The present disclosure relates to a sheet conveyance device that conveys a sheet.
In a sheet conveyance device and an image forming apparatus, such as an electrophotographic image forming apparatus, including a sheet conveyance device, a technique has been developed in which a recording medium (a sheet) is conveyed while being nipped by a pair of facing rollers that are rotating. In this case, as described in Japanese Patent Laid-Open No. 2016-132544, a technique is known in which a roller shaft having a roller attached thereto is slidably held by a bearing.
In one of structures of a roller shaft and a bearing, a cylindrical bearing having a hole formed therein holds a columnar roller shaft with the same diameter as the hole. In this case, in consideration of dimensional tolerances and the like, the diameter of the hole in the bearing is greater than the diameter of the roller shaft, and a gap is formed between the bearing and the roller shaft.
In the sheet conveyance device, the bearing sometimes abrades away in a sliding section where the bearing holds the roller shaft.
The present disclosure provides a sheet conveyance device including a bearing to prevent a decrease in the contact area between the roller shaft and the bearing and, thus, prevent abrasion of the bearing.
According to an aspect of the present disclosure, a sheet conveyance device includes a frame, a first roller configured to convey a sheet, a roller shaft configured to hold the first roller, a second roller configured to face the first roller and nip the sheet together with the first roller, an urging member configured to urge the second roller toward the first roller in a direction intersecting a rotational axis direction of the roller shaft, and a bearing including a holding portion configured to slidably hold the roller shaft and held by the frame, wherein the holding portion is deformable, wherein, as viewed in the rotational axis direction of the roller shaft, a direction in which the urging member urges the second roller is defined as a first direction, a direction that is perpendicular to the first direction is defined as a second direction, and a region where the roller shaft is present in the second direction is defined as a first region, and wherein the frame holds the bearing so as not to be in contact with the holding portion in the first region downstream of a rotation center of the roller shaft in the first direction.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present disclosure are described below with reference to the accompanying drawings.
A sheet conveyance device according to the first embodiment is described below with reference to
The image forming apparatus 100 includes a sheet feeding cassette 104 serving as a sheet storage unit. The sheet feeding cassette 104 is configured to be removable from an apparatus body 101 of the image forming apparatus 100. When a print start signal is received, the sheets S stacked in the sheet feeding cassette 104 are conveyed one by one to the downstream of a sheet conveyance direction of the image forming apparatus 100.
A portion of the image forming apparatus 100 that has functions related to the conveyance of the sheet S can be referred to as a “sheet conveyance device”. The sheet conveyance device according to the first embodiment includes a conveyance roller unit 102. The conveyance roller unit 102 includes a drive roller 200a serving as a first roller and a driven roller 201a serving as a second roller. The drive roller 200a is held by a drive roller shaft (a first roller shaft, a roller shaft) 200b, and the driven roller 201a is held by a driven roller shaft 201b (a second roller shaft). The drive roller 200a and the drive roller shaft 200b are part of the drive roller unit 200, and the driven roller 201a and driven roller shaft 201b are part of the driven roller unit 201.
As illustrated in
The driven roller 201a is urged toward the drive roller 200a by the spring 301 and is brought into contact with the drive roller 200a to form a nip with the drive roller 200a. The rotational axis direction of the drive roller shaft 200b is parallel to the rotational axis direction of the driven roller shaft 201b.
The drive roller 200a receives driving force from a drive source (not illustrated) to perform rotational driving operation. When a sheet S is fed from the sheet feeding cassette 104, the sheet S is held between the drive roller 200a and the driven roller 201a. Then, the drive roller 200a performs rotational driving operation and, thus, the sheet S is conveyed toward the nip portion (an image forming section) between the transfer roller 106 and the photosensitive drum 103a (described below).
More specifically, the drive roller 200a and the driven roller 201a are located upstream of the image forming section in a conveyance path of the sheet S and form a registration roller pair that corrects skew of the sheet S. The image forming apparatus 100 includes a process cartridge 103 that is removable from the image forming apparatus 100. The process cartridge 103 includes a photosensitive drum 103a serving as an image bearing member, a charging roller 103b serving as a charging unit, and a developing roller 103c serving as a toner image developing unit.
