This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2015-036084 filed Feb. 26, 2015, the entire contents of which are hereby incorporated by reference.
The present disclosure relates to a sheet conveying device for conveying sheets, and to an image forming apparatus including the sheet conveying device.
Conventionally, in an image forming apparatus for forming an image on a sheet, a toner image is formed on a photosensitive drum, and the toner image is transferred onto a sheet in a transfer nip between the photosensitive drum and a transfer roller. The image forming apparatus further includes a fixing unit, and the sheet with the transferred toner image undergoes the fixing process in the fixing unit and then is discharged. The image forming apparatus includes a sheet conveying device for conveying the sheet to the transfer nip or from the transfer nip.
For instance, there is known a sheet conveying device including a rotatable flapper for switching a conveying direction of the sheet after the fixing process. In addition, the flapper is provided with a rotatable roller. The roller reduces friction between the flapper and the sheet.
A sheet conveying device according to an aspect of the present disclosure includes a switchback unit, a first conveying path, a second conveying path, a switching member, and a convey roller. The switchback unit switches a sheet conveying direction. The first conveying path conveys a sheet to the switchback unit. The second conveying path conveys a sheet after the conveying direction is switched by the switchback unit. The switching member is disposed between the first conveying path and the switchback unit, has a rotation fulcrum axis extending in a sheet width direction crossing the sheet conveying direction, and rotates about the rotation fulcrum axis so as to switch between a first attitude for guiding a sheet from the first conveying path to the switchback unit and a second attitude for guiding a sheet from the switchback unit to the second conveying path. The convey roller includes a rotation shaft disposed on the same axis as the rotation fulcrum axis of the switching member, and an outer circumference surface of the convey roller protrudes more than a sheet guiding surface of the switching member.
Further features and advantages of the present disclosure will become apparent from the description of embodiments given below.
Now, with reference to the drawings, an embodiment of the present disclosure is described.
<Description of Image Forming Apparatus>
The image forming apparatus 1 includes an apparatus main body 10 having a cabinet structure of a substantially rectangular parallelepiped shape, and an automatic document feeder (hereinafter referred to as an ADF) 20 disposed on the upper side of the apparatus main body 10. Inside the apparatus main body 10, there are disposed a reader unit 25 for optically reading a document image to be copied, an image forming unit 30 for forming a toner image on a sheet, a fixing unit 60 for fixing the toner image onto the sheet, a sheet feeding unit 40 for storing sheets to be conveyed to the image forming unit 30, and a conveying path 50 for conveying the sheet from the sheet feeding unit 40 or a sheet feeding tray 46 to a discharge space 10S via the image forming unit 30 and the fixing unit 60. The sheets S discharged to the discharge space 10S are stacked on a discharge portion 101.
The ADF 20 automatically feeds document sheets to be copied to a predetermined document read position on the apparatus main body 10. On the other hand, when a user places a document sheet manually on a predetermined document read position, the ADF 20 is lifted upward to open. The reader unit 25 optically reads an image of a document sheet fed automatically from the ADF 20 on the upper surface of the apparatus main body 10 or reads an image of a document sheet placed manually.
The image forming unit 30 generates a full color toner image and transfers the full color toner image onto a sheet so that the image is formed on the sheet. The image forming unit 30 includes an image forming unit 32 including four units 32Y, 32M, 32C and 32Bk arranged in tandem for forming yellow (Y), magenta (M), cyan (C) and black (Bk) toner images, and an intermediate transfer unit 33 disposed adjacent to the upper side of the image forming unit 32, and a toner supply unit 34 disposed above the intermediate transfer unit 33.
Each of the image forming units 32Y, 32M, 32C and 32Bk includes a photosensitive drum 321, and also includes a charger 322, an exposing unit 323, a developing unit 324, a primary transfer roller 325, and a cleaning device 326 disposed around the photosensitive drum 321.
The photosensitive drum 321 rotates about the rotation shaft, and an electrostatic latent image and a toner image are formed on an outer circumference surface of the photosensitive drum 321. The charger 322 uniformly charges a photosensitive layer formed on the outer circumference surface of the photosensitive drum 321. The exposing unit 323 includes a laser light source and optical system elements such as a mirror and a lens, and irradiates the outer circumference surface of the photosensitive drum 321 with light based on image data of the document image so as to form the electrostatic latent image.
The developing unit 324 supplies toner to the circumference surface of the photosensitive drum 321 so as to develop the electrostatic latent image formed on the photosensitive drum 321. The primary transfer roller 325 primarily transfers the toner image on the photosensitive drum 321 onto an intermediate transfer belt 331. The cleaning device 326 cleans toner remaining on the outer circumference surface of the photosensitive drum 321 after the transfer of the toner image.
