blowing port 71b is guided toward the switching guide 65.
The lower conveyance guide 85 includes a duct surface 85f that forms a duct for guiding the air from the first fan 71 to the conveyance path 60P. the duct surface 85f is arranged on a opposite side to the guide surface 85c disposed upstream of the stepped portion 85e in the sheet conveyance direction DB. The duct surface 85f extends along the sheet conveyance direction DB at least at a portion adjacent to the air blowing port 71b, and the air blowing port 71b is formed at a downstream end of the duct surface 85f in the sheet conveyance direction DB. According to this configuration, the direction of air blowing through the air blowing port 71b can be guided along the sheet conveyance direction DB by the duct surface 85f. Further, since the lower conveyance guide 85 is used as a part of the duct extending from the first fan 71 to the conveyance path 60P, the number of components can be cut down.
The path through which air blowing out through the air blowing port 71b passes changes according to the position of the switching guide 65. In the present embodiment, at least in a state where the switching guide 65 is positioned at a second position in which the sheet is guided to the sheet discharge path PA, the air blowing out through the air blowing port 71b is configured to flow to both the sheet discharge path PA and the through path PB. According to this arrangement, air can be blown simultaneously through the through path PB and the sheet discharge path PA branched within the intermediate conveyance apparatus 60.
Specifically, as illustrated in
In the present embodiment, a path length of the through path PB from the switching guide 65 to a sheet discharge port 88, that is, opening facing the postprocessing apparatus 4 (refer to
It is also possible to have air blown simultaneously to the through path PB and the sheet discharge path PA in a state where the switching guide 65 is positioned at the first position. Furthermore, it is possible to have air blown simultaneously to the through path PB and the sheet discharge path PA in both states where the switching guide 65 is positioned at the first position and where the switching guide 65 is positioned at the second position. Moreover, the member opposing the switching guide 65 interposing the through path PB or the sheet discharge path PA is not necessarily the lower conveyance guide 85 or the first roller pair 61 described above.
In the present embodiment, the air from the air blowing port 71b flows toward the switching guide 65, such that a ratio of the amount of air flowing through the through path PB and the amount of air flowing through the sheet discharge path PA changes according to the position of the switching guide 65. The amount of air flowing through the through path PB is greater in a case where the switching guide 65 is positioned at the first position compared to the case where the switching guide 65 is positioned at the second position. Further, the amount of air flowing through the sheet discharge path PA is greater in a case where the switching guide 65 is positioned at the second position compared to the case where the switching guide 65 is positioned at the first position.
Further, the amount of air, i.e., airflow, flowing to the through path PB and the sheet discharge path PA can be changed by varying the size of the gap formed between the switching guide 65 at each position and a member facing the switching guide 65 interposing the through path PB or the sheet discharge path PA. For example, the gap P, i.e., clearance, between the switching guide 65 and the lower conveyance guide 85 in
It is preferable that the air blowing port 71b is arranged on a side to which the image surface of the sheet faces with respect to the through path PB. Such a configuration allows the image on the sheet heated by the fixing unit 11 (
The switching guide 65 will be described in detail. As illustrated in
By providing the plurality of ribs 65c, the ribs 65c come into contact with and guide the sheets with a gap through which air flows formed between the sheets and the first surface 651 or the second surface 652.
The flow of air during sheet conveyance is described with reference to
As illustrated in
As illustrated in
Even in a state where the switching guide 65 is positioned at the second position and no sheet is passed through the switching guide 65, a part of the air from the air blowing port 71b is flown to the sheet discharge path PA by the switching guide 65. Thereby, the switching guide 65, the guide member of the sheet discharge path PA, and the sheet discharge roller pair 63 are cooled.
As illustrated in
Next, a drive configuration of the switching guide 65 will be described using
As illustrated in
As illustrated in
As illustrated in
Further, pads 102a and 102b serving as a regulation member, i.e., stopper, for regulating a pivoting range of the switching guide 65 by abutting against the switching guide 65 are provided. In the present embodiment, the pad 102a is attached to the frame 103, and the pad 102b is attached to a fan holder 74 holding the second fan 82 (
The switching guide 65 is urged from one of the first and second positions to the other position by a repulsive force of the retention spring 100. Further, the solenoid 78 moves the switching guide 65 from one of the first and second positions to the other position against the repulsive force of the retention spring 100.
