Patent Grant
7806403
1. Field of the Invention
The present invention relates to a sheet conveying apparatus that conveys sheets and an image forming apparatus provided with the sheet conveying apparatus.
2. Description of the Related Art
In an image forming apparatus, when a skewed sheet feeding occurs, a correct image can not be formed on each sheet. Therefore, conventionally the image forming apparatus has a sheet registration correcting mechanism for correcting a skewed sheet, when skew feeding of the sheet to be conveyed occurs.
In a conventional sheet registration correction, there is a method of correcting the skewed sheet (called a skew correction hereafter) in which two rollers are used to be independently driven, thereby giving a relative speed difference to the rollers. Also, there is a method of correcting the skewed sheet by butting tips of paper sheets, on one side of its vertical surface in a conveying direction (called a skew feed butting correction). Further, generally there are various methods such as obviating the skew feeding by forming the tips of the sheets into a loop state, as illustrated in a registration roller.
As general applications, skew feed butting correction and skew correction are performed to enable print-on-demand image to be formed, from the viewpoint of high precision+high productivity. In addition, from the viewpoint of miniaturization of an apparatus body, the skew correction is advantageous in structure. However, particularly in the skew correction, when a conveyed sheet is shifted in a direction orthogonal to a conveying direction (lateral direction), in order to correct such a shift, sheet lateral registration correction needs to be performed separately. In this case, generally a flow of correcting lateral registration is as follows. Namely, sheet tip registration correction is performed first, and then sheet lateral registration correction is performed.
For example, Japanese Patent Application Laid-Open No. 05-124752 and Japanese Patent Application Laid-Open No. 2000-289889 propose a technique in which a lateral registration of the sheet is detected and according to an amount of detection, the sheet is laterally shifted. According to Japanese Patent Application Laid-Open No. 05-124752, the lateral registration of the sheet is detected in such a manner that a lateral tip of the sheet is detected by a line sensor such as contact image sensor, and a sheet lateral shift amount is detected. Then, the sheet lateral registration is corrected in such a manner that a roller itself conveying the sheet is moved in a direction orthogonal to the conveying direction (=the sheet itself is laterally moved) by an amount according to a detected sheet lateral shift amount.
In addition, as illustrated in Japanese Patent Application Laid-Open No. 10-310288, there is a proposal that by disposing a sensor at a sheet side edge reference position, a sheet side edge is aligned with a sheet side edge reference. This is a technique of correcting the sheet lateral registration by moving the roller itself conveying the sheet, in a direction perpendicularly to the conveying direction.
The documents provide a technique of aligning the sheet with a formed image by laterally moving the sheet itself, as a lateral registration correction part of the sheet. The detection itself includes the detection for deciding a moving amount and the detection for deciding a completion of movement.
However, according to a conventional technique, the lateral registration of the sheet is corrected by laterally shifting the conveying roller. However, this conventional technique involves problems such as described below.
For example, from the viewpoint of a mechanical restriction and productivity, in a sheet lateral registration shift area, the lateral shift of a pair of lateral shift rollers, with a sheet nipped between them, can not occur at a timing of pass of the sheet tips. Therefore, the lateral shift of the sheet lateral registration shift area is performed in many cases, at a timing when the tip of the sheet is conveyed by predetermined amounts after passing through the pair of the lateral shift rollers.
In such a case, for example as illustrated in
(lateral shift roller from tip of sheet):(rear tip of sheet from lateral shift roller)=1:7
This reveals that lateral shift rollers 31 perform lateral shift, with sheet nipped between them, at a position extremely closer to the tip portion of the sheet.
Therefore, a lateral shift force is added to only the tip portion of the sheet in a direction X orthogonal to a conveying direction Y, and absolutely no force is added to the rear tip portion of the sheet in the direction X, to set this portion in a free state. Actually, the force added to the sheet in the direction X is unbalanced if the lateral shift is performed with the sheet nipped between the pair of the lateral shift rollers at a biased position as described above, due to a friction and air resistance between the sheet and a conveying path. As a result, accurate lateral shift control is difficult.
Thus, in the case of the structure that “the lateral shift correction is performed always at a predetermined timing from the tip of the sheet irrespective of a sheet size”, the shift force added to the sheet is unbalanced, thus generating a slip, and a stable correction can not be performed. Therefore, there is a problem that the sheet is skewed in some cases.
Note it can be considered that when the lateral shift rollers 31 are disposed at two places of the tip side and the rear tip side in the conveying direction.