The intermediate transfer unit 33 includes the intermediate transfer belt 331, a belt drive roller 332, and a follower roller 333. A plurality of toner images are transferred from the photosensitive drums 321 to the outer circumference surface of the intermediate transfer belt 331 so as to be overlaid at the same position. The intermediate transfer belt 331 turns in a counterclockwise direction in
A secondary transfer roller 35 is disposed to face the circumference surface of the belt drive roller 332. A nip between the belt drive roller 332 and the secondary transfer roller 35 becomes a secondary transfer portion for transferring the full color toner image primarily transferred and overlaid on the intermediate transfer belt 331 onto the sheet.
The toner supply unit 34 includes a yellow toner container 34Y, a magenta toner container 34M, a cyan toner container 34C, and a black toner container 34Bk. The toner supply unit 34 supplies each color toner to corresponding each of developing units 324 of the image forming units 32Y, 32M, 32C and 32Bk via a supply passage (not shown).
The sheet feeding unit 40 includes two sheet feed cassettes 40A and 40B storing the sheets S on which an image is formed. These sheet feed cassettes 40A and 40B can be drawn out from the front side of the apparatus main body 10.
The sheet feed cassette 40A (40B) includes a sheet storing portion 41 for storing a stack of the sheets S, and a lift plate 42 configured to lift up the sheets for supplying the sheets. A pickup roller 43 and a roller pair consisting of a sheet feed roller 44 and a retard roller 45 are disposed on the upper right end of the sheet feed cassette 40A (40B). When the pickup roller 43 and the sheet feed roller 44 are driven, the uppermost sheet S of the stack of sheets in the sheet feed cassette 40A is sent out one by one and is conveyed to an upstream end of the conveying path 50.
The conveying path 50 includes a main conveying path 50A (a first conveying path), a reverse conveying path 50B (a second conveying path), an upper conveying path 50C (a switchback unit), and a lower conveying path 50D. The main conveying path 50A conveys the sheet S from the sheet feeding unit 40 via the image forming unit 30 to an outlet of the fixing unit 60. The reverse conveying path 50B conveys back the sheet after printing on one side to the image forming unit 30 when duplex printing is performed on the sheet S. The upper conveying path 50C conveys the sheet S from a downstream end of the main conveying path 50A toward the discharge space 10S.
In the main conveying path 50A, a registration roller pair 51 is disposed on an upstream side in the conveying direction (an upper side in
The fixing unit 60 is an induction heating type fixing device that performs a fixing process for fixing the toner image onto the sheet S, and a fixing nip is formed inside the fixing unit 60. When the sheet S passes through the fixing nip, the transferred toner image on the sheet S is fixed onto the sheet.
Further, the image forming apparatus 1 includes a conveying unit 7 (a sheet conveying device). As illustrated in
With reference to
The unit housing 70 is a chassis of the conveying unit 7. As illustrated in
The first discharge roller pair 7A is disposed at a downstream side end in the conveying direction (a left end in
The second discharge roller pair 7B is disposed at a downstream side end in the conveying direction (a left end in
The conveying roller pair 7C is disposed at a downstream side end of the main conveying path 50A, namely in a vicinity of a boundary between the main conveying path 50A and the upper conveying path 50C. The conveying roller pair 7C is driven to rotate so as to convey the sheet S in the main conveying path 50A to the upper conveying path 50C. The conveying roller pair 7C includes a conveying roller 75 and a third follower roller 76. When the conveying roller 75 is driven to rotate by a drive unit (not shown), the third follower roller 76 rotates to follow the conveying roller 75. Note that the second discharge roller pair 7B is disposed on the downstream side of the conveying roller pair 7C in the conveying direction of the sheet S. The conveying roller pair 7C and the second discharge roller pair 7B are driven to rotate at the same circumferential speed, which is a little higher than that of a conveying roller pair (not shown) of the fixing unit 60 for discharging the sheet S from the fixing unit 60 on the upstream side of the conveying roller pair 7C in the conveying direction.
As illustrated in
Note that the unit housing 70 has a unit guide surface 701. The unit guide surface 701 extends inside the unit housing 70. The unit guide surface 701 guides the front end of the sheet S conveyed upward by the conveying roller pair 7C toward the second discharge roller pair 7B. In addition, the unit guide surface 701 guides the sheet S after the switchback by the second discharge roller pair 7B toward the reverse conveying path 50B. Accordingly, as illustrated in
The switching guide 77 is disposed between the main conveying path 50A and the upper conveying path 50C. The switching guide 77 includes a shaft 772 (a rotation fulcrum axis, see
Next, with reference to
The switching guide 77 includes a guide base 770 (a main body part), guide ribs 77R (ribs), and convey rollers 771. The switching guide 77 except the convey rollers 771 is integrally molded using a resin material. The guide base 770 is a main body part of the switching guide 77 and is a rod-like member extending in the front and rear direction. The guide base 770 is provided with the shafts 772 on both sides in the front and rear direction. In addition, the guide base 770 is provided with a protrusion 773. The protrusion 773 protrudes rightward from a proximal end of the shaft 772 on the front side. A solenoid (not shown) is linked to a distal end of the protrusion 773. When a plunger of the solenoid switches between protrusion and retraction, rotation (switch of attitude) of the switching guide 77 about the shaft 772 is controlled.