Specifically, according to the present embodiment, the switching guide 65 is urged toward the first position by the repulsive force of the retention spring 100. Therefore, as illustrated in
When electricity is conducted to the solenoid 78, as illustrated in
In order to move the switching guide 65 from the second position to the first position, by shutting off the electric conduction to the solenoid 78, the switching guide 65 is returned to the first position by the urging force of the retention spring 100 (
In the present embodiment, a configuration in which the solenoid 78 is used as an actuator is illustrated, but other actuators can also be used. For example, it is possible to connect a stepper motor capable of rotating in both normal and reverse directions to the switching guide 65, or to adopt a mechanism in which a motor and a cam mechanism are assembled to drive the switching guide 65.
Next, an extension tray provided on the intermediate sheet discharge tray 64 will be described.
As illustrated in
As illustrated in
As illustrated in
The door 201 according to the present embodiment is opened by pivoting upward about an upstream edge in the sheet conveyance direction of the sheet received from the intermediate conveyance apparatus 60, that is, right side edge in the drawing, and closes by pivoting in the opposite direction.
The position of the extension tray 80 positioned at the protruded position and the space through which the door 201 passes when the door is opened and closed partially overlap.
Meanwhile, the extension tray 80 is designed to pivot with respect to the intermediate sheet discharge tray 64 and move along the sheet discharge direction DA by having its shaft 81 retained in a long hole 103c provided on the frame 103.
Therefore, if the door 201 is opened in a state where the extension tray 80 is drawn out to the protruded position, as illustrated in
Thereby, the opening angle of the door 201 can be set great to improve the workability of j am removal processing without being blocked by the extension tray 80 while allowing a large sheet to be supported on the extension tray 80. Further, the operation of moving the extension tray 80 to the stored position when opening the door 201 can be omitted. It is also possible to provide a recess portion 201a to the door 201, allowing the user to open the door 201 by hooking his/her fingers to the recess portion 201a. It is also possible to allow the leading edge of the extension tray 80 to be stored in the recess portion 201a in a state where the door 201 is opened.
It is preferable to adopt a configuration in which, in a state where the door 201 is opened to a maximum angle (
The door 201 for opening the conveyance path is one example of a movable member, and it is also possible to have the extension tray 80 recede in linkage with the movement of the movable member for exposing units other than the conveyance path for maintenance.
Next, a duct configuration of the first fan 71 will be described in detail with reference to
As illustrated in
The path illustrated by arrow F in
The upstream portion of the air intake duct, that is, a portion on the side of the air intake port 71a, is formed of a lower face of the lower conveyance guide 85, that is, rear side of the surface facing the through path PB, a side wall portion protruding downward from the lower face, and the duct sheet 73. The downstream portion of the air intake duct, that is, a portion on the side of the first fan 71, is formed of the lower face of the first fan holder 72, the side wall portion protruding downward from the lower face, and the duct sheet 73.
As illustrated in
That is, according to the present embodiment, a duct configuration is formed by retrofitting a sheet member made of resin to the lower conveyance guide 85 and the first fan holder 72 constituting the casing of the intermediate conveyance apparatus 60. As a comparative example, in a case where a tubular duct shape is molded by resin using a mold, the mold shape becomes complex if the duct is molded integrally with the conveyance guide or the fan holder, however, if the duct is formed as a separate member, the number of steps is increased to attach and fix the duct. In contrast, according to the present embodiment, a part of the duct shape is disposed on the lower conveyance guide 85 and the first fan holder 72, and another portion of the duct shape, i.e., the lower face portion, is composed of a sheet member having flexibility, such that costs related to molds, the size of the apparatus, and the number of assembling steps can be reduced.