And it can be also considered that when the center part of the sheet in the conveying direction is nipped between the lateral shift rollers, a lateral shift operation is started. However, when the lateral shift rollers 31 are disposed at two places of the tip side and the rear tip side in the conveying direction or the lateral shift operation is started with the center part of the sheet nipped by the pair of the lateral shift rollers, a stable correction of a sheet position can not be performed by generating a slip between the lateral shift rollers 31 an the sheet due to a friction between the sheet and the conveying path while the lateral shift rollers 31 is shifting the sheet.
The present invention provides a sheet conveying apparatus capable of surely performing a lateral shift of a sheet with high accuracy and an image forming apparatus.
In order to solve the above-described problems, the present invention provides the sheet conveying apparatus typically having a structure described below.
There is provided the sheet conveying apparatus, including: a sheet conveying part that conveys a sheet; a detection part that outputs a signal according to a position of the sheet conveyed by the sheet conveying part, in a lateral direction orthogonal to a conveying direction; a lateral shift part that shifts a conveyed sheet in the lateral direction; and a control part that controls an operation of the lateral shift part based on an output of the detection part, wherein after the lateral shift operation by the lateral shift part is ended, detection by the detection part is performed again, the control part controls the operation of the lateral shift part based on the detection result.
According to the present invention, by performing a positional correction in the lateral direction of the sheet multiple numbers of times, a reliable correction can be performed for particularly a long sheet requiring large variation of the correction.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Next, a sheet conveying apparatus according to one embodiment of the present invention is described, together with an image forming apparatus provided with the sheet conveying apparatus.
[Overall Structure of Image Forming Apparatus Provided with Sheet Conveying Apparatus]
First, an overall structure of the image forming apparatus of this embodiment will be described with reference to
Each image forming part G forms an electrostatic latent image by uniformly charging a rotating photosensitive drum 1 by a charging roller 2 and irradiating the photosensitive drum 1 with light from a laser scanner 3 in accordance with an image signal. This electrostatic latent image is made visible by being developed by toner using a development device 4.
An endless intermediate transfer belt 5 is rotatably abutted on each photosensitive drum 1. Then, as described above, the toner image formed on each photosensitive drum 1 is transferred to the intermediate transfer belt 5 in an overlapped state by applying bias voltage to a primary transfer roller 6, thereby forming a color image.
The sheet conveying apparatus is disposed in the lower part of the image forming part G, and a sheet P is conveyed to an image transfer part in synchronization with formation of the above toner image. Specifically, sheets contained in a sheet cassette 7 are separated one by one and conveyed by sheet feeding rollers 8, separating rollers 9, and a pair of conveying rollers 10. Then, by a pair of registration rollers 19, the conveyed sheet is conveyed to a secondary transfer part, being a nip part between a secondary transfer roller 11 and the intermediate transfer belt 5, in synchronization with formation of the image. In the secondary transfer part, the toner image on the intermediate transfer belt 5 is transferred to the conveyed sheet P by applying bias voltage to the secondary transfer roller 11.
Further, the sheet P, with the toner image transferred thereto, is conveyed to a fixing device 12, and the toner image heated and pressurized here is fixed to the sheet, and thereafter is discharged to a discharging part 14 by a pair of discharge rollers 13.
Note that when recording is performed to both sides of the sheet, the sheet, with image formed on one side as described above, is conveyed to a reverse conveying path 15 by switch-back, and the sheet is conveyed to the image forming part G again to form an image on the other side and discharged thereafter.
In addition, in the image forming apparatus of this embodiment, a feeding deck 16 can be attached thereto, so that large volume of sheets can be fed, and also the sheet of an arbitrary size can be fed from a manual feeding part 17.
The image forming apparatus according to this embodiment is controlled by a control unit 500 illustrated in
The control unit 500 includes a control substrate (not illustrated) for controlling an operation of a mechanism in the above each unit, and includes a motor drive substrate (not illustrated).
Note that
The CPU 501 performs overall control of the image forming apparatus. Control programs are stored in the ROM 502, and temporary data necessary for control is stored in the RAM 503, and is appropriately read out.
The CPU 501 has a plurality of timers inside, and a BD signal is counted by one of the timers to generate a predetermined timing. Also, by using another timer, an internal clock of the CPU 501 is counted to generate a predetermined timing.
In addition, the CPU 501 outputs an image formation start signal. By the output of the image formation start signal, image exposure is started.
In addition, each kind of sensors S1 to S4 as will be described later for detecting the conveyed sheet are disposed on the sheet conveying path. Then, the CPU inputs a detection signal from the sensors S1 to S4, and based on the detection result, performs drive-control of the registration motor 506 and the conveying motor 505, to control sheet conveyance.
