a) and 1(b) are schematic plan and side views, respectively, of the sheet conveying apparatus in one of the preferred embodiments of the present invention.
a) and 4(b) are schematic plan and side views, respectively, of the sheet conveying apparatus, showing the state of the sheet conveying apparatus, in which the sheet conveying apparatus has just begun to correct a skew sheet in posture.
Hereinafter, one of the preferred embodiments of the present invention, in the form of a sheet conveying apparatus for an image forming apparatus, will be described in detail with reference to the appended drawings.
Referring to
In this embodiment, the first and second driving rollers 2a1 and 2a2 are positioned so that they align in the direction perpendicular to the sheet conveyance direction A, with the provision of a preset amount of interval, and also, so that they are on the left and right sides, respectively, of the center of the sheet conveyance passage.
Further, the first and second driving rollers 2a1 and 2a2 are individually drivable by two separate motors, one for one, and can be rotated in the same or different direction. Referring to
Referring to
The rotational axle of the angled roller 4 is angled relative to the rotational axle of the conveyance roller 3 in order to steer the sheet 1 so that the sheet 1 will be pressed (in the direction parallel to the width direction of the sheet 1) upon a regulating plate 5 as a sheet regulating member. With the presence of the angled roller 4, the sheet 1 is conveyed so that one of the lateral edges of the sheet 1, which is on the regulating plate side, will come into contact with the entire range of the sheet guiding surface 5a of the regulating plate 5. Further, the angled roller 4 and regulating plate 5 are upwardly retractable in the directions indicated by arrow marks F4 and F5, to their retreat positions, shown in
Designated by a referential number 7 is a recording head, as recording means, which records an image on the sheet 1 while the sheet 1 is conveyed by the conveyance roller 3. The recording head 7 may be an ink jet head or thermal head.
Designated by referential numbers 11 and 12 are first and second sheet sensors, respectively, as sheet detecting means, for detecting the sheet edge to detect the amount of the angular deviation of the sheet 1. The first and second sheet sensors 11 and 12 are disposed so that they align in the direction perpendicular to the normal conveyance direction, with the provision of a preset amount of interval.
A control circuit, which will be described later, receives the signals which the first and second sheet sensors 11 and 12 output as they detect the edge of the sheet 1, and determines, based on the points in time at which they detected the edge of the sheet 1, whether or not the sheet 1 is being conveyed askew. That is, if the first and second sheet sensors 11 and 12 detect the leading edge of the sheet 1 at the same time, the control circuit determines that the sheet 1 is not skew. If either the first sensor 11 or the second sensor 12 detects the leading edge of the sheet 1 ahead of the other, the control circuit determines that the sheet 1 is skew in a manner that the sheet is conveyed so that the side of the sheet, which was detected first, moves ahead of the side of the sheet 1, which was detected second. Further, the angle of the sheet 1 is computed from the difference between the point in time at which the sheet 1 was detected by the first sheet sensor 11, and that by the second sheet sensor 12. The control circuit, first sheet sensor 11, and second sheet sensor 12 make up the means for determining whether or not the sheet 1 is being conveyed askew.
The control circuit is on the substrate 101 of the control circuit board. The control circuit has: a CPU 110 which issues various control commands, such as the command for two-sided recording; a ROM 111 which stores the control data or the like; a RAM which serves as the area where the recording data or the like are developed; etc.
Designated by a referential number 113 is a head driver which drives the recording head 7.
A sheet posture altering motor M1 is the motor for driving the first driving roller 2a1, and the sheet posture altering motor M2 is the motor for driving the second driving roller 2a2. A sheet conveyance motor 111 is the motor for driving the sheet conveyance roller 3.
Designated by a referential number 114 are multiple motor drivers, more specifically, a motor driver for the sheet posture altering motor M1, a motor driver for the sheet posture altering motor M2, and a motor driver for the sheet conveyance motor 116.
Designated by a referential number 117 is a first actuator for moving the first and second driving rollers 2a1 and 2a2 into their retreat positions in order to separate them from the first and second follower rollers 2b1 and 2b2, respectively. Designated by a referential number 118 is a second actuator for separating the angled roller 4 from the sheet conveyance roller 3, and for moving the regulating plate 5 to the location in which the regulating plate 5 is outside the sheet conveyance passage. The first and second actuators 117 and 118 are provided with their own driving force sources, for example, a solenoid, cam which is driven by a motor, etc.
