The present invention claims priority under 35 U.S.C. § 119 to Japanese Application No. 2019-065638 filed Mar. 29, 2019, the entire content of which is incorporated herein by reference.
The present invention relates to a sheet conveyance apparatus, an image reading apparatus, and an image forming apparatus, and particularly relates to a technology of detecting sheet double feed with accuracy.
Conventionally, at the time of reading of a document in a sheet-fed manner, if an automatic document feeder (ADF) that automatically conveys a document to a scanner causes double feed in which two documents or more overlapping mutually are conveyed, the documents are difficult to read correctly. Thus, the automatic document feeder is provided with a double-feed detection sensor that detects document double feed. When double feed is detected, the automatic document feeder stops conveying the documents and then notifies a user of the occurrence of the double feed.
In a case where an ultrasonic sensor is used as the double-feed detection sensor, a transmitter transmits an ultrasonic wave to a sheet and a receiver receives the ultrasonic wave having passed through the sheet or the ultrasonic wave reflected from the sheet. Then, the degree of intensity of the ultrasonic wave is determined, resulting in detection of the presence or absence of double feed. Because the receiver of the double-feed detection sensor receives the ultrasonic wave having weakened through the sheet and then generates a detection signal on the basis thereof, the detection signal is weak. Thus, the detection signal receives the influence of noise easily, so that erroneous determination of double feed is likely to be made.
In order to solve such a problem, for example, a sheet conveyance apparatus has been proposed in which a double-feed detection sensor is directly grounded at a feeder casing through no conveyance guide that guides a sheet (refer to JP 2017-052582 A). This arrangement enables, in a case where a sheet that the conveyance guide guides is electrically charged, noise from a metallic part influenced by the charged sheet near the conveyance guide, to be inhibited from being superimposed onto a detection signal of the double-feed detection sensor. Thus, erroneous determination of double feed can be prevented.
However, because an image processing apparatus, such as a scanner or a copier, needs space saving in general, a sheet conveyance apparatus to be mounted on such an apparatus has been continuously improved for downsizing. Due to such downsizing, the distance from the double-feed detection sensor to the exterior of the sheet conveyance apparatus is short. Thus, the double-feed detection sensor easily receives influence from the outside of the sheet conveyance apparatus in addition to inside the sheet conveyance apparatus, so that erroneous determination of double feed is likely to occur.
The present invention has been made in consideration of such a problem, and an object of the present invention is to provide a sheet conveyance apparatus, an image reading apparatus, and an image forming apparatus that enable prevention of erroneous determination from a double-feed detection sensor due to external influence.
To achieve the abovementioned object, according to an aspect of the present invention, there is provided a sheet conveyance apparatus armored with a housing, and the sheet conveyance apparatus reflecting one aspect of the present invention comprises: a sheet conveyor that feeds a sheet to a downstream side in a direction of conveyance; a conveyance guide that guides the sheet to be conveyed; an ultrasonic sensor that detects the sheet guided by the conveyance guide; and a shield member that is conductive, wherein the ultrasonic sensor includes: a transmitter that transmits an ultrasonic wave having a predetermined frequency; and a receiver that receives the ultrasonic wave, the transmitter and the receiver are arranged along the conveyance guide, and the shield member is disposed between the housing and the receiver in a sheet-face perpendicular direction at an ultrasonic-irradiation position of the sheet being conveyed, the shield member covering an entirety of the receiver in plan view in the sheet-face perpendicular direction.
The advantages and features provided by one or more embodiments of the invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention:
Hereinafter, a sheet conveyance apparatus, an image reading apparatus, and an image forming apparatus according to one or more embodiments of the present invention will be described with reference to the drawings. However, the scope of the invention is not limited to the disclosed embodiments.
First, the configuration of the image forming apparatus according to the present embodiment, will be described.
The image forming apparatus according to the present embodiment is a so-called multi-function peripheral (MFP). As illustrated in
The image former 120 includes an image creator that forms a toner image and transfers the toner image to a recording sheet and a fixer that thermally fixes the toner image on the recording sheet. The image former 120 performs image forming processing with the image data generated by the image reader 110 or image data received through a communication network, such as a local area network (LAN) or the Internet. The paper feeder 130 housing recording sheets supplies a recording sheet at the same time that the image former 120 forms a toner image. The recording sheet on which the toner image transferred is thermally fixed, is discharged to a discharge tray 121 provided in the internal space of the multi-function peripheral 1.
