This application claims priority from Japanese Patent Application No. 2014-068559, filed on Mar. 28, 2014, which is incorporated herein by reference in its entirety.
Aspects described herein relate to a sheet conveying apparatus.
A known sheet conveying apparatus is configured to convey sheets held in a feed tray to a recording unit. The known sheet conveying apparatus includes a single sensor, and first and second levers to be detected by the single sensor. The first lever is located at a position not to be detected by the sensor when a sheet or sheets are present in the feed tray, and pivots to a position to be detected by the sensor when no sheet is left in the feed tray. The second lever is configured to contact, at a predetermined position between the feed tray and the recording unit, a sheet fed from the feed tray and conveyed along a conveying path. The second lever, when out of contact with the sheet, is located at a position not to be detected by the sensor, and is kept at a pivoted position to be detected by the sensor after a leading end of the sheet passes through a predetermined position till a trailing end of the sheet passes through the predetermined position.
In the known sheet conveying apparatus, whether a trailing end of a sheet has passed through the predetermined position located along the conveying path is determined based on the sensor which changes from a detecting state to a non-detecting state. After the state of the sensor changes, a next sheet is fed from the feed tray.
Aspects of the disclosures relate to a sheet conveying apparatus that may reliably detect the passing of a trailing end of each one of sheets fed from a feed tray while reducing the number of parts in the sheet conveying apparatus.
According to one or more aspects of the disclosure, a sheet conveying apparatus comprises a feed tray configured to hold sheets thereon, a conveying mechanism configured to convey a sheet fed from the feed tray along a conveying path in a conveying direction, a detecting unit configured to detect an object, a first actuator configured, as an object, to move between a first detection position and a first non-detection position, a second actuator configured, as an object, to move between a second detection position and a second non-detection position, and a restricting member. The first actuator is detected at the first detection position and is not detected at the first non-detection position by the detecting unit. The first actuator is configured to be located at the first non-detection position when the first actuator is in contact with a sheet held on the feed tray, and to be located at the first detection position when no sheet is held on the feed tray. The second actuator is detected at the second detection position and is not detected at the second non-detection position by the detecting unit. The second actuator is configured to be located at the second detection position when the second actuator is in contact, at a predetermined position, with the sheet conveyed by the conveying mechanism, and to be located at the second non-detection position when the second actuator is out of contact, at the predetermined position, with the sheet conveyed by the conveying mechanism. The predetermined position is a position downstream of the first actuator in the conveying direction. The restricting member is configured to restrict the first actuator from moving from the first non-detection position to the first detection position when the second actuator is located at the second detection position.
According to one or more aspects of the disclosure, A sheet conveying apparatus comprises a feed tray configured to hold sheets thereon, a conveying mechanism configured to convey a sheet fed from the feed tray along a conveying path in a conveying direction, a first actuator configured to move between a first position and a second position, a second actuator configured to move between a third position and a fourth position, a detecting unit configured to detect the first actuator and the second actuator and change between a first state and a second state in response to movement of the first actuator between the first position and the second position, respectively, and in response to movement of the second actuator between the third position and the fourth position, respectively, and a restricting member. The first actuator is located at the first position when no sheet is held on the feed tray and at the second position when one or more sheets are held on the feed tray. The second actuator is located at the third position when a sheet fed from the feed tray is passing through a predetermined position, which is a position downstream of the first actuator in the conveying direction, and at the forth position when the sheet fed from the feed tray is away from the predetermined position. The restrict member is configured to contact the first actuator and maintain the first actuator at the second position when the second actuator is at the third position.
For a more complete understanding of the present disclosure, needs satisfied thereby, and the objects, features, and advantages thereof, reference now is made to the following descriptions taken in connection with the accompanying drawings.
Illustrative embodiments according to one or more aspects are described below with reference to the accompanying drawings. The illustrative embodiments described below are only examples. Various changes, arrangements and modifications may be applied therein without departing from the spirit and scope of the disclosure. Hereinafter, a right face of an inkjet printer 1 in
As shown in
A feed tray 3 is disposed at a lower portion inside the housing 2 and has a holding surface 3a for holding sheets P thereon. A tray cover 4 is attached to the feed tray 3 via shafts 39 located at front ends of the feed tray 3. The tray cover 40 is pivotable between a first position (shown by a broken line in
The feed tray 3 includes side guides 31 for guiding side ends of sheets P held on the holding surface 3a. Upper portions of the side guides 31 support a sheet P having an image recorded thereon and conveyed by a conveying mechanism 5, which is described later, toward the opening 2a. An inclined plate 34 is attached, at its one end, to a rear end of the feed tray 3 such that its other end is located at a more upper rear position than its one end. A feed roller 57 is disposed above the feed tray 3 and is pivotable about a pivot shaft provided at the housing 2. The feed roller 57 feeds, one by one, sheets P held on the holding surface 3a to the rear such that a sheet P is pushed up along the inclined plate 34.
