Patent Grant
11827479
The present invention relates to an image forming apparatus such as a copying machine, a facsimile apparatus, a laser beam printer, and an ink jet printer, and to a sheet conveying apparatus.
Conventionally, as a sheet conveying apparatus or an automatic document conveying apparatus that separates and feeds stacked sheets one by one to an image forming portion or an image reading portion, apparatuses using a retard separation method are widely known.
In the sheet feeding apparatus adopting a retard separation method, sheets fed by a pickup roller are separated one by one at a nip portion between a feed roller that rotates in the sheet feeding direction and a retard roller that is brought into pressure contact with the feed roller by an elastic force of a spring, and the sheets are conveyed. The retard roller receives a predetermined torque value by a torque limiter, and when one sheet is fed, the retard roller is rotatably following the sheet driven due to a torque limiter. On the other hand, when two or more sheets are fed to the nip portion between the feed roller and the retard roller, a friction coefficient between the sheets is smaller than a friction coefficient between the retard roller and the sheet so that the retard roller is stopped and hence, feeding of the second and subsequent sheets is stopped at the nip portion.
Since the required performance such as a conveying force, durability or the like differs among the pickup roller, the feed roller, and the retard roller respectively. Accordingly, roller members having different hardness and different materials respectively may be used for improving performance of the pickup roller, the feed roller, and the retard roller. For example, in order to prevent deterioration and wear of the feed roller and the retard roller, these rollers are made of different materials and have different hardness respectively.
As an example of the combination of the roller members among the pickup roller, the feed roller, and the retard roller, in the case where priority is given to durability, it may be considered to use a roller member having larger hardness than the roller member of the pickup roller or the feed roller as the retard roller. This is because a torque is applied to the retard roller in a direction opposite to a sheet feeding direction via a torque limiter or the like and hence, wear is easily increased compared to other roller members.
However, even if the roller member has favorable durability, the roller member having high hardness has a lower conveying force compared to a roller member having a low hardness. Accordingly, depending on a kind of sheet to be fed, a feeding failure may occur or a lifetime of the roller may be shortened depending on compatibility with a sheet.
In order to cope with such a case, Japanese Patent Laid-Open No. 2016-132528 proposes a combination of respective roller members including a pickup roller, a feed roller, and a retard roller which is exchangeable within an allowable range.
In Japanese Patent Laid-Open No. 2016-132528, as shown in
Further, in recent years, apart from the prevention of erroneous combination at the time of exchanging the roller members, the easiness in mounting the roller member becomes also important.
However, in the configuration disclosed in Japanese Patent Laid-Open No. 2016-132528, in mounting the roller members on the roller shafts, it is necessary to perform the phase alignment between the roller shafts and the roller members and hence, it is difficult to mount the roller members.
The present invention has been made in view of the above-mentioned circumstances, and it is desirable to provide a sheet conveying apparatus capable of easily mounting a conveyance roller on a roller support portion and an image forming apparatus including the sheet conveying apparatus.
The sheet conveying apparatus according to the present invention includes:
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
FIG. 6A1 to FIG. 6A3, FIG. 6B1 to FIG. 6B3 and FIG. 6C1 to FIG. 6C3 are perspective views, front views, and cross-sectional views showing different coupling shapes of the respective rollers according to the first embodiment of the present invention;
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the drawings. Note that constitutional elements described in the following embodiments are merely examples, and various conditions such as the configurations, functions, materials, shapes, and relative arrangement of the constitutional elements of the apparatus to which the present invention is applied can be appropriately modified or changed without departing from the spirit of the present invention, and the present invention is not limited to the following embodiments. For example, in the following embodiments, a color laser printer which uses an electrophotographic image forming process will be described as an example of an image forming apparatus. However, the present invention is not limited to an image forming apparatus using an electrophotographic image forming process. The image forming apparatus may be an image forming apparatus which uses other methods such as an ink jet method.
In
The image forming apparatus 200 also includes: an image forming portion 20 which forms an image by an electrophotographic method; and an intermediate transfer portion 30 which transfers the formed image onto the sheet S. The image forming apparatus 200 also includes: a fixing portion 40 which fixes the transferred toner image; and a sheet discharging portion 60 which discharges the sheet S on which the image is fixed to the outside of the apparatus.