The multi-function peripheral 1 including an operation panel 140 presents information to a user of the multi-function peripheral 1 or receives an instruction input from the user. In the following, with respect to the front face of the operation panel 140, the near side is referred to as the “front side” and the far side is simply referred to as the “far side”.
Next, the configuration of the sheet conveyance apparatus 100 will be specifically described.
As illustrated in
Paired registration rollers 205 stopping in rotation, causes the sheet to form a loop, due to a collision with the front end of the sheet, so that the skew of the sheet is corrected. After the correction of the skew, the paired registration rollers 205 rotate, so that the sheet is conveyed in the direction of an arrow 207 along a conveyance guide 206. Furthermore, the sheet is conveyed by paired conveyance rollers 208 and paired conveyance rollers 210, and then is discharged by paired discharge rollers 211. The discharged sheet is loaded on the discharge tray 102.
With an image reading sensor 230 secured at the sheet reading position, the image reader 110 reads an image from a sheet that the sheet conveyance apparatus 100 conveys, to generate image data. In this case, the image reading sensor 230 irradiates the sheet with reading light L1 through a slit K provided at a conveyance guide 209 of the sheet conveyance apparatus 100. Then, the image reading sensor 230 detects reflected light L2 from the sheet, to acquire the strength at each position on the sheet.
In the sheet conveyance apparatus 100 having an exterior (housing) 211 made of resin, the double-feed detection sensor is disposed in an area 212 for arrangement of the double-feed detection sensor, on the downstream side in the direction of sheet conveyance of the feed roller 201. The double-feed detection sensor detects sheet double feed with an ultrasonic wave. The conveyance guides 203, 206, and 209 are each made of resin.
The cover portion of the exterior 211 is supported pivotably in the direction of an arrow A about a pivot shaft 220. In a case where a sheet jam (paper jam) occurs in the sheet conveyance apparatus 100, the route of sheet conveyance is exposed by a pivot of the cover portion. Then, the jammed paper is removed, resulting in release of the jam.
Next, the configuration of the controller 103 will be described.
The controller 103 that is a so-called control board, includes, as illustrated in
The driver 313 inputs a control signal into a driving source 322 such that the paired registration rollers 205 are rotation-driven, so that the skew of a sheet is corrected and the sheet after the correction of the skew is conveyed. The driver 314 inputs a control signal into a driving source 323 such that the paired conveyance rollers 208, the paired conveyance rollers 210, and the paired discharge rollers 211 are rotation-driven, so that the sheet is conveyed to the discharge tray 102.
Furthermore, the control IC 311 inputs a control signal into a transmitter 301 such that an ultrasonic wave 303 is transmitted. A receiver 302 receives the ultrasonic wave 303 and then outputs a detection signal corresponding to the intensity of the ultrasonic wave 303, to the control IC 311. The transmitter 301 and the receiver 302 included in the double-feed detection sensor (ultrasonic sensor) 300 are disposed in the area for arrangement of the double-feed detection sensor.
As illustrated in
In the present embodiment, as illustrated in
The transmitter 301 and the receiver 302 are arranged such that the travel route of the ultrasonic wave 303 from the transmitter 301 to the receiver 302 is orthogonal to a sheet principal plane. In a case where a sheet is being conveyed, the ultrasonic wave 303 having passed through the sheet reaches the receiver 302. The intensity of the ultrasonic wave 303 that reaches the receiver 302 decreases as the number of sheets increases. Thus, the presence or absence of double feed can be determined on the basis of whether the intensity is a predetermined threshold or less.
Arrangement of the receiver 302 above the conveyance guide 203 enables the accuracy of detection of the ultrasonic wave 303 to be inhibited from deteriorating due to adhesion of paper powder falling from the sheet being conveyed, or enables the receiver 302 to be inhibited from operating erroneously due to a short circuit caused by a fallen clip or staple. Particularly, considering that a similar effect can be acquired even without a protective member as disclosed in JP 2016-159986 A, saving can be achieved in component cost and in other cost with respect to the conventional technology.