The intermediate conveyance apparatus 60 according to the present embodiment is disposed on an upper portion of the image forming apparatus 1. Therefore, the temperature of air near the first fan 71 arranged on the lower portion of the intermediate conveyance apparatus 60 that is the part facing the image forming apparatus 1 tends to rise by the heat generated in the image forming apparatus 1 during image formation. Fresh air can be taken in by arranging the air intake port 71a at the above-mentioned position, but the air intake duct connecting the air intake port 71a and the first fan 71 will have a long and bent shape. Especially, according to such a case, the above-mentioned advantages, such as saving of mold-related costs, can be realized by configuring the air intake duct using the duct sheet 73 as according to the present embodiment.
The duct sheet 73 can also be adopted in only a portion of the air intake duct. Further, the shape of the air intake duct can be changed arbitrarily according to the position of the air intake port and the first fan.
The configuration of a vicinity of an inlet sensor 300 equipped in the intermediate conveyance apparatus 60 will be described with reference to
As illustrated in
An area 300c denoted by dashed lines in
It is preferable to form the wall surface of the hole 301 as an inclined plane 302 inclined toward the inlet sensor 300, and to form the surface of the inclined plane 302 to have a lower surface roughness compared to surfaces other than the hole 301. Thereby, the possibility of erroneous detection caused by irregularly reflected light on the inclined plane 302 entering the light receiving portion 300b can be reduced. Further, it is more preferable for the angle of the inclined plane 302 to be set such that light emitted by the light emitting portion 300a and directly reflected on the inclined plane 302 does not enter the light receiving portion 300b.
Meanwhile, as illustrated in
Even if the detection position of the inlet sensor 300 is somewhat varied in the sheet width direction, there is no problem in detecting the passing timing of a sheet using the inlet sensor 300. Therefore, there is little need to focus the irradiation range of light by the hole 301 in respect to the sheet width direction. However, if a metal material having a high glossiness is arrange near the position of the lower conveyance guide 85 facing the inlet sensor 300, for example, it is possible to adopt a configuration in which the irradiation range of light is focused by the hole 301 also in the sheet width direction by narrowing the width of the hole 301 so as to reduce the possibility of erroneous detection.
Further, as illustrated in
As illustrated in
As illustrated in
The second fan 82 is arranged in a space, i.e., inner space of the upper unit 68, between the frame 103, i.e., the upper conveyance guide 84, and the upper cover 70. The second fan 82 according to the present embodiment is an axial fan, i.e., propeller fan, that is arranged so as to send out the air sucked in from a lower side toward an upper side thereof. The second fan 82 takes in air from the through path PB through the air vent ports 103a and 103b, and discharges air through an air discharge port 70a disposed on the upper cover 70.
The second fan 82 can reduce the possibility of paper dust entering a space 400 in which the inlet sensor 300 is arranged by sucking in paper dust together with air from the conveyance path through the air vent ports 103a and 103b. The space 400 is a space formed by a rib 84a (
As illustrated in
Next, with reference to
As illustrated in
The rotating cam 404 is disposed pivotably about the rotating cam shaft 405. The rotational axes of the upper unit 68 and the rotating cam 404 are the same, and the rotating cam 404 rotates integrally with the upper unit 68. The holding cam 403 is urged by the urging spring 402 toward the rotating cam 404. The holding cam 403 includes a first surface 403a and a second surface 403b as cam surfaces.
In a state where the upper unit 68 is in the open position, a leading edge portion 404a of the rotating cam 404 abuts against the first surface 403a of the holding cam 403. In this case, by having the holding cam 403 press the rotating cam 404 by the urging force of the urging spring 402, the upper unit 68 is urged toward the counterclockwise direction in the drawing and is held at the open position without closing by its own weight. In other words, the direction of the first surface 403a and the repulsive force of the urging spring 402 are set so as to hold the upper unit 68 in the open position.
In a state where the upper unit 68 is at the closed position, the leading edge portion 404a of the rotating cam 404 abuts against the second surface 403b of the holding cam 403. In this case, by having the holding cam 403 press the rotating cam 404 by the urging force of the urging spring 402, the upper unit 68 is urged toward the clockwise direction in the drawing and is held at the closed position. That is, the second surface 403b is inclined against the first surface 403a such that a direction of moment of the force acting on the upper unit 68 by the urging force of the urging spring 402 is switched in response to the position of the upper unit 68.