The transfer roller 106 is urged toward the photosensitive drum 103a and is drivenly rotated by the rotation of the photosensitive drum 103a. The photosensitive drum 103a having the developed toner image thereon and the transfer roller 106 nips the sheet S conveyed from the sheet feeding cassette 104 and transfer the toner image onto the sheet S.
The sheet S having the toner image transferred thereon is conveyed to a fixing unit 108. The fixing unit 108 heats and pressurizes the sheet S to fix the transferred toner image onto the sheet S. The sheet S having the toner image fixed thereto is discharged through a sheet conveyance path 109 by a discharge roller pair 111 provided at a sheet discharge port 110. The discharged sheet S is stacked on a sheet discharge tray 112 serving as a sheet stacking unit.
The drive roller shaft 200b is held by a deformable bearing 500 at both ends. The structure of the bearing 500 and the mounting structure of the bearing 500 according to the first embodiment are described with reference to
A cylindrical portion (a receiving portion) 500a is part of the bearing 500 and holds the drive roller shaft 200b. The cylindrical portion 500a can be elastically deformable. It is desirable that the material of the bearing 500 be resin. The bearing 500 includes arms 500e formed to extend from the cylindrical portion 500a, and each of the arms 500e has a slit 500b formed therein. The slit 500b engages with a frame 600 (described below) and, thus, the bearing 500 is held by the frame 600. The slit 500b is located at the substantial center of the cylindrical portion 500a in the rotational axis direction of the drive roller shaft 200b.
The location of the center of the cylindrical portion 500a and the location of the slit 500b overlap with each other in the rotational axis direction of the drive roller shaft 200b.
The bearing 500 has a first surface 500b1, a second surface 500b2 opposite the first surface 500b1, and a third surface 500b3 extending in a direction intersecting (preferably, perpendicularly) the first direction. The first surface 500b1, a second surface 500b2, and the third surface 500b3 form the slit 500b. The third surface 500b3 is in contact with the frame 600 such that the bearing 500 is positioned in place on the frame 600 in the first direction. When the bearing 500 is positioned in place on the frame 600, the first surface 500b1 and the second surface 500b2 face each other so as to sandwich the frame 600.
The first surface 500b1 regulates the displacement of the bearing 500 from the frame 600 in a direction from the drive roller 200a toward the frame 600 along the rotational axis of the drive roller shaft 200b. The second surface 500b2 regulates the displacement of the bearing 500 from the frame 600 in a direction from the frame 600 toward the drive roller 200a along the rotational axis of the drive roller shaft 200b.
The first surface 500b1 and the second surface 500b2 are disposed downstream of the third surface 500b3 in the first direction. A hole 500c is formed in the center of the cylindrical portion 500a, and the drive roller shaft 200b is inserted into the hole 500c. As a result, the bearing 500 supports the drive roller shaft 200b.
A structure that increases the contact area between the drive roller shaft 200b and the bearing 500 in the longitudinal direction of the drive roller shaft 200b is described with reference to
The drive roller shaft 200b receives a force of the spring 301 from the driven roller 201a. The force causes the drive roller shaft 200b to bend. When the drive roller shaft 200b is bent, the contact area between the inside of the hole 500c and the drive roller shaft 200b decreases in the longitudinal direction of the drive roller shaft 200b and, therefore, the contact area between the hole 500c and the drive roller shaft 200b easily abrades away. According to the first embodiment, the bearing 500 is configured to tilt in accordance with the bend of the drive roller shaft 200b in such a situation. The structure that causes the bearing 500 to tilt is described below.
The relationship among the above-described first surface 500b1, second surface 500b2, and engagement portion 600a is described in more detail below. According to the first embodiment, the first surface 500b1, the second surface 500b2, and the engagement portion 600a are disposed so that when one of the first surface 500b1 and the second surface 500b2 is in contact with the frame 600, a gap is formed between the other of the first surface 500b1 and the second surface 500b2 and the frame 600. That is, the gap of the slit 500b (the distance between the first surface 500b1 and the second surface 500b2) is greater than the thickness of the frame 600. This allows the bearing 500 to tilt as illustrated in
More specifically, if the bearing 500 is configured to be able to tilt 1° to 15° from the frame 600, the contact area between the drive roller shaft 200b and the bearing 500 increases, which easily achieves the desired effect.
In addition, according to the first embodiment, the slit 500b is provided on only one side in the urging direction of the spring 301 so that the bearing 500 can easily be tilted. More precisely, the third surface 500b3 that positions the bearing 500 on the frame 600 is provided to face downstream in the first direction.
