1. Field of the Invention
The present invention relates to a sheet conveying apparatus and an image forming apparatus, and more particularly, to a configuration for alleviating a bumping noise generated between a sheet and an inner guide member of a sheet conveying path when the sheet passes through the curved sheet conveying path.
2. Description of the Related Art
In the related art, in an image forming apparatus for forming an image on a sheet such as a recording sheet using an electrophotographic system, an image is obtained by transferring a toner image (visible image) carried on a photosensitive drum or a transfer body onto a sheet such as plain paper conveyed from a sheet cassette. In such an image forming apparatus of the related art, the direction of a leading end of the sheet may be rotated at a slight angle with respect to a sheet conveyance direction, that is, skew feeding may occur in the sheet during a feeding operation for feeding the sheet from the sheet cassette or during the conveyance of the sheet. If such skew feeding occurs in the sheet, the image formed on the sheet through a transfer process and a fixing process is curved relative to the sheet.
In this regard, in the image forming apparatus of the related art as disclosed in Japanese Patent Laid-Open No. 07-117899, the skew feeding of the sheet is corrected using a registration roller so as to improve the accuracy of the image forming position. However, such an image forming apparatus of the related art includes a curved sheet conveying path having an outer guide member and an inner guide member facing each other. In addition, an intermediate conveying roller and a registration roller are arranged in the sheet conveying path to convey the sheet fed from the feeding roller.
Here, in a case where the sheet conveyance velocity of the intermediate conveying roller is set to be slightly slower than that of the registration roller, the sheet is pressed against the inner guide member and stretchingly conveyed while the sheet is nipped by both the registration roller and the intermediate conveying roller. As a result, the conveyance resistance of the sheet increases, and the sheet conveyance accuracy of the registration roller is degraded.
In this regard, in the related art, the sheet conveyance velocity of the intermediate conveying roller is set to be slightly faster than that of the registration roller. With such a velocity relationship between two rollers, the sheet is conveyed to the outer guide member in a bent state without being pressed against the inner guide member while the sheet is nipped by both the registration roller and the intermediate conveying roller. Since the sheet is conveyed without being pressed against the inner guide member, the conveyance resistance to the sheet is alleviated, and the sheet conveyance accuracy to the registration roller may be improved.
However, in the image forming apparatus of the related art, the sheet is conveyed to the outer guide member in a bent state due to a difference of the sheet conveyance velocity between the registration roller and the intermediate conveying roller as described above. Here, if the sheet is conveyed in this manner, the sheet is conveyed only by the registration roller as soon as the trailing end of the sheet passes through the nip of the intermediate conveying roller.
However, if the sheet is conveyed only by the registration roller, the sheet bent toward the outer guide member rapidly approaches the inner guide member and bumps against the inner guide member, resulting in a bumping noise.
In this manner, if the sheet conveyance velocity of the intermediate conveying roller is set to be slightly faster than that of the registration roller to increase a sheet conveyance velocity in the registration roller, the sheet bumps against the inner guide member after the trailing end of the sheet passes through the nip of the intermediate conveying roller. As a result, a bumping noise is generated.
In this regard, the invention has been made to address such problems and provides a sheet conveying apparatus and an image forming apparatus capable of alleviating the bumping noise generated between the sheet and the inner guide member when the sheet passes through the curved sheet conveying path.
The present invention provides a sheet conveying apparatus including a first sheet conveying portion including a rotating member configured to convey a sheet, a second sheet conveying portion that is arranged on downstream of the first sheet conveying portion, includes a plurality of pairs of rotating members provided in a width direction perpendicular to a sheet conveyance direction, and conveys the sheet from the first sheet conveying portion using the plurality of pairs of the rotating members, and a sheet conveying path that includes an outer guide member and an inner guide member facing each other and is curved to guide the sheet conveyed by the second sheet conveying portion to a downstream side, wherein the plurality of pairs of the rotating members of the second sheet conveying portion are arranged in positions corresponding to both lateral sides in a width direction of the rotating member of the first sheet conveying portion in a sheet conveyance direction when the sheet is conveyed by the second sheet conveying portion, and a sheet conveyance force caused by the plurality of pairs of the rotating members of the second sheet conveying portion is directed to a center of the sheet conveying path in a width direction.
