1. Field of the Invention
The present invention relates to a sheet conveying apparatus for conveying a sheet such as recording paper or a document, and an image forming apparatus and an image reading apparatus which include the sheet conveying apparatus.
2. Description of the Related Art
In recent years, an operational noise of a copying machine has been reduced thanks to various noise reduction measures. This makes a sound audible in which we have been deafened by the operational noise of an image forming unit of the copying machine, more specifically, we recently notice a sound produced by a sheet hitting against a conveyance guide when conveyed. Such a sound is produced when a leading edge of a sheet S hits against a conveyance guide 400 at a confluence portion of one conveyance path and the other conveyance path, as illustrated in
Since a sheet is subjected to a large stress because the conveyance paths intersect each other at that part, a large rubbing force is exerted between the sheet conveyance paths and the sheet. For this reason, the conveyance of paper high in stiffness such as thick paper is problematic.
To solve the above problem, a technique is discussed in which a belt serving as a unit for moving and guiding a sheet is provided on a second sheet conveyance unit to cause the leading and rear edges of the sheet to contact the belt in an apparatus having a confluence portion of a first conveyance path and a second conveyance path. The technique is discussed in Japanese Patent Application Laid-Open No. 2008-037587.
In a conventional apparatus using a conveyance belt at the confluence portion, however, the conveyance belt plays the role of not only easing collision but also conveying the sheet, so that it is desirable to use a material with a high friction and a high hardness (60° Hs, JIS A, for example). This is because the conveyance belt made of a low-hardness material may squash at a nip portion with a conveyance roller and cause damages such as deformation and a bend on the leading edge to the conveying sheet.
The hardness of the conveyance belt needs to be set low to effectively reduce a sound produced when the sheet collides the conveyance belt. When the sheet conveyed by an upstream roller pair at a conveyance speed V1 enters an intersecting path and collides the conveyance belt and a conveyance direction of the sheet is changed, the leading edge of the sheet is moved at a speed V2 faster than the conveyance speed V1 (V1<V2). When the leading edge of the sheet collides the conveyance belt and the conveyance direction of the sheet is changed to the direction along the belt surface of the conveyance belt, a sheet with a high stiffness (rigidity) is less liable to be bent. Conveying the sheet with the sheet less bent makes the moving speed V2 of the leading edge of the sheet faster than the conveyance speed V1. Particularly, the stiffer the sheet, the faster the moving speed of leading edge of the sheet when the conveyance direction is changed.
Because the conveyance speed of the conveyance belt is V1, the leading edge of the sheet which is faster in moving speed than V1 is caught on the conveyance belt, which may bend the leading edge of the sheet and cause jam.
The present invention is directed to a sheet conveying apparatus for reducing a sound produced at a confluence portion of two sheet conveyance paths different in conveyance direction from each other and stabilizing conveyance of the sheet, and an image forming apparatus and an image reading apparatus which include the sheet conveying apparatus.
According to an aspect of the present invention, a sheet conveying apparatus includes a confluence portion formed by a first sheet conveyance path joining in a second sheet conveyance path, a first sheet conveyance unit which is provided at an upstream side of the confluence portion and configured to convey a sheet in the first sheet conveyance path, and a second sheet conveyance unit which is provided at a downstream side of the confluence portion and configured to convey a sheet conveyed from the first sheet conveyance path to the second sheet conveyance path, wherein the confluence portion is provided with a conveyance rotating member with which a leading edge of the sheet comes into contact, and is connected to a drive transmission unit for transmitting drive to the conveyance rotating member, and a one-way clutch is arranged at the drive transmission unit, wherein the conveyance rotating member follows a change in a moving speed of the leading edge of the sheet after collision of the leading edge of the sheet with the conveyance rotating member by the one-way clutch.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
A document laid on a document positioning glass plate 11 is irradiated with light by a scanning optical system 12 including a light source and a reflection mirror group. The reflection light is formed as an image on a charge coupled device (CCD) 14 via a reduction lens 13, opto-electrically converted, and converted analog to digital (A/D).
