The present disclosure relates to a sheet conveyance device that conveys a sheet and an image forming device that forms a toner image on the sheet.
In recent years, electrophotographic image forming devices have targeted at the light printing market (Print On Demand [POD] market), which provides a small number of copies, taking advantage of the fact that plates are not required, unlike in offset printing machines. However, in such a light printing market, the image forming device is required to achieve both the number of deliverables discharged per minute (hereinafter referred to as productivity of a device) and high printing accuracy of printed images.
Japanese Patent Application Laid-Open No. 2005-314045 discusses the device that a skew conveyance roller conveys the sheet diagonally relative to the conveyance direction of the sheet to an abutment portion provided along the conveyance direction of the sheet and having a reference surface, and corrects a skew of the conveyed sheet while the side end portion of the sheet is being abutted on the reference surface. This device enables correction of the skew of the sheet without stopping the sheet, thus achieving productivity of the device and high accuracy in printing images.
However, in recent years, it has been required to print a large amount of sheets, which leads to the occurrence of an abutment failure due to degradation of the reference surface caused by abutment of the side end portion of the sheet on the reference surface. For example, when the side end portion of label paper comes into contact with the reference surface of the abutment portion in conveying the label paper, an adhesive adheres to the reference surface, which degrades the reference surface. Maintainability of the degraded reference surface has not been taken into account.
The present disclosure is directed to providing a sheet conveyance device having improved maintainability of a reference surface in a configuration in which a sheet is abutted on the reference surface to correct skew.
According to an aspect of the present disclosure, sheet conveyance device includes a conveyance unit configured to convey a sheet in a conveyance direction, a skew conveyance unit configured to convey the sheet in a first direction inclined to the conveyance direction, wherein the skew conveyance unit is rotatable about an axial line orthogonal to the first direction, and an abutment unit on which a side end portion of the sheet in a width direction of the sheet orthogonal to the conveyance direction of the sheet conveyed by the skew conveyance unit abuts, wherein the abutment unit includes: an abutment member extending in the conveyance direction and having a first surface, and a sheet member in a sheet form, wherein the sheet member is detachably attached to the first surface, and wherein the conveyed sheet is conveyed by the skew conveyance unit with the side end portion of the sheet abutting on the sheet member.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present disclosure will be described below with reference to the accompanying drawings.
A first exemplary embodiment of the present disclosure will be described below. An image forming device 1 to which the present disclosure is applied will be initially described with reference to
A sheet S, which is a transfer material, is loaded and stored on a lift-up device 11 which is a part of a sheet conveyance device 10. The start of conveying the loaded sheet S performed by a sheet conveyance unit 12 is timed to the image forming timing of an image forming mechanism 90. Here, regarding the sheet separation of the sheet conveyance unit 12, there are a method in which friction separation by using a roller or the like is used, a method in which separation and suction by air is used, and other methods. In this exemplary embodiment, a sheet conveyance method using separation and suction by air is adopted. The sheet S, which is a transfer material, has been required to convey not only plain paper and glossy paper, but also special paper, such as film sheet, synthetic sheet, magnet sheet, and label paper in recent years.
In a method using friction separation of a roller or the like in conveying, for example, label paper, a plurality of overlapping sheets of label paper is separated one by one. At this time, since the force to peel off the label is applied especially to the edge portion of the tip of the label paper, if the label paper is rolled up minutely, the label may be rolled up in the conveyance path from that point and a paper jam may occur. Meanwhile, in the sheet conveyance device 10 that utilizes the separation and suction by air according to the present exemplary embodiment, the sheet is suctioned one by one to the belt by the suction force of the air and then the sheet is conveyed. Thus, such a large force that peels off the label does not act on the edge portion of the tip of the label paper.
The sheet S sent out by the sheet conveyance unit 12 passes through a conveyance path of a conveyance unit 20 and is conveyed to a registration unit 30. The conveyed sheet S is subjected to a skew correction by a skew correction section 55 provided at the registration unit 30. Then, the sheet S is subjected to correction of the timing for alignment with an image at a secondary transfer section. The sheet S is then conveyed to the secondary transfer section. The secondary transfer section is a transfer nip section formed by a secondary transfer inner roller 43 and a secondary transfer outer roller 44 facing each other, and transfers, to the sheet S, a toner image (unfixed image) on an intermediate transfer belt 40 by applying a predetermined pressing force and a predetermined electrostatic load bias.
Next, a description will be provided of an image forming process through which the toner image transferred to the sheet S is formed and sent to the secondary transfer section.
In
In the case of the image forming mechanism 90 described above, four image forming units of yellow (Y), magenta (M), cyan (C), and black (Bk) are provided. The colors are not limited to four, and the order of colors is not limited to this.
