This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2022-187428. filed on Nov. 24, 2022, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Embodiments of the present disclosure relate to a sheet conveying device and an image forming apparatus incorporating the sheet conveying device.
Various sheet conveying devices are known that convey sheets such as papers and original documents in an image forming apparatus such as a copier and a printer.
Such sheet conveying devices employ a method to contact the leading end of a sheet to a nip region of a conveyance roller pair to correct skew of the sheet, and rotate the conveyance roller pair to convey the sheet.
In order to convey the sheet with good accuracy without decreasing the productivity. a sheet conveying device in the art is proposed that moves a conveyance roller pair in a direction opposite a sheet conveyance direction while the conveyance roller pair conveys the sheet and correct the positional deviation (displacement) of the sheet.
As described above, by correcting the positional deviation (displacement) of the sheet while conveying the sheet, the sheet can be conveyed with good accuracy without deteriorating the productivity.
Embodiments of the present disclosure described herein provide a novel sheet conveying device including a sensor, a corrector, and circuitry. The sensor detects a position of a sheet among a first sheet having a first length and multiple second sheets each having a second length shorter than the first length in a sheet conveyance direction of the sheet. The corrector corrects the position of the sheet in at least one of a rotational direction or a width direction orthogonal to the sheet conveyance direction within a plane of sheet conveyance based on the position of the sheet detected by the sensor. The circuitry is to convey the multiple second sheets at a first conveyance speed, reduce the first conveyance speed of a preceding one of the multiple second sheets to a second conveyance speed lower than the first conveyance speed until a space between a trailing end of the preceding one of the multiple second sheets and a leading end of a subsequent one of the multiple second sheets becomes a difference between the first length of the first sheet and the second length of the multiple second sheets in the sheet conveyance direction while continuously conveying the multiple second sheets, and cause the corrector to convey one of the multiple second sheets at the second conveyance speed within at least a part of time in which said one of the multiple second sheets is conveyed by the corrector.
Further, embodiments of the present disclosure described herein provide an image forming apparatus including the above-described sheet conveying device and an image former to form an image on the sheet conveyed by the sheet conveying device.
Exemplary embodiments of this disclosure will be described in detail based on the following figures, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
It will be understood that if an element or layer is referred to as being “on,” “against,” “connected to” or “coupled to” another element or layer, then it can be directly on, against, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, if an element is referred to as being “directly on,” “directly connected to” or “directly coupled to” another element or layer, then there are no intervening elements or layers present. As used herein, the term “connected/coupled” includes both direct connections and connections in which there are one or more intermediate connecting elements. Like numbers refer to like elements throughout. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements describes as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, term such as “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors herein interpreted accordingly.
The terminology used herein is for describing particular embodiments and examples and is not intended to be limiting of exemplary embodiments of this disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes” and/or “including,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Embodiments of the present disclosure are described below in detail with reference to the drawings. It is to be understood that an identical or similar reference character is given to identical or corresponding parts throughout the drawings, and redundant descriptions are omitted or simplified below.
With reference to drawings, descriptions are given below of embodiments of the present disclosure. In the drawings for illustrating embodiments of the present disclosure, elements, or components identical or similar in function or shape are given identical reference numerals as far as distinguishable, and redundant descriptions are omitted.
An image forming apparatus 100 according to the present embodiment includes a sheet feeding device 1, an image forming device 2, a drying device 3, and a sheet ejecting device 4. The image forming apparatus 100 further includes a sheet conveying device 7 that conveys a sheet fed from the sheet feeding device I and ejected to the sheet ejecting device 4 by passing through the image forming device 2 and the drying device 3.
A “sheet” is described as an example of a recording medium including a “paper” in the following embodiments. However, the “sheet” is not limited to a sheet of paper. For example, the “sheet” includes not only the sheet of paper but also an overhead projector (OHP) transparency sheet, a fabric, a metallic sheet, a plastic film, and a prepreg sheet including carbon fibers previously impregnated with resin. In addition, the term “sheet” is not limited to a sheet such as a plain paper but also is applicable to thick paper, post card, envelope, thin paper, coated paper, art paper, and tracing paper.
