Field of the Invention
The present invention relates to a sheet conveyance device including an openable-closable guide member and an image forming apparatus including the sheet conveyance device.
Description of the Related Art
Conventionally, a sheet conveyance device has been provided with a configuration for opening a guide member included in a conveyance guide for solving paper jam arising in the conveyance guide. Some sheet conveyance devices employ guide members configured to be self-holdable in an opened state for solving the paper jam with one hand. A configuration for holding a guide member with a damper (see Japanese Patent Application Laid-Open No. 2008-87875) and a configuration for holding a guide member in an opened state with a magnetic catch have been provided as examples of the self holding method. Further, U.S. Pat. No. 8,478,165 discusses a guide configured to be closable and openable by engaging a fixed member provided on a cover member having the guide with a fixing member provided on a main unit, and disengaging the engagement.
However, the configuration using a damper is problematic in the following aspects. First, the damper is costly. Further, because the weight of the guide member is held in the opened state by the force of the damper, a user has to close the guide member against the force of the damper, and thus an operation force of the user is increased.
As for the configuration using a magnetic catch, similar to the configuration using a damper, the user has to close the guide member against the force of the magnetic catch, so that it is problematic in that the operation force of the user is increased.
Furthermore, in the configuration of closing and opening the guide member by engaging the fixed member with the fixing member and disengaging the engagement, the following problem may arise. Because the disengaging operation is performed by operating only a single member, there is such a risk that the guide member is opened or closed without intention of a user when the user touches, by mistake, the member for performing disengagement.
According to an aspect of the present invention, A sheet conveyance device includes a first guide member configured to guide a conveyed sheet, the first guide member comprising a first operation member provided to be movable with respect to the first sheet guide member, the first sheet guide member being provided to be pivotable with respect to a second sheet guide member, and a holding member configured to be engageable with the first guide member to hold the first sheet guide member at a first position. The holding member includes a first member and a second operation member provided to be movable with respect to the first member. In the case that the first sheet guide member is at the first position, movement of the first operation member in a first direction and movement of the second operation member in a second different direction disengage the first guide member and the holding member such that the first sheet guide member such that it is moveable from the first position to a second position, and the first guide member and the holding member remain engaged in the case that only one of the first operation member and the second operation member is moved in its respective direction.
Further features of the present invention will become apparent from the following description of embodiments with reference to the attached drawings. Each of the embodiments of the present invention described below can be implemented solely or as a combination of a plurality of the embodiments or features thereof where necessary or where the combination of elements or features from individual embodiments in a single embodiment is beneficial.
Hereinafter, embodiments of the present invention will be described in detail with reference to the appended drawings.
<Image Forming Apparatus>
Through yellow, magenta, cyan, and black photosensitive drums 914a to 914d that constitute an image forming unit, a toner image in four colors is transferred onto a sheet S supplied from a cassette 909a or 909b included in the image forming apparatus main unit 600. Then, the sheet S is conveyed to a fixing device 904, where the toner image is fixed thereon and directly conveyed to the sheet processing device 200 by a discharge roller pair 907 in a case where processing is executed in a one-sided image forming mode. In case where the processing is executed in a two-sided image forming mode, the sheet S is transferred to an inversion roller 905 from the fixing device 904. When a trailing end of the sheet S in a conveyance direction passes over an inversion flapper P, the inversion roller 905 rotates in a reverse direction, so that the sheet S is conveyed in a direction of two-sided conveyance rollers 906a to 906f, which is a direction opposite to the conveyance direction. Then, a toner image in four colors is transferred onto a back side of the sheet S again through the yellow, magenta, cyan, and black photosensitive drums 914a to 914d. After the toner images are transferred onto the both sides thereof, the sheet S is conveyed to the fixing device 904 again, where the toner images are fixed onto the sheet S. Then, the sheet S is conveyed to the sheet processing device 200 by the discharge roller pair 907.
<Sheet Processing Device>
The sheet processing device 200 executes the sheet processing according to the user setting set through the operation unit 601 provided on the image forming apparatus main unit 600.