The housing 2 houses therein the conveying mechanism 5, a recording unit 6, a detection mechanism 7, and a controller 10. The conveying mechanism 5 conveys a sheet P from the feed tray 3 along a predetermined conveying path. The recording unit 6 records an image on the sheet P conveyed by the conveying mechanism 5. The detection mechanism 7 detects the presence or absence of a sheet P on the feed tray 3 and the passing of a sheet P conveyed to the recording unit 6. The controller 10 generally controls the inkjet printer 1.
The recording unit 6 includes a carriage 61 reciprocated by a carriage moving mechanism 61a (see
In addition to the feed roller 57 for feeding a sheet P from the feed tray 3, as described above, the conveying mechanism 5 includes a convey roller pair 51, a discharge roller pair 52, and a platen 53, and a curved guide 54. The convey roller pair 51 is disposed behind the recording unit 6. The discharge roller pair 52 is disposed opposite to the convey roller pair 51 relative to the recording unit 6. The platen 53, which has a flat plate shape, is disposed facing the ejecting surface 62a. The curved guide 51 guides a sheet P fed by the feed roller 57 toward the convey roller pair 51. The convey roller pair 51 and the discharge roller pair 52 are driven by motors 51a, 52a (see
The curved guide 54 includes a first guide member 55 having a first guide surface 55a which is curved, and a second guide member 56 having a second guide surface 56a facing the first guide surface 55a. The sheet P fed from the feed tray 3 passes, along a path defined between the first guide surface 55a and the second guide surface 56a, toward the convey roller pair 51.
With the above-described configuration, the feed roller 57 feeds a sheet P from the feed tray 3 from the front toward the rear (from the right to the left in
With reference to
In the illustrative embodiment, the sensor 71 is a transmission-type optical sensor including a light emitting element (not shown) and a light receiving element (now shown). The sensor 71 detects an object when the object is at a detection position, which is between the light emitting element and the light receiving element, and blocks a light beam emitted from the light emitting element.
As shown in
When a sheet P is held on the feed tray 3, a distal end of the contact portion 81 of the first actuator 8 contacts a sheet P on the feed tray 3, as shown by a solid line in
As shown in
Before a sheet P passes through position A, the contact portion 92 of the second actuator 9 is located in a sheet conveying path, as shown by a solid line in
As shown in
The contact portion 81 contacts, at position B (see
With reference to
The controller 10 controls each component of the inkjet printer 1 through the CPU and the ASIC 15. In other embodiments, for example, the controller 10 may include a plurality of CPUs which share processes, or the controller 10 may include a plurality of ASICs which share processes. Alternatively, a single ASIC may execute all the processes.
In the illustrative embodiment, the controller 10 determines whether or not a sheet P is present on the feed tray 3 and whether or not a sheet P has passed through position A, based on detection signals of the sensor 71. Then the controller 10 controls the motors 57a, 51a, 52a for driving the feed roller 57, the convey roller pair 51, and the discharge roller pair 52, the carriage moving mechanism 61a, and the inkjet head 62. The controller 10 also controls the display 12 to display thereon information about whether or not a sheet P is present on the feed tray 3.
With reference to
As shown in
When no sheet is held on the feed tray 3 as shown in
Referring back to
When the leading end of the sheet P fed from the feed tray 3 reaches position A, the second actuator 9 moves from the second non-detection position to the second detection position, thereby bringing the sensor 71 from an inactive state into an active state, as shown in
As already described, a distance, along the sheet conveying path, between position A and position B is less than or equal to a length, in a conveying direction, of a sheet P. The second actuator 9 contacts, at position A, a sheet P conveyed by the conveying mechanism 5. The first actuator 8 contacts, at position B, a sheet P held on the feed tray 3. Thus, when a leading end of a sheet P fed from the feed tray 3 reaches position A, the first actuator 8 is still in contact with the sheet P. Accordingly, as shown in
Referring back to
As already described, when a sheet P fed from the feed tray 3 is the last sheet P held on the feed tray 3 and its leading end reaches position A, the first actuator 8 is located at the first non-detection position. When the leading end of the last sheet P is conveyed further beyond position A and a trailing end of the last sheet P passes through position B, the first actuator 8 contacts the protrusion 93a of the second actuator 9, thereby being restricted from pivoting from the first non-detection position to the first detection position. When a sheet fed from the feed tray 3 is not the last sheet P held on the feed tray 3 and its trailing end passes through position B, the first actuator 8 contacts another sheet to be fed next from the feed tray 3, there by being kept at the first non-detection position.
