Field of the Invention
The present invention relates to a sheet conveying apparatus and an image forming apparatus, and more particularly, to the configuration of a sensor that detects a sheet passing through a curved sheet conveyance path.
Description of the Related Art
In recent years, there has been a demand for high speed and high accuracy of an image forming operation and an image reading operation in image forming apparatuses such as copying machines, printers, or facsimiles and image reading apparatuses such as scanners. Accordingly, there is a demand for high speed and high accuracy in sheet conveying apparatuses that are installed in the image forming apparatuses and the image reading apparatuses and convey a sheet such as a recording medium or a document.
The related sheet conveying apparatuses include a sheet conveyance path through which a sheet passes and a number of sensors detecting that the sheet passes is installed along the sheet conveyance path. As the sensors, transmissive optical sensors have been used which include a light source irradiating a sheet with light, light-receiving elements arranged in the light source, and a prism disposed at a position facing the light-receiving elements (see Japanese Patent Laid-Open No. 2003-040490).
In the transmissive sensors, the light-receiving elements detect light reflected from the prism when no sheet is present between the prism and the light-receiving elements. However, the light-receiving elements do not detect the light because the light is blocked when a sheet is present. Therefore, it is possible to detect whether a sheet is present depending on whether the light-receiving elements detect the light reflected from the prism. However, the transmissive sensors, which utilize the configuration in which the sheet blocks the light, may not detect the sheet in a case where the sheet is a sheet such as an OHP sheet through which the light passes.
On the other hand, as other optical sensors, there are reflective sensors which include a light source and light-receiving elements arranged in the light source and in which the light source irradiates a sheet passing through a sheet conveyance path with light and the light-receiving elements receive the light arriving at and reflected from the sheet. The irradiation light is regularly reflected from an OHP sheet or the like. Accordingly, with the above-configured reflective sensors, the OHP sheet or the like which may not be detected with the transmissive sensors can be detected.
However, some related sheet conveying apparatuses include a curved sheet conveyance path. When a transmissive sensor is disposed along such a curved sheet conveyance path and a sheet passes through the sheet conveyance path, the sheet is conveyed in a state where the sheet is angled with respect to the irradiation light from the light source. Here, in the case of the reflective sensors, the irradiation light does not vertically arrive at the conveyed sheet. Therefore, particularly, in a sheet such as the OHP sheet for which irregular reflection is small, the light-receiving element may rarely detect the light reflected from the sheet, as illustrated in
Accordingly, to easily detect the OHP sheet that has been angled with respect to the light, for example, it is necessary to diffuse the irradiation light or increase the illuminance. However, when the irradiation light is diffused or the illuminance is increased, the light does not arrive at the sheet but a passage member forming the sheet conveyance path so as to be reflected from the passage member. Therefore, there is a concern that the light-receiving element may detect the reflected light so as to cause erroneous detection.
Accordingly, to prevent such erroneous detection, that is, to reliably detect the sheet, for example, it is necessary to provide an escape hole in a portion of the passage member at which the diffused light arrives. However, if the escape hole is provided, there is a concern that a sheet may be jammed in the escape hole at the time of conveying the sheet at high speed.
Accordingly, the invention is devised in the light of the above-mentioned circumstance and is directed to provide a sheet conveying apparatus and an image forming apparatus capable of reliably detecting a sheet being conveyed at high speed along a curved sheet conveyance path.
The present invention is a sheet conveying apparatus including: a curved sheet conveyance path through which a sheet passes; and a sensor that is disposed in the sheet conveyance path and detects the passing sheet, wherein the sensor includes: a light-emitting portion that collects light from a light source and irradiates the passing sheet in an irradiating range which is broader in a sheet conveyance direction than a width direction; and a light-receiving portion that receives light arriving at and reflected from the sheet.
According to the aspects of the invention, it is possible to reliably detect the sheet being conveyed at high speed along the curved sheet conveyance path by irradiating the sheet with the light from light-emitting portion expanded in the sheet conveyance direction and orienting the light reflected from the sheet toward the light-receiving portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of the invention will be described in detail with reference to the drawings.
Next, an operation of the image forming apparatus 100 with the above-described configuration will be described. When a control device (not illustrated) inputs an image signal into the laser scanner 3, the laser scanner 3 irradiates the photosensitive drum 1 with a laser beam corresponding to the image signal, as indicated by an arrow. At this time, when the photosensitive drum 1 charged in advance is irradiated with the laser beam, an electrostatic latent image is formed. Then, the development device 4 develops the electrostatic latent image, so that a toner image is formed on the photosensitive drum 1.
On the other hand, when the control device outputs a feeding signal to the sheet feeding portion 102, the sheet S is fed from the cassette 5 by the feeding roller R1. Thereafter, at a predetermined timing, the fed sheet S is sent to the photosensitive drum 1 and a transfer portion configured by a transfer charger 6. Next, the toner image is transferred to the sheet S sent to the transfer portion in the transfer portion, and the sheet S is conveyed to a fixing portion 8. Thereafter, when the fixing portion 8 performs heating and pressurizing, the unfixed transferred image is permanently fixed on the sheet S. The sheet S on which the image is fixed is discharged by conveying rollers R6 and discharging rollers 7.