According to the invention, the sheet is caused to undulate in the width direction while the sheet is being conveyed and thus the sheet is allowed to make contact with the inner guide member of the curved sheet conveying path. Accordingly, the bumping noise generated between the sheet and the inner guide member can be reduced when the sheet passes through the sheet conveying path.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, exemplary embodiments of the invention will be described in detail with reference to the accompanying drawings.
The image forming portion 1B includes a cartridge unit 2 having a photosensitive drum 3 as an image bearing member and a laser scanner 5 for exposing the photosensitive drum 3. In addition, when an image is formed, the photosensitive drum 3 is exposed using the laser scanner 5 to form a latent image on the surface of the photosensitive drum, and then, the latent image is developed so as to form a toner image on the surface of the photosensitive drum.
In addition, the sheet feeding apparatus 1C includes a sheet cassette 50 as a sheet loading portion detachably attachable to the apparatus mainframe 1A and a feeding roller 60 provided over the sheet cassette 50 to output the sheet S stored in the sheet cassette 50. In addition, a sheet supporting plate 51 for supporting the sheets and pressing the sheet S against the feeding roller side is provided in the sheet cassette 50 so as to be lifted and lowered. During the sheet feeding, the sheet S is pressed against the feeding roller 60 by a sheet supporting plate pressing spring 54 provided under the sheet supporting plate 51. In addition, the sheet feeding apparatus 1C includes a separation pad 40 which serves as a frictional separation member for isolating the sheet S output by the feeding roller 60 in press contact with the feeding roller 60.
Referring to
However, the external shape of the feeding roller 60 is not circular but has a fanning shape obtained by partially notching the peripheral surface. Meanwhile, the subsidiary feeding roller 62 coaxially arranged in both sides of the feeding roller 60 in a width direction has a circular shape, and the outer diameter of the subsidiary feeding roller 62 is slightly smaller than the outer diameter of the arc of the feeding roller 60. Here, as the sheet supporting plate 51 is lifted, an uppermost sheet Sa loaded on the sheet supporting plate 51 first abuts on the subsidiary feeding roller 62. Then, as the feeding roller 60 is integrally rotated along with the roller shaft 61, a protrusion 60a of the feeding roller 60 makes contact with the uppermost sheet Sa as illustrated in
Then, as illustrated in
As illustrated in
The second sheet conveying portion 70A includes a pair of intermediate conveying rollers 70 as a plurality of pairs of rotating members provided in the width direction perpendicular to the sheet conveyance direction. According to the present embodiment, a conveyance velocity of the pair of intermediate conveying rollers 70 is set to be faster than a conveyance velocity of the pair of registration rollers 80.
Next, description will be made for a sheet feeding operation of the sheet feeding apparatus 1C and a sheet conveying operation of the sheet conveying apparatus 1D configured as described above. The sheet feeding apparatus 1C outputs the sheet S stored in the sheet cassette 50 through the sheet feeding operation of
In addition, the sheet conveying apparatus 1D conveys the sheet S fed one by one from the sheet feeding apparatus 1C to the pair of registration rollers 80 through a plurality of pairs of intermediate conveying rollers 70 provided in the second sheet conveying portion 70A provided in the downstream side of the sheet feeding apparatus 1C. Then, the sheet is conveyed to a transfer portion having the photosensitive drum 3 and the transfer roller 4 at a predetermined timing through the pair of registration rollers 80 provided on the downstream side of the second sheet conveying portion 70A.
