1. Field of the Invention
The present invention relates to a sheet conveying apparatus used in an image forming apparatus such as a copying machine and a printer and in an image reading apparatus such as a scanner.
2. Description of the Related Art
An image reading apparatus such as a scanner includes an image reading portion that reads an image of a sheet, and a sheet conveying apparatus that conveys the sheet from a sheet tray to the image reading portion. In addition, an image forming apparatus such as a printer includes an image forming portion that forms an image on a sheet, and a sheet conveying apparatus that supplies the sheet from a sheet tray to the image forming portion.
Such a sheet conveying apparatus is provided with a guide member that applies a force to the sheet to be conveyed by an elastic body.
For example, Japanese Patent Laid-Open No. 7-76438 discloses a biasing member which applies a force to a sheet to one side in a sheet conveying path using strength of stiffness of a film member, employing the thin film member formed of PET (polyethylene terephthalate) resin as an elastic body.
In addition, in Japanese Patent Laid-Open No. 2005-162354, a guide member which guides a sheet to a pivot shaft side of a sensor flag provided in a sheet conveying path using strength of stiffness of a film member, similarly employing the thin film member formed of PET (polyethylene terephthalate) resin as an elastic body, is provided. As described above, it is possible to reliably sense the sheet by the sensor flag by providing the guide member.
However, in the guide member based on the elastic body formed of the thin film member proposed hitherto, the guide member itself may be worn out by an edge of a leading end or trailing end of the passing sheet.
Particularly, the shape of the guide member of the related art described above has a bent portion which is convex with respect to the sheet passing face. When the number of passing sheets in such a shape gets larger, the bent portion may be worn out and sharpened by the passing sheet. In addition, when the worn-out proceeds, the downstream side of the sheet in the conveying direction is torn off from the bent portion of the guide member, and may be conveyed to the downstream in the sheet conveying apparatus with the sheet.
The invention has been made in light of the above problems, and it is desirable to provide a guide member with excellent wear resistance against a sheet, even while keeping strength of stiffness of an elastic member such as a resin film member.
According to a representative configuration of the invention in order to solve the above problems, a sheet conveying apparatus which conveys a sheet along a conveying path includes: a first conveying guide that has a first conveying face of the conveying path; a second conveying guide that has a second conveying face opposed to the first conveying face; and a guide portion that is provided at any one of the first conveying guide and the second conveying guide, the guide portion has an elastic member that is fixed to one of the first conveying guide and the second conveying guide, and a rigid member that is provided on the face side of the elastic member on which the sheet passes and that has a surface more rigid than that of the elastic member, and the elastic member is deformed by pressing of the conveyed sheet when the sheet passes through the guide portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of the invention will be described in detail with reference to the drawings.
(Overall Configuration of Scanner Apparatus)
When a sheet bundle is set on an original tray 202, it is determined that there is an original by an original detecting sensor S5. When a reading operation start is input by a user, a separation motor M1 is driven to drive a pickup roller 203 and a separation roller 205, and the sheet bundle is separated sheet by sheet by a separation pad 204 and is conveyed into the apparatus. In addition, a separation sensor S1 detects that the sheet is positioned at the separation roller 205.
When a leading end of the sheet reaches a registration sensor S2, the leading end of the sheet is conveyed by the separation roller 205 therefrom by a predetermined distance, and a loop is formed in a loop space SL of an upstream portion of a pinch roller 206a and a registration roller 206b. The leading end of the sheet bumps into the registration roller nip portion throughout a thrust width, to cause registration correction.
Thereafter, the leading end of the sheet is extracted by the pinch roller 206a and the registration roller 206b, and reaches a lead sensor S3 through a conveying roller 208.
When the leading end of the sheet reaches the lead sensor S3, a reading element such as a CCD is driven, and a reading operation of an image is started by an image reading portion 214 at the time when the leading end of the sheet reaches a reading position 213 opposed to a platen roller 211 through a first lead roller 209.