The imaging forming apparatus 100 according to this embodiment has a duplex image forming function and a reverse discharging function. In a reverse discharging mode, the sheet S passing through the fixing portion 8 is switched by a switch member (not illustrated) and is guided toward a divergent passing P1. Next, the sheet S is conveyed from the conveying rollers R8 and R9 to reversing rollers R10, the sheet S is sent to a reverse discharging passage P2 through turnover of the reversing rollers R10 and switch of the switch member, and then the sheet S is conveyed from the conveying rollers R15 and R16 to the discharging roller R7.
In a duplex mode in which images are formed on both sides of a sheet, the sheet S subjected to the fixing operation of the first surface by the fixing portion 8 is first guided toward the divergent passage P1. Next, the sheet S is conveyed to a duplex passage P3 by the turnover of the reversing rollers R10 and the switch of the switch member. Thereafter, the sheet S is conveyed by conveying rollers R11 to R14 installed along the duplex passage P3, a toner image is again transferred to and fixed on the sheet S, and then the sheet S is discharged by the conveying rollers R6 and the discharging rollers R7.
In
Photosensors PS1 to PS19, which are reflective optical sensors, are disposed along the sheet conveyance path. A controller (not illustrated) detects a pass timing of the sheet S based on signals from the photosensors PS1 to PS19 and performs sheet conveying control. It is detected whether the sheet is jammed based on the signals from the photosensors PS1 to PS19. The signals from the photosensors PS1 to PS19 are also used to determine a timing of an operation of temporarily stopping the sheet or a timing at which a conveyance speed is increased. Here, as the photosensors PS1 to PS19, sensors are used which include a light-emitting portion 21 including an LED 20 serving as a light source and a light-receiving portion 31 including a light-receiving element 30, as illustrated in
The light-emitting portion 21 further includes a circular light-emitting lens 22 that condense light from the LED 20 and irradiates the sheet S with the light. The light-receiving portion 31 further includes a circular light-receiving lens 32 that condenses the irradiation light from the light-emitting portion 21 and then reflected from the sheet S and orients the light toward the light-receiving element 30.
In the photosensor PS with the above-described configuration, the light from the LED 20 is condensed by the light-emitting lens 22 and the sheet S is irradiated with the light. Thereafter, the sheet can be detected in such a manner that the light-receiving lens 32 condenses the light arriving at and reflected from the sheet S and the light-receiving element 30 receives the light.
Here, on the assumption that A (degree) is an angle of the inclination of the sheet S with respect to the irradiation light with which the sheet is vertically irradiated from the photosensor PS3, as illustrated in
When the light-emitting lens 22 is circular, as in the photosensor PS illustrated in
Accordingly, in this embodiment, as illustrated in
In this embodiment, as illustrated in
Accordingly, even when the sheet S with a high reflection ratio is conveyed in an inclined state, the sheet S can be reliably detected. At this time, since the light-receiving lens 33 is also elliptical, the reflected light can be reliably received. In this way, by configuring the light-emitting lens 23 as an elliptical lens, the photosensor PS can receive the reflected light even when the sheet S is conveyed in the sheet conveyance direction in the inclined state.
In this embodiment, as described above, the sheet can be irradiated with the light from the light-emitting portion 21 by the use of the elliptical light-emitting lens 23 so that the light is vertically long in the sheet conveyance direction, in other words, the sheet is irradiated with the light expanded in the sheet conveyance direction. Accordingly, since the sheet can be irradiated with the light from the light-emitting portion 21 in a range that is broad in the sheet conveyance direction, the sheet such as an OHP in which the irregular reflection is small can be reliably detected even when the sheet is inclined by an angle. That is, by irradiating the sheet S with the light from the light-emitting portion 21 so that the light is expanded in the sheet conveyance direction and by orienting the light reflected from the sheet S toward the light-receiving portion, it is possible to reliably detect the sheet being conveyed at high speed along the curved sheet conveyance path.
In this case, the irradiation light can be expanded only in a necessary direction, that is, in the sheet conveyance direction. Therefore, for example, even when an escape hole is formed in the guide member forming the conveyance passage P4, it is unnecessary to form a large escape hole. Accordingly, even when the sheet is conveyed at high speed along the sheet conveyance path, the sheet can be prevented from being jammed.
For example, as illustrated in
Next, a second embodiment of the invention will be described.
As a result, even when the sheet S is inclined by the angle A, as illustrated in
Next, a third embodiment of the invention will be described.
As a result, even when the sheet S is inclined by the angle A, as illustrated in
The sheet conveyance apparatus installed in the image forming apparatus has hitherto been described, but the invention is not limited thereto. The invention is applicable to a sheet conveying apparatus installed in an image reading apparatus including an image reading portion.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2011-095658, filed Apr. 22, 2011, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2011-095658 | Apr 2011 | JP | national |
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Entry |
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Machine translation of Detailed Description section of JP2004-75368. |
Number | Date | Country | |
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20120267848 A1 | Oct 2012 | US |