The receiver 302 includes a receiver element 421, a resonance circuit 422, an amplifier circuit 423, and a rectifier circuit 424. The receiver element 421 outputs a reception signal 431 corresponding to the received ultrasonic wave. The resonance circuit 422 is a frequency filter that extracts a frequency component of 300 kHz corresponding to the ultrasonic wave 303, from the reception signal 431 output from the receiver element 421. The resonance circuit 422 outputs an extracted frequency signal 432.
The amplifier circuit 423 amplifies the frequency signal 432 output from the resonance circuit 422, and then outputs an amplified signal 433 that is the amplified frequency signal 432. The rectifier circuit 424 rectifies the amplified signal 433 output from the amplifier circuit 423, generates a rectified signal 434 that is the rectified amplified signal 433, and inputs the rectified signal 434 into the control IC 311. As the intensity of the ultrasonic wave 303 lowers, the voltage value of the rectified signal 434 comes close to a direct-current bias value.
The control IC 311 determines the presence or absence of double feed, with reference to the voltage value of the rectified signal 434, which is an analog signal.
In addition, the control IC 311 is connected with sensors that detect the front end and rear end of a sheet, a sheet jam (paper jam), and the stay thereof, on the route of sheet conveyance from the document tray 101 to the discharge tray 102. The control IC 311 receives a detection signal output from each sensor.
Next, a configuration for protection against noise will be described, in which the double-feed detection sensor 300 is prevented from deteriorating in the accuracy of detection.
As illustrated in
The conductive shield member 600 is larger in size than the receiver 302 in plan view in the sheet-face perpendicular direction (upward and downward direction), and thus covers at least the entirety of the receiver 302 from above.
Note that the conductive shield member 600 may expand in width from the far side to the front side of the sheet conveyance apparatus 100. This is because the user of the multi-function peripheral 1 is likely to extend a hand onto the receiver 302 at any angle on the front side. Expansion of the width on the front side of the conductive shield member 600 enables effective shielding against the influence of such a hand. Meanwhile, the user is less likely to extend a hand on the far side. Thus, reduction of the width on the far side of the conductive shield member 600 enables downsizing of the conductive shield member 600 without loss of the shield effect of the conductive shield member 600. Thus, reduction in cost can be achieved.
Examples of the shape of the conductive shield member 600 include a trapezoid and a fan shape. Needless to say, regardless of the shape of the conductive shield member 600, as long as the conductive shield member 600 has a sufficiently large area and covers the entirety of the receiver 302 and the periphery thereof in the plan view, the accuracy of double-feed detection can be reliably prevented from deteriorating.
In the present embodiment, an exemplary case where the conductive shield member 600 is attached to the cover portion of the exterior 211, will be described. Needless to say, the conductive shield member 600 may be attached to a part different from the cover portion.
As illustrated in
However, with the exterior 211 and the circuit board 700 at a short distance due to the sheet conveyance apparatus 100 downsized, for example, when the user of the sheet conveyance apparatus 100 puts a hand 720 on the exterior 211, capacitance 710 occurs between the hand 720 and the circuit board 700. The capacitance 710 is significantly larger than the respective parasitic capacitances 711 and 712 between the circuit board 700 and the wired lines 701 and 702, and thus allows high-frequency noise to pass therethrough. As a result, electric charge accumulated in the parasitic capacitances 711 and 712 is allowed to move, so that the high-frequency noise propagates to the wired lines 701 and 702.
For example, an image forming apparatus for use on a ship is supplied with alternating-current power with an alternating-current automatic voltage regulator (AVR). In such a case, because the alternating-current automatic voltage regulator generates an arbitrary alternating-current waveform in accordance with a switching operation, switching noise resulting from the alternating-current automatic voltage regulator is superimposed on the board GND. Thus, the switching noise is likely to propagate to the wired lines 701 and 702.