An example of a conveyance path along which the sheet S fed from the storage 106 is discharged onto the sheet stacking table 61 of the sheet discharging portion 60 is indicated by an arrow A. The sheet S is fed from the storage 106 by the sheet feeding portion 10 and, then, is conveyed to a pair of registration rollers 12 by way of a pair of rotating conveyance rollers 11. By forming a loop using the pair of registration rollers 12, the direction of the leading edge of the sheet S is corrected. The sheet S that has passed through the pair of registration rollers 12 is conveyed to a pair of transfer rollers 42. Here, the sheet S is conveyed by the pair of transfer rollers 42 while being brought into contact with an intermediate transfer belt 31 on which the image formed by the image forming portion 20 is placed as a toner image. As a result, an unfixed toner image is formed on the sheet S.
The sheet S on which the unfixed toner image is placed is conveyed to the fixing portion 40, and is heated and pressed by the pair of fixing rollers 41, whereby the unfixed toner image is fixed on the sheet S. The sheet S on which the toner image is fixed is discharged onto the sheet stacking table 61 by a pair of discharge rollers 62 positioned downstream of the fixing portion 40.
In addition, when a non-standard size sheet S is used, the sheet S is set on a multi-purpose tray 71, and is fed by a multi-feed portion 72, and is conveyed to the pair of conveyance rollers 11. Accordingly, the sheet S is conveyed to the sheet stacking table 61 in the same manner as the case where the sheet S is fed from the storage 106.
In
The sheet feeding portion 10 includes a pickup roller 32, a feed roller 33, a retard roller 34, and a pair of conveyance rollers 11 in a feeding portion frame 119. A sheet upper surface height detection sensor 110 is disposed in the vicinity of the pickup roller 32. The sheet upper surface height detection sensor 110 detects a sheet upper surface height of the sheets stacked on the raised tray 105.
In
In
A retard roller 34 mounted on a retard roller shaft which forms a rotation support shaft of the retard roller 34 is brought into pressure contact with the feed roller 33. The retard roller 34 receives a torque in the direction opposite to the sheet feeding direction by way of a torque limiter 39. A torque value of the torque limiter 39 is larger than a friction force generated between the sheets S due to a friction coefficient between the sheets S. On the other hand, the torque value of the torque limiter 39 is set smaller than a friction force generated between the sheet S and the feed roller 33 due to a friction coefficient between the sheet S and the feed roller 33.
Accordingly, when the number of sheets which enter the nip portion N between the feed roller 33 and the retard roller 34 is one or when no sheet enters, the retard roller 34 rotates together with the feed roller 33. On the other hand, when the number of sheets which enter the nip portion N between the feed roller 33 and the retard roller 34 is two or more, a force in the direction opposite to the feeding direction is applied to the retard roller 34 and hence, the sheets are separated one by one.
A gear 37a is mounted on the one-way clutch 37 on the feed roller shaft 142, and the rotation transmitted to the feed roller shaft 142 drives the gear 37a of the one-way clutch 37 that rotates in an interlocking manner with the feed roller shaft 142. A lifting plate 111 which rotates the pickup roller 32 about the feed roller shaft 142 is rotatably supported on the feed roller shaft 142. An idler gear 113 and a pickup roller shaft 141 which forms a rotation support shaft of the pickup roller 32 are mounted on the lifting plate 111.
The gear 37a transmits the rotation to the idler gear 112a by way of the idler gear 113. The rotation transmitted to the idler gear 112a is transmitted from the idler gear 112a to the pickup roller 32 by the coupling portion 112 which forms a roller support portion so that the pickup roller 32 is rotated.
Next, the support structure of the feeding roller in the sheet feeding portion 10 in
As shown in
The coupling portions 112, 37, and 39 include coupling portions which can be substituted with respect to the pickup roller 32, the feed roller 33, and the retard roller 34, and coupling portions 112, 37, and 39 include engaging portions 112b, 37b, and 39b that are engageable. On the other hand, as shown in
As shown in
On the other hand, the pickup roller 32, the feed roller 33, and the retard roller 34 are also provided with portions to be engaged 51, 52, and 53 that are engageable with corresponding engaging portions 112b, 37b, and 39b respectively.