As illustrated in
The intermediate conveyance apparatus 60 according to the present embodiment is attached to an in-drum delivery type image forming apparatus 1 (
In the present embodiment, the retention unit 401 is arranged only on one side, but in a case where the upper unit 68 is heavy, the retention unit 401 can be arranged on either side of the intermediate conveyance apparatus 60.
The present embodiment illustrates a configuration in which the air blowing port 71b for blowing out air from the first fan 71 is arranged upstream of the first roller pair 61 so as to simultaneously cool the first roller pair 61. Alternatively, the air blowing port 71b can be arranged downstream of the first roller pair 61. As an example, the duct from the first fan 71 can be extended through the gap G61 formed downstream of the first roller pair 61 of
The present embodiment also illustrates a configuration in which the air blowing port 71b is disposed below the through path PB, such that air from the air blowing port 71b is mainly passed through below the first roller pair 61. Alternatively, it is possible to adopt a configuration in which the air blowing port 71b is disposed above the through path PB, such that air from the air blowing port 71b is mainly passed above the first roller pair 61.
The present embodiment illustrates a configuration in which the image forming system 1S includes the image reading apparatus 2 and the document sending apparatus 3. The air from the first fan 71 is passed through the air passage on the inner side of the intermediate conveyance apparatus 60 and discharged to the exterior of the apparatus through an opening, i.e., an opening where the air discharge pot 71d or the sheet discharge roller pair 63 is arranged, formed on the casing of the intermediate conveyance apparatus 60. Therefore, the air generated by the first fan 71 and discharged from the intermediate conveyance apparatus 60 causes the heat and humidity in the vicinity of the intermediate conveyance apparatus 60 to be removed to some extent, such that dew condensation at the lower face of the image reading apparatus 2 is reduced. However, the intermediate conveyance apparatus 60 illustrated in the present embodiment can also be applied to the image forming system 1S that does not include the image reading apparatus 2 and the document sending apparatus 3.
Next, a second embodiment according to the present disclosure will be described. It is assumed that the elements denoted with the same reference numbers as the first embodiment basically have the same configurations and functions as those described in the first embodiment.
The first sheet discharge path 501 and the second sheet discharge path 502 are each a conveyance path for conveying a sheet to a conveyance destination that differs from the through path 500. The conveyance destination that differs from the through path 500 can be, for example, the intermediate sheet discharge tray 64, or if the postprocessing apparatus 4 has a plurality of reception ports, a reception port that differs from a sheet reception port from the through path 500.
A first switching guide 510 is arranged at a first branch portion where the first sheet discharge path 501 is branched from the through path 500. The first switching guide 510 is capable of moving to a position for guiding the sheet to the through path 500 and a position for guiding the sheet to the first sheet discharge path 501. A second switching guide 511 is arranged at a second branch portion where the second sheet discharge path 502 is branched from the through path 500. The second switching guide 511 is capable of moving to a position for guiding the sheet to the through path 500 and a position for guiding the sheet to the second sheet discharge path 502.
As described, the intermediate conveyance apparatus 60 has the conveyance path 60P including a plurality of branch portions, and by controlling the position of the plurality of switching guides, the sheet received from the image forming apparatus 1 can be conveyed to a desired conveyance destination.
An air blowing port 504 for blowing out the air from the first fan 503 to the conveyance path 60P is arranged upstream of a most upstream switching guide, that is, the first switching guide 510, in the sheet conveyance direction of the through path 500. Further, the air blowing port 504 is formed to blow the air from the first fan 503 toward a downstream side in the sheet conveyance direction of the through path 500.
Thereby, the air from the first fan 503 can be sent efficiently to the conveyance path 60P branched at the plurality of branch portions.
The ratio of amount of air from the first fan 503 flowing into each path can be varied according to the positions of the first switching guide 510 and the second switching guide 511.
Specifically,
In each of the states illustrated in
As illustrated in
Even according to this configuration, air can be sent efficiently to the conveyance paths branched in the intermediate conveyance apparatus 60.
