1. Field of the Invention
The present invention relates to a sheet conveying apparatus and an image forming apparatus equipped with the sheet conveying apparatus.
2. Description of the Related Art
Generally, in an image forming apparatus, accuracy of image recording position with respect to a sheet (hereinafter referred to as “recording accuracy”) is one of important factors in maintaining image quality. For example, if a sheet conveyed during image formation is skewed, it is necessary to correct the skewed sheet to form an image in an appropriate position. Various sheet conveying apparatus provided with a skew correction function have been proposed for use in conventional image forming apparatus in order to improve recording accuracy (see Japanese Patent Application Laid-Open No. H09-183539).
For example, a sheet conveying apparatus described in Japanese Patent Application Laid-Open No. H09-183539 includes a plurality of conveying roller pairs installed in a sheet width direction orthogonal to a sheet conveying direction, and a rotatable shutter member is placed between the conveying roller pairs on a rotating shaft of conveying rollers. The shutter member has an abutting portion configured to be abutted by a sheet. When a leading end of the sheet abuts the abutting portion, the sheet slacks by the reaction force of the abutting portion, bending into a curve. The formation of the curve causes a leading end portion of the sheet to be adjusted parallel to the sheet width direction orthogonal to the conveying direction, thereby correcting the skew. Subsequently, when the shutter member rotates, the sheet is conveyed with the leading end of the sheet pinched in nip portions of the conveying roller pairs in a state of being parallel to the sheet width direction. That is, the sheet is conveyed with skew corrected.
In these years, further improvements in throughput are demanded of image forming apparatus and there is demand to improve sheet conveying speed and reduce gap (hereinafter referred to as “sheet gap”) between the rear end of a preceding sheet and the leading end of a subsequent sheet. Thus, after passage of the preceding sheet, the shutter members need to be returned to home position in the sheet gap which has been reduced.
Shutter members installed in a sheet conveying apparatus regarding the present invention are illustrated in
So long as the shutter members 423 reciprocate through the nip portion of the conveying roller pairs 418, 419, the distance D1 is involved, and it takes time Δt for the shutter members 423 to travel the distance D1. The distance D2 equals a distance (Δt×V) obtained by multiplying the time At needed for the shutter members 423 to travel the distance D1 by conveying speed V of the sheet S, meaning that the faster the conveying speed V of the sheet S, the larger the distance. Therefore, the sheet conveying apparatus has a problem in that the sheet gap increases with increases in the conveying speed of the sheet S, limiting further improvements in throughput.
The present invention provides a sheet conveying apparatus and an image forming apparatus equipped with the sheet conveying apparatus, where the sheet conveying apparatus allows sheet conveying speed to be increased without increasing an sheet gap distance and thereby allows improvements in throughput.
The present invention provides a sheet conveying apparatus including: a conveying unit configured to nip a sheet in a nip portion and to convey the sheet; a shutter unit rotatably provided and having an abutting portion against which a leading end of the sheet conveyed toward the nip portion abuts at a waiting position, wherein the shutter is rotated in a predetermined rotation direction by being pushed by the leading end of the conveyed sheet to correct a skew of the sheet; a rotation transmitting unit configured to transmit a rotational driving force to the shutter unit to rotate the shutter unit in the predetermined rotation direction after the shutter unit rotates until the sheet is nipped in the nip portion with the abutting portion pushed by the leading end of the sheet; and an urging unit configured to apply an urging force to the shutter unit, wherein after the shutter unit is rotated by the rotational driving force of the rotation transmitting unit, the urging unit applies the urging force to the shutter unit so that the shutter unit comes into contact with a surface of the sheet, thereafter the shutter unit is returned to the waiting position along with the passage of a rear end of the sheet through the shutter unit.
The present invention can reduce the time required for the shutter member to go into the waiting position after passage of the sheet, eliminating the need to secure a large sheet gap distance and thereby improving throughput.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
An image forming apparatus equipped with a sheet conveying apparatus according to embodiments of the present invention will be described below with reference to the drawings. The image forming apparatus according to the embodiments of the present invention is a copier, printer, facsimile machine, or multi-function peripheral provided with a skew correction function for correcting skew of a conveyed sheet. An electrophotographic color image forming apparatus 100 adapted to form four-color toner images will be described in the following embodiments.