When the trailing end of the sheet P has passed through position A, the second actuator 9 moves back to the second non-detection position, thereby bringing the sensor 71 form an active state into an inactive state, as shown in
When a trailing end of the last sheet P passes through position A at a time tnb, the second actuator 9 moves to the second non-detection position, thereby bringing the first actuator 8 out of contact with the protrusion 93a of the second actuator 9, as shown in
Referring back to
As already described, the sensor 71 is brought into an active state when the predetermined time period T elapses since a trailing end of the last sheet Pn fed from the feed tray 3 has passed through position A. Thus, if the sensor 71 is in an inactive state when the predetermined time period T elapses, it can be determined that a sheet P is present on the feed tray 3. Thus, if the sensor 71 is not in an inactive state (i.e. if the sensor 71 is in an active state) when the measured time period reaches the predetermined time period T (e.g., No in step S11), the controller 10 goes back to step S3 to control the display 21 to display the “out of sheet” message and repeats a determination in step S2. On the other hand, if the sensor 71 is in an inactive state when the measured time period reaches the predetermined time period T (e.g., Yes in step S2), the controller goes back to step S4 to drive the feed roller 57 to feed a sheet P from the feed tray 3.
According to the illustrative embodiment, the inkjet printer 1 includes the first actuator 8 and the second actuator 9. When the first actuator 8 is in contact with a sheet P held on the feed tray 3, the first actuator 8 is located at the first non-detection position and is not detected by the sensor 71. When no sheet P is held on the feed tray 3, the first actuator 8 is located at the first detection position and is detected by the sensor 71. When the second actuator 9 is in contact with a sheet P at the predetermined position A which is downstream of the first actuator 8 in the conveying direction, the second actuator 9 is located at the second detection position and is detected by the sensor 71. When the second actuator 9 is out of contact with any sheet P at the predetermined position A, the second actuator 9 is located at the second non-detection position and is not detected by the sensor 71. When the second actuator 9 is located at the second detection position, the protrusion 93a restricts the first actuator 8 from moving from the first non-detection position to the first detection position. Thus, as long as the second actuator 9 is located at the second detection position after the last sheet P held on the feed tray 3 is fed from the feed tray 3, the protrusion 93a prevents the first actuator 8 from moving from the first non-detection position to the first detection position. This allows the sensor 71 to detect a trailing end of the last sheet P when the trailing end of the last sheet passes through the predetermined position A thereby to move the second actuator 9 from the second detection position to the second non-detection position.
According to the illustrative embodiment, a distance, along the conveying path, from position B, at which the first actuator 8 contacts a sheet P held on the feed tray 3, to the predetermined position A is less than or equal to a length, in the conveying direction, of the sheet. Thus, a leading end of the last sheet P fed from the feed tray 3 reaches the predetermined position A and moves the second actuator 9 to the second detection position while the last sheet P is in contact with the first actuator 1 and keeps the first actuator 1 at the first non-detection position. As long as the second actuator 9 is located at the second detection position even after a trailing end of the last sheet P passes through position B and the last sheet P leaves the first actuator 8, the protrusion 93a reliably restricts the first actuator 8 from moving from the first non-detection position to the first detection position. Thus, whether the trailing end of the last sheet passes through the predetermined position A can be determined based on the movement of the second actuator from the second detection position to the second non-detection position.
According to the illustrative embodiment, the first actuator 8 is configured to pivot between the first detection position and the first non-detection position, and the second actuator 9 is configured to pivot between the second direction position and the second non-detection position. The first actuator 8 and the second actuator 9 may move between respective detection positions and non-detection positions with a relatively simple configuration.
According to the illustrative embodiment, the spring 85 urges the first actuator 8 toward the first detection position, and the spring 95 urges the second actuator 9 toward the second non-detection position. The spring 85 allows the first actuator to reliably move from the first non-detection position to the first detection position, and the spring 95 allows the second actuator to reliably move from the second detection position to the second non-detection position.
According to the illustrative embodiment, the second actuator 9 includes the protrusion 93a which restricts the pivoting of the first actuator 8. The protrusion 93a moves as the second actuator 9 moves. This allows the protrusion 93a to restrict or release the first actuator 1 in response to the movement of the second actuator 9.
According to the illustrative embodiment, the protrusion 93a contacts the first actuator 8 when the second actuator 9 is at the second detection position, thereby restricting the first actuator 8 from pivoting from the first non-detection position to the first detection position. The movement of the first actuator 8 may be restricted with a relatively simple configuration.