A laser emitting unit 21 scans a photosensitive drum 23 with a laser beam by the rotation of a polygon mirror 20 based on image information read by the reader unit 1 to form a latent image on the photosensitive drum 23 previously charged with a charging device 24. A developing unit 25 develops the latent image and forms a toner image on the photosensitive drum 23. A transfer charging device 26 transfers the toner image formed on the photosensitive drum 23 onto the sheet S. After the toner image is transferred, a cleaning unit 27 removes toner remained on the drum surface.
A sheet cassette 31 for stacking and storing the sheet S is detachably attached to the lower part of the image forming apparatus 900. A pickup roller 32 is arranged at the upper part of the sheet cassette 31. A feed roller 33 rotating to a direction in which the sheet is fed and a retard roller 34 rotating to a direction in which the sheet is returned via a torque limiter are arranged on the downstream side of the sheet cassette 31. The sheet S fed by the pickup roller 32 is separated and conveyed by the feed roller 33 and the retard roller 34. After that, the sheet S is subjected to a skew correction by a registration unit 9 and conveyed to the image forming unit 2.
The sheet S onto which the toner image is transferred at the image forming unit 2 is conveyed to the fixing unit 4 by the conveyance belt 8. The fixing unit 4 is formed of a roller pair 42 including a heating roller having a halogen heater (not illustrated) therein and a pressure roller pressed against the heating roller with a predetermined pressure force by a spring (not illustrated). The sheet on which toner yet to be fixed is laid passes through a nip portion of the roller pair 42 of the heating roller and the pressure roller and is applied heat and pressure to fuse the toner image. In the case of a one-sided copy mode, the sheet S already subjected fixing process is discharged outside the main body of the apparatus by the external discharge roller pair 5 and stacked onto a discharge tray 7.
In the case of a two-sided copy mode, the sheet S passes through the fixing unit 4 and then is conveyed to the reversing unit 6 by a switchback roller pair 61. The sheet S is conveyed to a two-sided conveyance path 62 by the reverse of the switchback roller pair 61, further conveyed by a refeed roller 63 to the registration unit 9 for again forming an image. Thereafter, the sheet S is discharged outside the main body of the apparatus via the same process as the one in the one-sided copy mode.
The sheet conveying apparatus to which the present invention is applied is described below with reference to
The sheet S conveyed from the first sheet conveyance path 101 passes through the confluence portion 103 and guided to the second sheet conveyance path 102. The confluence portion 103 is formed so as to be encompassed with a conveyance guide surface 38a of a conveyance guide 38, a conveyance guide surface 39a of a conveyance guide 39, a conveyance guide surface 40a of a conveyance guide 40, and a conveyance guide surface 41a of a conveyance guide 41. The conveyance guide surface 38a is the one for forming the second sheet conveyance path 102 and positioned such that the first sheet conveyance path 101 intersects the conveyance guide surface 38a when extended.
The conveyance guide surface 39a forms an upstream part of the second sheet conveyance path 102 with respect to the confluence portion 103. The conveyance guide surface 40a forms a downstream part of the first sheet conveyance path 101 and a downstream part of the second sheet conveyance path 102 with respect to the confluence portion 103. The conveyance guide surface 41a forms the downstream part of the first sheet conveyance path 101. The conveyance guide surfaces 39a and 41a forms a part of the confluence portion 103 and positioned at the upstream side of the conveyance guide surface 40a in the sheet conveyance direction in which the sheet S is conveyed to the second sheet conveyance path 102.
Conveyance rollers 35 and 36 forming a second sheet conveyance unit are provided downstream in the sheet conveyance direction with respect to the confluence portion 103 and convey the sheet S conveyed from the first sheet conveyance path 101 to the second sheet conveyance path 102. As illustrated in
An elastic sponge roller 37 (elastic roller) as a conveyance rotating member on which the leading edge of the sheet S conveyed from the first sheet conveyance path 101 abuts is rotatably arranged upstream in the sheet conveyance direction of the conveyance rollers 35 and 36 on the second sheet conveyance path 102.
