1. Field of the Invention
The present invention relates to a sheet conveying apparatus and an image forming apparatus and more particularly, to an apparatus in which a sheet whose first surface is formed with an image by an image forming section is re-fed to the image forming section for forming an image on the second surface of the sheet which is opposite side from the first surface.
2. Description of the Related Art
There is known image forming apparatuses such as copiers, printers and facsimile machines in which an image is formed on the first surface of a sheet by an image forming section and an image is formed on the second surface of the sheet which is opposite side of the sheet.
In order to form images on both surfaces of a sheet, such an image forming apparatus includes re-feeding means which, after an image is formed on one surface of the sheet, again supplies the sheet to the image forming section to form an image on the back surface.
A configuration of the conventional re-feeding means will be explained based on
After an image is formed on the first surface of a sheet S, the sheet S is turned over, the sheet passes through a re-feeding passage 18, the sheet is fed by a pair of obliquely conveying rollers 11a and 11b, and the sheet is fed to the image forming section again. The pair of obliquely conveying rollers comprise an obliquely conveying roller 11a and an obliquely conveying follower roller 11b which comes into contact with the obliquely conveying roller 11a under pressure. In the image forming section, the second surface of the sheet is formed with an image.
In such a configuration, when the sheet S is re-fed to the image forming section, the sheet S is inclined during the conveying operation and deviated from a conveying-reference, and when an image is formed on the second surface, the sheet S and the image are deviated from each other in some cases. This is because that when an image is formed on the second surface, a conveying path of the sheet required until an image is formed on the second surface of the sheet is longer than a case in which an image is formed on the first surface and thus, the sheet is slightly deviated from the conveying-reference during the conveying operation due to eccentricity of the rollers, a difference in pressure or a different in resistance of a conveying surface.
In order to prevent the sheet S from being deviated, it is necessary to adjust the position of the sheet S in its widthwise direction after an image is formed on the first surface and before an image is formed on the second surface, and to adjust the position of the sheet S such that the image and the sheet S coincide with each other. To adjust the position, there is a method in which during the conveying operation of a sheet, the sheet is fed while pushing the sheet against a reference member which functions as a positioning reference disposed on an end of the re-feeding passage 18, thereby correcting the inclination and to align the sheet with the conveying-reference.
In
Pulleys 15 are fixed to ends of the two roller shafts 13. The roller shafts 13 are driven by belts 16a and 16b which are wound around the pulleys 15. The obliquely conveying rollers are driven by a driving motor (not shown) through the belts 16a and 16b.
A reference number 17 represents pins which rotatably holds obliquely conveying follower rollers 11b. The pins 17 are held by a conveying upper guide 19 which forms an upper surface (ceiling surface) of the re-feeding passage 18. A reference number 181 represents springs which push the pins 17 from above. The obliquely conveying follower rollers 11b come into contact with the obliquely conveying rollers 11a by the springs 181 under given pressure.
Here, the re-feeding passage 18 is a so-called one side reference type in which one side of a sheet S is pushed against the reference guide 12 to adjust a position of the side end of the sheet S. The reference guide 12 is provided with a plurality of, e.g., first and second reference guide surfaces 12a and 12b. A reference number 20 represents conveying lower guide forming a lower surface of the re-feeding passage 18 together with the reference guide 12.
In the re-feeding passage 18 which adjust a position of the sheet S by the one side reference, the sheet S fed in the direction of arrow A in
The obliquely conveying rollers 11a and the obliquely conveying follower rollers 11b are inclined at given angle so that a force in the direction of the reference guide surface is applied to the sheet S so as to push the sheet S against the reference guide surfaces 12a and 12b. With this configuration, the sheet S is fed while changing its orientation toward the reference guide surfaces, and the end of the sheet S is pushed against the reference guide surfaces 12a and 12b, thereby correcting the inclination of the sheet, and the position of the sheet S is adjusted with respect to the conveying-reference.