After predetermined number of counts of the BD signals is performed from the start of the image exposure, the registration motor 506 is driven to rotate the pair of registration rollers 19. Meanwhile, when a sheet conveying operation is started after elapse of proper time from the start of the image exposure, in time for the start of rotary drive of the pair of the registration rollers 19, the image and the sheet can be synchronized with each other.
In addition, according to this embodiment, the CPU 501 and ASIC 507 are bus-connected to each other, and exchange of data is performed by a bus signal.
[Lateral Shift Part]
In the sheet conveying apparatus according to this embodiment, lateral shift rollers 31 and skew rollers 30 constituting a “lateral registration shift part” are provided between a pair of front rollers 18 and a pair of registration rollers 19 illustrated in
(Skew Feeding Correction Part)
The skew feeding correction part A is a part for correcting a skew feeding state of a sheet P1 in parallel to the conveying direction. Namely, a skew feeding amount of the sheet P1 in the skew feeding state is recognized by two skew feeding sensors S1, at a time difference of ON detection of the tips of the sheets. Then, according to the skew feeding amount, in two independently driven skew rollers 30 (30a, 30b), the speed of one of them related to the preceding tip of the sheet is reduced for a specific length of time. Thus, the preceding tips of the sheets are aligned with delayed tips of the sheets. A value of the specific length of time is decided according to the skew feeding amount.
As illustrated in
(Center Returning Area)
Next, the center returning area B is described by using
Also, there are provided a lateral registration detecting sensor S2 for detecting an edge of the sheet in the lateral direction, with the skew feeding corrected by the skew feeding correction part A as described above, and a lateral registration detection start sensor S3 for detecting arrival of the tips of the sheets, being a reference for deciding a detection timing of the edge. In addition, there are provided the lateral shift rollers 31 for correcting the shift of the sheet in the lateral direction (direction X) after detecting the lateral registration of the sheet, in accordance with amount and direction of the detection, and a lateral shift start sensor S4, being a lateral shift start detection part that detects the arrival of the tips of the sheets, being the reference for deciding the timing of shift of the lateral shift rollers 31.
The sheet, with the skew feeding corrected, enters the center returning area B. In the center returning area B, the lateral registration of the sheet P3 is measured by the lateral registration detecting sensor S2 constituted of a line sensor such as a contact image sensor, being the lateral registration detection part (detection part). Then, the lateral shift rollers 31 on the lateral shift roller drive shaft 32 are moved to a direction orthogonal to the conveying direction of the sheet, to thereby move the sheet to a state of P4 depending on the measured lateral registration. Thus, the center of the sheet P4 is aligned with a conveying center C1 to convey the sheet in the sheet conveying direction.
In the flow of the control, a lateral registration position of the conveyed sheet is detected by the lateral registration detecting sensor S2, and is subjected to A/D conversion processing by an analogue processor IC33. Thereafter, a difference between a lateral registration detected position and a lateral registration ideal position previously set is subjected to the processing of converting it to the lateral shift amount of the lateral shift rollers 31 by a lateral registration detecting/correcting control part such as an ASIC 34. Based on such a conversion processing, the lateral registration of the sheet is corrected by outputting the lateral shift amount to a lateral shift drive motor M1 as a drive signal.
(Lateral Registration/Correction Control Part)
Next, the structure of a lateral registration detecting/correcting control part is described with reference to a control block diagram of
First, a detection control part B1 performs detecting operation based on a detection start signal generated from a detection timing generation part B0 from an input of a detection timing reference signal of the lateral registration detection start sensor S3. The value of the lateral registration detecting sensor S2 under the control of the detection control part B1, is A/D converted in the analogue processor IC33 and is subjected to binarization processing in a binarization circuit B3. A threshold value at this time is changed by the CPU 501 depending on the type of the sheet. Based on the binarized signal, an edge pulse is generated in an edge position detection part B5 as a latch signal of a count latch part B6.
Meanwhile, a counter B4 for counting a driving clock (≈pixel CLK) from the detection control part B1 is cleared per every main scanning synchronization signal. Namely, the number of pixels of the lateral registration detecting sensor S2 (resolution is decided by the line sensor) is counted. The count value is latched in a count latch part B6 at a timing of the latch signal, and is input in a subtracter B8 through an averaging circuit B7 as a sheet edge count value.
An edge reference value from the CPU 501 is also input in the subtracter B8, and a difference between the sheet edge count value and the edge reference value is output as the shift amount of the edge, and a sign of the difference is output as a shift direction. The edge shift amount is converted in a count→ driving amount conversion part B9, to a correction driving amount of the lateral shift rollers 31 by table or calculation, and is input in a lateral registration correction roller drive control part B11.
