The present disclosure relates to a sheet conveyance device that conveys a sheet and an image forming apparatus including the sheet conveyance device.
Among sheet conveyance devices of image forming apparatuses, some are designed to cause a leading end of a sheet to come into contact with a nip portion of a registration roller pair being stopped to warp the sheet to correct a skew of the leading end of the sheet. Japanese Patent Application Laid-Open No. 2006-189667 discusses a configuration in which a bend portion is disposed in a conveyance path between a registration roller pair and a secondary transfer unit. The bend portion bends a sheet and guides the bent sheet. A registration roller pair that has a plurality of nip portions disposed apart from each other in a direction perpendicular to a sheet conveyance direction is known. A device including the registration roller pair that has the plurality of nip portions disposed apart from each other in the sheet width direction raises the following matter. That is, if a leading end of a sheet comes into contact with nip portions of a registration pair being stopped, a wave may occur in the sheet between the plurality of nip portions in a width direction. In such a case, if the sheet having the wave passes a bend portion disposed downstream from the registration roller pair in the sheet conveyance direction, wrinkles may be formed in the sheet.
The present disclosure is directed towards a sheet conveyance device by which formation of wrinkles in a sheet can be reduced.
According to an aspect of the present disclosure, a sheet conveyance device includes a conveyance roller pair configured to convey a sheet, a skew correction roller pair disposed downstream from the conveyance roller pair in a sheet conveyance direction, wherein the skew correction roller pair is configured to form two nip portions disposed apart from each other in a width direction perpendicular to the sheet conveyance direction, is configured to convey the sheet after a leading end of the conveyed sheet comes into contact with the two nip portions, and is configured to correct a skew of the sheet in a state in which the skew correction roller pair is being stopped, a transfer unit disposed downstream from the skew correction roller pair in the sheet conveyance direction and configured to transfer a toner image on the sheet and convey the sheet on which the toner image has been transferred, a first conveyance guide disposed between the skew correction roller pair and the transfer unit, wherein the first conveyance guide is configured to bend the sheet such that a first surface of the sheet becomes an inside surface, and wherein the first conveyance guide includes a bend contact portion configured to come into contact with a portion forming a bend on the first surface of the sheet, and a second conveyance guide disposed in a position facing the first conveyance guide and, with the first conveyance guide, is configured to bend the sheet to cause the first surface of the sheet to be the inside surface such that a second surface opposite the first surface of the sheet is an outside surface, wherein the skew correction roller pair includes: a first roller including two first rotary members disposed apart from each other in the width direction, and a second roller including a second rotary member configured to conic into contact with the two first rotary members to form the two nip portions in the width direction, wherein the second rotary member is formed across an entire area that includes the two first rotary members in the width direction, and wherein, in a cross section perpendicular to the width direction, the second roller and the first conveyance guide are disposed in positions to come into contact with the first surface of the sheet, and the first roller and the second conveyance guide are disposed in positions to come into contact with the second surface of the sheet.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a first exemplary embodiment is described in detail with reference to the drawings.
Next, the intermediate transfer belt 155 is described. The intermediate transfer belt 155 is stretched by a plurality of rollers disposed on an inner circumferential surface side of the intermediate transfer belt 155, and is rotated in a direction indicated by an arrow A illustrated in
Meanwhile, sheets S stacked on a sheet cassette 111 are separated and fed one by one by a sheet feed unit 110. A sheet drawing roller pair 114 and a pre-registration conveyance roller pair 121 as a conveyance roller pair convey the fed sheet S toward a registration roller pair 131 being stopped. The registration roller pair 131 serves as a skew correction roller pair, and is disposed downstream in a sheet conveyance direction. Then, a leading end of the sheet S comes into contact with nip portions 131c of the registration roller pair 131 being stopped to form a warp in the sheet 5, whereby a skew of the sheet S is corrected. Subsequently, the sheet S is conveyed to the secondary transfer unit 156 by rotation of the registration roller pair 131. The secondary transfer unit 156 is a transfer unit that transfers a toner image to a sheet and conveys the sheet with the transferred image.
By the sheet conveyance process and the image forming process separately described above, the full color toner image is secondarily transferred to the sheet S in the secondary transfer unit 156. Then, the sheet S is conveyed to a fixing device 160. The fixing device 160 fixes the toner on the sheet S by applying a predetermined pressing force and a heating effect. The predetermined pressing force is generated by components such as rollers or belts that are disposed substantially opposite each other, and the heating effect is generally provided by a heat source such as a heater. The sheet S with the fixed image passes a post-fixing conveyance unit 170, and is stacked on a sheet discharge tray 180 provided in the image forming apparatus 100 by a sheet discharge device 171 while being aligned.