The guide ribs 77R are constituted of a plurality of ribs arranged on the guide base 770 with intervals in the front and rear direction. Specifically, the guide ribs 77R include first guide ribs 774 (second ribs), second guide ribs 775 (first ribs), third guide ribs 776 (the second ribs), fourth guide ribs 777 (the first ribs), fifth guide ribs 778 (the first ribs), and sixth guide ribs 779. These ribs protrude from the guide base 770 and extend along the conveying direction of the sheet S. With reference to
A plurality of the convey rollers 771 are arranged with spaces in the front and rear direction (the sheet width direction). The circumference surfaces of the convey rollers 771 are protruded more than the guide ribs 77R to a conveying path side (a sheet surface side of the sheet S). The convey rollers 771 rotate by friction with the sheet S so as to promote conveyance of the sheet S. In addition, the convey rollers 771 prevent the sheet S from being strongly pressed and scratched at the edges of the guide ribs 77R and being damaged. The convey roller 771 includes a rotation shaft 771A and can rotate about the rotation shaft 771A. The rotation shaft 771A is protruded from front and rear side surfaces of the convey roller 771. The rotation shaft 771A is supported in a rotatable manner by nail portions 77T1 and wall portions 77T2 described later. Further, in this embodiment, the rotation shaft 771A is integrally molded with the convey roller 771 using a resin material. In order to improve sliding property with the sheet S, the convey roller 771 is made of polyacetal (POM) resin.
In addition, the guide base 770 is provided with a mounting portion 77S (see
In this embodiment, when the convey roller 771 is mounted in the mounting portion 77S, as illustrated in
Further, with reference to
In the cross-sectional view illustrated in
Further, in this embodiment, an arrangement of the guide ribs 77R is set in advance so that side edges (front and rear edges) of any sheet S do not pass close to the rotation shaft 771A of the convey roller 771 even if the conveying unit 7 conveys a plurality of types of the sheets S having different sizes.
With reference to
On the other hand, when the front edge of the sheet S protrudes to the discharge space 10S and the rear end of the sheet S reaches above the switching guide 77, the switching guide 77 is switched to the second attitude (
In any of the cases described above, the recess space 77P (
In addition, in this embodiment, the shaft 772 of the switching guide 77 to be the rotation fulcrum axis is on the same axis as the rotation shaft 771A of the convey rollers 771. Accordingly, when the switching guide 77 changes its attitude, a rotation moment generated by a weight of the convey rollers 771 is not applied to the switching guide 77. Thus, it is possible to prevent an unstable load from being applied to a drive source for switching the attitude of the switching guide 77. Accordingly, a defective rotation of the switching guide 77 can be suppressed. As a result, damage to the sheet can be suppressed, and the sheet conveying direction can be stably switched.
In addition, the convey rollers 771 do not move when the attitude of the switching guide 77 is switched, and hence a distance between the circumference surface of the convey roller 771 and the unit guide surface 701 does not change in
Further, in this embodiment, the convey rollers 771 can be easily detached and attached to the mounting portion 77S of the switching guide 77. Accordingly, if a foreign body is in the mounting portion 77S so that a defective rotation of the convey roller 771 occurs, it is easy to perform cleaning and maintenance by detaching the convey roller 771. In addition, the guide base 770 and the guide ribs 77R of the switching guide 77, and the main body part of the convey roller 771 are made of a resin material, and hence cost of the conveying unit 7 can be lower than a case where metal shafts are used or a case where screws are used for fixing the convey rollers 771. In addition, the convey roller 771 can be exchanged separately from the switching guide 77, and hence maintenance of the conveying unit 7 can be realized in low cost.
Although the conveying unit 7 and the image forming apparatus 1 including the conveying unit 7 according to the embodiment of the present disclosure are described above, the present disclosure is not limited to the embodiment. For instance, a variation of the embodiment can be adopted as follows.
In the embodiment described above, the reverse conveying path 50B is exemplified as the second conveying path of the present disclosure, but the present disclosure is not limited to this. For instance, the second conveying path may be a conveying path for conveying the sheet S to a sheet discharge tray (not shown) disposed on a right side surface 10R of the apparatus main body 10 (
According to the present disclosure, it is possible to provide the sheet conveying device and the image forming apparatus including the sheet conveying device, which can suppress occurrence of damage to the sheet and can stably switch the sheet conveying direction.
Number | Date | Country | Kind |
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2015-036084 | Feb 2015 | JP | national |