The image-read sheet is discharged to a discharge tray 218 through a second lead roller 215, a third lead roller 216, and discharge rollers 217a and 217b.
Meanwhile, when a trailing end of the sheet passes through the separation sensor S1, it is detected whether or not there is the original on the original tray 202. When it is determined that there is the original, the next transmission operation is started.
When it is determined that there is no original, the driving of the CCD and the like is stopped, the transmission operation is stopped, and a feeding clutch CL is powered such that a torque can be transmitted. In addition, the separation motor M1 is reversely rotated (a direction of rotating the registration roller 206b in a downstream direction), and the pickup roller 203 is picked up to an initial waiting position (a position illustrated in
Furthermore, as illustrated in
The registration roller 206b is driven by the same driving source as that of the pickup roller 203 and the separation roller 205.
A pulley P1 of a first stage of the separation motor M1 rotates in the direction indicated by the illustrated arrow, and the registration roller 206b rotates in the direction indicated by the illustrated arrow, that is, a reverse direction to the conveying direction of the sheet based on the transmission driving, by a pulley gear PZ2 rotating with a registration roller shaft 206s.
The pulley P1 of the first state of the separation motor M1 rotates in the reverse direction to the case of
In this case, in
The switching of the driving illustrated in
When the transmission is started (Step S100), the separation motor M1 is driven in the direction illustrated in
When the sheet passes and the registration sensor S2 is turned off, the original detecting sensor S5 determines whether or not there is a sheet on the original tray 202 (Step S106). When there is a sheet, the transmission operation based on the pickup roller 203 is repeated (Step S100). When there is no sheet, the transmission operation is ended (Step S107).
In addition, after the registration sensor S2 detects the reaching of the leading end of the sheet, the sheet is further transmitted by a predetermined distance in the direction of the registration roller 206b by the transmission driving, but meanwhile, the registration roller 206b rotates in the reverse direction to the entry direction of the leading end of the sheet.
(Configuration of Registration Mechanism Portion)
In
The registration sensor S2 is disposed adjacent to the vicinity of the center of the registration roller 206b in the thrust direction such that it is possible to detect the leading end of the sheet substantially at the same time when the leading end of the sheet reaches the registration roller 206b. By providing the registration sensor S2, it is possible to improve precision of the transmission amount based on the transmission driving.
In addition, conveying lower guides 302 and 303 constitute the conveying faces (the first conveying face and the second conveying face) under the conveying path.
A conveying upper guide 301 (the first conveying guide) of
Most part of the surface of the registration roller 206b exposed from the conveying lower guide 302 is covered with a guide thin plate 4. For this reason, the possibility of the leading end of the sheet to come in contact with the surface of the registration roller 206b is restricted over the range between a leading end 4e of the guide thin plate 4 to a nip portion 206n of the registration roller 206b.
In thin paper (52 [g/m2] or lower in basis weight) or a sheet, a leading end of which is bent (particularly, bent to the registration roller 206b side, hereinafter, referred to as leading end lower folded paper), only in the guide thin plate 4 of the guide of the leading end of the sheet to the nip portion 206n the leading end portion of the sheet is locally bent on the basis of the leading end 4e of the guide thin plate 4 as a pivot by the reversely rotating registration roller 206b at a gap from the leading end 4e of the guide thin plate 4 to the nip portion 206n.
As described above, since the leading end of the sheet is locally bent, the contact to the nip portion 206n is uneven for each of the plurality of rollers disposed in the thrust direction, and the registration correction is worsen.
Even in the thin paper or the leading end lower folded paper, in order to exhibit the registration correction function, a guide portion 5 is disposed on both sides in the thrust direction of the registration roller 206b, such that the leading end of the sheet is applied with a force to the pinch roller 206a side and the conveying upper guide 301 side even when it passes through the leading end 4e of the guide thin plate 4.
(Configuration of Guide Portion)
The guide portion 5 is provided with a rigid member 52, a surface of which is more rigid than an elastic member 51, which is formed of a thin plate such as SUS of about 0.1 to 0.3 [mm] on the sheet passing face side of the elastic member 51 configured by a PET film sheet of about 0.1 to 0.2 [mm].