On the upstream side of the third surface 500b3 in the first direction, the displacement of the bearing 500 from the frame 600 in the rotational axis direction of the drive roller shaft 200b is not regulated. Therefore, as illustrated in
When the drive roller shaft 200b is bent and the bearing 500 is tilted in this manner, the contact area between the drive roller shaft 200b and the bearing 500 in the longitudinal direction of the drive roller shaft 200b is greater than when the bearing 500 is not tilted and, thus, the bearing 500 is less likely to abrade away. Also, the temperature is less likely to increase.
The structure that increases the contact area between the drive roller shaft 200b and the bearing 500 in the circumferential direction of the drive roller shaft 200b is described below with reference to
The diameter of the drive roller shaft 200b is less than the diameter of the hole 500c of the bearing 500, and a gap is formed between the drive roller shaft 200b and the hole 500c. This is because the gap is intentionally formed as an allowance so that a situation is prevented where the drive roller shaft 200b cannot pass through the hole 500c due to the tolerance or the like. However, the difference in diameter reduces the contact area between the drive roller shaft 200b and the hole 500c in the circumferential direction of the drive roller shaft 200b, which may cause abrasion of the bearing 500 in a sliding section. According to the present embodiment, the bearing 500 is configured to deform and have an increased contact area with the drive roller shaft 200b. The structure that enables the bearing 500 to deform is described below.
As described above, the frame 600 has the space 600b. The space 600b is provided to facilitate deformation of the bearing 500. The hole 500c is larger in diameter than the drive roller shaft 200b and has a gap therebetween. Consequently, the contact area between the cylindrical portion 500a and the drive roller shaft 200b is decreased (
The space 600b is described in more detail below. As described above, when viewed in the rotational axis direction of the drive roller shaft 200b, the direction in which the spring 301 urges the driven roller 201a is the first direction. The direction perpendicular to the first direction is the second direction, and a region where the drive roller shaft 200b is present in the second direction is referred to as a first region 10. Then, the space 600b is provided such that the frame 600 and the bearing 500 are not in contact with each other in the first region 10 with the urging force of the spring 301 applied to the bearing 500 from the drive roller shaft 200b on the downstream side of the rotation center of the drive roller shaft 200b in the urging direction.
That is, the space 600b is provided such that the bearing 500 and the frame 600 are not in contact with each other in the first region 10 when the hole 500c is deformed along the drive roller shaft 200b. In other words, the space 600b is provided such that the cylindrical portion 500a of the bearing 500 and the frame 600 are not in contact with each other in the first region 10 when the hole 500c is deformed along the drive roller shaft 200b. This deformation of the cylindrical portion 500a prevents a decrease in the contact area between the drive roller shaft 200b and the bearing 500 in the circumferential direction of the drive roller shaft 200b and, thus, the bearing 500 is less likely to abrade away. Also, the temperature is less likely to increase.
The specific values for the present structure are described below. It is effective to appropriately select the thickness, width, and the like of the cylindrical portion 500a in accordance with the shaft diameter of the drive roller shaft 200b and the contact force acting on the bearing 500. For example, in the case of the configuration illustrated in
According to the present embodiment, the force acting on the bearing 500 is 1.5 kgf to 2.5 kgf. The thickness and width of the cylindrical portion 500a is 1.1 mm to 1.3 mm and 9 mm to 11 mm, respectively.
The present embodiment has been described with reference to the structure of the drive roller shaft 200b urged by the spring 301. However, a sliding bearing that is resistant to abrasion and a temperature increase can be achieved when a structure that generates a contact force is employed, such as a structure in which the drive roller shaft 200b is tensioned by a belt.
The present embodiment can be applied to any structure of a roller pair that conveys a sheet.
As described above, when the drive roller shaft 200b bends, a decrease in the contact area between the drive roller shaft 200b and the cylindrical portion 500a can be reduced.
According to the second embodiment, a bearing having another configuration that can obtain an effect the same as in the first embodiment is described with reference to
According to the second embodiment, the bearing 2500 corresponding to the bearing 500 according to the first embodiment is used. The bearing 2500 includes a cylindrical portion 2500a, a slit 2500b, and a hole 2500c corresponding to the cylindrical portion 500a, the slit 500b, and the hole 500c according to the first embodiment, respectively. In the present configuration, the slit 2500b is located directly below the region of the cylindrical portion 2500a in the urging direction.