The image forming apparatus 100 according to a first embodiment of the present invention will be described with reference to
As illustrated in
The sheet feeding unit 8 includes a paper feed cassette 80 containing the sheets S, a feed roller 81 adapted to feed the sheets S contained in the paper feed cassette 80 to the sheet conveying unit 9, and a separation unit (not illustrated) adapted to separate the sheets S one by one. The sheet feeding unit 8 feeds the sheets S contained in the paper feed cassette 80 to the sheet conveying unit 9 using the feed roller 81 by separating the sheets S one by one using the separation unit.
The image forming unit 14 forms toner images based on predetermined image information and transfers the toner images to the sheets S conveyed via the sheet conveying unit 9. The image forming unit 14 includes photosensitive drums 1a, 1b, 1c and 1d; electrostatic charging units 2a, 2b, 2c and 2d; exposure units 3a, 3b, 3c and 3d; developing units 4a, 4b, 4c and 4d; transfer rollers 5a, 5b, 5c and 5d; and cleaning units 6a, 6b, 6c and 6d. Also, the image forming unit 14 includes a transfer belt 9a.
The photosensitive drums 1a, 1b, 1c and 1d serving as image bearing members are each made of an aluminum cylinder whose outer circumferential surface is coated with an organic photoconductor layer (OPC). The photosensitive drums 1a, 1b, 1c and 1d are rotatably supported at opposite ends by flanges and rotatably driven counterclockwise in
The developing units 4a, 4b, 4c and 4d include toner containing units 4a1, 4b1, 4c1 and 4d1 and developing roller units 4a2, 4b2, 4c2 and 4d2. The toner containing units 4a1, 4b1, 4c1 and 4d1 contain black, cyan, magenta and yellow toners, respectively. The developing roller units 4a2, 4b2, 4c2 and 4d2, which are placed adjacent to photoconductor surfaces, transfer the color toners to the electrostatic latent images on the photosensitive drums 1a, 1b, 1c and 1d and visualize the electrostatic latent images into toner images by applying a developing bias voltage.
The transfer rollers 5a, 5b, 5c and 5d are placed inside the transfer belt 9a, facing the photosensitive drums 1a, 1b, 1c and 1d, so as to abut against the transfer belt 9a. The transfer rollers 5a, 5b, 5c and 5d are connected to a transfer bias power supply (not illustrated) to apply a positive charge to the sheets S from the transfer rollers 5a, 5b, 5c and 5d via the transfer belt 9a. A resulting electric field causes negatively charged color toner images on the photosensitive drums 1a, 1b, 1c and 1d to be transferred in sequence to the sheet S placed in contact with the photosensitive drums 1a, 1b, 1c and 1d, to form a color image. The cleaning units 6a, 6b, 6c and 6d remove toner remaining on the photosensitive drums 1a, 1b, 1c and 1d after the transfer.
According to the present embodiment, the photosensitive drums 1a, 1b, 1c and 1d, electrostatic charging units 2a, 2b, 2c and 2d, developing units 4a, 4b, 4c and 4d, and cleaning units 6a, 6b, 6c and 6d are integrated to respectively form process cartridge units 7a, 7b, 7c and 7d.
The fixing unit 10 heats the sheets S to which unfixed toner images have been transferred and thereby fixes the unfixed toner images. The sheet delivery unit 13 includes a paper discharging roller pair 11, 12 adapted to convey the sheets S on which an image has been formed, by rotating in normal direction, or reverse the sheet S by rotating in reverse direction; and a delivery portion 13a to which the sheets S are delivered.
The sheet conveying unit 9 conveys the sheets S on which a toner image has been formed by the image forming unit 14. The sheet conveying unit 9 includes a sheet conveying path 15a, a duplex conveying path 15b, an oblique feeding roller pair 16, a U-turn roller pair 17 and a skew correction unit 200.