In the transfer portion, a toner image formed on the surface of the photosensitive drum is transferred to the sheet S conveyed to the transfer portion. Then, the sheet is conveyed to a fixing unit 6A and is heated and pressed by a pair of fixing rollers 6 provided in the fixing unit 6A to fix the toner image. After the image is fixed in this manner, the sheet S is discharged to the discharge portion 9 provided in the upper surface of the apparatus mainframe through a pair of discharge rollers 8.
Next, a configuration of the pair of intermediate conveying rollers 70 provided in the second sheet conveying portion 70A will be described with reference to
The subsidiary intermediate conveying roller holder 74 rotatably supports the subsidiary intermediate conveying roller 73. The subsidiary intermediate conveying roller 73 is rotatable such that the subsidiary intermediate conveying roller shaft 73c is supported by a subsidiary intermediate conveying roller bearing 74a formed in the subsidiary intermediate conveying roller holder 74. The subsidiary intermediate conveying roller holder 74 is pivotable such that a subsidiary intermediate conveying roller holder pivot shaft 74b is supported by a subsidiary intermediate conveying roller holder pivot bearing 76 provided in an outer intermediate guide 75. In addition, the subsidiary intermediate conveying roller 73 is biased by a subsidiary intermediate conveying roller spring 77 through the subsidiary intermediate conveying roller holder 74 to make press contact with the intermediate conveying roller 71.
Here, as illustrated in
In addition, the subsidiary intermediate conveying roller 73 which makes press contact with the intermediate conveying roller 71 as a first rotating member which rotates in the sheet conveyance direction is arranged with an inclination toward the center of the sheet S in a width direction. In other words, the subsidiary intermediate conveying rollers 73 are inclined such that the sheet is conveyed toward the center of the sheet conveying path R in a width direction. In addition, a sheet conveying path R1 including an inner intermediate guide 110 and the outer intermediate guide 75 is provided between the feeding roller 60 and the subsidiary feeding roller 62 as a rotating member of the sheet feeding apparatus 1C and the pair of intermediate conveying rollers 70 as illustrated in
A sheet conveying path R including a curved inner pre-registration guide 111 and an outer pre-registration guide 112 is provided between the pair of intermediate conveying rollers 70 provided in the downstream side of the sheet feeding apparatus 1C and the pair of registration rollers 80. That is, the sheet conveying path R is curved from the pair of intermediate conveying rollers 70 including the inner pre-registration guide 111 as an inner guide member and the outer pre-registration guide 112 as an outer guide member to the pair of registration rollers 80.
In addition, as described above, the sheet S separated one by one by the sheet feeding apparatus 1C is guided to the inner intermediate guide 110 and the outer intermediate guide 75 and is sent to the pair of intermediate conveying rollers 70. In addition, when the sheet arrives at the pair of intermediate conveying rollers 70, the sheet S is nipped between the separation pad 40 and the subsidiary feeding roller 62. As a result, the sheet S is extracted and conveyed by the pair of intermediate conveying rollers 70 against a conveyance resistance.
Here, as illustrated in
That is, the conveyance resistance force indicated by the arrow Fa is directed from the nip between the intermediate conveying roller 71a and the subsidiary intermediate conveying roller 73a to the nip between the separation pad 40 and the subsidiary feeding roller 62a. Similarly, the conveyance resistance force indicated by the arrow Fb is directed to the nip between the intermediate conveying roller 71b and the subsidiary intermediate conveying roller 73b and the nip between the separation pad 40 and the subsidiary feeding roller 62b.
As a result, the conveyance resistance forces Fa and Fb are applied as a force directed to the center of the sheet S in a width direction. In addition, by virtue of the conveyance resistance forces Fa and Fb in this direction, forces Fa′ and Fb′ directed to the center of the sheet S in a width direction between the intermediate conveying rollers 71a and 71b are applied to the sheet S as illustrated in
Here, the sheet S is nipped between the intermediate conveying roller 71 and the subsidiary intermediate conveying roller 73. Therefore, even when the forces Fa′ and Fb′ are applied by the conveyance resistance forces Fa and Fb, it is difficult to move the sheet S to the directions Fa′ and Fb′ by virtue of the nipping force between the intermediate conveying roller 71 and the subsidiary intermediate conveying roller 73. That is, it is difficult to compress the sheet S toward the center in a width direction. Therefore, the undulation amount of the sheet S is small.