In order to adjust an attitude of the sheet S, if the force of the pair of obliquely conveying rollers 11a and 11b in the direction of the reference guide surface which pushes the side end of the sheet S against the reference guide surfaces 12a and 12b and conveys the sheet S along the reference guide surfaces 12a and 12b is sufficient, one of the obliquely conveying roller 11a and the obliquely conveying follower roller 11b may be inclined at a given angle.
Thus, the first and second reference guide surfaces 12a and 12b against which the side end of the sheet S is abutted is determined by a length of the sheet S in its widthwise direction. For example, the first reference guide surface 12a has side end reference of sheet S of letter size and A4 size, and the second reference guide surface 12b has side end reference of sheet S of executive size and B5 size.
In the case of a sheet of A4 size whose widthwise length is about 6 mm shorter than that of the letter size, since the position is adjusted by the same first reference guide surface 12a as that used for a sheet of letter size, it is necessary to correct such that an image is formed on the second surface while deviating the image by 3 mm in the lateral direction as compared with a case in which an image is formed on a letter size sheet. For the executive size sheet and B5 size sheet also, the same correction is necessary.
When such a smaller sheet S1 is supplied again, since the length of the sheet S1 in the sheet conveying direction is short, the length of the sheet S1 becomes shorter than distances between a conveying roller 3g shown in
When the small sheet S1 is to be fed, auxiliary rollers 11a′ shown in
As shown in
With this configuration, a height difference exists between the reference guide 12 and the conveying lower guide 20. When such a height difference exists, if A4 size sheet S is fed into a paper re-feed unit in the direction of arrow B as shown in
If the sheet S is inclined at upstream of the pair of obliquely conveying rollers 11a and 11b, the tip end corner of the sheet S closer to the reference guide surface is separated from the first reference guide surface 12a and fed.
Even if the tip end corner of the sheet S closer to the reference guide surface is separated from the first reference guide surface 12a in this manner, if the sheet S is nipped between the pair of obliquely conveying rollers 11a and 11b thereafter, since a force for moving the sheet S toward the reference guide surface is usually applied to the sheet S, when the sheet S is to be discharged out from the paper re-feed unit, the sheet S is discharged in a state in which the side end of the sheet is along the first reference guide surface 12a.
However, if the height difference is excessively large, the pair of obliquely conveying rollers 11a and 11b can not move the sheet S toward the reference guide surface in some cases. In such a case, the precision of image forming position of the second surface is adversely affected.
Hence, the present invention has been accomplished in view of the circumstances, and it is an object of the invention to provide a sheet conveying apparatus and an image forming apparatus having the sheet conveying apparatus capable of reliably positioning a sheet.
The present invention provides a sheet conveying apparatus having a positioning mechanism for adjusting a conveying position of a sheet which is conveyed when the sheet is conveyed, the positioning mechanism comprising; a plurality of reference surfaces formed by a stepwise manner in accordance with size of a sheet for adjusting a position of the sheet in a direction perpendicular to a sheet-conveying direction, obliquely conveying means for obliquely conveying the sheet and for conveying the sheet while pushing a side end of the sheet against the reference surface in accordance with size of the sheet, a curved guide surface provided with a upstream side of the reference surfaces for guiding the sheet, and a support member projecting from the curved guide surface for bringing up a side end of the sheet opposite from the side end of the sheet pushed against the reference surfaces.
Embodiments of the present invention will be explained in detail using the drawings.
First, an outline configuration of a laser beam printer will be explained using
In
The image forming section 51 includes a process cartridge 53, a transfer roller 4 and the like. The feeding section 52 includes a paper-feed cassette 3a loading the sheets S, a pick-up roller 3b and a pair of separation rollers 3c comprising a feed roller 3c1 and a retard roller 3c2. The process cartridge 53 is integrally provided with a photosensitive drum 7, electrification means 8 which electrically charges a surface of the photosensitive drum 7 uniformly, and developing means 9 for developing an electrostatic latent image formed on the photosensitive drum 7. The process cartridge 53 can be attached to and detached from a laser beam printer body (apparatus body, hereinafter) 54.
In the drawing, a reference number 1 represents a laser scanner unit, a reference number 5 represents photographic fixing means and a reference number 6 represents a discharge tray.