A rotational axis line as a rotational center 0 of the sponge roller 37 is positioned to be orthogonal to the sheet conveyance direction on the second sheet conveyance path 102 and to sandwich the conveyance guide surface 38a with the second sheet conveyance path 102. The material of the sponge of the sponge roller 37 is polyether series urethane. Asker F hardness thereof is approximately 65°. The material of the conveyance roller 36 is silicon. The hardness thereof is approximately 60° Hs JIS A. The material of the conveyance roller 35 is synthetic resin such as polyacetal resin (POM). The hardness thereof is higher than that of the sponge material of the sponge roller 37.
As illustrated in
In
As illustrated in
As illustrated in
As illustrated in
The action of a first exemplary embodiment of the present invention is described below with reference to
The rotational center O of the sponge roller 37 is positioned upstream in the sheet conveyance direction on the second sheet conveyance path 102 with respect to the line L drawn from the nip point between the feed roller 33 and the retard roller 34 to the conveyance guide surface 39a (refer to
When the leading edge of the sheet S conveyed at the conveyance speed V1 by the feed roller 33 and the retard roller 34 collides with the sponge roller 37 and the conveyance direction thereof is changed, the leading edge of the sheet S is moved at a speed V2 faster than the conveyance speed V1 (V1<V2) and moves upward. When the leading edge of the sheet S collides with the sponge roller 37 to change the conveyance direction to the direction along the periphery of the sponge roller 37, a large stiffness of the sheet does not bend the sheet very much. Therefore, the moving speed of the leading edge of the sheet S is faster than the conveyance speed V1. The larger the stiffness of the sheet, the less the sheet is bent, so that the moving speed of the leading edge of the sheet S becomes faster after the leading edge of the sheet S collides with the sponge roller 37.
As illustrated in
After that, as illustrated in
A sheet conveying apparatus to which a second exemplary embodiment of the present invention is applied is described below with reference to
In the present exemplary embodiment, the conveyance roller 36 and a belt 55 which forms the second sheet conveyance unit are provided downstream in the sheet conveyance direction with respect to the confluence portion 103 and convey the sheet S conveyed from the first sheet conveyance path 101 to the second sheet conveyance path 102. As illustrated in
As illustrated in
As illustrated in
The rotational center O of the driven roller 57 over which the belt 55 is stretched is positioned upstream in the sheet conveyance direction on the second sheet conveyance path 102 with respect to a line L drawn from the nip point between the feed roller 33 and the retard roller 34 to the conveyance guide surface 39a (refer to
The action of the present exemplary embodiment is described below with reference to
As describe in the first exemplary embodiment, when the sheet S is conveyed at the conveyance speed V1 by the feed roller 33 and the retard roller 34, the leading edge of the sheet S is moved upward at the speed V2. A conveyance roller axis 35a is drivably connected to the motor M serving as the drive source via the one-way clutch 54, so that the conveyance roller 36 is rotatable in the direction of an arrow F with respect to the motor M. Consequently, the belt 55 is also rotatable in the direction of an arrow D.
As illustrated in 13B, when the speed of the leading edge of the sheet S is changed to the speed V2 and moves upward, the belt 55 and the conveyance roller 36 rotate at the moving speed V2 while following the moving speed V2 of the leading edge of the sheet S. Thus, the belt 55 is configured to follow the colliding leading edge to prevent the leading edge from being bent when the leading edge collides with the belt 55.
As illustrated in
In the second exemplary embodiment, the belt 55 is provided to face to the conveyance roller 36. However, another configuration may be used. As illustrated in
In this configuration, the belt 55 is stretched between the drive roller 56 and the driven roller 57. The drive roller 56 and the conveyance roller 35 are rotatably supported with a rotation axis 59 as a rotation center. The conveyance roller 35 is pressed against the conveyance roller 36 by a spring not illustrated. The belt 55 transmits a drive force to the conveyance roller axis 35a via the one-way clutch 58. Therefore, as illustrated in
A driving force is transmitted from the motor M serving as the drive source to the conveyance roller 36 via the motor gear G1 and the axial gear G2 to rotate the conveyance roller 36. Further, the driving force rotates the belt 55 via the conveyance rollers 35, the conveyance roller axis 35a, and the one-way clutch 58.