The sheet passing face side of the guide portion 5 is normally exposed to strong wear-out by the sheet passing, but it is possible to protect the guide portion 5 by forming the rigid member 52 with a metal thin plate such as SUS having excellent wear resistance.
In addition, the rigid member 52 has rigidity higher than that of the elastic member 51, and thus flexibility of the guide portion 5 is caused mainly by the elasticity of the elastic member 51.
A part of the rigid member 52 is fixed on the sheet-passing face side of the elastic member 51, but there is a method based on a double-sided tape or an adhesive as a fixing portion, or a method of fixing by allowing a heat-added and melted portion in the elastic member 51 to enter the unevenness surface of the metal in a state where the elastic member 51 formed of resin and the rigid member 52 formed of metal are overlapped.
In addition, in an area with a length L adjacent to an area adhered to the conveying lower guide 302, the elastic member 51 and the rigid member 52 are not fixed, and two members are separated. That is, the rigid member 52 is provided to be overlapped with the elastic member 51, is fixed and integrated to the elastic member 51 at a portion other than the area with the length L, is not fixed at the area portion with the length L but separated.
As illustrated in these figures, the elastic member 51 may be bent at the area portion with the length L, and the guide portion 5 can be swung in a direction perpendicular to the conveying face by the elasticity of the bending direction of the elastic member 51. Accordingly, the guide portion 5 comes in contact with one face side of the sheet to be conveyed, and guides the sheet to apply a force to the other face side. In addition, the guide portion 5, the elastic member 51, and the rigid member 52 represent the bent members 5a, 51a, and 52a.
In addition, the elastic member 51 may be adhered to the conveying lower guide 302 by the adhesion portion 53 provided in the elastic member 51. A method of fixing to the conveying lower guide 302 may be a method of fixing by screws in addition to the adhesion based on the both-sided tape.
In addition, in the embodiment, the guide portion 5 may be adhered to the conveying lower guide 302, and applies a force to the sheet in the direction of the conveying upper guide 301. However, when the positional relation between the pinch roller 206a and the registration roller 206b is reversed, it may be adhered to the conveying upper guide 301, and a force may be applied to the sheet in the direction of the conveying lower guide 302. That is, the guide portion 5 is provided on one side of the conveying upper guide 301 and the conveying lower guide 302, and to apply a force to the sheet to the other side.
The elastic member 51 is about 6 to 7 [mm] in width (the length in the direction perpendicular to the sheet conveying direction), and is disposed in total six places (two or more places) on both sides of the registration roller 206b disposed in the thrust direction (the direction perpendicular to the conveying direction of the sheet).
The elastic force of the guide portion 5 is obtainable by the elasticity of the elastic member 51 in the non-integration area with the length L.
In addition, the elastic force of the guide portion 5 is set to be stronger than rigidity of the thinnest paper on specifications of the scanner apparatus with the same width, and to be lower than the rigidity in the whole width (all the guide portions 5) of the thickest paper on the specifications.
The reason is as follows. That is, since the leading end of the thin paper is easily deformed in a wavy shape in the direction perpendicular to the conveying face, it is necessary to apply a force to the pinch roller 206a without coming in contact with the surface of the registration roller 206b; meanwhile, it is necessary to prevent that the conveying is not performed after the registration correction because the leading end of the thick paper is not easily deformed in the wavy shape, the elastic force that thrusts the guide portion 5 to the registration roller 206b side becomes an obstacle, and thus the leading end does not enter the nip portion 206n.
When it is assumed that the guide portion 5 is formed of only the rigid member 52 made of metal, it is necessary to make the thickness of the metal thin plate very thin.
The Young's modulus of the resin film, particularly, the PET film sheet, as the elastic member 51 used in the invention is about 4 [GPa], and meanwhile the Young's modulus of the SUS material as the metal thin plate is about 200 [GPa].