The sheet conveying path 15a is intended to convey the sheets S fed from the sheet feeding unit 8 or the sheets S conveyed from the duplex conveying path 15b, and the toner images formed by the image forming unit 14 are transferred to the sheets S at a predetermined location on the sheet conveying path 15a. The duplex conveying path 15b is intended to convey the sheets S turned over for duplex printing by the paper discharging roller pair 11, 12 to the sheet conveying path 15a. The oblique feeding roller pair 16 is placed on the duplex conveying path 15b and adapted to convey the sheets S which have been turned over. The U-turn roller pair 17 is placed on the duplex conveying path 15b and adapted to re-convey the sheets S conveyed in the duplex conveying path 15b to the sheet conveying path 15a.
The skew correction unit 200 is installed on the sheet conveying path 15a and adapted to apply skew corrections to the sheets S fed from the sheet feeding unit 8 or the sheets S conveyed from the duplex conveying path 15b before toner images are transferred to the sheets S.
The sheet S fed from the sheet feeding unit 8 to the sheet conveying path 15a is conveyed to the image forming unit 14 with skew corrected by the skew correction unit 200. Toner images are transferred in sequence to the sheet S by the image forming unit 14. Subsequently, the unfixed toner images are fixed by the fixing unit 10 and the sheet S is delivered to the sheet delivery unit 13 by the paper discharging roller pair 11, 12.
In the case of duplex printing, the paper discharging roller pair 11, 12 is rotated in reverse direction after the unfixed toner images are fixed by the fixing unit 10, but before the sheet S is discharged to the sheet delivery unit 13 by the paper discharging roller pair 11, 12. Consequently, the sheet S with the toner images fixed on one surface thereof is conveyed top side down to the duplex conveying path 15b. The sheet S conveyed to the duplex conveying path 15b is further conveyed to the skew correction unit 200 via the oblique feeding roller pair 16 and U-turn roller pair 17. After skew is corrected by the skew correction unit 200, the sheet S is conveyed again to the image forming unit for duplex printing.
The skew correction unit 200 adapted to correct skew of the sheets S will be described concretely with reference to
As illustrated in
Conveying roller pairs 18, 19 include a plurality of conveying rollers 19 and a plurality of conveying rotary members 18, placed facing each other. As illustrated in
The shutter shaft 22 is rotatably supported by the paper feed frame 20 parallel to a direction of the rotating shafts of the photosensitive drums 1a, 1b, 1c and 1d. A plurality of the shutter members 23E, 23F, 23G and 23H is fixed to the shutter shaft 22. As illustrated in
Each abutting portion 23a has an abutting surface 23b abutted by the leading end of the sheet S. When the abutting portion 23a is located at such a position (hereinafter also referred to as “waiting position”) that the abutting surface 23b will be brought in contact with the leading end of the sheet S, the abutting surface 23b is designed to be located upstream of the conveying roller pair 18, 19 in the sheet conveying direction. Hereinafter, the position of the shutter member 23, for abutting the leading end of the sheet S against the abutting surface 23b, where the abutting portion 23a is placed at the waiting position (see
The assist cam 24 is formed into an approximate fan-shape and includes an engaging portion 24a adapted to be able to engage with the rotation assist roller 25. The assist cam 24 is fixed to the shutter shaft 22 so that the rotation assist roller 25 will rotate in engagement with the engaging portion 24a after the abutting portions 23a is pushed by the sheet S, the shutter members 23 is rotated, and the sheet S is pinched in the nip portions N of the conveying rollers pair 18, 19. The engaging portion 24a of the assist cam 24 is engaged with the rotation assist roller 25 until a driving protrusion 26b (described later) of the shutter drive unit 26 swings and passes a top dead center.