Next, a fourth embodiment will be described with reference to
In the first embodiment, flow of air being sent to the conveyance path 60P mainly by the first fan 71 has been described, whereas in the fourth embodiment, flow of air being sent to the upper unit 68 mainly by the second fan 82 will be described. Further, in the first embodiment, air was sent to the upper unit 68 by the second fan 82 through the air vent ports 103 a and 103b, whereas in the fourth embodiment, air is taken into the upper unit 68 via a first air intake port 73a and a second air intake port 73b.
Hitherto, there were cases where conveyance failures or image defects of sheets occurred by the conveyed sheet coming into contact with dew condensation. The fourth embodiment aims at providing a sheet conveyance apparatus capable of reducing conveyance failures and image defects of sheets and an image forming system equipped with the same.
A configuration of an intermediate conveyance apparatus 260 according to the fourth embodiment will be described with reference to
When connecting the intermediate conveyance apparatus 260 to the image forming apparatus 1 and using the same, a dedicated reverse conveyance portion 67 is attached downstream of the reverse conveyance roller pair 13 serving as a reverse rotary member pair of the image forming apparatus 1. The image forming apparatus 1 includes a guide member 43 that guides the sheet having passed through the fixing unit 11 to a main body discharge conveyance path CP2 or a reverse conveyance path CP3. A first sheet discharge port 44 for discharging a sheet to an exterior of the apparatus is disposed at a downstream edge in a sheet conveyance direction of the main body discharge conveyance path CP2. The reverse conveyance path CP3 is disposed in the reverse conveyance portion 67, and a second sheet discharge port 45 for discharging a sheet to the exterior of the apparatus is disposed at the downstream edge in the conveyance direction of the reverse conveyance path CP3. The second sheet discharge port 45 is arranged at a position that differs from the first sheet discharge port 44. The guide member 43 pivots to guide the sheet to either the main body discharge conveyance path CP2 or the reverse conveyance path CP3.
The sheet guided to the main body discharge conveyance path CP2 by the guide member 43 is discharged to the exterior of the apparatus through the first sheet discharge port 44 by the sheet discharge roller pair 12 serving as a sheet discharge rotary member pair, and enters the intermediate conveyance apparatus 260. The intermediate conveyance apparatus 260 includes the first roller pair 61 for receiving sheets conveyed by the sheet discharge roller pair 12, the second roller pair 62 conveying the sheets in the through path PB serving as a conveyance path, the sheet discharge path PA branched from the through path PB, and the switching guide 65. The switching guide 65 pivots to guide the sheet conveyed by the first roller pair 61 to the sheet discharge path PA serving as the through path PB or a branched conveyance path.
The sheet guided to the sheet discharge path PA by the switching guide 65 is discharged onto the intermediate sheet discharge tray 64 disposed on an upper face of the intermediate conveyance apparatus 260 by the sheet discharge roller pair 63. The sheet guided to the through path PB by the switching guide 65 is conveyed by the second roller pair 62 and transferred to the inlet roller pair 21 of the postprocessing apparatus 4.
As illustrated in
As illustrated in
As illustrated in
Next, an air passage configuration of the image forming apparatus 1 will be described with reference to
Since arrows D and E are not blocked in the image forming apparatus 1 in a state where the intermediate conveyance apparatus 260 is not attached, air containing vapor is discharged to the exterior of the image forming apparatus 1 smoothly such that dew condensation does not easily occur.
As illustrated in
Specifically, the air denoted by arrow D discharged through the hole portion 47 remains inside a first space SP1 surrounded by a casing 1A of the image forming apparatus 1 and the casing 60A of the intermediate conveyance apparatus 160, and dew condensation Q occurs at an inlet portion CP1a of the through path PB of the intermediate conveyance apparatus 260. Further, air denoted by arrow E passing through the reverse conveyance path CP3 is discharged to the exterior of the image forming apparatus 1 through the second sheet discharge port 45 and elevates, causing a dew condensation R on the surface of the image reading apparatus 2 disposed above the image forming apparatus 1.
