The present application claims priority from Japanese Patent Application No. 2018-014577 filed on Jan. 31, 2018, the disclosure of which is incorporated herein by reference in its entirety.
The present invention relates to a sheet conveying apparatus. In particular, the present invention relates to a structure which is useful to reduce a sheet skew caused by inclination of driven rollers with respect to a conveying direction of a sheet when the sheet is conveyed by a conveying roller and the driven rollers.
As described in Japanese Patent Application Laid-open No. 2016-160025, a conventional ink-jet type printer generally adopts a structure which is provided with a paper discharge roller in order to convey a sheet in a subsidiary scanning direction. Further, driven rollers are provided at positions opposed to the paper discharge roller in order to convey the sheet in cooperation with the paper discharge roller. The driven rollers are aligned in a main scanning direction, on a downstream side of a recording unit in the subsidiary scanning direction (i.e., in the conveying direction of the sheet).
Each of the driven rollers is supported rotatably by a coil spring which serves as a rotation shaft. The driven roller is urged toward the paper discharge roller by elastic force of the coil spring. Accordingly, nip pressure to nip the sheet between the paper discharge roller and the driven rollers is generated.
The driven roller, which is rotatably supported by the coil spring, is inclined with respect to the subsidiary scanning direction, by the force which is received from the sheet when the sheet is conveyed. In other words, the driven roller is inclined so that the position in the main scanning direction of the upstream end in the subsidiary scanning direction is different from the position in the main scanning direction of the downstream end. The sheet, which is conveyed by the paper discharge roller and the driven rollers, is conveyed while being skewed in the direction in which the driven roller is inclined. Therefore, for example, when an image is recorded on a printing surface of the sheet while conveying the sheet by the paper discharge roller and the driven rollers, it is feared that the landing position of the ink may be deviated from a desired position, and the image recording result may be disturbed.
The driven roller and the coil spring are supported by a driven roller holder. The driven roller holder has a pair of regulating surfaces which regulate the inclination of the driven roller. The pair of regulating surfaces are provided mutually opposingly so that the driven roller is interposed therebetween. Then, the pair of regulating surfaces regulate the inclination of the driven roller so that the driven roller is rotated while maintaining the attitude parallel to the subsidiary scanning direction. However, in order to smoothly rotate the driven roller, it is necessary to provide any clearance between the driven roller and the regulating surface. It is difficult to completely regulate the inclination of the driven roller.
The present inventors have investigated the factor of the inclination of the driven roller. As a result, it has been found out that the inclination of the driven roller is affected by the twining direction of the coil spring for supporting the driven roller. In particular, it has been found out that the following tendency appears. That is, the driven roller which is supported by the coil spring having the right-handed or clockwise twining direction (subjected to the clockwise twining from the starting point at which the twining is started) and the driven roller which is supported by the coil spring having the left-handed or counterclockwise twining direction (subjected to the counterclockwise twining from the starting point at which the twining is started) tend to be inclined in mutually opposite directions.
The present teaching has been made based on the novel finding brought about by the present inventors as described above, an object of which is to provide a sheet conveying apparatus which makes it possible to suppress driven rollers from being inclined in an identical direction and reduce the sheet skew by supporting the driven rollers by using coil springs having different twining directions.
According to an aspect of the present teaching, there is provided a sheet conveying apparatus including: a conveying roller configured to convey a sheet in a conveying direction; driven rollers arranged with intervals in a width direction intersecting with the conveying direction, the driven rollers being opposed to the conveying roller in a direction perpendicular to the conveying direction and the width direction; and coil springs provided corresponding to the driven rollers respectively and serving as rotating shafts for rotatably supporting the driven rollers, wherein the coil springs include a right-handed twining coil spring and a left-handed twining coil spring.
According to this configuration, the coil springs, which rotatably support the driven rollers, include the right-handed (clockwise) twining coil spring and the left-handed (counterclockwise) twining coil spring. Accordingly, it is possible to suppress the driven rollers from being inclined in an identical direction, and it is possible to suppress the sheet from being skewed in the direction in which the driven rollers are inclined.
According to the present teaching, it is possible to suppress the driven rollers from being inclined in an identical direction and reduce the sheet skew by supporting the driven rollers by using the coil springs having the different twining directions.