However, the conveyance state of the sheet S changes depending on the conveyance resistance of the sheet S and the inclination of the subsidiary intermediate conveying roller 73. Next, description will be made for a conveyance state of the sheet S that changes depending on the conveyance resistance of the sheet S and the inclination of the subsidiary intermediate conveying roller 73.
First, description will be made for a state of the sheet S in a case where the conveyance resistance exists in the sheet S, but there is no inclination in the subsidiary intermediate conveying roller 73, that is, a case where the axial line of the subsidiary intermediate conveying roller 73 is perpendicular to the conveyance direction of the sheet S.
Under this state, as illustrated in
In addition, as described above, the sheet conveying path R from the pair of intermediate conveying rollers 70 to the pair of registration rollers 80 is curved. For this reason, the exterior stiffness of the sheet S is reinforced. Therefore, the small undulation of the sheet S generated in this manner is removed by stretching the sheet S in the width direction in the downstream of the pair of intermediate conveying rollers 70. As a result, as the trailing end of the sheet S passes through the pair of intermediate conveying rollers 70, the sheet S is conveyed by the pair of registration rollers 80 and rapidly approaches the inner pre-registration guide 111. As a result, the sheet S is bumped against the inner pre-registration guide 111 so as to generate a bumping noise.
Next, description will be made for a state of the sheet S in a case where the conveyance resistance does not exist in the sheet S, and the subsidiary intermediate conveying roller 73 is inclined toward the center of the sheet S in a width direction. Under a state that there is no conveyance resistance in this manner, the forces Fa′ and Fb′ are not applied to the sheet S. Meanwhile, a conveyance force generated by the pair of intermediate conveying rollers 70 is directed to the center of the sheet S in a width direction indicated by the arrows Pa and Pb of
In addition, a state that the conveyance resistance does not exist in the sheet S, for example, refers to a state that the subsidiary feeding roller 62 is separated from the separation pad 40 after the sheet S is isolated. As a result, the sheet S is conveyed without being nipped between the subsidiary feeding roller 62 and the separation pad 40, that is, without a conveyance resistance.
Since the sheet conveying path R is curved from the pair of intermediate conveying rollers 70 to the pair of registration rollers 80 as described above, the exterior stiffness of the sheet S is reinforced. Therefore, a strong force is necessary to undulate the sheet S. For this reason, the forces Fa′ and Fb′ caused by the conveyance resistance for undulating the sheet S do not exist, and it is difficult to sufficiently undulate the sheet S only using the forces Pa and Pb generated by inclining the subsidiary intermediate conveying roller 73.
Therefore, even in this case, as the trailing end of the sheet S passes through the pair of intermediate conveying rollers 70, the sheet S is conveyed to the pair of registration rollers 80 and rapidly approaches the inner pre-registration guide 111. As a result, the sheet S is bumped against the inner pre-registration guide 111 so as to generate a bumping noise.
Finally, description will be made for a state of the sheet S in a case where the conveyance resistance exists in the sheet S, and the subsidiary intermediate conveying roller 73 is inclined toward the center of the sheet S in a width direction. That is, description will be made for a state of the sheet S in a case where the sheet conveyance direction of the pair of intermediate conveying rollers 70 is set to the center in a width direction.