Further, the air denoted by arrow E passing through the reverse conveyance path CP3 and discharged through the second sheet discharge port 45 contacts the upper cover 70 and causes dew condensation U on the upper cover 70. In other words, the air denoted by arrow E discharged through the second sheet discharge port 45 is sent to a second space SP2 between a first surface 91 of the casing 1A and a second surface 92 of the casing 60A, and causes the dew condensation U to occur on the second surface 92 which is a part of the upper cover 70. The second sheet discharge port 45 is formed on the first surface 91, and the first surface 91 and the second surface 92 face each other.
In a state where the intermediate conveyance apparatus 260 is attached to the image forming apparatus 1, the sheet discharged via the reverse conveyance path CP3 to the exterior of the apparatus through the second sheet discharge port 45 is guided while sliding, or abutting, against the second surface 92 of the upper cover 70. That is, the second surface 92 of the upper cover 70 functions as a guide member for guiding the sheets.
Further, the air denoted by arrow F passing through the sheet discharge path PA and discharged through the sheet discharge port 89 to the exterior of the apparatus contacts the intermediate sheet discharge tray 64 and causes dew condensation N to occur on the intermediate sheet discharge tray 64. When a sheet contacts the dew condensation that occurs as described above, conveyance failures and image defects of sheets may be caused.
Air Passage Configuration of Intermediate Conveyance Apparatus according to Present Embodiment
Next, an air passage configuration of the intermediate conveyance apparatus 260 according to the preset embodiment will be described with reference to
The first air intake port 73a composed of a plurality of holes is disposed, as illustrated in
The first air intake port 73a is surrounded by the casing 1A of the image forming apparatus 1 and the casing 60A of the intermediate conveyance apparatus 160, and it is communicated with the first space SP1 through which the sheet discharged from the first sheet discharge port 44 passes. In the present embodiment, the second air intake port 73b is formed on the second surface 92 that defines the space SP2 described above. That is, the second air intake port 73b is formed between the first surface 91 and the second surface 92, and it is communicated with the second space SP2 through which the sheet discharged from the second sheet discharge port 45 passes. The hole portion 47 serving as an air discharge port of the image forming apparatus 1 is communicated with the space SP1.
In
The air discharge port 73c is arranged downstream of the first air intake port 73a and the second air intake port 73b in a conveyance direction CD, and arranged above the first air intake port 73a and the second air intake port 73b in a vertical direction VD. Further, the first air intake port 73a is arranged below the second air intake port 73b. Further, the second fan 82 is arranged downstream of the first air intake port 73a and the second air intake port 73b in the conveyance direction CD and arranged above the first air intake port 73a and the second air intake port 73b. The air discharge port 73c is arranged downstream of the second fan 82 in the conveyance direction CD and arranged above the second fan 82.
Further, the first air intake port 73a is arranged above the first sheet discharge port 44. According to this configuration, the air discharged into the first space SP1 (refer to arrow H) is elevated and naturally guided to the first air intake port 73a, such that air is efficiently taken in. Further, the second air intake port 73b is arranged below the second sheet discharge port 45. Thereby, the sheet discharged from the second sheet discharge port 45 and conveyed obliquely upward is prevented from being adhered to the second air intake port 73b, such that conveyance failure can be reduced.
As illustrated in
For example, the air containing vapor discharged from the sheet by being heated by the fixing unit 11 is discharged through the hole portion 47 of the image forming apparatus 1 into the first space SP1. Then, the second fan 82 rotates about the rotational axis 93 such that air within the first space SP1 is taken into the fan holder 74 through the first air intake port 73a, as indicated by arrow H. The fan holder 74 functions as a duct having the communication space SP formed in the interior thereof. The communication space SP is communicated with the first air intake port 73a, the second air intake port 73b, and the air discharge port 73c.
Further, the air passing through the main body discharge conveyance path CP2 and discharged through the second sheet discharge port 45 into the second space SP2 is taken into the fan holder 74 through the second air intake port 73b, as indicated by arrow I, by the second fan 82 rotating about the rotational axis 93.