An explanation will be made below about an embodiment of the present teaching by appropriately making reference to the drawings. Note that the embodiment explained below is merely an example of the present teaching. It goes without saying that the embodiment of the present teaching can be appropriately changed within a range without changing the gist or essential characteristics of the present teaching. In the following explanation, the up-down direction 7, the front-rear direction 8, and the left-right direction 9 (hereinafter referred to as “width direction 9”) are defined based on the state depicted in
<Overall Construction of Multifunction Peripheral 10>
The multifunction peripheral 10 depicted in
As depicted in
A feed unit 16 which conveys rearwardly one sheet of the recording paper 14 disposed at the uppermost position of those accommodated in the feed tray 13, and a feed guide member 15 which upwardly guides the recording paper 14 conveyed rearwardly from the feed tray 13 are provided in the main apparatus body 11. The feed guide member 15 is arranged at a position disposed closely to the rear surface in the main apparatus body 11.
As depicted in
When the feed roller 16A is rotated in a state in which the feed roller 16A abuts against the recording paper 14 disposed at the uppermost position in the feed tray 13, the recording paper 14 is fed rearwardly. The recording paper 14, which is fed from the feed tray 13, is conveyed to a lower end portion of the feed guide member 15.
A conveying passage 29, through which the recording paper 14 passes, is provided in the feed guide member 15. The feed guide member 15 is formed to have a circular arc shape protruding toward the rear surface of the main apparatus body 11. The recording paper 14, which is guided by the feed guide member 15, is conveyed frontwardly from the upper end portion of the feed guide member 15.
Note that the recording paper 14 accommodated in the feed tray 13 is conveyed in a state in which the central portion in the width direction 9 moves along the central portion in the width direction 9 of the conveying passage 29 (center basis). Further, the multifunction peripheral 10 can also feed, into the conveying passage 29 on the center basis, any recording paper 14 having any size smaller than the recording paper 14 having the A4 size, for example, the postcard (having a rigidity higher than that of the regular paper), without being limited to the recording paper 14 having the A4 size. Note that the postcard is merely an example of the sheet having the small size. It is also allowable to use any sheet or the like having the large (L) size.
A conveying roller pair 21, which conveys the recording paper 14 having passed through the upper end portion of the feed guide member 15 to a position under the recording unit 31, is provided in front of the upper end portion of the feed guide member 15. A platen 35, which supports the recording paper 14 under the recording unit 31, is provided in front of the conveying roller pair 21, i.e., downstream in the conveying direction of the recording paper 14 conveyed by the conveying roller pair 21 (hereinafter referred to as “conveying direction 6” (see
The conveying roller pair 21 has one conveying roller 22 which abuts against the upper surface of the recording paper 14 having passed through the feed guide member 15, and pinch rollers 26 which abut against the lower surface of the recording paper 14. The recording paper 14, which has passed through the feed guide member 15, is interposed (nipped) by the conveying roller 22 and the pinch rollers 26, and the recording paper 14 is conveyed to the conveying passage 29 disposed between the platen 35 and the recording unit 31. The conveying passage 29 arrives at a paper discharge tray 17 via the downstream wavy shape applying mechanism 41.
The recording unit 31, which is provided over the platen 35, is supported by a first guide frame 36 and a second guide frame 37 which extend in the width direction 9 perpendicular to the conveying direction 6 respectively. The first guide frame 36 and the second guide frame 37 are supported in parallel to one another in a state in which a constant predetermined interval is provided in the conveying direction 6.
The recording unit 31 has a carriage 32 which is provided slidably in a bridged manner between the first guide frame 36 and the second guide frame 37. The recording head 33 is provided at a lower portion of the carriage 32.
The recording head 33 is provided with nozzles 34 which discharge inks downwardly. The inks are supplied from ink cartridges (not depicted) to the respective nozzles 34. The nozzles 34 are arranged in an array form in the conveying direction 6. The nozzles 34 are open on a nozzle surface 34A which is the lower surface of the recording head 33. The nozzle surface 34A is a flat surface extending in the conveying direction 6 and the width direction 9. Note that in the embodiment of the present teaching, the nozzle surface 34A is in a horizontal state.
The platen 35, which is provided under the recording unit 31, supports the recording paper 14 conveyed by the conveying roller pair 21. When the recording paper 14 is conveyed by the conveying roller pair 21 to a predetermined position on the platen 35, the conveyance of the recording paper 14 is stopped.
If the recording paper 14 is stopped on the platen 35, the recording process is executed in the recording unit 31 such that the inks are selectively discharged from the nozzles 34 of the recording head 33 during the period in which the carriage 32 is allowed to slide in the width direction 9 perpendicular to the conveying direction 6. After that, the conveying process in which the recording paper 14 on the platen 35 is conveyed by a predetermined distance by the conveying roller pair 21 and the recording process described above are repeatedly executed, and thus the image is record on the entire recording paper 14.