According to the illustrative embodiment, the feed tray 3 has the recess 3b recessed from the holding surface 3a for holding sheets P. The distal end of the first actuator 8, when at the first detection position, is accommodated in the recess 3b. This ensures a space sufficient enough for the first actuator 8 to move between the first non-detection position at which the first actuator 8 contacts a sheet p held on the feed tray 3 and the first detection position.
According to the illustrative embodiment, the conveying mechanism 5 includes the curved guide 54 for guiding a sheet P fed from the feed tray 3 toward the convey roller pair 51. The curved guide 54 includes the first guide member 55 having the first guide surface 55a, and the second guide member 56 having the second guide surface 56a. The sensor 71, the first actuator 8, and the second actuator 9 of the detection mechanism 7 are supported by the first guide member 55. This allows the detection mechanism 7 to be accommodated in a compact manner in the space defined by the first guide member 55.
According to the illustrative embodiment, the inkjet printer 1 includes the display 21 for reporting information to a user. The controller 10 measures a time period elapsed since the sensor 71 has changed from an active state in which the sensor 71 detects an object to an inactive state in which the sensor 71 does not detect the object, and controls the display 21 to display a message that the feed tray 3 is out of sheet when the sensor 71 changes from the inactive state to an active state by the time the measured time period reaches the predetermined time period T. This allows the controller 10 to detect an out-of-sheet state of the feed tray 3 based on output signals from the sensor 71.
In the above-described embodiment, the first actuator 8 and the second actuator 9 pivot between respective detection positions and respective non-detection positions. Nevertheless, in other embodiments, the first actuator 8 and the second actuator 9 may move vertically or horizontally between respective detection positions and respective non-detection positions.
In the above-described embodiment, the first actuator 8 is urged by the spring 85 toward the first detection position, and the second actuator 9 is urged by the spring 95 toward the second non-detection position. Nevertheless, in other embodiments, the first actuator 8 and the second actuator 9 may be urged by urging members, e.g., a rubber member, other than the spring. Alternatively, the first actuator 8 and the second actuator 9 may not be urged and may move by their own weights or by the principle of leverage to the first detection position and the second non-detection position, respectively.
In the above-described embodiment, the protrusion 93a of the second actuator 9 contacts the first actuator 8 to restrict the first actuator 8 from pivoting from the first non-detection position to the first detection position. Nevertheless, in other embodiments, an element for restricting the pivoting of the first actuator 8 may be provided at other members than the second actuator 9. Alternatively, the pivoting of the first actuator 8 may be restricted magnetically or electrically.
In the above-described embodiment, the distal end of the first actuator 8, when at the first detection position, is located in the recess 3b in the supporting surface 3a for holding sheets P. Nevertheless, in other embodiments, the recess 3b may not be provided.
In the above-described embodiment, the sensor 71, the first actuator 8, and the second actuator 9 of the detection mechanism 7 are supported by the first guide member 55 of the curved guide 54 but, in other embodiments, may be supported by other members than the first guide member 55.
In the above-described embodiment, the sensor 71 is a transmission type optical sensor but, in other embodiments, may be a reflection type optical sensor or an electromagnetic sensor or sonic or ultrasonic sensors.
In the above-described embodiment, the display 21 is provided as a notifying unit for notifying a user of information. Nevertheless, in other embodiments, a speaker which generates sounds or a lamp which turns on and off may be used as the notifying unit.
Although the disclosure has been described based on illustrative embodiments and variations, the illustrative embodiments of the disclosure facilitate the understanding of the disclosure and do not limit the disclosure. The disclosure may be changed or modified without departing from the spirit of the invention and the scope of the claims and includes the equivalents thereof.
Number | Date | Country | Kind |
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2014-068559 | Mar 2014 | JP | national |
Number | Name | Date | Kind |
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8424863 | Kita | Apr 2013 | B2 |
9114946 | Misawa | Aug 2015 | B2 |
20130009359 | Yamada | Jan 2013 | A1 |
Number | Date | Country |
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6-186093 | Jul 1993 | JP |
08217326 | Aug 1996 | JP |
H08217326 | Aug 1996 | JP |
9-118452 | May 1997 | JP |
9-202491 | Aug 1997 | JP |
2002-193488 | Jul 2002 | JP |
Entry |
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Notice of Reasons for Rejection from corresponding Japanese Patent Application No. 2014-068559, mailed Dec. 20, 2016. |
Number | Date | Country | |
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20150274461 A1 | Oct 2015 | US |