Because the reception signal 431 and the frequency signal 432, respectively, on the wired lines 701 and 702 from the receiver element 421 to the amplifier circuit 423 are small in amplitude and low in S/N ratio, the reception signal 431 and the frequency signal 432 receive the influence of noise easily. Thus, the rectified signal 434 that the receiver 302 finally outputs varies significantly due to the influence of noise. As above, the small distance between the exterior 211 of the sheet conveyance apparatus 100 and the circuit board 700 due to the downsizing, causes the influence of noise to increase, resulting in erroneous determination of double feed.
Because the capacitance varies significantly due to the present or absence of a hand of the user, the influence of noise varies significantly.
In contrast to this, as illustrated in
The embodiment of the present invention has been described above. Needless to say, the present invention is not limited to the embodiment, and thus the following modifications can be carried out.
(5-1) In the embodiment, the exemplary case has been given in which the transmitter 301 and the receiver 302 are opposed to each other across the conveyance guide 203, the receiver 302 is disposed between the conveyance guide 203 and the exterior 211, and the travel route of the ultrasonic wave 303 from the transmitter 301 to the receiver 302 is orthogonal to the sheet principal plane. Needless to say, the present invention is not limited to this. Instead of this, the following may be applied.
For example, as illustrated in
Furthermore, as illustrated in
(5-2) In the embodiment, the exemplary case has been given in which the conductive shield member 600 is provided between the receiver 302 and the exterior 211. Needless to say, the present invention is not limited to this. Instead of this or in addition to this, the following may be applied.
For example, as illustrated in
As illustrated in
(5-3) In the embodiment, the exemplary case has been given in which the conductive shield member 600 is provided between the conveyance guide 203 and the exterior 211. Needless to say, the present invention is not limited to this. Instead of this, the following may be applied.
For example, as illustrated in
Furthermore, as illustrated in
(5-4) In the embodiment, the exemplary case has been given in which sheet double feed is detected on the upstream side in the direction of sheet conveyance of the paired registration rollers 205. Needless to say, the present invention is not limited to this. Instead of this, the following may be applied. For example, as illustrated in
In this case, a portion of the conveyance guide 206 opposed to the receiver 302 may be provided as the conductive shield member 1000. The portion of the conveyance guide 206 opposed to the receiver 302 is located between the receiver 302 and the exterior 211 in the sheet-face perpendicular direction (horizontal direction) at the ultrasonic-irradiation position to a sheet being conveyed (not illustrated). In a case where the conductive shield member 1000 curves such that the receiver 302 is surrounded from the nearest side of the exterior 211 to the receiver 302, effective shielding can be achieved against influence from the outside of the sheet conveyance apparatus 100.
(5-5) In the embodiment, the exemplary case has been given in which the conductive shield member 600 is tabular. Needless to say, the present invention is not limited to this. Instead of this, the following may be applied.
For example, as illustrated in
As illustrated in
(5-6) In the embodiment, the exemplary case has been given in which the transmitter 301 and the receiver 302 are each spaced apart from the conductive shield member 600. Needless to say, the present invention is not limited to this. Instead of this, the following may be applied. For example, the conductive shield member 600 may double as an attachment member that secures either the transmitter 301 or the receiver 302 to the sheet conveyance apparatus 100. This arrangement enables reduction in the number of components and omission of a space for attachment of the transmitter 301 or the receiver 302, in comparison to a case where an attachment member is provided separately from the conductive shield member 600.
(5-7) Although not specified in the embodiment, the double-feed detection sensor 300 may serve to detect the thickness of a sheet or detect whether an object being conveying is an envelope, in addition to detection of sheet double feed. Even in a case where, instead of the double-feed detection sensor 300, a sensor that performs similar detection with an ultrasonic wave is arranged, application of the present invention enables acquisition of a similar effect.
Note that, as the thickness of a sheet increases, the intensity of the ultrasonic wave that passes through the sheet decreases. Thus, detection of the intensity enables detection of the thickness of the sheet. From the viewpoint of transmission of the ultrasonic wave, an envelope is similar to two overlapping sheets. Similarly to detection of double feed, it can be determined whether an object being conveyed is an envelope, with reference to the intensity of the ultrasonic wave having passed through the envelope.