In some cases, two-sided image formation may be necessary. In such a case, when the leading end of the sheet S is once discharged on the sheet discharge tray 180 and a trailing end of the sheet S passes a branching position 172, the sheet S is switched back and conveyed to a reverse conveyance device 190. The sheet S conveyed to the reverse conveyance device 190 is sequentially conveyed to a drawing roller pair 115 and the pre-registration conveyance roller pair 121 by the reverse conveyance device 190, and then is conveyed toward the registration roller pair 131 as the skew correction roller pair disposed downstream in the sheet conveyance direction. After a skew of the sheet S is corrected by the registration roller pair 131, the sheet S is conveyed to the secondary transfer unit 156, and a toner image is transferred to a second surface of the sheet S. Subsequent to the transfer of the toner image to the second surface of the sheet S, the sheet S passes the fixing device 160 and the post-fixing conveyance unit 170, and is discharged to the sheet discharge tray 180 by the sheet discharge device 171 as described above.
Moreover, there is another path toward the registration roller pair 131 in terms of feeding the sheet S. A sheet S stacked on a manual sheet feed tray 113 disposed on a side surface of the image forming apparatus 100 is conveyed by a manual sheet feed roller pair 112, and then is conveyed by the drawing roller pair 115 and the pre-registration conveyance roller pair 121 disposed downstream in the sheet conveyance direction to the registration roller pair 131 as the skew correction roller pair.
Next, the sheet conveyance device 101 according to the first exemplary embodiment is described with reference to
The sheet conveyance device 101 includes the registration roller pair 131 and the secondary transfer unit 156. Herein, the registration roller pair 131 according to the present exemplary embodiment is described in detail with reference to
Accordingly, the registration roller pair 131 includes the registration drive roller 131a and the registration driven roller 131b, and the registration driven roller 131b is pressed against the registration drive roller 131a. In other words, the registration roller pair 131 forms two nip portions (131c1 and 131c2) in the width direction. In this state, between the two nip portions 131c1 and 131c2 formed by the registration driven roller 131b and the registration drive roller 131a, the elastic member 131a1 of the registration drive roller 131a is formed across the entire area in the width direction.
Since the elastic member 131a1 of the registration drive roller 131a is expected to have a function of conveying the sheet S by a friction force, an elastic material such as rubber and silicone is mainly used for the registration drive roller 131a. Meanwhile, the leading end of the sheet S conveyed by the pre-registration conveyance roller pair 121 comes into contact with the driven roller 131b1 of the registration driven roller 131b, a metal shaft or a resin material having good slidability is mainly used for the driven roller 131b1 of the registration driven roller 131b so that the leading end of the sheet is guided by the registration roller pair 131.
The sheet S conveyed by the pre-registration conveyance roller pair 121 comes into contact with the registration roller pair 131 being stopped, and therefore a skew of the sheet S is corrected. A bend outer guide 158 as a second conveyance guide and a bend inner guide 159 as a first conveyance guide positioned opposite the bend outer guide 158 are disposed such that the sheet S is guided along the bend outer guide 158 and the bend inner guide 159 to the secondary transfer unit 156 subsequent to the skew correction. A bend portion 200 is disposed inside a sheet conveyance path. The bend portion 200 is formed by a first guide contact portion 158a of the bend outer guide 158, a bend contact portion 159a of the bend inner guide 159, and a belt contact portion 155a of the intermediate transfer belt 155. The bend contact portion 159a is disposed between the registration roller pair 131 and the secondary transfer unit 156. The first guide contact portion 158a is disposed upstream from the bend contact portion 159a in the sheet conveyance direction, and a second guide contact portion 158b (the belt contact portion 155a) is disposed downstream from the bend contact portion 159a in the sheet conveyance direction. The sheet S being conveyed is conveyed while contacting the first guide contact portion 158a, the bend contact portion 159a, and the belt contact portion 155a, and therefore stable sheet behavior to the secondary transfer unit 156 is ensured. That is, the sheet S conveyed by the registration roller pair 131 is bent in the above-described bend portion 200, whereby a stable sheet orientation is maintained in the secondary transfer unit 156, In the bend portion 200, the sheet S is bent such that a first surface of the sheet S facing the bend inner guide 159 becomes an inside surface by the bending. That is, the bend inner guide 159 is disposed on a side near the curvature center of a bent portion of the sheet S. Meanwhile, the sheet S has the second surface that is an opposite side of the first surface and faces the bend outer guide 158. That is, when the sheet S is bent, the first surface of the sheet S becomes an inside surface, and the second surface of the sheet S becomes an outside surface. The first surface of the sheet S comes into contact with the bend contact portion 159a, whereas the second surface of the sheet S comes into contact with the first guide contact portion 158a and the belt contact portion 155a.