<Downstream Wavy Shape Applying Mechanism 41>
The downstream wavy shape applying mechanism 41, which is provided in the conveying direction 6 with respect to the recording head 33, conveys the recording paper 14 supported on the platen 35 in the conveying direction 6, and the downstream wavy shape applying mechanism 41 applies the wavy shape along the width direction 9 to the recording paper 14 disposed on the platen 35.
The downstream wavy shape applying mechanism 41 has discharge rollers 42A, and first spurs 43A and second spurs 44A. The discharge rollers 42A are arranged while being separated from each other in the width direction 9, and the discharge rollers 42A abut against the lower surface of the recording paper 14 for which the image has been recorded by the recording unit 31. Each of the first spurs 43A is arranged over each of the discharge rollers 42A, and each of the first spurs 43A abuts against the upper surface of the recording paper 14 for which the image has been recorded by the recording unit 31. Each of the first spurs 43A is supported by a spur support member 46. One discharge roller shaft 42B is inserted into shaft center portions of the discharge rollers 42A.
The recording paper 14 is interposed at the nip position NP2 (see
<Upstream Wavy Shape Applying Mechanism 61>
As depicted in
The base portions 62A are positioned under the first guide frame 36. Fastening portions 62D are provided, which are fastened to the first guide frame 36. Each of the fastening portions 62D protrudes upwardly from the base portion 62A. The first guide frame 36 is provided with openings 36A into which the fastening portions 62D are inserted (see
As depicted in
The abutment portions 62C of the upstream abutment members 62 are constructed so that the abutment portions 62C are movable in the up-down direction 7. When the recording paper 14 is conveyed to the space between the platen 35 and the upstream abutment member 62, the abutment portion 62C is moved upwardly by an amount corresponding to the thickness of the recording paper 14. The upper ends of the ribs 35A are positioned upwardly as compared with the positions of the lower ends of the abutment portions 62C moved upwardly by the amount corresponding to the thickness of the recording paper 14 (position of abutment against the recording paper 14). The abutment portions 62C abut at the upward positions against the recording paper 14 supported by the platen 35. Further, the recording paper 14 is supported by the ribs 35A at the downward positions. As a result, the wavy shape is formed in the width direction 9 on the recording paper 14.
<Conveying Roller Pair 21>
Both end portions in the width direction 9 of the conveying roller 22 are supported by subframes 39 which support both end portions in the width direction 9 of the first guide frame 36. Note that both end portions in the width direction 9 of the second guide frame 37 are also supported by the subframes 39. The rotation of the unillustrated motor is transmitted to the conveying roller 22, and thus the conveying roller 22 is rotated in the direction indicated by the arrow D1 in
As depicted in
The position, at which the conveying roller 22 and each of the pinch rollers 25 make contact with each other, is the nip position NP1 at which the conveyed recording paper 14 is interposed. The recording paper 14, which is interposed at the nip position NP1 (see
<Discharge Rollers 42A, First Spurs 43A>
Each of the discharge rollers 42A is formed of an elastic material such as rubber or the like to have a cylindrical shape. The discharge rollers 42A are fitted so that the discharge rollers 42A are coaxial with the discharge roller shaft 42B. The rotational force of the motor is transmitted to the discharge roller shaft 42B via an unillustrated transmission mechanism, and the discharge roller shaft 42B is rotated in the direction indicated by the arrow D2 in
As depicted in
As depicted in
As depicted in
As depicted in
As depicted in
The present inventors have investigated the factor of the inclination of the spur in order to suppress the skew or oblique movement of the recording paper. As a result, it has been found out that the spur has such a tendency that the direction of inclination differs depending on the twining direction of the coil spring for supporting the spur. In particular, as depicted in
If the coil springs 43B, all of which have an identical twining direction, are used as the shaft members 43B for supporting the first spurs 43A, all of the first spurs 43A are easily inclined in an identical direction. In such a situation, it is feared that the recording paper 14, which is conveyed in the conveying direction 6, may be conveyed while skewing in the direction in which the first spurs 43A are inclined. If the recording paper 14 is conveyed while being skewed, the ink, which is discharged onto the recording paper 14 from the nozzle 34 of the recording head 33, has the landing position which is deviated from a desired position. As a result, it is feared that the image, which is recorded on the recording paper 14, may be disturbed.
In the embodiment of the present teaching, the coil springs 43B1 having the right-handed twining and the coil springs 43B2 having the left-handed twining are used as the shaft members 43B for supporting the first spurs 43A. Accordingly, the first spurs 43B can be suppressed from being inclined in the identical direction, and it is possible to suppress the skew of the recording paper 14 conveyed in the conveying direction 6 by the discharge rollers 42A and the first spurs 43A.