The sheet discharged from the image forming apparatus main unit 600 is transferred to a pair of inlet rollers 202a and 20b of the sheet processing device 200. In a case where no processing is executed on the sheet, the flapper 201 switches a path to the by-path A, so that the sheet is conveyed by pairs of conveyance rollers 203a and 203b, and 204a and 204b, and discharged to the tray 290 on the downstream side in the conveyance direction.
In a case where the processing is to be executed on the sheet, the flapper 201 switches a path to the processing path B, and the sheet is conveyed to the processing unit 260 by pairs of conveyance rollers 205a and 205b, and 206a and 206b, so that the processing is executed thereon. The processed sheet is conveyed again by pairs of conveyance rollers 207a and 207b, 208a and 208b, and 204a and 204b, and discharged to the tray 290 on the downstream side in the conveyance direction.
The by-path A includes a guide mechanism 213 (i.e., first guide member or first sheet guide member) including an upper conveyance guide 211 (i.e., guide member), driven rollers 202a, 203a, and 204a mounted on the upper conveyance guide 211, a lower conveyance guide 212 (i.e., second guide member or second sheet guide member), and drive rollers 202b, 203b, and 204b.
On the inlet side of the processing unit 260, the processing path B includes an inlet fixed conveyance guide 242 and an inlet movable conveyance guide 241. The inlet movable conveyance guide 241 is rotatable similarly to the upper conveyance guide 211. When the inlet movable conveyance guide 241 is opened, a holding portion 244 engages with a held portion 243 of the inlet movable conveyance guide 241, so that the inlet movable conveyance guide 241 can be held in an opened state. On the outlet side of the processing unit 260, the processing path B includes an outlet fixed conveyance guide 272 and an outlet movable conveyance guide 271. The outlet movable conveyance guide 271 is rotatable similarly to the upper conveyance guide 211. When the outlet movable conveyance guide 271 is opened, a holding portion 274 engages with a held portion 273 of the outlet movable conveyance guide 271, so that the outlet movable conveyance guide 271 can be held in an opened state.
<Description of Latch Mechanism>
The holding member 214 includes a holding portion stay 225 (i.e., first member) fixed onto a frame (not illustrated) of the sheet processing device 200 and an operation stay 320 (i.e., second operation member) rotatable with respect to the holding portion stay 225. A support plate 311 standing on the holding portion stay 225 has a support shaft 312, and the support shaft 312 fits into a rotation hole 323 of the operation stay 320 to rotatably support the operation stay 320. Spring hook portions 324 and 316 are respectively provided on the operation stay 320 and the holding portion stay 225, and a tension spring 317 (i.e., urging portion) is hooked on the spring hook portions 324 and 316. The operation stay 320 is urged in a direction indicated by an arrow G in
The guide mechanism 213 includes the upper conveyance guide 211 and a guide operation stay 304 (i.e., first operation member) supported to be rotatable with respect to the upper conveyance guide 211. A support plate 301 standing on the upper conveyance guide 211 has a support shaft 302, and the support shaft 302 fits into a rotation hole 307 of the guide operation stay 304 to rotatably support the guide operation stay 304. The guide operation stay 304 includes an operation portion 305 (i.e., first operation portion) and an engaged portion 306 (i.e., first engaged portion). When the operation portion 305 is pressed in a direction (i.e., first direction) indicated by an arrow I in
In a state where the upper conveyance guide 211 is held in the opened position, the operation stay 320 is urged by the tension spring 317, so that the engaging portion 322 engages with a fixed engaged portion 303 (i.e., second engaged portion) of the upper conveyance guide 211. Because the weight of the guide operation stay 304 is heavier on the side of the operation portion 305 than on the side of the engaged portion 306, as illustrated in
The engagement is disengaged by simultaneously operating a plurality of operation portions. This configuration can prevent the engaged state of the conveyance guide from being disengaged, and the conveyance guide from being damaged by suddenly failing onto the conveyance guide opposed thereto, even if the user operates only one of the operation portions by mistake. Further, because the operation portions are operated in different directions, the engaged state of the conveyance guide is not disengaged even if the user touches the operation portion by mistake.