Next, a description will be provided of the intermediate transfer belt 40. The intermediate transfer belt 40 is tightly stretched by a plurality of rollers such as a drive roller 42, a tension roller 41, and the secondary transfer inner roller 43, and is rotationally driven in the direction of an arrow B in
The full color toner image is secondarily transferred onto the first surface of the sheet S in the secondary transfer section through the sheet conveyance process and the image formation process described above. After the toner image is secondarily transferred to the sheet S, transfer residual toner remaining on the surface of the intermediate transfer belt 40 is collected by the belt cleaner 46.
The sheet S to which the toner image is transferred is conveyed to the fixing device 50 by a pre-fixing conveyance section 51. In the fixing device 50, the toner is fused and fixed on the sheet S by a predetermined pressing force by an opposing roller, belt or the like, and generally by being heated with a heat source such as halogen heater. The sheet S having the fixed image thus obtained is discharged without change onto the paper ejection tray 61 by a branch conveyance device 60, or is conveyed to a reverse conveyance device 70 in a case where a double-sided image formation is performed.
The sheet S conveyed to the reverse conveyance device 70 is conveyed to a double-sided conveyance device 80 by exchanging the front and rear ends of the sheet S by performing a switchback operation. After that, the sheet S conveyed to the double-sided conveyance device 80 is merged with the conveyance unit 20 according to the timing with the sheet S to be conveyed from the sheet conveyance device 10, and is conveyed to the secondary transfer section. An image is formed on the second surface of the sheet S, which is the opposite side of the first surface of the sheet S described above. The image formation process for the second side of the sheet S is similar to the one for the first side, and thus, a description thereof is omitted.
In the present exemplary embodiment, the image forming section that forms an image on the sheet S includes the secondary transfer section including the image forming mechanism 90, the intermediate transfer belt 40, the secondary transfer inner roller 43, and the secondary transfer outer roller 44, and the fixing device 50, etc.
Next, the registration unit 30 of the present exemplary embodiment will be described in detail.
The skew correction section 55 mainly includes a movable guide and a fixed guide 33. The movable guide is moveable, according to the size of the sheet S, in the width direction orthogonal to an arrow X which is the sheet conveyance direction, and includes an abutment reference section 31 serving as an abutment unit and a plurality of skew conveyance rollers 32a, 32b, and 32c each serving as a skew conveyance unit. The abutment reference section 31 serves as a reference plate for correcting the skew of the sheet S by abutting the side end portion of the sheet S passing through the sheet conveyance path. The skew conveyance rollers 32 are each located on the downstream side of the conveyance rollers 21 in the sheet conveyance direction, and is tilted at an angle α with respect to the sheet conveyance direction (a first direction). The skew conveyance rollers 32 is rotatable about an axial line about which the skew conveyance roller 32 rotates. The sheet S to be conveyed is arranged so as to approach the abutment reference section 31 as the sheet S is conveyed further downstream in the sheet conveyance direction. That is, the skew conveyance rollers 32a, 32b, and 32c convey the sheet S by applying, to the sandwiched sheet S, a force in the direction inclined to the sheet conveyance direction. The fixed guide 33 is immovable regardless of the size of the sheet S, and functions as a conveyance guide for the sheet S to be conveyed.
Next, the conveyance operation of the sheet S in the registration unit 30 will be described. Assume that the sheet S skewed at the skew angle β as illustrated in
As illustrated in
The upper guide 101, the lower guide 102, and the reference guide 103 of the abutment reference section 31 are made of metal, and these serve as abutment members. As illustrated in
Accordingly, in the present exemplary embodiment, the slidable sheet 106 in sheet form is attached to the surface of the bracket 103. The slidable sheet 106 is obtained by impregnating, with a fluorine-based resin (PTFE) Sa, the first surface of a glass cloth Sb woven from a glass fiber serving as a base material, and further by applying a silicone-based adhesive (L) to the second surface on the opposite side of the first surface of the glass cloth Sb. As a result, even in conveying the label paper S having the adhesive La-1 protruding from the side end portion of the sheet S, the adhesive La-1 is difficult to adhere due to an effect of the fluorine-based resin having high releasability. Since the base material is the glass cloth Sb and minor irregularities are formed on its surface, the contact with the side end portion of the sheet S becomes point contact instead of line contact, so that the contact area becomes smaller. In this respect, it is advantageous for the adhesion of an adhesive.
In an experiment conducted by the inventor, in a case where the slidable sheet 106 was not attached to the bracket 103, a paper jam occurred with about 500 sheets of paper passed through. However, in a case where the slidable sheet 106 is attached to the bracket 103, it was confirmed that no paper jam occurs even with 10,000 or more sheets of paper passed through. Thus, it was confirmed that the effect brought about is at least 20 times or more.
Meanwhile, although the glass cloth Sb is adopted as the base material, the wear resistance of the surface of the slidable sheet 106 is inferior to that of metal, so that it is necessary to consider exchangeability for maintenance. In devices for commercial printing, a period of time in which the device is stopped (downtime) is one of major matters.