The bearing 2500 according to the present embodiment has a bottom portion 2500d located downstream of the cylindrical portion 2500a in the first direction and located inside of the first region 10. The bottom portion 2500d is in contact with the frame 600 in the first region 10.
The bearing 2500 has a hole 2500f located between the cylindrical portion 2500a and the bottom portion 2500d. Like the first embodiment, the slit 2500b is located near the center of the cylindrical portion 2500a in the rotational axis direction of the drive roller shaft 200b. The location of the center of the cylindrical portion 2500a overlaps the location of the slit 2500b in the rotational axis direction of the drive roller shaft 200b. The location of the hole 2500f overlaps the location of the slit 2500b in the rotational axis direction of the drive roller shaft 200b. Like the first embodiment, the bearing 2500 can be tilted from the frame 600 as illustrated in
When an urging force acts on the cylindrical portion 2500a from the drive roller shaft 200b, the cylindrical portion 2500a is deformed toward the hole 2500f. At this time, since the hole 2500f is formed, the cylindrical portion 2500a and the bottom portion 2500d are not in contact with each other in the first direction. Therefore, the cylindrical portion 2500a is easily deformed.
Like the structure according to the first embodiment, according to the second embodiment, a decrease in the contact area between the drive roller shaft 200b and the cylindrical portion 2500a can be reduced when the drive roller shaft 200b is bent. By adopting the configuration described in the second embodiment, the same effect as in the first embodiment can be obtained even under conditions where the space on both sides of the bearing is highly restricted.
According to the third embodiment, another configuration of the bearing that can achieve the same effect as in the first embodiment is described with reference to
According to the third embodiment, the bearing 3500 corresponding to the bearing 500 according to the first embodiment is used. The bearing 3500 includes a receiving portion 3500a, a slit 3500b, and a hole 3500c corresponding to the cylindrical portion 500a, the slit 500b, and the hole 500c according to the first embodiment, respectively.
In this configuration example, the receiving portion 3500a has a thin-walled U-shape. Accordingly, the slit 3500b is disposed upstream of the center of the bore of the bearing 3500 in the urging direction (the first direction). The slit 3500b is disposed near the center of the receiving portion 3500a in the rotational axis direction of the drive roller shaft 200b. The location of the center of the receiving portion 3500a overlaps the location of the slit 3500b in the rotational axis direction of the drive roller shaft 200b.
When a contact force acts on the receiving portion 3500a of the bearing 3500 from the drive roller shaft 200b, the entire thin-walled U-shape is elastically deformed and, simultaneously, the receiving portion 3500a is elastically deformed toward the space 600b. As a result, a decrease in the contact area of the receiving portion 3500a with the drive roller shaft 200b is reduced. As an effect of elastic deformation of the entire U-shape, the effect can be obtained even under conditions where the contact force is smaller than in the configuration examples of the first embodiment and the second embodiment.
According to the fourth embodiment, another configuration of a bearing that can achieve the same effect as in the first embodiment is described with reference to
According to the fourth embodiment, the bearing 4500 corresponding to the bearing 500 according to the first embodiment is used. The bearing 4500 includes a receiving portion 4500a and a slit 4500b corresponding to the cylindrical portion 500a, the slit 500b, and the hole 500c according to the first embodiment.
In this configuration example, a notch 4500d is provided upstream of the receiving portion 4500a in the first direction, and the slit 4500b is disposed downstream of the center of the bore of the bearing 4500 in the first direction. In addition, the slit 4500b is disposed near the center of the bearing 4500 in the rotational axis direction of the drive roller shaft 200b. The location of the center of the receiving portion 4500a overlaps the location of the slit 4500b in the rotational axis direction of the drive roller shaft 200b.
When the contact force acts on the receiving portion 4500a from the drive roller shaft 200b, the receiving portion 4500a deforms so that the width of the notch 4500d decreases. By adopting the structure illustrated in
Appropriate effects can be obtained by selecting the bearing configuration in accordance with the design constraints and device specifications.
The sheet conveyance device including the bearing can reduce a decrease in the contact area between the roller shaft and the bearing and, thus, reduce abrasion of the bearing.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-169648 filed Oct. 24, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-169648 | Oct 2022 | JP | national |