In addition, the tension spring 317 is provided for holding the engaged state. When the user operates the operation portion 305 to engage the guide operation stay 304 with the holding portion stay 225, the fixed engaged portion 303 of the upper conveyance guide 211 moves along a slope portion 322a of the engaging portion 322 of the holding portion stay 225 against the tensile force of the tension spring 317. Then, when the fixed engaged portion 303 of the upper conveyance guide 211 passes over the slope portion 322a, the engagement between the fixed engaged portion 303 of the upper conveyance guide 211 and the engaging portion 322 of the holding portion stay 225 is held by the tension spring 317. Therefore, the user does not have to execute the engaging operation separately, and thus the operation load is reduced. In a configuration with no tension spring, the engaging portion 322 and the fixed engaged portion 303 are configured to tightly engage with each other (engaged state illustrated in
When the engagement is to be disengaged, while the operation portion 321 of the operation stay 320 is being pressed in the direction indicated by the arrow H, the operation portion 305 of the guide operation stay 304 is pressed in the direction indicated by the arrow I, so that the engaging portion 322 and the engaged portion 306 are rotated. According to the configuration described in the present embodiment, the user does not have to apply a force against a force applied from a damper or a magnetic catch as described in the configuration using the damper or the magnetic catch. Thus, the user can close the upper conveyance guide 211 with a small operation force. Further, because the user can disengage the engagement by grasping the operation portion 321 of the operation stay 320 and the operation portion 305 of the guide operation stay 304, the user can easily perform the disengaging operation.
A second embodiment is different from the first embodiment only in a latch mechanism constituted by the holding member 214 and the guide mechanism 213 while the rest of the configurations are the same as those described in the first embodiment. Accordingly, only the latch mechanism will be described, and description of the configurations similar to those in the first embodiment will be omitted.
The holding member 214 includes a holding portion stay 225 fixed to a frame (not illustrated) of the sheet processing device 200 and an operation stay 230 (i.e., second operation member) slidable with respect to the holding portion stay 225. A support plate 228 standing on the holding portion stay 225 has two support shafts 229, and the support shafts 229 fit into a slide slit 235 of the operation stay 230 to slidably support the operation stay 230 spring hook portions 233 and 227 are respectively provided on the operation stay 230 and the holding portion stay 225, and a tension spring 234 (i.e., urging portion) is hooked on the spring hook portions 233 and 227. The operation stay 230 is urged in a direction indicated by an arrow C in
The guide mechanism 213 includes the upper conveyance guide 211 and a guide operation stay 215 (i.e., first operation member) provided on an end portion of the upper conveyance guide 211 on the opposite side of the support shaft 210. The guide operation stay 215 is supported to be slidable with respect to the upper conveyance guide 211. A support plate 222 standing on the upper conveyance guide 211 has support shafts 221, and the support shafts 221 fit into a slide slit 219 of the guide operation stay 215 to slidably support the guide operation stay 215. Spring hook portions 217 and 220 are respectively provided on the guide operation stay 215 and the upper conveyance guide 211, and a tension spring 223 (i.e., urging portion) is hooked on the spring hook portions 217 and 220. In addition, the guide operation stay 215 is urged in a direction indicated by an arrow D in
As illustrated in
L>L1 1.
L>L2 2.
L<L1+L2 3.
By setting the slide or movement amounts L1 and L2 to satisfy the above relationships, even if the user touches and moves the guide operation stay 215 by the movement amount L1, the engagement is not disengaged because the movement amount L1 is smaller than the distance amount L required for disengaging the engagement between the operation stay 230 and the guide operation stay 215. Similarly, the engagement is not disengaged even if the user only touches the operation stay 230.
The engagement is disengaged by simultaneously operating a plurality of operation portions. This configuration can prevent the engaged state of the conveyance guide from being disengaged, and the conveyance guide from being damaged by suddenly falling onto the conveyance guide opposed thereto, even if the user operates one of the operation portions by mistake. Such damage to the conveyance guide becomes a noticeable problem when the conveyance guide is made of metal. Because the conveyance guide made of metal is heavier than the conveyance guide made of resin, an impact caused by the falling is greater.