The rotation assist roller 25 is rotatably supported by the paper feed frame 20 parallel to a direction of the rotating shafts of the photosensitive drums 1a, 1b, 1c and 1d. Also, the rotation assist roller is supported by a rotating shaft and rotates in the direction of an arrow r illustrated in
The shutter drive unit 26 includes a disk-shaped drive base unit 26a connected to an end of the shutter shaft 22, and the driving protrusion 26b on which one end of the shutter spring 27 is attached. The drive base unit 26a rotates together with the shutter shaft 22, being coupled to the shutter shaft 22 such that a central axis of the drive base unit 26a will coincide with the shutter shaft. The driving protrusion 26b is attached on top face of the drive base unit 26a so as to swing around the shutter shaft 22 and along an outer circumference of the drive base unit 26a when the drive base unit 26a rotates along with rotation of the shutter shaft 22. Also, the driving protrusion 26b is attached on the drive base unit 26a such that the abutting portions 23a of the shutter members 23 will be located at the waiting position, i.e., the shutter members 23 will be located at the waiting position, at a bottom dead center.
One end of the shutter spring 27 is attached on the driving protrusion 26b, and the other end of the shutter spring 27 is attached on the paper feed frame 20. The shutter spring 27 is adapted to urge the driving protrusion 26b which swings and thereby place the abutting portions 23a in the waiting position. That is, the shutter spring 27 urges the driving protrusion 26b so as to place the abutting portions 23a in the waiting position at the bottom dead center of the driving protrusion 26b.
The paper feed frame 20 and guide frame 28 make up a sheet conveying path adapted to guide the sheets S to the conveying roller pairs 18, 19 on the upstream side of the shutter members 23. Also, while regulating both ends of the sheet S in thickness direction of the sheet S, the paper feed frame 20 and guide frame 28 are separated from each other by a predetermined distance to allow the sheet S to bend in the thickness direction of the sheet S after the sheet S abuts against the abutting surfaces 23b. According to the present embodiment, a predetermined curve formation space 32 (see
Next, operation of the skew correction unit 200 will be described with reference to
When the sheet S conveyed by the sheet feeding unit 8 comes askew into the conveying roller pairs 18, 19, for example, as illustrated in
First, a leading end portion on the leading side (e.g., the right side in
Next, when the leading end of the sheet S comes into contact with the abutting surfaces 23b as illustrated in
Next, when the sheet feeding unit 8 conveys the sheet S further, the leading end portion on the leading side of the sheet S is restrained in abutment with the abutting surface 23b of the shutter member 23, and then leading end portion on the succeeding side of the sheet S is restrained by coming into abutment with the abutting surfaces 23b of the plurality of shutter members 23 in sequence. That is, the succeeding side of the sheet S abuts against the shutter member 23H, shutter member 23G, shutter member 23F and shutter member 23E in sequence.
In the course of this process, as illustrated in
Next, when the sheet S forms a predetermined curve, a pressing force is generated by stiffness of the sheet S, causing the shutter members 23, assist cam 24 and driving protrusion 26b to swing around the shutter shaft 22 in the direction of an arrow z illustrated in
Skew correction capacity of the skew correction unit 200 increases with increases in the size of the curve formed in the curve formation space 32 created by the guide frame 28 and paper feed frame 20. That is, as illustrated in
Next, as illustrated in
Next, as illustrated in
The shutter members 23 which have rotated past the top dead center tend to return to the waiting position illustrated in
As the states illustrated in
Skew correction in cases where the length of the used sheet S in a direction orthogonal to the sheet conveying direction (hereinafter referred to as “width of the sheet S”) is relatively large and in cases where the width of the sheet S is relatively small will be described with reference to
When the width of the sheet S is relatively large (the sheet S indicated by a solid line in
For obtaining more accurate skew correction performance of the sheet S, desirably the shutter members 23 arranged along the width of the sheet S are spaced as widely as possible and placed substantially symmetrically with respect to the widthwise center of the sheet S. This is intended to reduce correction angle errors at the leading end of the sheet S in the direction of the rotating shafts of the conveying roller pairs 18, 19.