The engaging portions 112b, 37b, 39b and the portions to be engaged 51 to 53 form mounting portions. These mounting portions are mountable on the sheet feeding portion 10 only within a range where a plurality of kinds (three kinds in this embodiment) of roller members made of materials having different properties can be substituted for the pickup roller 32, the feed roller 33, and the retard roller 34.
The roller member 32a of the pickup roller 32 which is brought into contact with a sheet and conveys the sheet (hereinafter referred to as a first roller member 32a) is configured to be used as any one of the pickup roller 32, the feed roller 33, and the retard roller 34. The roller member 33a of the feed roller 33 which is brought into contact with a sheet and conveys the sheet (hereinafter referred to as a second roller member 33a) is configured to be used as both the feed roller 33 and the retard roller 34. The roller member 34a of the retard roller 34 which is brought into contact with a sheet and moves along the sheet or is separated from the sheet (hereinafter referred to as a third roller member 34a) is configured to be usable only as the retard roller 34. Accordingly, it is possible to mount with certainty only the roller member which can be substituted from a viewpoint of a material.
As examples of materials having different properties of the first to third roller members 32a, 33a, and 34a that can be employed as the pickup roller 32, the feed roller 33, and the retard roller 34, the following combinations are considered. Note that the hardness (rubber hardness) described below is measured in accordance with a JIS spring method.
The hardness of the first roller member 32a is set to a value in a range of 24 to 44[°], the hardness of the second roller member 33a is set to a value in a range of 43 to 63[°], and the hardness of the third roller member 34a is set to a value in a range of 65 to 85[°]. The first roller member 32a is made of ethylene propylene rubber (EPDM). The second roller member 33a and the third roller member 34a are each made of an urethane resin.
The reason why the roller members which can be substituted are set is that loads applied to surfaces of the pickup roller 32, the feed roller 33, and the retard roller 34 have a relationship of “the load applied to the pickup roller 32<the load applied to the feed roller 33<the load applied to retard roller 34”. The above-mentioned relationship is set due to the following reasons. In consideration of durability, with respect to the retard roller 34 to which a large load is applied, the first roller member 32a or the second roller member 33a having a relatively high conveying force and the low hardness cannot be employed as the retard roller 34.
On the other hand, the third roller member 34a having a large hardness which is adopted to improve durability in the retard roller 34 has a relatively low conveying force. Accordingly, a feeding failure occurs depending on a kind of a sheet to be conveyed, or a lifetime of the retard roller 34 is shortened depending on an additive contained in the sheet. Furthermore, there may arise a problem that an image mark appears in an area of the sheet where the third roller member 34a has passed due to charging between the third roller member 34a and the sheet. Similarly, also with respect to the feed roller 33, there may also arise a problem such that a feeding failure occurs when the sheet which requires a more conveying force is to be fed, a lifetime of the feed roller 33 is shortened or an image mark appears on the sheet.
In order to cope with such cases, as described previously, the first roller member 32a having a relatively high conveying force or made of a different material can be used as any one of the pickup roller 32, the feed roller 33, and the retard roller 34. The second roller member 33a having a higher conveying force than the third roller member 34a can be used as both the feed roller 33 and the retard roller 34. The third roller member 34a having a low conveying force is configured to be used only as the retard roller 34.
With reference to
First, the portion to be engaged 51 of the pickup roller 32 includes a rotary shaft hole portion 51a having: an outer peripheral surface that holds the first roller member 32a; and an inner peripheral surface into which the pickup roller shaft 141 which forms a rotary shaft is inserted and which is held by the pickup roller shaft 141. First opening portions 51c are formed on two portions which face each other with the position where the pickup roller shaft 141 is inserted as the center, and projecting portions 51b which form convex portions are formed between first opening portions 51c of the two portions. On a deep side in the axial direction of the first opening portion 51c, a reinforcing rib 51f and a cavity 51g which forms a storage groove portion are formed. As shown in FIG. 6A3, introducing gradients 51e which are guide portions forming inclined portions are formed on the projecting portions 51b at two positions. The introducing gradients 51e are formed in a direction toward a proximal end of the projecting portion 51b using a projecting portion distal end 51d as an apex in an engaging direction with the coupling portion 112, that is, in the rotation axis direction. The projecting portion distal end 51d and the respective gradients 51e are continuously formed in a smooth circular arc shape, and two projecting portion wall surfaces 51i are formed as driving force transmitting portions disposed adjacently to the respective gradients 51e.