Further, in the embodiment of the present teaching, as depicted in
Further, as depicted in
As for the coil spring 43B, it is difficult to seemingly judge whether the coil spring 43B has the right-handed twining or the left-handed twining. Therefore, it is feared that the arrangement may be mistaken when the coil spring 43B is assembled. However, it is possible to suppress any assembling mistake in relation to the right-handed twining coil spring 43B1 and the left-handed twining coil spring 43B2 by changing the shapes between the right-handed twining coil spring 43B1 and the left-handed twining coil spring 43B2 and/or changing the shapes between the spur support portion 46A corresponding to the right-handed twining coil spring 43B1 and the spur support portion 46A corresponding to the left-handed twining coil spring 43B2 as in the embodiment of the present teaching. Note that the shapes of the first protrusions 43D, the second protrusions 43E, the first engaging portions 72C, 73C, and the second engaging portions 72D, 73D are not limited to the L-shaped shapes and the circular shapes. It is appropriate to provide different shapes so that the right-handed twining coil spring 43B1 is not assembled to the spur support portion 46A for retaining the left-handed twining coil spring 43B2, or the left-handed twining coil spring 43B2 is not assembled to the spur support portion 46A for retaining the right-handed twining coil spring 43B1.
In the embodiment of the present teaching described above, the right-handed twining coil spring 43B1 and the left-handed twining coil spring 43B2 are alternately arranged in the width direction 9. However, there is no limitation to this construction. As depicted in
Further, when types of the recording paper 14, which have different lengths in the width direction 9, are conveyed, the twining directions of the coil springs 43B arranged on the both outer sides in the width direction 9 may differ in the areas in the width direction 9 through which the respective types of the recording paper 14 pass. For example, as depicted in
A second modified embodiment will be explained with reference to
In the second modified embodiment, the two coil springs 43B, which are supported respectively by the two spur support portions 46A arranged at equal intervals in the width direction 9 from the center basis line O, have different twining directions. For example, as depicted in
The spur support portion 46A of the third modified embodiment is different from that of the embodiment described above in that the spur support portion 46A is configured to retain the shaft member 43B while inclining the shaft member 43B with respect to the conveying direction 6. A detailed explanation will be made below with reference to
A first regulating portion 72 of the spur support portion 46A is provided to interpose the shaft member 43B in the conveying direction 6. The first regulating portion 72 has a first regulating surface 72A and a second regulating surface 72B which are opposed to one another. Further, in the same manner as described above, a second regulating portion 73 is also provided to interpose the shaft member 43B in the conveying direction 6. The second regulating portion 73 has a third regulating surface 73A and a fourth regulating surface 73B which are opposed to one another. The four regulating surfaces has a role to regulate the inclination of the shaft member 43B by making abutment against the shaft member 43B in a state in which the first regulating portion 72 and the second regulating portion 73 retain the shaft member 43B.
As depicted in
As described above, the first regulating portion 72 and the second regulating portion 73 are constructed so that the coil spring 43B is inclined in the same direction as the direction in which the first spur 43A is easily inclined. Accordingly, the first spur 43A is more easily inclined in the direction corresponding to the twining direction of the coil spring 43B. Further, the third modified embodiment is illustrative of the example in which the first regulating portion 72 and the second regulating portion 73 are constructed so that the coil spring 43B is inclined in the direction in which the first spur 43A is easily inclined. However, it is also allowable to construct the first regulating portion 72 and the second regulating portion 73 so that the coil spring 43B is inclined in the direction opposite to the direction in which the first spur 43A is easily inclined. In other words, the first regulating portion 72 and the second regulating portion 73, which retain the coil spring 43B1 having the right-handed twining, are configured such that the first regulating surface 72A is positioned upstream in the conveying direction 6 as compared with the third regulating surface 73A, and the second regulating surface 72B is positioned upstream in the conveying direction 6 as compared with the fourth regulating surface 73B. On the other hand, the first regulating portion 72 and the second regulating portion 73, which retain the coil spring 43B2 having the left-handed twining, are configured such that the first regulating surface 72A is positioned downstream in the conveying direction 6 as compared with the third regulating surface 73A, and the second regulating surface 72B is positioned downstream in the conveying direction 6 as compared with the fourth regulating surface 73B. In this case, when the first spur 43A is inclined in the direction corresponding to the twining direction of the coil spring 43B, it is possible to suppress the inclination of the first spur 43A. It is possible to decrease the degree of the skew of the recording paper 14.