After the sheet S passes the bend portion 200 by the registration roller pair 131 rotated in synchronization with the leading end of a toner image, the sheet S is guided along the intermediate transfer belt 155 to the secondary transfer unit 156. The secondary transfer unit 156 includes a secondary transfer drive roller 156a that rotates to circulate the intermediate transfer belt 155 along a roller 157, and a secondary transfer driven roller 156b urged to the secondary transfer drive roller 156a by a member such as a spring. The secondary transfer drive roller 156a is disposed opposite the secondary transfer driven roller 156b.
Next, a description is given of a wave in the sheet S that occurs between the nips of the registration roller pair 131 in the present exemplary embodiment. The sheet S nipped and conveyed by the registration roller pair 131 is guided by the bend outer guide 158 and the bend inner guide 159, and accordingly conveyed to the bend portion 200. If the sheet S is conveyed to the registration roller pair 131 in a skewed orientation due to a reason, for example, the sheet S has been set in the sheet cassette 111 in a tilt manner, a wave can occur in the sheet S between the roller nips of the registration roller pair 131 when the skew is corrected.
Herein, a wrinkle that is formed when the waved sheet S passes the bend portion 200 is described. If both the registration drive roller 131a and the registration driven roller 131b are divided to form two nip portions disposed apart from each other in the width direction, a wave occurring in the sheet S can have a wave crest C toward the bend inner guide 159 as illustrated in
A mechanism for forming a wrinkle is described in detail with reference to
When the sheet S is conveyed from a position illustrated in
In
Meanwhile, in
In the present exemplary embodiment, the registration drive roller 131a is formed across the entire area between the two nip portions 131c1 and 131c2 formed by the registration drive roller 131a and the registration driven roller 131b. Meanwhile, the registration driven roller 131b is divided into two rollers, and thus has a gap. Accordingly, a space between the two nip portions 131c1 and 131c2 is provided only on the side of the registration driven roller 131b (
The present exemplary embodiment has been described using the example case in which the registration roller pair 131 forms nip portions at two positions in the width direction. However, the present exemplary embodiment is not limited thereto. For example, the present exemplary embodiment can be applied to a case in which a plurality of nip portions at two or more positions is disposed in the width direction.
Another example case is described focusing on, of the two nip portions (131c1 and 131c2) formed by the registration drive roller 131a and the registration driven roller 131b in the width direction as illustrated in
In the first exemplary embodiment described above, the registration drive roller 131a disposed on a bend inner side of the bend portion 200 is a continuous roller, and the registration driven roller 131b disposed on a bend outer side of the bend portion 200 is divided into two rollers. With such a configuration, it is possible to control the wave occurring in the sheet S and to reduce formation of wrinkles in the sheet S.
A sheet conveyance device 101 of a second exemplary embodiment includes a guide bend portion 300 formed by a conveyance guide as illustrated in
A bend outer guide 158 includes a first guide contact portion 158a and a second guide contact portion 158b disposed downstream from the first guide contact portion 158a. A bend contact portion 159a is disposed between the first guide contact portion 158a and the second guide contact portion 158b in a sheet conveyance direction. The guide bend portion 300 is formed by the first guide contact portion 158a and the second guide contact portion 158b of the bend outer guide 158 and the bend contact portion 159a of a bend inner guide 159.
As similar to the first exemplary embodiment, after an orientation of a sheet S is controlled by a registration roller pair 131, the sheet S passes the guide bend portion 300 and is stably guided to a secondary transfer unit 156. Therefore, formation of wrinkles in the sheet S can be reduced.
Embodiment(s) of the present disclosure can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may include one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read-only memory (RUM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2019-120580, filed Jun. 27, 2019, which is hereby incorporated by reference herein in its entirety.
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JP2019-120580 | Jun 2019 | JP | national |
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