Thus, shutter members 23 are placed in the vicinity of both ends of the conveyed sheet S, but shutter members 23 can also be placed in the vicinity of a conveying center C of the sheet S so that skew correction can be applied even to a relatively narrow sheet S. In this point, spacing between the two shutter members 23F and 23G placed in the vicinity of the conveying center C can be made smaller than minimum width of the sheet S. In that case, the abutting surfaces 23b of the shutter members 23F and 23G which abut the leading end of the sheet can be placed slightly downstream of the shutter members 23E and 23H in the sheet conveying direction. Consequently, when a wide sheet S is corrected, since the shutter members 23F and 23G are prevented from contacting with the leading end of the sheet S, correction angle errors can be reduced.
By reducing the distance between the abutting surfaces 23b and the nip portions N of the conveying roller pairs 18, 19, just after a skew correction by the shutter members 23, the sheet S is pinched in the nip portions N of the conveying roller pairs 18, 19 and conveyed. Consequently, effects of the skew correction of the sheet S can be maintained.
With the above-described configuration, the image forming apparatus 100 according to the first embodiment provides the following advantages. The skew correction unit 200 according to the first embodiment rotates the shutter members 23 in the direction in which the shutter members 23 are pushed by the sheet, and the shutter members 23 remain in the sheet passage position (see
For example, the first embodiment can approximately halve the sheet gap in comparison to conventional shutter members which perform reciprocating motion, meeting user demand for further improvements in the throughput of image forming apparatus. The assist cam, which assists the rotating operation, eliminates the need to apply an urging force to the leading end of the sheet after skew correction and thereby prevents the leading end of the sheet from damage such as flaws or curling.
According to the first embodiment, the rotational driving force is transmitted to the shutter members 23 by means of the assist cam 24 and rotation assist roller 25 and the shutter members are returned to the waiting position by using the urging force of the shutter spring 27. Thus, the rotational driving force can be transmitted to the shutter members using a simple configuration. This enables reductions in manufacturing costs and the like resulting in suppression of production costs.
In the skew correction unit 200 according to the first embodiment, the rotation center of the plurality of shutter members 23E, 23F, 23G and 23H is placed on the same axis as the rotation center of the conveying rotary members 18. This enables downsizing the skew correction unit 200, and thereby enables downsizing the image forming apparatus 100 or saving space in image forming apparatus 100.
An image forming apparatus 100A according to a second embodiment of the present invention will be described with reference to
In the skew correction unit 200A according to the second embodiment, the rotation assist roller 25 is placed on the rotating shaft 19a. Besides, the second embodiment differs from the first embodiment in that the detection member 34 serving as a rotation detection unit is installed on the shutter shaft 22 and that a detection sensor 33 serving as a sensor unit is installed on a rotation path of the detection member 34. Thus, the second embodiment will be described, focusing on differences from the first embodiment, i.e., the detection member 34 and detection sensor 33. In the second embodiment, components similar to those of the image forming apparatus 100 according to the first embodiment are denoted by the same reference numerals as the corresponding components, and description thereof will be omitted. Thus, in the second embodiment, components similar to those of the first embodiment provide advantages similar to those of the first embodiment.
An overall structure of the image forming apparatus 100A according to the second embodiment will be described with the aid of
As illustrated in
The detection member 34 is fixed to the shutter shaft 22 by a spring pin (not illustrated) or the like and adapted to rotate integrally with the shutter shaft 22, shutter members 23 and assist cam 24. That is, the detection member 34 rotates integrally with the shutter members 23 by being placed coaxially with the shutter members 23.
The detection sensor 33 is an optical sensor (e.g., photosensor) attached on the paper feed frame 20 and made up of a light-emitting element and light-receiving element, forming an optical path L. The detection sensor 33 is placed on the rotation path of the detection member 34 and adapted to detect rotation of the detection sensor to a predetermined rotational position when the detection member 34 blocks the optical path L.
The skew correction unit 200A corrects skew of the sheet S using the shutter members 23 and detects leading end position of the sheet S when the light received by the detection sensor 33 is blocked by the detection member 34 which rotates together with the shutter members 23. When the skew correction unit 200A detects the leading end position of the sheet S, the image forming apparatus 100A according to the second embodiment causes the image forming unit 14 to start image formation.