The thickness of the PET film sheet is 0.1 to 0.2 [mm] such that the stiffness of the guide portion 5 is stronger than the rigidity of the thinnest paper on the specifications of the scanner apparatus, and is lower than the rigidity of the thickest paper in the whole width on the specifications.
Simply assuming that the rigidity is correlation of curvature with respect to load, in order to obtain the equivalent rigidity using the metal thin plate, it is necessary for the case of the SUS thin plate that the thickness be thinner than the case of the PET film sheet by bulk, thereby being 27.1 to 54.3 [μm].
In any cases, in order to obtain the elastic force of the guide portion 5 using the metal thin plate, the thickness of the metal thin plate is necessarily very thinner than that of the PET film sheet.
In such a thickness, the end portion of the metal thin plate is sharpened, and the passing sheet surface or the end portion may be damaged. In addition, since the metal thin plate is very thin, workability is worsened, and a component cost may be raised.
For the reasons, the elastic force of the guide portion 5 according to the invention is obtained by the elastic member 51.
The guide portion 5 has a convex bent portion 52m, and applies a force to the sheet. The bent portion 52m of the rigid member 52 comes in contact with the sheet, and thus it is possible to apply a force to the sheet without adding a defect onto the surface of the guide portion 5 during the sheet passing. In addition, since the rigid member 52 has high rigidity, the shape of the bent portion 52m is less likely to be deformed by the passing of the sheet. That is, since the rigid member 52 includes the bent portion 52m, the bent shape is less changed even when the sheet is repeatedly passed. Accordingly, it is possible to appropriately apply a force to the sheet.
In addition, it is possible to reduce possibility that the sheet is erroneously flipped up by being jammed at a downstream side end portion 51e of the guide portion 5 in cases such as when paper jam occurs and the sheet congested in the conveying path is removed.
In addition, since the guide portion 5 has the bent portion 52m, the sheet may come in contact with the side face end portion 51s in the width direction opposite to the sheet passing face side of the side face on the downstream side from the bent portion 52m.
When the sheets with various widths are conveyed, it is conceivable that the end portion of the sheet in the width direction substantially coincides with the side face end portion 51s of the guide portion 5 in the width direction. In such a case, particularly when the sheet is obliquely conveyed, the sheet end portion is more likely to come in contact with the side face end portion 51s on the downstream side from the bent portion 52m of the guide portion 5.
In addition, when the sheet with open punch holes in the vicinity of the end portion is conveyed, the bent portion 52m may enter into the punch hole, and thus the side face end portion 51s including the bent portion 52m may be seized to cause paper jam, or the sheet may be torn off from the punch hole.
Even in such a case, in the embodiment, the width of the elastic member 51 is wider than the width of the rigid member 52. For this reason, the side face end portion 52s of the rigid member 52 is positioned on the more inner side than the side face end portion 51s of the elastic member 51. Accordingly, the side face end portion 51s on the downstream side from the bent portion 52m becomes the elastic member 51, and the sheet does not come in contact with the side face end portion of the rigid member 52 even when the end portion of the sheet comes in contact, and thus possibility of damage is low.
If the side face end portion 51s on the downstream side from the bent portion 52m is the end portion of the rigid member 52, and particularly, in a case of the metal thin plate such as the SUS thin plate, the end portion of the sheet passing face side is a sagging side, but the opposite side is a valley side, and possibility of damaging the end portion of the sheet is high.
As compared with the valley of the metal thin plate, the valley of the end portion of the PET film sheet is minor, and thus possibility of damaging the end portion of the sheet is low.
In addition, the downstream side end portion 52e of the rigid member 52 is positioned on the more inner side from the downstream side end portion 51e of the elastic member 51. Accordingly, when the sheet is removed when the sheet jam occurs, it is possible to prevent the sheet from being jammed at the downstream side end portion 52e of the rigid member 52.
Next, a scanner apparatus according to a second embodiment of the invention will be described.