In addition, the tension springs 223 and 234 are provided for holding the engaged state of the guide operation stay 215 and the operation stay 230. When the user operates the operation portion 216 to engage the guide operation stay 215 with the operation stay 230, the engaged portion 210 of the guide operation stay 215 moves along a slope portion 232a of the engaging portion 232 of the operation stay 230 against the tensile forces of the tension springs 223 and 234. Then, when the engaged portion 218 of the guide operation stay 215 passes over the slope portion 232a, the engagement between the engaged portion 218 of the guide operation stay 215 and the engaging portion 232 of the operation stay 230 is held by the tension springs 223 and 234. Therefore, the user does not have to execute the engaging operation separately, and thus the operation load is reduced. In a case where the tension springs are not provided, the user has to move the operation stay 230 and the guide operation stay 215 as appropriate to cause the engaged state.
When the engagement is to be disengaged, the operation portion 231 of the operation stay 230 is pressed in the direction indicated by the arrow E, the operation portion 216 of the guide operation stay 215 is pressed in the direction indicated by the arrow F to slide the engaging portion 232 and the engaged portion 218. According to the configuration described in the present embodiment, because the user does not have to apply a force against a force applied from a damper or a magnetic catch as described in the configuration using the damper or the magnetic catch, the user can close the upper conveyance guide 211 with a small operation force. While the engagement can be disengaged with a small operation force, a plurality of operation portions has to be operated in different directions for disengaging the engagement. Therefore, the holding state of the guide member can be prevented from being unintentionally disengaged even if the user touches one of the operation portions without intention.
A third embodiment is different from the first embodiment only in the latch mechanism constituted by the holding member 214 and the guide mechanism 213 while the rest of the configurations are the same as those described in the first embodiment. Accordingly, only the latch mechanism will be described, and description of the configuration similar to those in the first embodiment will be omitted.
The holding member 214 includes a holding portion stay 225 (i.e., first member) fixed to a frame (not illustrated) of the sheet processing device 200 and an operation stay 430 (i.e., second operation member) slidable with respect to the holding portion stay 225. A support plate 423 standing on the holding portion stay 225 has support shafts 429, and the support shafts 429 fit into a slide slit 435 of the operation stay 430 to slidably support the operation stay 430. Spring hook portions 433 and 427 are respectively provided on the operation stay 430 and the holding portion stay 225, and a tension spring 434 (i.e., urging portion) is hooked on the spring hook portions 433 and 427. In addition, the operation stay 430 is urged in a direction indicated by an arrow K in
The guide mechanism 213 includes the upper conveyance guide 211 and a guide operation stay 415 (i.e., first operation member) supported to be slidable with respect to the upper conveyance guide 212. A support plate 422 standing on the upper conveyance guide 211 has support shafts 421, and the support shafts 421 fit into a slide slit 419 of the guide operation stay 415 to slidably support the guide operation stay 415. Spring hook portions 417 and 420 are respectively provided on the guide operation stay 415 and the upper conveyance guide 211, and a tension spring 423 (i.e., urging portion) is hooked on the spring hook portions 417 and 420. In addition, the guide operation stay 415 is urged in a direction indicated by an arrow M in
In a state where the upper conveyance guide 211 is held in an opened position, the operation stay 430 is urged by the tension spring 434, so that the engaging portion 432 engages with a fixed engaged portion 418 (i.e., second engaged portion) of the upper conveyance guide 211. The guide operation stay 415 is urged by the tension spring 423, so that the engaged portion 424 is engaged with a fixed engaging portion 436 (i.e., first engaging portion) of the holding portion stay 225.
The operation stay 430 and the guide operation stay 415 in this engagement relationship are not disengaged only by operating either the operation stay 430 or the guide operation stay 415. Slide amounts L1 and 12 of the respective operation portions 431 and 416 of the operation stay 430 and the guide operation stay 415 that are necessary for disengaging the engagement are each set to satisfy the following three relational expressions.
L>L1 1.
L>L2 2.
L<L1+L2 3.