Operation of the skew correction unit 200A will be described with reference to
After the leading end of the sheet S comes into contact with the abutting surfaces 23b of the abutting portions 23a, when the shutter members 23 rotate and the sheet S is conveyed by the conveying roller pairs 18, 19, the detection member 34 blocks the optical path L of the detection sensor 33 as illustrated in
Subsequently, the shutter spring 27, shutter members 23 and assist cam 24 operate similarly to the first embodiment. The detection member 34 performs a rotating operation similar to the shutter members 23 according to the first embodiment, and when the rear end of the sheet S separates from the shutter members 23 by passing through the waiting position, the detection member 34 waits again at the waiting position to detect the leading end of the subsequent sheet S. According to the second embodiment, a driving force is transmitted to the assist cam 24 from the rotation assist roller 25 attached on the rotating shaft 19a. The rotation assist roller 25 transmits the driving force to the assist cam 24 via the passing sheet S.
With the above-described configuration, the image forming apparatus 100A according to the second embodiment provides the following advantages. The skew correction unit 200A according to the second embodiment includes the detection sensor 33 and the detection member 34 which operates integrally with the shutter members 23. This allows the skew correction unit 200A not only to make a skew correction to the sheet S by using the shutter members 23, but also to detect the leading end position of the sheet S. Consequently, the image forming apparatus 100A can synchronize timing of image formation by the image forming unit 14 with the operation of the shutter members 23. This eliminates the need to provide a separate sheet detection unit to detect the leading end position of the sheet S, enabling reductions in production costs and the like. Since the rotation assist roller 25 is attached on the rotating shaft 19a, the image forming apparatus 100A can be configured to be smaller in size than the first embodiment.
An image forming apparatus 100B according to a third embodiment of the present invention will be described with reference to
The image forming apparatus 100B according to the third embodiment differs from the first embodiment in that the rotation assist roller is placed on the rotating shaft 19a and that the shutter cam 326, shutter spring 327, pressing member 335 and cam follower 336 are provided to apply an urging force to the shutter members 323. Thus, the third embodiment will be described, focusing on differences from the first embodiment. In the third embodiment, components similar to those of the image forming apparatus 100 according to the first embodiment or image forming apparatus 100A according to the second embodiment are denoted by the same reference numerals, and description thereof will be omitted. Thus, in the third embodiment components similar to those of the first embodiment or second embodiment provide advantages similar to those of the first embodiment or second embodiment.
An overall structure of the image forming apparatus 100B according to the third embodiment will be described with the aid of
As illustrated in
Each shutter member 323 has four abutting portions 323a, 323b, 323c and 323d, on each of which an abutting surface has been formed. The assist cam 324 is provided with a plurality of protrusions 324a, 324b, 324c and 324d to engage with the rotation assist roller 25. The shutter cam 326, shutter members 323 and assist cam 324 are fixed to the shutter shaft 22 and adapted to rotate integrally with the shutter shaft 22. Also, the shutter cam 326, shutter spring 327, pressing member 335 and cam follower 336 apply an urging force to the shutter members 323.
The skew correction unit 200B holds the plurality of abutting portions 323a, 323b, 323c and 323d provided on the shutter members 323 in the waiting position by using the shutter cam 326, shutter spring 327, pressing member 335 and cam follower 336. The plurality of abutting portions 323a, 323b, 323c and 323d allow skew of the sheet S to be corrected without rotating the shutter members 323 a whole turn.