The image forming operation of the laser beam printer 50 having the above-described configuration will be explained next.
Image information is sent to a control section (not shown) from a personal computer (not shown) or the like, the image information is subjected to image forming processing in the control section and then, a print signal is sent from the control section. Then, the photosensitive drum 7 rotates in the direction shown with the arrow, and the photosensitive drum 7 is electrically charged uniformly by the electrification means 8 with predetermined polarity at predetermined potential. The photosensitive drum 7 whose surface has been electrically charged in this manner is radiated with laser beam from the laser scanner 1 based on the image information. With this, an electrostatic latent image is formed on the photosensitive drum 7. Next, this electrostatic latent image is developed by the developing means 9 and becomes visible as a toner image.
The sheets S loaded in the paper-feed cassette 3a are conveyed out by the pick-up roller 3b during the above toner image forming operation and then, the sheets S are separately conveyed by the pair of separation rollers 3c. Thereafter, the sheets S are conveyed to a transfer section comprising the photosensitive drum 7 and the transfer roller 4 by pairs of conveying rollers 3d and 3e.
A tip end of the sheet S is detected by a resist sensor (not shown) provided at upstream of the transfer section, and the tip end position of the sheet S and the light emitting timing of the laser scanner 1 are synchronized by the control section based on the detection signal of the resist sensor. With this, the toner image formed on the photosensitive drum 7 can be transferred onto a predetermined position on the sheet S.
Next, the sheet S on which the toner image was transferred is conveyed to the photographic fixing means 5 along a conveying belt 3f, and is heated and pressurized while the sheet S passes through the photographic fixing means 5, thereby semipermanently fixing the toner image.
In the case of single-side printing, the sheet S which passed through the photographic fixing means 5 is conveyed to nips between the conveying roller 3g and the first roller 3m which can rotate forward and backward. Then, the sheet S is discharged into the discharge tray 6 by forward rotation of the conveying roller 3g and by forward rotation of a discharge roller 3h which can rotate forward and backward.
At the time of double-side printing in which both surfaces of the sheet are formed with images, a sheet whose first surface is formed with an image is turned over and conveyed to the image forming section 51 again by the paper re-feed unit 10, and an image is formed on its second surface of the sheet. At that time, after the rear end of the sheet whose first surface was formed with an image passes through the nip between the conveying roller 3g and the first roller 3m, the discharge roller 3h reversely rotates and the sheet which is halfway discharged into the discharge tray 6 is pulled, and the sheet is conveyed to the nip between the conveying roller 3g and the second roller 3n and is turned over.
In
In this embodiment, the first reference guide surface 102a which is the uppermost reference guide surface serves as a reference of a side end of a sheet of letter size and A4 size. The third reference guide surface 102c which is the lowermost reference guide surface serves as a reference of a side end of a sheet of A5 size. The second reference guide surface 102b which is the intermediate reference guide surface serves as a reference of a sheet of executive size and B5 size.
Reference numbers 101a to 101c represents obliquely conveying rollers which are obliquely conveying means. The three obliquely conveying rollers 101a to 101c are rotatably held by the reference guide 100 and driven by driving means. An obliquely conveying follower roller 101d is in contact with the downstream two obliquely conveying rollers 101b and 101c under given pressure. The obliquely conveying rollers 101b and 101c are driven by a motor M provided in the paper re-feed unit 10.
A conveying lower guide 103 is provided adjacent to the reference guide 100 and constitutes a lower surface (bottom surface) of the re-feeding passage 18. A fixing rib 104 as a support member of the present invention is provided upstream side of the obliquely conveying roller 101a which is most upstream in the conveying direction of the conveying lower guide 103.
As shown in
Since the guide surface 103a of the conveying lower guide 103 has substantially the same height as that of the sheet support surface 102c1 of the third reference guide surface 102c, it is possible to reliably introduce a sheet of A5 size into the third reference guide surface 102c, and to prevent jamming from being generated.