Meanwhile, by a correction timing generation part B10, a drive start signal is input in the lateral registration correction roller drive control part B11, so as to be delayed from a correction timing reference signal sent from the lateral shift start sensor S4, based on conveying speed information and sheet size information obtained from the CPU 501. For example, when the lateral registration shift is started at a center position of the sheet in the conveying direction, and the conveying speed is set at PS(mm/s) and the sheet size in the conveying direction is set at S(mm), the above delay time T[s] is decided as follows.
T={(S/2)−α}/PS (1)
wherein α is a distance (mm) from the lateral shift rollers 31 to the lateral shift start sensor S4.
In addition, when the lateral registration shift operation is performed immediately at the timing of the correction timing reference signal from the lateral shift start sensor S4, the above formula is treated as a fixed value such as T=0.
The lateral registration correction roller drive control part B11 generates the drive signal according to the above correction driving amount, with the drive start signal generated at the above timing as a trigger, and decides a driving direction of the lateral shift drive motor M1, according to positive data/negative data of the correction driving amount. In addition, the lateral registration correction roller drive control part B11 decides the driving time of the lateral shift drive motor M1 according to the correction driving amount, and performs the lateral shift of the lateral shift rollers 31.
Thus, at a timing when the lateral shift rollers 31 arrive at a predetermined position of the sheet of each size, the lateral shift correction operation is performed.
(Drive of Lateral Shift Drive Motor)
Next, description will be given for the operation of the lateral shift drive motor at the time of the lateral shift correction operation as described above, by using
First, in
In
Then, in
As a state of not nipping the sheet between rollers, as illustrated in
As described above, by operating the lateral shift drive motor M1 in such a manner as positive rotation—stop—reverse rotation (=lateral shift executing operation), the lateral shift correcting operation can be sequentially performed.
In addition, as illustrated in
(acceleration duration t1+deceleration duration t3)<(lateral registration correction driving amount),
as illustrated in
[Lateral Registration Shift Control]
Next, “lateral registration shift operation control” in the sheet conveying apparatus according to this embodiment is described by using the flowchart of
In this embodiment, when the detection for the second time is possible by the lateral registration detecting sensor S2 at the time when the lateral shift operation is ended by the above lateral shift part under the control of the control part, the detection of the lateral registration is performed again by the lateral registration detection part. Then, based on a detection result thereof, shift control is performed again so that the conveyed sheet is shifted again in the lateral direction.
First in step S601, it is determined whether or not the lateral registration detection is ended by the above lateral registration detecting sensor S2. When it is so determined that the detection of the lateral registration by the lateral registration detecting sensor S2 is ended in the step S601, the processing proceeds to step S602, and it is determined whether or not the detection of the lateral registration of the sheet for the second time is possible during lateral shift operation.
When time from the start of rotation of the lateral shift drive motor M1 for the lateral shift up to stop of the rotation is set at Ts[s], distance from the lateral shift start sensor S4 to the lateral registration detecting sensor S2 is set at Ss[mm], a sheet size length is set at Sp[mm], a sheet lateral registration start delay time is set at T[s], a sheet conveying speed is set at Vp[mm/s], and lateral registration detecting time is set at Tc[s], it is possible to calculate the possibility of the detection of the lateral registration of the sheet for the second time, by the following formula.
Ts<((Sp−Ss)/Vp)−T−Tc
When the formula is satisfied, it is so determined in step S602 that the detection of the lateral registration for the second time is possible. Namely, the detection of the lateral registration for the second time is possible, when a sheet rear tip is not passed through the position of the lateral registration detecting sensor S2, at the time of end of the first lateral registration shift operation.
Note that the time Ts from start of the rotation of the lateral shift drive motor M1 for the lateral shift up to stop of the rotation is calculated and obtained from (acceleration time t1)+(constant speed time t2)+(deceleration time t3), as illustrated in
Here, a state in which the detection of the lateral registration is possible and a state in which the detection of the lateral registration is not possible will be described by using
When it is so determined that the detection of the lateral registration is impossible in step S602, the processing proceeds to step S603, and the lateral shift drive motor M1 is driven to start movement of the lateral shift rollers (=fixed movement mode).
Then, the end of the movement in step S604 is awaited, and next, in step S605, as described above, elapse of the stop stable time of the lateral shift drive motor M1 is awaited. After step S605, as described above, the lateral shift rollers 31 start movement to the home position during sheet conveyance by the pair of registration rollers 19, to receive the next sheet at the home position (the position of
Meanwhile, in step S602, when it is so determined that the detection of the lateral registration is possible, in step S608, lateral registration real time control as described below is performed, and the processing proceeds to step S605.