On the other hand, in
The portion to be engaged 52 of the feed roller 33 includes a rotary shaft hole portion 52a which has: an outer peripheral surface that holds the second roller member 33a; and an inner peripheral surface into which the feed roller shaft 142 which forms a rotary shaft is inserted and which is held by the feed roller shaft 142. In addition, the second opening portions 52c are formed at four portions which face each other about the position at which the feed roller shaft 142 is inserted, and each of projecting portions 52b which form convex portions is disposed between the four second opening portions 52c. In the present embodiment, the second opening portions 52c are arranged at a pitch angle θa of 90 degrees. As shown in FIG. 6B3, introducing gradients 52e which are guide portions which form inclined portions are formed on the projecting portion 52b at two positions. The introducing gradients 52e are formed in a direction toward a proximal of the projecting portion using a projecting portion distal end 52d as an apex in an engaging direction with the coupling portion 37, that is, in the rotation axis direction. The projecting portion distal end 52d and the respective gradients 52e are continuously formed in a smooth circular arc shape, and two projecting portion wall surfaces 52i which form driving force transmitting portions are disposed adjacently to the respective gradients 52e.
On the other hand, in
The portion to be engaged 53 of the retard roller 34 includes a rotary shaft hole portion 53a which has: an outer peripheral surface that holds the third roller member 342a; and an inner peripheral surface into which the retard roller shaft 43 which forms a rotary shaft is inserted and which is held by the retard roller shaft 43. In addition, third opening portions 53c are disposed at six positions which face each other with respect to the position where the retard roller shaft 43 is inserted as a rotary shaft, and a projecting portion 53b which forms a convex portion is formed between the six third opening portions 53c. In the present embodiment, the third opening portions 53c are arranged at a pitch angle θb of 60 degrees. As shown in FIG. 6C3, introducing gradients 53e which are guide portions which form inclined portions are formed on the projecting portion 53b at two positions. The introducing gradients 53e are formed in a direction toward a proximal end of the projecting portion using a projecting portion distal end 53d as an apex in an inserting direction to the coupling portion 39. The projecting portion distal end 53d and the respective gradients 53e are continuously formed in a smooth circular arc shape, and two projecting portion wall surfaces 53i which form driving force transmitting portions are disposed adjacently to the respective gradients 53e.
On the other hand, in
With the above configuration, the engaging portion 112b of the coupling portion 112 of the pickup roller shaft 141 is engageable only with the portion to be engaged 51 of the pickup roller 32. The engaging portion 37b of the coupling portion 37 of the feed roller shaft 142 includes the second protruding portions 37d at four positions. Accordingly, the engaging portion 37b is engageable with only the portions to be engaged 51 and 52 of the pickup roller 32 and the feed roller 33. The engaging portion 39b of the coupling portion 39 of the retard roller shaft 143 includes two third protruding portions 39d. Accordingly, the engaging portion 39b is engageable with the respective portions to be engaged 51, 52, 53 of the pickup roller 32, the feed roller 33 and the retard roller 34.
In addition, the introducing gradients 51e, 52e, and 53e are formed on the portions to be engaged 51, 52, 53. Accordingly, even when the portion to be engaged 51, 52, 53 is not aligned with each engaging portion 112b, 37b or 39b in phase, by merely pushing each roller in the rotation axis direction of the engaging portion, each roller is rotated in an interlocking manner with the mounting operation so that the roller is guided to and is mounted at the mounting position.
In particular, with respect to the retard roller 34, the third protruding portions 39d are disposed at two positions in the engaging portion 39b of the coupling portion 39, the third opening portions 53c are disposed at six positions in the portion to be engaged 53 of the retard roller 34. Accordingly, whatever position the phase of the engaging portion of the retard roller 34 is disposed with respect to the coupling portion 39, it is possible to easily introduce the retard roller 34 into the coupling portion 39 and hence, the retard roller 34 can be surely mounted in the coupling portion 39.