In this manner, if the conveyance resistance exists in the sheet S, the forces Fa′ and Fb′ are applied to the sheet S, and the sheet S is slightly undulated as illustrated in
Here, the sheet conveying path R is curved from the pair of intermediate conveying rollers 70 to the pair of registration rollers 80. However, since the sheet S is undulated by the conveyance resistance even when the sheet conveying path R is curved in this manner, the sheet S is further undulated by the subsidiary intermediate conveying roller 73. That is, if the conveyance resistance exists in the sheet S, and the subsidiary intermediate conveying roller 73 is inclined, the sheet S can be significantly undulated in the downstream of the pair of intermediate conveying rollers 70 due to both the conveyance resistance of the sheet S and the subsidiary intermediate conveying roller 73.
In addition, while a part of the undulated sheet S makes contact with the inner pre-registration guide 111, the sheet S is guided by the inner pre-registration guide 111 and the outer pre-registration guide 112 into the pair of registration rollers 80. Since the sheet conveying path R is curved from the pair of intermediate conveying rollers 70 to the pair of registration rollers 80 as described above, the undulation of the sheet S is alleviated by stretching as the sheet S approaches the pair of registration rollers 80. For this reason, the undulation of the sheet S does not affect the transfer operation.
In addition, a conveyance velocity of the pair of intermediate conveying rollers 70 is set to be faster than a conveyance velocity of the pair of registration rollers 80 as described above. Therefore, while the sheet S is nipped and conveyed by both the pair of intermediate conveying rollers 70 and the pair of registration rollers 80, the sheet S in which the undulation is alleviated near the upstream side of the pair of registration rollers 80 is conveyed along the outer pre-registration guide 112.
The trailing end of the sheet S is undulated immediately before passing through the pair of intermediate conveying rollers 70 as illustrated in
For this reason, the sheet S is not bumped against the inner pre-registration guide 111 at a burst but slowly approaches. In this manner, since the sheet S slowly approaches the inner pre-registration guide 111, the bumping noise generated between the inner guide and the sheet when trailing end of the sheet passes through the pair of intermediate conveying rollers 70 can be alleviated.
As described above, according to the present embodiment, the pair of intermediate conveying rollers 70 is arranged in positions corresponding to both lateral sides of the subsidiary feeding roller 62a in a width direction, and the subsidiary intermediate conveying rollers 73 are inclined to the center of the sheet S such that the sheet conveyance force is directed to the center of the sheet in a width direction. As a result, when the sheet S is extracted and conveyed by the second sheet conveying portion 70A, the sheet is undulated in the width direction and can make contact with the inner pre-registration guide 111 of the sheet conveying path R where the sheet S is curved. As a result, a force generated by the contact between the sheet S and the inner pre-registration guide 111 can be alleviated when the trailing end of the sheet S passes through the pair of intermediate conveying rollers 70. In addition, the bumping noise generated between the sheet and the inner pre-registration guide can be alleviated when the trailing end of the sheet passes through the pair of intermediate conveying rollers 70.
Although the sheet S is undulated to make a single peak in
Although description has been made for a case where the subsidiary intermediate conveying rollers 73 are inclined to the center of the sheet S such that the sheet S can be undulated in the downstream of the pair of intermediate conveying rollers 70, the invention is not limited thereto. For example, the subsidiary intermediate conveying roller 73 may be formed in a tapered shape such that outer diameters 121a and 121b of the external sides in the width direction are larger than outer diameters 120a and 120b of the center side in the width direction as illustrated in
If the subsidiary intermediate conveying roller 73 has a tapered shape in this manner, a conveyance velocity of the outer side of the subsidiary intermediate conveying roller 73 is faster than that of the inner side thereof. As a result, the forces Pa and Pb directed to the center of the sheet S in a width direction are generated.
In this manner, since the subsidiary intermediate conveying roller 73 has a tapered shape, and the forces Pa and Pb directed to the center of the sheet S in a width direction are generated by a dimension difference between the inner side and the outer side of the subsidiary intermediate conveying roller 73, the sheet S is caused to undulate using a simpler configuration.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2011-066001, filed Mar. 24, 2011 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2011-066001 | Mar 2011 | JP | national |