Because the upper conveyance guide 211 is engaged using the engaging portions at two places, the holding state thereof is not disengaged only by operating either one of the operation stay 430 and the guide operation stay 415. For example, even if the user touches the guide operation stay 415 to cause the engaged portion 424 of the guide operation stay 415 to disengage from the fixed engaging portion 436, the holding state is not disengaged because the fixed engaged portion 413 is engaged with the engaging portion 432. The engagement is disengaged by simultaneously operating a plurality of operation portions. This configuration can prevent the engaged state of the conveyance guide from being disengaged, and the conveyance guide from being damaged by suddenly failing onto the conveyance guide opposed thereto, even if the user operates one of the operation portions by mistake.
In addition, the tension springs 423 and 434 are provided for improving the operability of the guide operation stay 415 and the operation stay 430. When the user operates the operation portion 416 to engage the guide operation stay 415 with the holding portion stay 225, a slope portion 424a the engaged portion 424 of the guide operation stay 415 is in contact with the fixed engaging portion 436 of the holding portion stay 225, so that the guide operation stay 415 moves against the tensile force of the tension spring 423. Further, a slope portion 432a of the engaging portion 432 of the operation, stay 430 is in contact with the fixed engaged portion 418 of the upper conveyance guide 211, so that the operation stay 430 moves against the tensile force of the tension spring 434. Thereafter, the engagement between the engaged portion 424 of the guide operation stay 415 and the fixed engaging portion 436 of the holding portion stay 225 is held by the tension spring 423. Further, the engagement between the engaging portion 432 of the operation stay 430 and the fixed engaged portion 418 of the upper conveyance guide 211 is held by the tension spring 434. Therefore, the user does not have to execute the engaging operation separately, and thus an operation load is reduced in a case where the tension springs are not provided, the user has to move the operation stay 430 and the guide operation stay 415 as appropriate to cause the engaged state.
When the engagement is to be disengaged, while the operation portion 431 of the operation stay 430 is being pressed in the direction indicated by the arrow N, the operation portion 416 of the guide operation stay 415 is pressed in the direction indicated by the arrow O to slide the engaging portion 432 and the engaged portion 424. According to the configuration described in the present embodiment, because the user does not have to apply a force against a force applied from a damper or a magnetic catch as described in the configuration using the damper or the magnetic catch, the user can close the upper conveyance guide 211 with a small operation force.
A fourth embodiment is different from the second embodiment in an openable conveyance guide.
The holding member 214 includes a holding portion stay 525 (i.e., first member) fixed to a frame (not illustrated) of the sheet processing device 200 and an operation stay 530 (i.e., second operation member) slidable with respect to the holding portion stay 525. A support plate 528 standing on the holding portion stay 525 has support shafts 529, and the support shafts 529 fit into a slide slit 535 of the operation stay 530 to slidably support the operation stay 530. Spring hook portions 533 and 527 are respectively provided on the operation stay 530 and the holding portion stay 525, and a tension spring 534 (i.e., urging portion) is hooked on the spring hook portions 533 and 527. In addition, the operation stay 530 is urged in a direction indicated by an arrow C in
The guide mechanism 213 includes the lower conveyance guide 212 and the guide operation stay 515 (i.e., first operation member) supported to be slidable with respect to the lower conveyance guide 212. A support plate 522 standing on the lower conveyance guide 212 has support shafts 521, and the support shafts 521 fit into a slide slit 519 of the guide operation stay 515 to slidably support the guide operation stay 515. Spring hook portions 517 and 520 are respectively provided on the guide operation stay 515 and the lower conveyance guide 212, and a tension spring 523 (i.e., urging portion) is hooked on the spring hook portions 517 and 520. In addition, the guide operation stay 515 is urged in a direction indicated by an arrow D in
As illustrated in
L>L1 1.
L>L2 2.
L<L1+L2 3.
By setting the slide amounts to satisfy the above relationships, even if the user touches and moves the guide operation stay 515 by the movement amount L1, the engagement is not disengaged because the movement amount L1 is smaller than the distance amount L required for disengaging the engagement between the operation stay 530 and the guide operation stay 515. Similarly, the engagement is not disengaged even if the user only touches the operation stay 530.