An abutment portion 71 of the spur support portion 46A of the fourth modified embodiment has two first abutment surfaces 71B which can abut against the first spur 43A on the upstream side in the conveying direction 6 from the coil spring 43B and two second abutment surfaces 71C which can abut against the first spur 43A on the downstream side in the conveying direction 6 from the coil spring 43B. Both of the first abutment surfaces 71B and the second abutment surfaces 71C are formed mutually opposingly so that the first spur 43A is interposed therebetween in the width direction 9.
As depicted in
On the other hand, as depicted in
As described above, the spur support portion 46A of the fourth modified embodiment is configured so that the first spur 43A is regulated from being inclined in the direction opposite to the direction corresponding to the twining direction of the coil spring 43B, and the first spur 43A is easily inclined in the direction corresponding to the twining direction of the coil spring 43B. Accordingly, the first spur 43A is easily inclined more reliably in the direction corresponding to the twining direction of the coil spring 43A. It is possible to more effectively suppress the skew of the recording paper 14.
In the embodiment described above, the coil springs 43B1 having the right-handed twining direction and the coil springs 43B2 having the left-handed twining direction are used as the shaft members 43B (coil springs) for supporting the first spurs 43A.
In this case, the first spurs 43A can be suppressed from being inclined in any identical direction, and the recording paper 14, which is conveyed in the conveying direction 6, can be suppressed from skewing in the direction in which the first spurs 43A are inclined.
Further, the two coil springs 43B, which are included in the coil springs 43B and which are arranged on the both outer sides in the width direction 9 in the area through which the recording paper 14 passes, have the different twining directions. In another viewpoint, the two coil springs 43B, which adjoin in the width direction 9, have the different twining directions.
In this case, the forces, which are exerted on the recording paper 14 by the respective first spurs 43A and which intend to skew the recording paper 14, can be counteracted with each other among the first spurs 43A. Accordingly, it is possible to more effectively suppress the skew of the recording paper 14.
Further, the first protrusions 43D are provided for any one of the coil spring 43B1 having the right-handed twining and the coil spring 43B2 having the left-handed twining, and the second protrusions 43E, which have the shapes different from those of the first protrusions 43D, are provided for the other. Further, the first engaging portions 72C, 73C, which are engageable with the first protrusions 43D, are provided for the spur support portion 46A for retaining the coil spring 43B having the first protrusions 43D, and the second engaging portions 72D, 73D, which are engageable with the second protrusions 43E, are provided for the spur support portion 46A for retaining the coil spring 43B having the second protrusions 43E.
In this case, it is possible to reduce the fear of assembling the two types of the coil springs 43B having the different twining directions to erroneous positions when the product is assembled, and the product can be easily assembled.
Further, the first regulating portion 72 and the second regulating portion 73 are configured to retain the shaft member 43B in the attitude of being inclined with respect to the conveying direction 6. In this case, the first spur 43A is easily inclined in the direction corresponding to each of the coil springs 43B having the different twining directions. Therefore, it is possible to suppress the skew of the recording paper 14 more effectively.
The recording paper 14 is an example of the sheet of the present teaching. The feed tray 13 is an example of the sheet tray of the present teaching. The conveying passage 29 is an example of the conveying route of the present teaching. The first guide member 29A is an example of the first guide member of the present teaching. The second guide member 29B is an example of the second guide member of the present teaching. The discharge roller 42A is an example of the conveying roller of the present teaching. The first spur 42A is an example of the driven roller of the present teaching. Each of the shaft member 43B, the coil spring 43B1 having the right-handed twining, and the coil spring 43B2 having the left-handed twining is an example of the coil spring of the present teaching. The recording paper P1 having the A4 size is an example of the sheet having the first size of the present teaching. The postcard P2 is an example of the sheet having the second size of the present teaching. The spur support portion 46A is an example of the driven roller holder of the present teaching. The first protrusion 43D is an example of the first protrusion of the present teaching. The second protrusion 43E is an example of the second protrusion of the present teaching. The first engaging portion 72C, 73C is an example of the first engaging portion of the present teaching. The second engaging portion 72D, 73D is an example of the second engaging portion of the present teaching. The first regulating portion 72 is an example of the first regulating portion of the present teaching. The second regulating portion 73 is an example of the second regulating portion of the present teaching. Each of the first regulating surface 72A, the second regulating surface 72B, the third regulating surface 73A, and the fourth regulating surface 73B is an example of the regulating surface of the present teaching. The first abutment surface 71B is an example of the first abutment surface of the present teaching. The second abutment surface 71C is an example of the second abutment surface of the present teaching.
Number | Date | Country | Kind |
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2018-014577 | Jan 2018 | JP | national |