The fixing rib 104 is provided on the curved guide surface 103b which is provided upstream side of the reference number 100 on and the fixing rib 104 has substantially the same height as that of a sheet support surface 102a1 of the first reference guide surface 102a which serves as the reference of side end of maximum sheet of the reference member 102, in this embodiment, sheet of letter size and A4 size.
If the fixing rib 104 is formed at a position close to the first reference guide surface 102a, when a sheet of letter size or A4 size passes through the re-feeding passage, since the end of the sheet opposite from the reference member hangs down, the balance of the attitude of the sheet S is deteriorated, and the sheet can not be introduced to the first reference guide surface 102a reliably. Thus, the fixing rib 104 is formed at a position away from the first reference guide surface 102a with respect to the center line O of the conveyed sheet S in its widthwise direction as shown in
By providing the fixing rib 104 having substantially the same height as that of the sheet support surface 102a1 of the first reference guide surface 102a at such a position, when the sheet passes through the re-feeding passage as shown in
Since the difference in height between both ends of the sheet S before the sheet S is conveyed by the obliquely conveying roller 101a is eliminated, a difference in paper-pass length in the both ends of the sheet in the conveying direction is eliminated. As a result, the sheet S is not largely inclined, and as shown in
With this configuration, it is possible to easily set the side end of the sheet along the first reference guide surface 102a by the obliquely conveying rollers 101a to 101c and the obliquely conveying follower roller 101d while the sheet is re-supplied from the paper re-feed unit 10 to the image forming section (see
As described above, the fixing rib 104 projects upstream of the obliquely conveying rollers 101a to 101c and the obliquely conveying follower roller 101d and has substantially the same height as that of the sheet support surface 102a1 of the first reference guide surface 102a. With this fixing rib 104, the difference in paper-pass length of the both ends of the sheet in the conveying direction is eliminated, and it is possible to reliably adjust the position of the sheet.
It is unnecessary that the height of the fixing rib 104 is exactly the same as that of the sheet support surface 102a1 of the first reference guide surface 102a, and it has been found from experiment that if the difference between the fixing rib 104 and the first reference guide surface 102a of the sheet support surface 102a1 is within ±3 mm, the same effect can be obtained.
In this embodiment, if a force of the obliquely conveying rollers 101a to 101c and the obliquely conveying follower roller 101d for adjusting the attitude of the sheet S in the direction of the reference guide surface is sufficient, any of the obliquely conveying rollers 101a to 101c and the obliquely conveying follower roller 101d may be inclined at a given angle.
Next, a second embodiment of the present invention will be explained.
In
The fixing rib 104a has substantially the same height as that of the sheet support surface 102b1 of the second reference guide surface 102b of the reference member 102. By providing such a fixing rib 104a, it is possible to eliminate a difference in height of both the ends of the sheet S as shown in
As a result, as shown in
When a thin sheet having wide width and low rigidity such as A4 size sheet is to be conveyed, since the fixing rib 104a is provided, the height of the end of the A4 size sheet can be maintained by the two fixing ribs 104 and 104a, and lateral balance of the sheet can more reliably be kept.
It is unnecessary that the height of the fixing rib 104a is exactly the same as that of the sheet support surface 102b1 of the second reference guide surface 102b, and if the difference between the fixing rib 104a and the sheet support surface 102b1 of the second reference guide surface 102b is within ±3 mm, the same effect can be obtained.
Next, a third embodiment of the present invention will be explained.
In
By providing the fixing rib 106 having the inclined guide surface 106a also, the sheet S can reliably be set along the reference guide surfaces 102a to 102c by the obliquely conveying rollers 101a to 101c while the sheet S is re-supplied from the paper re-feed unit 10 to the image forming section, and it is possible to finally obtain excellent printing precision of image on the second surface.
Number | Date | Country | Kind |
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2003-095517 | Mar 2003 | JP | national |
Number | Name | Date | Kind |
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6149045 | Kadono | Nov 2000 | A |
Number | Date | Country |
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0 374 575 | Jun 1990 | EP |
59-211065 | Nov 1984 | JP |
Number | Date | Country | |
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20040190964 A1 | Sep 2004 | US |