As illustrated in
The sheet conveying device 7 includes a correction roller pair 31 as a pair of collection rollers, a first transfer cylinder 8, as, and a second transfer cylinder 11. The correction roller pair 31 serves as a sheet conveyor to convey the sheet P that is fed from the sheet feeding device 1 and also as an adjuster that adjust (correct) the position of the sheet P. On the other hand, each of the first transfer cylinder 8, the sheet bearing drum 9, and the second transfer cylinder 11 serves as a rotary sheet conveyor to hold the sheet P on the outer circumferential face to convey the sheet P. The first transfer cylinder 8, the sheet bearing drum 9, and the second transfer cylinder 11 are disposed in this order toward the downstream side in the sheet conveyance direction. Accordingly, the sheet P is transferred from the first transfer cylinder 8 to the sheet bearing drum 9, and is further transferred from the sheet bearing drum 9 to the second transfer cylinder 11 to be conveyed toward the downstream side in the sheet conveyance direction.
The sheet feeding device 1 includes a sheet tray 5, a sheet feeder 6, and a sheet conveying device 7. The sheet tray 5 stacks multiple sheets P. The sheet feeder 6 separates the multiple sheets P one by one from the sheet tray 5 to feed the separated sheet P. The sheet feeder 6 can use various sheet feeders, for example, a sheet feeder employing a roller or a roller unit or a sheet feeder employing an air suction unit. The sheet P fed from the sheet tray 5 by the sheet feeder 6 is conveyed to the image forming device 2 by the sheet conveying device 7.
The image forming device 2 includes a liquid discharger 10 to discharge liquid ink to the sheet P carried on the sheet bearing drum 9. The liquid discharger 10 according to the present embodiment includes liquid discharging heads 10C, 10M, 10Y and 10K having different colors of C (cyan), M (magenta), Y (yellow), and K (black), respectively, to form an image. The configuration of each of the liquid discharging heads 10C, 10M, 10Y and 10K is not limited to the above-described configuration and any other configuration may be applied as long as each liquid discharging head discharges liquid. Another liquid discharging head that discharges special ink such as white, gold and silver may be added to the liquid discharger 10 or yet another liquid discharging head that discharges a surface coating liquid that does not form an image may be provided to the liquid discharger 10.
Respective discharging operations of the liquid discharging heads 10C, 10M, 10Y and 10K are individually controlled by respective drive signals according to image data. When a sheet P carried on the sheet bearing drum 9 reaches an opposing region facing the liquid discharger 10, respective color inks are discharged from the liquid discharging heads 10C, 10M, 10Y and 10K, so that an image is formed according to the image data.
The drying device 3 includes a dryer 13 to dry ink discharged on the sheet P. The dryer 13 includes a heat roller including a heating unit such as a heater inside. As the sheet P is conveyed while contacting the surface of the heat roller, the sheet P is heated. By so doing, the liquid content such as moisture (liquid) in the ink is evaporated. For this reason, the ink is fixed onto the sheet P and curling of the sheet P is restrained. Alternatively, the dryer 13 may be an air generator that blows hot air or cold air onto the sheet P.
The sheet ejection device 4 includes a sheet ejection tray 15 onto which multiple sheets P are ejected and stacked. The sheets P that are sequentially conveyed from the drying device 3 to the sheet ejection device 4 are overlaid one after another and stacked on the sheet ejection tray 15. The configuration of the sheet ejecting device 4 according to the present embodiment is not limited to the above-described configuration and any other configuration may be applied as long as the sheet ejection device 4 discharges the sheet P or the multiple sheets P.