(Configuration of Registration Correction Mechanism)
In the figure, a separation pad 204 and a registration roller 206b are sequentially disposed in the conveying direction tr. In addition, in the thrust direction th that is the direction perpendicular to the conveying direction on the conveying direction face, a plurality of registration rollers 206b and a registration sensor S2 are disposed.
In addition, a guide portion 55 is provided on both sides of the registration roller 206b in the thrust direction th.
As illustrated in the figure, the guide portion 55 is adhered to a conveying lower guide 302b by an adhesion portion 553 provided on the face of the opposite side to the sheet passing face of a rigid member 552.
(Configuration of Guide Portion)
As illustrated in these figures, the guide portion 55 has a configuration in which an elastic member 551 of about 0.1 to 0.2 [mm] and the rigid member 552 formed of a SUS thin plate of about 0.1 to 0.3 [mm] are integrated.
Even in the embodiment, the metal thin plate such as SUS with excellent wear resistance is disposed on the sheet passing face side, and thus it is possible to protect the guide portion 55 from being worn out to be exposed due to the sheet passing.
Even in the method of adhering the elastic member 551 and the rigid member 552, similarly to the first embodiment, there may be used a method based on a double-sided tape or an adhesive, or a method of integrating by allowing a heat-added and melted portion in the elastic member 551 to enter the unevenness surface of the metal in a state where the elastic member 551 formed of resin and the rigid member 552 formed of metal are overlapped.
In addition, there is the non-integrated portion only by the length L, and it is separated at this portion.
That is, the elastic member 551 and the rigid member 552 are not adhered in the area with the length L, the elastic member 551 may be bent in this area, and the guide portion 55 can be swung up and down in the direction perpendicular to the conveying face by the elasticity based on the bending of the elastic member 551.
As illustrated in these figures, the elastic member 51 may be bent at the area portion with the length L, and the guide portion 5 can be swung up and down in the direction perpendicular to the conveying face by the elasticity of the elastic member 51 in the bending direction. In addition, the guide portion 55, the elastic member 551, and the rigid member 552 represent the bent members 55a, 551a, and 552a.
The width of the elastic member 551 is about 6 to 7 [mm], and the elastic force of the guide portion 55 is obtainable by the elasticity of the elastic member 51 in the non-integrated area with the length L.
In addition, similarly to the guide portion 5 of the first embodiment, the elastic force of the guide portion 55 is set to be stronger than the rigidity of the thinnest paper on specifications of the scanner apparatus with the same width, and to be lower than the rigidity in the whole width (all the guide portions 55) of the thickest paper on the specifications.
By such an elastic force, in the thin paper, the leading end of which is easily deformed in a wavy shape in the direction perpendicular to the conveying face, a force can be applied to the pinch roller 206a side without coming in contact with the surface of the registration roller 206b. In addition, in the thick paper, the elastic force thrusting the guide portion 55 to the registration roller side becomes an obstacle, the leading end does not enter the nip portion 206n, and it is possible to prevent that the conveying after the registration correction is not performed.
In addition, similarly to the first embodiment, even in the embodiment, the width of the elastic member 551 is wider than that of the rigid member 552, a side face end portion 551s on the downstream side from a curved portion 552m becomes the elastic member 551, and possibility that the guide portion 55 is damaged is low even when the end portion of the sheet comes in contact. That is, the side face end portion 552s of the rigid member 552 is positioned on the more inner side from the side face end portion 551s of the elastic member 551, and thus it is possible to prevent the sheet from being jammed at the side face end portion 552s of the rigid member 552 at the time of conveying.
In addition, a downstream side end portion 552e of the rigid member 552 is positioned on the more inner side from a downstream side end portion 551e of the elastic member 551. Accordingly, in a case where the sheet jam occurs, when the sheet is removed, it is possible to prevent the sheet from being jammed at the downstream side end portion 552e of the rigid member 552.
The guide portion 55 has the curved portion 552m, and applies a force to the sheet. The curved portion 552m is about R10, as illustrated in 552m of
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-140381, filed Jun. 22, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2012-140381 | Jun 2012 | JP | national |