Designated by a referential number 119 is an interface which handles the data transmission between the image forming apparatus and a host apparatus, such as a computer, a digital camera, etc.
Next, referring to the
Referring to
As the leading edge of the sheet 1 is detected by the first and second sheet sensors 11 and 12, the control circuit determines whether or not the sheet is skew, and if it determines that the sheet is skew, it determines in which direction the sheet 1 is skew (Step S102). Then, the control circuit computes the amount of the angular deviation of the sheet 1, based on the difference between the point in time at which the leading edge of the sheet 1 is detected by the first sheet sensor 11, and that by the second sheet sensor 12 (Step S103).
Meanwhile, the angled roller 4 of the sheet posture correcting mechanism which is on the downstream side, and the regulating plate 5 which is also on the downstream side, are retracted to where they do not interfere with the sheet rotating operation, by driving the second actuator 118, as shown in
In Step S105, it is checked, based on the computed attitude or orientation and angle of the sheet 1, whether or not the sheet 1 needs to be rotated. If the sheet 1 needs to be rotated, the sheet 1 is rotated in the direction in which the sheet 1 needs to be rotated according to the direction in which the sheet 1 is skew, by the amount corresponding to the computed angle of the sheet 1, in Step S106. That is, the control circuit outputs signals for driving the sheet posture altering motors M1 and M2 so that the first driving rollers 2a1 rotates in one direction and the second driving roller 2a2 rotates in the other direction.
If the sheet 1 is skew in the direction shown in
If the regulating plate 5 is in the sheet regulating position when the sheet 1 is rotated as shown in
Next, in Step S107, the second actuator 118 is driven, moving thereby the angled roller 4 into the position in which the angled roller 4 presses the sheet 1 upon the sheet conveyance roller 3. At the same time, the regulating plate 5 is returned to the position in which the regulating plate 5 can guide the sheet 1 by the lateral edge of the sheet 1.
Hereafter, once the sheet 1a has been rotated into the position outlined by the solid line designated by the referential character 1b in
Referring to
The lateral edge 1c of the rotated sheet 1b, which is on the regulating plate side, is close to the upstream end of the regulating plate 5. While the rotated sheet 1b is in the above described state, the first and second driving rollers 2a1 and 2a2 are rotated at the same time in the counterclockwise direction of
a) and 4(b) show the rotated sheet 1b, which is in the state in which the lateral edge 1c of the rotated sheet 1b has just come into contact with the upstream end of the regulating plate 5 (area surrounded by circle S). Virtually in synchronization with the moment of this contact between the rotated sheet 1b and regulating plate 5, the sheet conveyance roller 3 begins to be rotated by the sheet conveyance motor 116. As the sheet conveyance roller 3 is rotated, the rotated sheet 1b is pulled into the interface between the angled roller 4 and the sheet conveyance roller 3 (Step S109). Virtually at the same time as the rotated sheet 1b is pulled into the abovementioned interface, the first and second driving rollers 2a1 and 2a2 are separated from the first and second follower rollers 2b1 and 2b2, respectively, and the driving of the first and second driving rollers 2a1 and 2a2 is stopped, in Step S110.
The rotated sheet 1b is maneuvered by the angled roller 4 so that while the rotated sheet 1b is conveyed by the rotation of the sheet conveyance roller 3, the lateral edge 1c of the sheet 1b is placed in contact with the entire range of the sheet guiding surface 5a of the regulating plate 5. The process for correcting the sheet 1 in posture completes as soon as the sheet 1b begins to be conveyed with the lateral edge 1c of the sheet 1 being in contact with the entire range of the guiding surface 5a; in other words, the sheet 1b assumes the preset normal posture. Then, the sheet 1 (sheet 1b) is conveyed through the preset set path in the preset direction while remaining correct in posture. While the rotated sheet 1b is maneuvered by the angled roller 4, it is not in contact with the first and second driving rollers 2a1 and 2a2.
If it is determined in Step S105 that the sheet 1 does not need to be rotated, the sheet posture correcting process proceeds to Step S107.
Here, the statement that the sheet 1 does not need to rotated means that the angle between the lateral edge 1c of the sheet 1 and the sheet guiding surface 5a of the regulating plate 5 is close to the angle θ, that is, the difference between the angle between the lateral edge 1c of the sheet 1 and the sheet guiding surface 5a of the regulating plate 5 and the angle θ is no more than a preset value.