As described above, the inkjet image forming apparatus 100 according to the present embodiment typically includes the sheet feeding device 1, the image forming device 2, the drying device 3, the sheet ejecting device 4, and the sheet conveying device 7. However, other functional devices may be added appropriately. For example, the inkjet image forming apparatus 100 may further include a pre-processing device between the sheet feeding device 1 and the image forming device 2 to perform pre-processing operations of image formation. The inkjet image forming apparatus 100 may further include a post-processing device between the drying device 3 and the sheet ejecting device 4 to perform post-processing operations of image formation.
For example, the inkjet image forming apparatus 100 may employ a pre-processing device that performs a processing liquid applying operation to apply processing liquid onto the sheet P so as to reduce bleeding of the processing liquid due to reaction with ink. However, the content of the pre-processing operation is not limited particularly. Further, for example, the inkjet image forming apparatus 100 may employ a post-processing device that performs sheet reversing and conveying operations to reverse the sheet P having an image formed in the image forming device 2 and convey the sheet P to the image forming device 2 again to form images on both sides of the sheet P or performs a binding operation to bind the multiple sheets P having respective images formed on both sides of the sheet P. However, the content of the post-processing operation is not limited particularly.
The term “image” to be formed on a sheet is not limited to visible significant images such as texts and figures but includes, for example, patterns that themselves have no meaning.
In addition, the term “sheet” on which the image is formed is not limited to limited materials but may include any object to which liquid can be temporarily attached, for example, paper, thread, fiber, cloth, leather, metal, plastic, glass, wood and ceramics, or any object to be used for film products, cloth products such as clothing, building materials such as wallpaper and flooring materials and leather products. The term “liquid” is not particularly limited as long as the liquid has a viscosity and a surface tension that can be discharged from the liquid discharging head. However, but it is preferable that the liquid has a viscosity of 30 mPa (center dot)s or less at normal temperature and normal pressure or by heating and cooling. More specifically, the liquid includes a solvent such as water or an organic solvent, a solution including a coloring agent such as a dye or a pigment, a functionalizing material such as a polymerizable compound, a resin or a surfactant, a biocompatible material such as DNA, amino acid, protein or calcium, edible materials such as natural pigments, or suspension or emulsion. These liquids can be used for ink for inkjet printing and surface treatment liquid. for example.
In addition, the term “inkjet image forming apparatus” indicates an apparatus in which liquid discharging head(s) and a sheet material move relatively but is not limited to the above-described apparatus. For example, the “liquid discharge apparatus” may be, for example, a serial head apparatus that moves the liquid discharge head or a line head apparatus that does not move the liquid discharge head.
Further, the term “liquid discharge head” indicates a functional component that discharges or injects liquid from liquid discharging holes (nozzles). As an energy generation source for discharging liquid, a discharging energy generator, e.g., a piezoelectric actuator (i.e., a stacked piezoelectric element and a thin film piezoelectric element), a thermal actuator using an electrothermal transducer such as a heating resistor, and an electrostatic actuator including a diaphragm and a counter electrode, can be used. However, the discharging energy generator to be used is not limited.
A detailed description is now given of the configuration of the sheet conveying device 7 according to the present embodiment.
As illustrated in
The leading end detection sensor 200 is a leading end detector that detects the leading end position of the sheet P to calculate a target conveyance timing for conveying the sheet P to the first transfer cylinder 8. The leading end detection sensor 200 is, for example, a reflective optical sensor and is disposed downstream from the correction roller pair 31 in the sheet conveyance direction.