On the other hand, the configuration that the portion to be engaged 53 of the retard roller 34 has the six third opening portions 53c as described above may give rise to a concern that the retard roller 34 be attached to the coupling portion 37 of the feed roller shaft 142. However, the engaging portions 37b of the coupling portion 37 of the feed roller shaft 142 include the second protruding portions 37d disposed at four positions, a pitch of the respective second protruding portions 37d is set to 90 degrees, and a pitch of the third opening portions 53c of the retard roller 34 is set to 60 degrees. Accordingly, there is no possibility that the retard roller 34 is mounted in the coupling portion 37 of the feed roller shaft 142.
That is, assuming the case where the number of the third protruding portions 39d of the coupling portion 39 of the retard roller shaft 143 as X and the number of the second protruding portions 37d of the coupling portion 37 of the feed roller shaft 142 as Y, by setting the number of the third opening portions 53c of the retard roller 34 to an integer which is larger than X, is a multiple of X and but is not a multiple of Y, erroneous mounting of the retard roller 34 in the coupling portion 37 of the feed roller shaft 142 can be prevented.
From the above, the pickup roller 32 can be used as both the feed roller 33 and the retard roller 34, and the feed roller 33 can also be used as the retard roller 34. Furthermore, the retard roller 34 can be used only as the retard roller 34.
Note that, the above-mentioned relationship between the opening portions of the respective rollers and the protruding portions of the respective coupling portions with respect to the above-described configuration can be reversed. That is, the first opening portion 51c, the second opening portion 52c and the third opening portion 53c and the like may be formed on a side of the coupling portions 112, 37, 39, and the first protruding portion 112d, the second protruding portion 37d, and the third protruding portion 39d and the like may be formed on a side of the pickup roller 32, the feed roller 33, and the retard roller 34. Also in this case, the same advantageous effects can be obtained.
Next, the engagement between the engaging portion 112b of the coupling portion 112 of the pickup roller shaft 141 and the portion to be engaged 51 of the pickup roller 32 will be described.
Two first protruding portions 112d formed on the engaging portion 112b of the coupling portion 112 and the first opening portion 51c including two coupling grooves of the pickup roller 32 are formed at a pitch of approximately 90 degrees. Accordingly, in mounting the pickup roller 32 on the coupling portion 112, it is necessary to perform phase alignment by rotating the pickup roller 32 by approximately 90 degrees. Therefore, the first protruding portion 112d is extended in the engaging direction by the rotation phase of the phase alignment between the first protruding portion 112d and the first opening portion 51c, and the groove of the first opening portion 51c is deepened accordingly.
Therefore, as shown in
When the pickup roller 32 is inserted into the portion to be engaged 51 in the direction of the pickup roller shaft 141, that is, in the rotation axis direction, the rotary shaft hole portion 51a of the portion to be engaged 51 is fitted onto the pickup roller shaft surface 141a, and an engagement pawl 51h of the pickup roller 32 is engaged with and fixed to a pawl engaging portion 141b of the pickup roller shaft 141. At this stage of the operation, the protruding portion distal end 112g whose thickness is decreased from the step 112i to the distal end and the introducing gradient 112h formed on the side surface of the protruding portion press and rotate the projecting portion distal end 51d of the portion to be engaged 51 and the introducing gradient 51e of a side surface of the pickup roller 32 on a protruding portion side. As a result, the portion to be engaged 52 of the pickup roller 32 is engaged with and is held by the engaging portion 112b of the coupling portion 112 at the mounting position.
At the same time, the protruding portion distal end 112g and the introducing gradient 112h of the coupling portion 112 are stored in the cavity 51g formed between the outer peripheral surface of the rotary shaft hole portion 51a that holds the first roller member 32a and the inner peripheral surface of the rotary shaft hole portion 51a into which the pickup roller shaft 141 which forms a rotary shaft is inserted and which is held by the pickup roller shaft 141. Therefore, the protruding portion wall surface 112f of the first protruding portion 112d is brought into close contact with the projecting portion wall surface 51i of the projecting portion 51b and hence, a driving force can be surely transmitted from the pickup roller shaft 141 to the pickup roller 32. In a state where the pickup roller 32 is mounted at this mounting position, the introducing gradient 51e does not contribute to the transmission of a driving force from the pickup roller shaft 141 to the pickup roller 32.