Operation of the skew correction unit 200B will be described with reference to
Next, after a skew correction is made with the leading end of the sheet S abutted against the abutting portions 323a, when the sheet S is conveyed by the conveying roller pairs 18, 19, the shutter cam 326 swings in the direction of an arrow z3, moving together with the shutter members 323 pushed up by the stiffness of the sheet S. At the same time, the protrusion 324a of the assist cam 324 comes into engagement with the rotation assist roller 25 as illustrated in
Once the protrusion 324a of the assist cam 324 engages with the rotation assist roller 25, the assist cam 324 rotates in the z3 direction by the rotational driving force of the rotation assist roller 25 in the r direction as illustrated in
When the shutter cam 326 rotates further, the shutter cam 326 passes the top dead center as illustrated in
Next, when the rear end of the sheet S passes through the waiting position, the assist cam 324 and shutter members 323 rotate toward the waiting position and placed in the waiting position. According to the third embodiment, four protrusions 324a, 324b, 324c and 324d are formed on the assist cam 324 and four abutting portions 323a, 323b, 323c and 323d are formed on the shutter members 323. Consequently, when the operations described above are performed in sequence, along with the feeding of the sheet S, the protrusions of the assist cam 324 as well as the abutting portions of the shutter members sequentially move and are used. For example, the shutter members are used in order of the abutting portion 323a, abutting portion 323b, abutting portion 323c, abutting portion 323d and abutting portion 323a. On the other hand, the protrusions of the assist cam 324 are used, for example, in order of the protrusion 324a, protrusion 324b, protrusion 324c, protrusion 324d and protrusion 324a.
With the above-described configuration, the image forming apparatus 100B according to the third embodiment provides the following advantages in addition to the advantages provided by the same configuration as the first embodiment. In the skew correction unit 200B according to the third embodiment, the four abutting portions 323a, 323b, 323c and 323d are provided on the shutter member 323 and the four protrusions 324a, 324b, 324c and 324d are formed on the assist cam 324. Consequently, the skew correction unit 200B can correct skew of the sheet S without rotating the shutter members 323 a whole turn. This reduces the time needed to place the abutting portions in the waiting position, and thereby increasing the sheet gap distance is suppressed when conveying speed of the sheet S is increased. This in turn allows improvements in throughput.
Although the skew correction unit 200B according to the third embodiment is configured to urge the shutter members 323 by the shutter spring and assist cam, rotation assist effects of the assist cam 324 can assist force for the shutter members 323 past the top dead center of the cam. This eliminates the need to rely solely on the stiffness of the sheet S for the force needed to push the shutter members 323 and thereby prevents the leading end of the sheet from damage such as flaws or curling.
Embodiments of the present invention have been described above, but the present invention is not limited to the embodiments described above. Also, only major advantages of the present invention have been listed in the above embodiments, and the advantages of the present invention are not limited to those described in the embodiments.
For example, although in the first embodiment, the plurality of shutter members 23 and the assist cam 24 are fixed to the shutter shaft 22, the present invention is not limited to this. For example, the plurality of shutter members 23, the assist cam 24, the shutter shaft 22 and the shutter drive unit 26 may be constructed integrally. Alternatively, one of the shutter members 23 may be constructed integrally with the assist cam 24.
Although the rotation assist roller is placed independently in the first embodiment, the rotation assist roller 25 may be attached on the rotating shaft 19a of the conveying rollers 19 and placed so as to face the assist cam 24, for example, as illustrated in
Although in the first embodiment, the urging force is applied by the shutter spring 27 in order for the shutter members 23 to wait at the waiting position, the present invention is not limited to this. For example, the weight balance of the shutter members 23 may be adjusted to configure the shutter members 23 to wait at the waiting position by the force of gravity.
Although in the second embodiment, the detection member 34 is placed independently, the present invention is not limited to this. For example, the detection member 34 may be constructed integrally with the assist cam 24 and shutter members 23.
Although in the second embodiment, the sheet S is detected using the detection member 34 and detection sensor 33 and an image is formed so as to synchronize with the sheet based on a signal from the detection sensor 33, the present invention is not limited to this. For example, the present invention may be configured to form an image first and then adjust the position of the sheet to the image when the sheet S is detected by the detection sensor 33. Alternatively, the present invention may be configured such that only conveying delays or jams of sheets S will be detected.
Although the plurality of shutter members 323, the assist cam 324 and the shutter cam 326 are fixed to the shutter shaft 22 in the third embodiment, the present invention is not limited to this. For example, the plurality of shutter members 323, the assist cam 324, the shutter shaft 22 and the shutter cam 326 may be constructed integrally. Alternatively, one of the shutter members 323 may be constructed integrally with the assist cam 324 or shutter cam 326.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2010-230414, filed Oct. 13, 2010, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2010-230414 | Oct 2010 | JP | national |