In the present exemplary embodiment, since the bracket 103 and the slidable sheet 106 are integrated, the bracket 103 and the slidable sheet 106 can be integrally replaced by removing the screws 104 in four places. The cost of parts to be replaced may be decreased by replacing only the slidable sheet 106 from the bracket 103 after removal of the bracket 103 and the slidable sheet 106 as a unit.
As described above, in the first exemplary embodiment, the slidable sheet 106 having higher releasability than that of the surface of the metal bracket 103 is provided on the bracket 103, and the side end portion of the label paper S conveyed is brought into contact with the surface portion of the slidable sheet 106. As a result, it is possible to reduce or prevent adhesion of the adhesive of the label paper S to the bracket 103. Since the bracket 103 and the slidable sheet 106 can be easily replaced by removing the screws 104 from the upper guide 101 and the lower guide 102, it is possible to improve the maintenance. In the first exemplary embodiment, the sheet S to be conveyed is the label paper, and the adhesive is illustrated as an example of a material which degrades the reference surface, but this is not restrictive. The first exemplary embodiment is applicable also to any substance that degrades the state of the reference surface, for example, paper powder, dust or the like which may adhere to the sheet S.
A second exemplary embodiment of the present disclosure will be described below.
In the second exemplary embodiment, the upper guide 101 biases the bracket 103 toward the upper guide 101 side by a compression spring 109 serving as a biasing member provided at the waist portion of a step screw 108. Since the screw-based fastening force of the step screw 108 with the upper guide 101 is stronger than the spring-based biasing force of the step screw 108 with the bracket 103, the upper guide 101 is movable in the arrow direction in
Further, the thickness of the slidable sheet 106 is about 0.3 mm, and the slidable sheet 106 does not have resilience. Thus, the slidable sheet 106 may be wrinkled when replaced. Thus, in the second exemplary embodiment, the slidable sheet 106 is bonded with an adhesive to a flexible sheet member 107 having high hardness, such as a polyethylene terephthalate ([PET], made from resin) sheet, and is integrated therewith.
As described above, in the second exemplary embodiment, the fixing unit for biasing the upper guide 101 and the bracket 103 with the step screw 108 and the compression spring 109 is adopted. As a result, the slidable sheet 106 can be replaced without removal of the upper guide 101 from the bracket 103, thus facilitating the maintenance.
A third exemplary embodiment of the present disclosure will be described below.
In the third exemplary embodiment, as illustrated in
In
As described above, in the third exemplary embodiment, the fixing unit in which the upper guide 101 and the bracket 103 are biased by the step screw 108 and the compression spring 109, and further the lower guide 102 and the bracket 103 are biased by the step screw 108 and the compression spring 109. As a result, the slidable sheet 106 can be replaced by moving the bracket 103 in the direction of the arrow R1 with respect to the upper guide 101 and the lower guide 102, without removal of the bracket 103 from the upper guide 101 and the lower guide 102. That is, the third exemplary embodiment is an embodiment in which the maintenance is further improved as compared with the second exemplary embodiment. Configuring the slidable sheet 106 so that the position of the slidable sheet 106 can be changed with respect to the bracket 103 also leads to a reduction in the cost of the slidable sheet 106.
A fourth exemplary embodiment of the present disclosure will be described below.
In the present exemplary embodiment, the upper guide 101 is biased to a substantially L-shaped lower guide 122 via the step screw 108 and the compression spring 109. Specifically, as illustrated in
As illustrated in the third exemplary embodiment, the slidable sheet 106 is sandwiched with the position of the two-dot chain line portion 106s at which the side end portion of the sheet S abuts being shifted, so that it is possible to set a new sliding surface as an abutment reference surface without replacement of the slidable sheet 106. More specifically, a first position is a position at which a lower portion of the slidable sheet 106 abuts on a lower end portion of the slit portion 122c, and as a second position, the upper surface of the upper guide 101 is aligned with an edge portion 106b of the slidable sheet 106. Similarly, as a third position, aligning an edge portion 106c of the slidable sheet 106 enables the slidable sheet 106 to be continuously used. As in the third exemplary embodiment, the grip portion 106a can be held when aligning the position of the slidable sheet 106, so that the alignment can be easily performed. In the present exemplary embodiment, the edge shape is used as an index of the vertical position of the slidable sheet 106, however, a scale may be provided on the slidable sheet 106 by marking or printing.
As described above, in the fourth exemplary embodiment, the fixing unit for biasing the upper guide 101 to the substantially L-shaped lower guide 122 by the step screw 108 and the compression spring 109 is adopted. As a result, the slidable sheet 106 can be replaced without removal of the upper guide 101 from the substantially L-shaped lower guide 122, thus further improving the maintenance. Allowing the slidable sheet 106 to be repositioned with respect to the bracket 103 also leads to a reduction in the cost of the slidable sheet 106.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2020-018272, filed Feb. 5, 2020, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2020-018272 | Feb 2020 | JP | national |