Further, there is a proper range for the angle by which the sheet 1 is to be rotated in Step S106 in proportion to the computed amount of the angle of the sheet 1 relative to the sheet conveyance direction. In other words, it is important that the sheet 1 is not rotated by an excessively large or small angle.
Referring to
On the other hand, if the angle by which the sheet 1 is rotated is excessive as shown in
As will be understood from the above given description of one of the preferred embodiments of the present invention, the skew sheet 1a can be effectively corrected in posture by causing the lateral edge 1c of the skew sheet 1a to come into contact with the upstream end of the regulating plate 5, as shown in
In Step S106, it is computed by how many degrees and in which direction the sheet 1 is to be rotated in order to set the angle of the lateral edge 1c of the sheet 1 relative to the guiding surface 5a to the value θ. Then, the sheet 1 is rotated according to the result of this computation.
For example, if the sheet 1 is skew in the direction to cause the regulating plate side of the sheet 1 to proceed ahead of the opposite side thereof, and the angle of this lateral edge relative to the guiding surface 5a is greater than θ, the first driving roller 2a1 is to be rotated in the clockwise direction of
When stepping motors are used as the posture altering motors M1 and M2, the sheet 1 is rotated by the necessary amount of angle by controlling the number of steps. With the use of a control such as the above described one, it is possible to position the lateral edge 1c of the sheet 1, or the lateral edge of the sheet 1 on the guiding plate side, very close to the guiding surface 5a, in order to reduce to the target value, or “virtual zero”, the distance by which the sheet 1 needs to be conveyed before the actual process for correcting the sheet 1 in posture. Further, because it is possible to set to a proper value in advance, the angle by which a skew sheet needs to be rotated before the starting of the actual process for correcting the skew sheet in posture, it is possible to design a sheet conveyance passage which is substantially shorter than that in accordance with the prior art. Thus, it is possible to realize a sheet conveying apparatus which is substantially smaller than a sheet conveying apparatus in accordance with the prior art, hence an image forming apparatus which is substantially smaller than that in accordance with the prior art. Moreover, the reduction in the length of a sheet conveying passage reduces the length of time a sheet must be conveyed. Thus, it is reasonable to expect that the present invention substantially improve a recording apparatus in image formation efficiency.
The embodiment of the present invention described above with reference to a sheet conveying apparatus is only one example among the preferred embodiments of the present invention, and is not intended to limit the present invention in scope. That is, the above described embodiment of the present invention can be modified in various forms, within the range of the gist of the present invention. Further, the present invention can be embodied in various forms different from the above described one. Further, the two or more embodiments of the present invention may be employed in combination.
For example, in order to make the sheet 1 collide with the end of the regulating plate 5 as shown in the circle designated by the referential character S in
Further, the angled roller 4 may be replaced with an ordinary follower roller, the rotational axis of which is parallel to that of the sheet conveyance roller 3. However, when replacing the angled roller 4 with an ordinary follower roller, it is necessary that the angle θ, or the angle the lateral edge 1c of the sheet 1 forms as it comes into contact with the regulating plate 5 as shown in
Further, if the problem that the regulating plate 5 fails to move downward, occurs, the sheet 1 moves forward without following the guiding surface 5a, remaining thereby skew, as shown in
If a skew sheet reaches the sheet sensor 6 after being corrected in posture, the sheet sensor 6 does not respond to this sheet. However, if a skew sheet reaches the sheet sensor 6 without being corrected in posture, that is, while remaining skew as outlined by the solid line designated by a referential character 1d, it responds to the sheet. If the sheet sensor 6 responds to a sheet, the control circuit determines that the sheet conveying apparatus made an error in correcting the skew sheet in posture. If the control circuit determines that the sheet conveying apparatus made an error in correcting the skew sheet in posture, it causes the recording apparatus to discharge the sheet without allowing the sheet to be conveyed through the image forming portion.
The sheet sensor 6 may be used as a sensor for detecting the completion of the process for rotating a skew sheet by the sheet rotating mechanism. When the sheet sensor 6 is used for such a purpose, the sheet is to be moved upstream of the regulating plate 5 by the first and second driving rollers 2a1 and 2a2 after the completion of the sheet rotating process, and the regulating plate is to be returned to its regulating position. Then, the process for correcting the skew sheet in posture is to be carried out.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth, and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 105766/2006 filed Apr. 7, 2006 which is hereby incorporated by reference.
Number | Date | Country | Kind |
---|---|---|---|
105766/2006(PAT.) | Apr 2006 | JP | national |