The engagement is disengaged by simultaneously operating a plurality of operation portions. This configuration can prevent the engaged state of the lower conveyance guide 212 from being disengaged, and the lower conveyance guide 212 from being damaged by suddenly falling, even if the user operates one of the operation portions by mistake. Such damage to the conveyance guide becomes a noticeable problem when the conveyance guide is made of metal. Because the conveyance guide made of metal is heavier than the conveyance guide made of resin, an impact caused by the falling is greater. In addition, the tension springs 523 and 534 are provided for holding the engaged state of the guide operation stay 515 and the operation stay 530. When the user operates the operation portion 516 to engage the guide operation stay 515 with the operation stay 530, the engaged portion 518 of the guide operation stay 515 moves along a slope portion 532a of the engaging portion 532 of the operation stay 530 against the tensile forces of the tension springs 523 and 534. Then, when the engaged portion 518 of the guide operation stay 515 passes over the slope portion 532a, the engagement between the engaged portion 518 of the guide operation stay 515 and the engaging portion 532 of the operation stay 530 is held by the tension springs 523 and 534. Therefore, the user does not have to execute the engaging operation separately, and thus the operation load is reduced in a case where the tension springs are not provided, the user has to move the operation stay 530 and the guide operation stay 515 as appropriate to cause the engaged state.
When the engagement is to be disengaged, while the operation portion 531 of the operation stay 530 is being pressed in the direction indicated by the arrow F, the operation portion 516 of the guide operation stay 515 is pressed in the direction indicated by the arrow F to slide the engaging portion 532 and the engaged portion 518. According to the configuration described in the present embodiment, because the user does not have to apply a force against a force applied from a damper or a magnetic catch as described in the configuration using the damper or the magnetic catch, the user can open the lower conveyance guide 212 with a small operation force.
Further, in the present embodiment, although the configuration of the latch mechanism described in the second embodiment is applied to a configuration of the holding mechanism of the lower conveyance guide 212, the configuration is not limited thereto. The latch mechanism described in the first or the third embodiment may be applied to the holding mechanism of the lower conveyance guide 212.
The holding structures of the upper conveyance guide 211 have been described in the first to the third embodiments and the holding structure of the lower conveyance guide 212 has been described in the fourth embodiment. In addition to the above structures, the latch mechanism described in each embodiment is applicable to a guide portion where the sheet is conveyed in a vertical direction, such as the inlet movable conveyance guide 241 and the outlet movable conveyance guide 271.
Further, although description has been given to the image forming apparatus of the electro-photographic system in the first to the fourth embodiments, the image forming system is not limited thereto. The present invention is also applicable to a sheet conveyance device used for an ink-jet image forming apparatus for forming an image by discharging ink onto a sheet.
The present application discloses a sheet conveyance device comprising: a first engaging member (213) coupled to a first sheet guide member (211), the first engaging member movable with respect to the sheet guide member (M) and the first sheet guide member (211) pivotable with respect to a second sheet guide member (212); a second engaging member (214) comprising a first member (225) and an engaging portion (320) which is movable with respect to the first member (225), and at least one of the first member (225) and the engaging portion (320) is arranged to engage with the first engaging member (213) to maintain the first sheet guide member (211) at a first position, wherein in the case that the first sheet guide member (211) is at the first position, movement of the first engaging member (213) in a first direction and movement of the second engaging member (320) in a second, different, direction disengages at least one of the first member (225) and the engaging portion (320) from the first engaging member such that the first sheet guide member (211) is moveable from the first position to a second position, and wherein the first engaging member (213) and the second engaging member (214) remain engaged in the case that only one of the first engaging member (304) and the second engaging member (320) is moved in its respective direction.
While the present invention has been described with reference to embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-034514, filed Feb. 24, 2015, and No. 2015-255878, filed Dec. 28, 2015, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2015-034514 | Feb 2015 | JP | national |
2015-255878 | Dec 2015 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
7548723 | Kang | Jun 2009 | B2 |
8083231 | Hirata | Dec 2011 | B2 |
8478165 | Somemiya | Jul 2013 | B2 |
20020038932 | Kaiga | Apr 2002 | A1 |
Number | Date | Country |
---|---|---|
2001-063896 | Mar 2001 | JP |
2004-051361 | Feb 2004 | JP |
2008-87875 | Apr 2008 | JP |
Number | Date | Country | |
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20160244287 A1 | Aug 2016 | US |