In the configuration, since the belt 55 is not pressed against and contacted to the conveyance roller 36, a load from the conveyance roller 36 at the time of the collision of the leading edge of the sheet S is smaller than the one in the first and second exemplary embodiments to allow the belt 55 to further follow up the leading edge of the sheet S. The operation and effect are similar to those of the first and second exemplary embodiments, so that the description thereof is omitted.
In a third exemplary embodiment, an example is taken in which the sheet conveyance apparatus according to the present invention is used in an image reading apparatus.
As illustrated in
The automatic document conveyance apparatus 300 is arranged at the upper part of the reader unit 1. The reader unit 1 is similar in configuration to that in the first exemplary embodiment (refer to
In
A feeding roller 303 is provided at the upper part of the document tray 301. The feeding roller 303 feeds a document (hereinafter referred to as a sheet S) with a separation roller 304. The feeding roller 303 usually withdraws into the upper part (a position indicated by a dotted line in the drawing) being a home position to so as not to obstruct document setting work.
When a feeding operation is started, the feeding roller 303 descends to a position indicated by a solid line in the drawing and abuts on an upper surface of the sheet S. The feeding roller 303 is pivotally supported by an arm 305, so that the arm 305 is oscillated to move the feeding roller 303 upward and downward. A separation pad 306 is arranged on a position opposite to the separation roller 304 and applies pressure on the separation roller 304. The separation pad 306 is formed of a rubber material somewhat smaller in friction than the separation roller 304. The separation pad 306 separates the sheets S fed by the feeding roller 303 one by one and the separated sheet S is fed by the separation roller 304.
A registration roller 308 and a registration driven roller 309 are positioned at the downstream of a first sheet conveyance path 307 and serves as a skew correction unit for aligning the leading edge of the sheet S fed by the separation roller 304. The leading edge of the sheet S plunges into the nip portion between the registration roller 308 and the registration driven roller 309 which are still and then the sheet S is further conveyed by the separation roller 304 to form a loop, correcting the skew thereof.
The sheet S is conveyed by a lead roller 310 and a lead driven roller 311 to a platen glass 312. The sheet S conveyed to the platen glass 312 is scooped up by a jump stand 314 via a platen roller 313 and conveyed by a lead discharge roller 315 and a lead discharge driven roller 316.
When an image reading operation of the sheet S is finished by a scanning optical system 12 moved to the lower part of the platen glass 312, the sheet S is discharged to a sheet discharge tray 322 by a discharge roller pair 317. In the case of a two-sided reading mode, the sheet S is switched back without being discharged by the discharge roller pair 317, guided to a second sheet conveyance path 318, and conveyed to the registration roller 308 and the registration driven roller 309. When the sheet S reaches the registration roller 308 and the registration driven roller 309, the other surface of the sheet S is read similarly to the above manner.
A sponge roller 320 is arranged at a confluence portion of first and second sheet conveyance paths 307 and 318. For the sponge roller 320, the second sheet conveyance path 318 corresponds to the first sheet conveyance path of the present invention and the first sheet conveyance path 307 corresponds to the second sheet conveyance path of the present invention.
Since the leading edge of the sheet S conveyed from the first sheet conveyance path 307 abuts on the sponge roller 320, a shock caused by abutment is absorbed by the elasticity of the sponge roller 320. Thus, a sound produced by the leading edge of the sheet S colliding with the registration driven roller 309 can be suppressed. Similarly, since the leading edge of the sheet S conveyed from the second sheet conveyance path 318 also abuts on the sponge roller 320, a shock caused by abutment is absorbed by the elasticity of the sponge roller 320 to allow a sound produced by collision to be suppressed.
The sponge roller 320 and the registration driven roller 309 are alternately arranged in the direction perpendicular to the sheet conveyance direction along the first sheet conveyance path 307. More specifically, the peripheries of the sponge roller 320 and the registration driven roller 309 are partially superposed on each other on the first sheet conveyance path 307 on a projection plane in the direction perpendicular to the sheet conveyance direction along the first sheet conveyance path 307. The effect obtained in such a configuration is similar to that in a position relationship between the peripheries of the sponge roller 37 and the conveyance roller 35 described in the first exemplary embodiment, so that the description thereof is omitted.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2009-278964 filed Dec. 8, 2009, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2009-278964 | Dec 2009 | JP | national |