(Lateral Registration Real Time Control)
Next, the above lateral registration real time control will be described by using the flowchart of
First, in step S701, as illustrated in
When it is so determined in step S701 that the acceleration is possible, the processing proceeds to step S702, and the drive of the lateral shift drive motor M1 is started. Also, at this time, timers are internally operated for detecting time-out. The time until the detection of the lateral registration of the sheet can not be performed by the lateral registration detecting sensor S2, is set to be a time-out value. Namely, when the time-out value is obtained, this means that the rear tip of the sheet escapes from the lateral registration detecting sensor S2.
The processing proceeds from step S702 to step S703, and whether or not the timers obtain the time-out values is determined. When it is so determined in step S703 that the timers do not obtain the time-out values, the processing proceeds to step S704, and it is determined whether or not the movement of the lateral shift rollers 31 by the drive of the lateral shift drive motor M1 is ended.
When it is so determined in step S704 that the movement of the lateral shift rollers 31 by the drive of the lateral shift drive motor M1 is not ended, the processing is returned to step S703. Reversely, when it is so determined that the movement of the lateral shift rollers 31 by the drive of the lateral shift drive motor M1 is ended, the processing proceeds to step S712, and the detection of the lateral registration of the sheet is performed again by the lateral registration detecting sensor S2.
The processing proceeds from step S712 to step S705, and it is determined whether or not a lateral registration amount detected in step S712 achieves a lateral registration ideal position (lateral registration reference position) illustrated in
When it is so determined in step S705 that the detected lateral registration amount achieves the lateral registration ideal position, the lateral registration real time control is escaped. Reversely, when it is so determined in step S705 that the detected lateral registration amount does not achieve the lateral registration ideal position, the shift amount of the lateral registration is set as a moving amount of the lateral shift rollers 31 driven by the lateral shift drive motor M1, and the movement is started. Then, the processing is returned to step S703.
In addition, when it is so determined in step S703 that the timers obtain time-out, the processing proceeds to step S707, and as illustrated in
In addition, when it is so determined in step S701 that the acceleration is impossible, the processing proceeds to step S708, and as illustrated in
The case of
Next, when it is so determined in step S709 that the detected lateral registration amount does not achieve the above lateral registration ideal position, the processing proceeds to step S710, and whether or not the timers obtain time-out is determined. When it is so determined in step S710 that the timers do not obtain time-out, the processing is returned to step S709.
Also, reversely, when it is so determined in step S710 that the timers obtain time-out, the processing proceeds to step S711, and in the same way as the step S707, the display part 21a displays the message that there is abnormality in the lateral registration shift part, to escape the lateral registration real time control.
In addition, when it is so determined in step S709 that the detected lateral registration amount achieves the above lateral registration ideal position, the lateral registration real time control is escaped.
As described above, by performing the detection of the lateral registration of the sheet before and after moving the lateral shift rollers 31, accuracy of the lateral registration can be improved. Particularly, stable correction of the registration is possible by performing the lateral shift correction again for the sheet having a long sheet feeding length in which fluctuation easily occurs in conveyance.
In addition, in the above embodiment the lateral shift rollers 31 is spaced from the lateral registration detecting sensor S2 so that the lateral shift rollers 31 can shift the sheet after considering the delay time T and etc when the lateral registration detecting sensor S2 can detect the sheet. In above mentioned embodiment, the CPU 501 calculates the possibility of the detection of the lateral registration of the sheet for the second time, by the following formula.
Ts<((Sp−Ss)/Vp)−T−Tc
However, it can be consisted that the CPU 501 determines that the second operation of the lateral shift rollers 31 is impossible when a amount of the first shift of the lateral shift rollers 31 based on the signal output from the lateral registration detecting sensor S2 is larger than a predetermined amount, and the CPU 501 determines that the second operation of the lateral shift rollers 31 is possible when a amount of the first shift of the lateral shift rollers 31 based on the signal output from the lateral registration detecting sensor S2 is equal or small than the predetermined amount. Here in this embodiment, the ROM 502 memorize the predetermined amount every size of each sheet.
In addition it can be consisted that the shift roller 31 performs the first shift operation at a high speed, and the first the shift roller 31 performs the second shift operation at a low speed. In this case, because the second shift operation is performed at the low speed, the precision of the shift of the sheet is improved.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2007-305590, filed Nov. 27, 2007, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2007-305590 | Nov 2007 | JP | national |
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| Number | Date | Country |
|---|---|---|
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| 2000-289889 | Oct 2000 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20090134569 A1 | May 2009 | US |