As described above, in performing the phase alignment by rotating the projecting portion distal end 51d and the introducing gradient 51e of the portion to be engaged 51 in the pickup roller 32, a thickness of the protruding portion distal end 112g and a thickness of the introducing gradient 112h can be reduced so that the protruding portion distal end 112g and the introducing gradient 112h can be stored in the cavity 51g. Accordingly, a length of the pickup roller shaft 141 in the insertion direction in the rotary shaft hole portion 51a shown in
As described above, it is possible to prevent skewing of a sheet when the sheet is fed while improving the mounting property of the pickup roller 32 to the pickup roller shaft 141.
Next, a second embodiment of the present invention will be described. Since the basic configuration of this embodiment is the same as the basic configuration of the first embodiment, the description of the basic configuration of this embodiment is omitted by referring to the first embodiment with respect to overlapping portions. The components having the same functions as the corresponding components of the first embodiment are denoted by the same reference numerals and the description of the components is omitted as appropriate.
As shown in
A protruding portion step 112m which is necessary in the manufacture of the coupling portion 112 is formed between a first protruding portion distal end 112k and a first introducing gradient 112n. A length of the first protruding portion distal end 112k is set larger than a length of the second protruding portion distal end 112l. A first inclined line 112p is a line extending along an inclined portion from the first protruding portion distal end 112k toward the first introducing gradient 112n, and a second inclined line 112q is a line extending along an inclined portion toward the second protruding portion distal end 112l and the second introducing gradient 112o. The first inclined line 112p has a larger inclination angle than the second inclined line 112q. Accordingly, the protruding portion groove 112j is formed in the middle of the first inclined line 112p having an apex at the first protruding portion distal end 112k.
Assuming a distance from one end of the first protruding portion distal end 112k to the end of the projection portion step 112m as L1, assuming a distance from the other end of the first protruding portion distal end 112k to an apex of the second protruding portion distal end 112l as L2, and assuming a distance from an apex of the projecting portion distal end 51d to the end of the gradient 51e as L3, the distance L3 is set larger than the distance L1 and the distance L2.
With the above configuration, even in the case where the first protruding portion 112d has the protruding portion groove 112j and the projecting portion step 112m, there is no possibility that the projecting portion distal end 51d is obstructed by the protruding portion groove 112j and the projecting portion step 112m. In other words, by pressing the projecting portion distal end 51d and the introducing gradient 51e of the portion to be engaged 51 along the first inclined line 112p and the second inclined line 112q, the pickup roller 32 is smoothly rotated so that the phase alignment of the pickup roller 32 is performed whereby the pickup roller 32 can be mounted at the mounting position.
Further, along with the phase adjustment of the pickup roller 32 by the rotation of the pickup roller 32, the first and second protruding portion distal ends 112k and 1121 and the first and second introducing gradients 112n and 112o are stored in the cavity 51g. Therefore, the rotary shaft hole portion 51a can be securely brought into contact with the pickup roller shaft surface 141a and hence, the inclination of the first roller member 32a with respect to the pickup roller shaft 141 can be suppressed.
As described above, it is possible to prevent skewing of a sheet when the sheet is fed while improving the mounting property of the pickup roller 32 to the pickup roller shaft 141.
The following should be noted. As shown in
In the above embodiment, the configuration is described where the reinforcing ribs 51f are disposed at two positions. However, as shown in
In this embodiment, the case has been described with respect the pickup roller 32. However, the present invention is similarly applicable to the feed roller 33 and the retard roller 34.
Further, in the above-described respective embodiments, the description has been made with respect to the pickup roller, the feed roller, and the retard roller. However, the present invention is similarly applicable to other conveyance rollers.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2019-015769, filed Jan. 31, 2019, which is hereby incorporated by reference herein in its entirety.
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