Then, the second fan 82 sends the air taken into the fan holder 74 toward the air discharge port 73c. Even according to the relationship of arrangement of the first air intake port 73a, the second air intake port 73b, the second fan 82, and the air discharge port 73c described above, the rotational axis 93 is inclined with respect to the conveyance direction CD and the vertical direction VD, such that the second fan 82 can guide air appropriately to the air discharge port 73c.
Further, since the partition wall 86 is provided to the fan holder 74, the sheet discharge port 89 can be separated from the communication space SP, such that the air discharge efficiency can be improved. Moreover, the generation of dew condensation on the intermediate sheet discharge tray 64 by discharged air leaking from the sheet discharge port 89 can be suppressed, and conveyance failures and image defects of the sheets can be reduced.
The discharge direction of air being discharged through the air discharge port 73c is denoted by arrow J in
In the first to fourth embodiments described above, an example has been illustrated of a configuration in which a sirocco fan is used as the first fan 71 and an axial fan is used as the second fan 82. The present technique is not limited thereto, and other fans such as a mixed flow fan or a turbo fan can be used as the air blowing unit. The configurations of the second fan 82, the first fan 71, and the fan 82A can be selected arbitrarily from these various types of fans.
Further, the intermediate conveyance apparatus 60 or 260 described above can be connected to image forming apparatuses other than those adopting the electrophotographic system, such as an inkjet-type apparatus. In the case of an inkjet-type apparatus, generation of dew condensation, creasing of sheets, image defects and so on can be reduced by drying the sheets and the conveyance path using air supplied from the air blowing unit.
In the fourth embodiment, the rotational axis 93 of the second fan 82 has been disposed in an inclined manner with respect to the conveyance direction CD and the vertical direction VD, but the present invention is not limited thereto. For example, the rotational axis 93 of the second fan 82 can be arranged in parallel with the conveyance direction CD or the vertical direction VD as long as the second fan 82 can take in air from the first space SP1 and the second space SP2. In this case, for example, by changing the shape of the duct formed on the fan holder 74, the second fan 82 can be designed to take in air preferably from the first space SP1 and the second space SP2.
According to the fourth embodiment, the sheet discharge path PA and the intermediate sheet discharge tray 64 have been disposed on the intermediate conveyance apparatus 260, but they can also be omitted.
According further to the fourth embodiment, the air discharge port 73c has been arranged downstream in the conveyance direction CD of the first air intake port 73a, the second air intake port 73b, and the second fan 82, but the present technique is not limited thereto. For example, the air discharge port 73c can be arranged anywhere, as long as dew condensation does not occur on the casing 1A of the image forming apparatus 1 or the external surface of the image reading apparatus 2. In this case, the duct shape of the fan holder 74 can be changed.
According to the fourth embodiment, the first air intake port 73a has been arranged below the second air intake port 73b, but the present technique is not limited thereto, and the first air intake port 73a can be arranged above the second air intake port 73b.
According further to the fourth embodiment, the partition wall 86 has been provided in the fan holder 74, but the present technique is not limited thereto. The communication space SP within the fan holder 74 can be communicated slightly with the sheet discharge port 89, and the partition wall 86 can be disposed integrally with or separately from the fan holder 74. Further, the partition wall 86 can be disposed on the upper cover 70.
According to the first to fourth embodiments, the sheet discharge roller pair 12 and the reverse conveyance roller pair 13 are each composed of a pair of rollers, but the present technique is not limited thereto. For example, at least one of the rollers of the sheet discharge roller pair 12 and the reverse conveyance roller pair 13 can be replaced with a rotary member such as a belt.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-075403, filed Apr. 28, 2022, Japanese Patent Application No. 2022-092796, filed Jun. 8, 2022, Japanese Patent Application No. 2022-092797, filed Jun. 8, 2022, and Japanese Patent Application No. 2023-054938, filed Mar. 30, 2023, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
---|---|---|---|
2022-075403 | Apr 2022 | JP | national |
2022-092796 | Jun 2022 | JP | national |
2022-092797 | Jun 2022 | JP | national |
2023-054938 | Mar 2023 | JP | national |