(5-8) In the embodiment, the exemplary case has been given in which the sheet conveyance apparatus 100 conveys a sheet (document) to be read by the image reader 110. Needless to say, the present invention is not limited to this. Instead of this or in addition to this, the following may be applied.
For example, in a case where the paper feeder 130 supplies a recording sheet for use in image forming in the multi-function peripheral 1, the presence or absence of double feed is detected with the double-feed detection sensor. For example, as illustrated in
Furthermore, the recording sheet is conveyed along a route of sheet conveyance 1227 formed of conveyance guides 1225 and 1226, and then is fed to the image former 120 by paired conveyance rollers 1228. The transmitter 301 and the receiver 302 included in the double-feed detection sensor are opposed to each other across the route of sheet conveyance 1227, on the downstream side in the direction of sheet conveyance of the paired conveyance rollers 1228.
In a case where the recording sheet is jammed on the route of sheet conveyance 1227, when a door for jam processing 1211 is pivotally opened in the direction of an arrow B, the conveyance guide 1226 is pivoted together with the door for jam processing 1211. Thus, the recording sheet on the route of sheet conveyance 1227 can be accessed for removal from the outside of the multi-function peripheral 1.
The door for jam processing 1211 is provided with a handle 1201. A jam-processing operator operates the handle 1201 to open and close the door for jam processing 1211. A conductive shield member 1200 is arranged on the inner side of the handle 1201 to the multi-function peripheral 1. That is the conductive shield member 1200 is arranged between the receiver 302 and the handle 1201 corresponding to part of the housing of the multi-function peripheral 1, in the sheet-face perpendicular direction at the ultrasonic-irradiation position to a sheet S1232 being conveyed. This configuration enables the accuracy of double-feed detection to be prevented from deteriorating, with shielding against external influence to the receiver 302.
Particularly, because the user often moves a hand close to or touches the handle 1201 with a hand, the conductive shield member 1200 provided at the position corresponding to the handle 1201 can effectively prevent the accuracy of double-feed detection from deteriorating.
(5-9) In the embodiment, the exemplary case has been given in which the exterior 211 of the sheet conveyance apparatus 100 is substantially tabular near the receiver 302. However, in general, the exterior 211 is not necessarily tabular in shape. Thus, in many cases, the exterior 211 is intricate in shape. In consideration of an object of the present invention, preferably, the conductive shield member 600 is arranged between a position possible closest to the receiver 302 with part of the body of the user, such as a hand of the user, in contact with the surface of the exterior 211 during double-feed detection and part of the receiver 302 closest to the position. In plan view from the position to the part, preferably, the size of the conductive shield member 600 covers at least the entirety of the receiver 302.
From the viewpoint of practical use, the conductive shield member 600 may be arranged between a position to be most frequently touched by the user during double-feed detection on the surface of the exterior 211 and part of the receiver 302 closest to the position. In this case, in plan view from the position to the part, preferably, the size of the conductive shield member 600 covers at least the entirety of the receiver 302.
(5-10) Needless to say, downsizing of the sheet conveyance apparatus 100 causes the distance between the receiver 302 and the exterior 211 to shorten. Even in a case where the sheet conveyance apparatus 100 is not downsized, it may be advantageous to arrange the receiver 302 close to the exterior 211. In that case, application of the present invention enables acquisition of a similar effect.
(5-11) In the embodiment, the exemplary case has been given in which the image forming apparatus is a so-called multi-function peripheral. Needless to say, the present invention is not limited to this. Thus, application of the present invention to an image reading apparatus, such as a scanner, including a sheet conveyance apparatus or application of the present invention to an image forming apparatus, such as a copier or a facsimile machine, including a sheet conveyance apparatus, enables acquisition of a similar effect.
The sheet conveyance apparatus, the image reading apparatus, and the image forming apparatus according to the embodiment of the present invention usefully enable detection of sheet double feed with accuracy regardless of apparatus downsizing.
Although embodiments of the present invention have been described and illustrated in detail, the disclosed embodiments are made for purposes of illustration and example only and not limitation. The scope of the present invention should be interpreted by terms of the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
2019-065638 | Mar 2019 | JP | national |