Each of the three sensors, which are the first CIS 101, the second CIS 102 and the third CIS 103, is a position detector that detects the position of the sheet P to calculate the displacement amount of the sheet P. The “CIS” of the first CIS 101, the second CIS 102, and the third CIS 103 stands for a contact image sensor that currently contributes to a reduction in size of a device. The CIS uses small-size LEDs (light emitting diodes) as a light source to directly read an image by a linear sensor via a lens. Each of the first CIS 101, the second CIS 102, and the third CIS 103 includes multiple line sensors aligned in the width direction of the sheet P (i.e., a direction intersecting with the sheet conveyance direction or a direction orthogonal to the sheet conveyance direction) so as to detect a side end Pa (see
The correction roller pair 31 moves in the width direction (i.e., in a direction indicated by arrow S in
As illustrated in
As illustrated in
Further, as illustrated in
As illustrated in
Further, as illustrated in
Further, the sheet conveying device 7 according to the present embodiment includes a lateral driving mechanism 38 and an angular driving mechanism 39. The lateral driving mechanism 38 causes the holder frame 72 and the correction roller pair 31 to move in the width direction of the sheet P. The angular driving mechanism 39 causes the holder frame 72 and the correction roller pair 31 to rotate within a plane of sheet conveyance.
As illustrated in
The tension spring 59 is coupled to a position between the holder frame 72 and the base frame 71 so as to bias the holder frame 72 in one direction (i.e., the left direction in
Further, the cam 45 and the lateral drive motor 62 can drive and transmit the driving force via the timing belt 97 (see
As illustrated in
The tension spring 60 is coupled to the position between the holder frame 72 and the base frame 71 so as to bias the holder frame 72 in one direction (i.e., a clockwise direction around the support shaft 73 in
An action roller 49 is rotatably provided at an end portion on the opposite side of the lever 50. Accordingly, as the lever 50 rotates (in the counterclockwise direction in
Further, the cam 47 and the angular drive motor 63 can drive and transmit the driving force via the timing belt 98 (see
Specifically,
As described above, the holder frame 72 at least moves in the width direction or rotates within a plane of sheet conveyance. Due to such a configuration, the correction roller pair 31 held by the holder frame 72 also at least moves in the width direction or rotates within a plane of sheet conveyance.
As illustrated in
The displacement amount calculation unit 21 calculates the displacement amount of the sheet based on the detection results of the first CIS 101, the second CIS 102, and the third CIS 103. The controller 20 controls the correction roller pair 31 based on the displacement amount calculated by the displacement amount calculation unit 21 to correct the displacement of the sheet. In other words, in order to correct the displacement of the sheet, the controller 20 controls the lateral drive motor 62 that drives the correction roller pair 31 to move in the width direction of the sheet, and the angular drive motor 63 that drives the correction roller pair 31 to rotate in the rotational direction of the sheet within a plane of sheet conveyance.
The target conveyance timing calculation unit 24 calculates the target conveyance timing at which the sheet P is conveyed to the first transfer cylinder 8 based on the conveyance position information of the sheet (i.e., the timing at which the gripper 16 on the first transfer cylinder 8 reaches the reference rotation position C) detected by the leading end detection sensor 200 and the rotation position information of the first transfer cylinder 8 detected by a home position sensor 80 (see
The conveyance speed controller 25 controls the target conveyance timing calculated by the target conveyance timing calculation unit 24 and the conveyance speed of the correction roller pair 31 (i.e., the rotational speed of the conveyance drive motor 61), based on the detection signal of the rotary encoder 96 that detects the conveyance speed of the correction roller pair 31 or each of the detection signal of the rotary encoder 57 that detects the amount of movement of the correction roller pair 31 in the width direction and the detection signal of the rotary encoders 58 that detects the amount of rotations of the correction roller pair 31 within a plane of sheet conveyance. The conveyance speed controller 25 also controls the conveyance speed of the upstream conveyance roller pair 44 (i.e., the rotational speed of the conveyance drive motor 81). As in the correction roller pair 31, the upstream conveyance roller pair 44 is provided with a rotary encoder 82 (see
A description is now given of a method of calculating the displacement amount of a sheet based on the detection results of the first CIS 101, the second CIS 102, and the third CIS 103, with reference to
As illustrated in
Specifically, the lateral displacement amount α of the sheet P is calculated based on a position of the sheet P in the width direction of the sheet P detected by the second CIS 102 (i.e., a position of the side end Pa of the sheet P). In other words, the position in the width direction of the sheet P detected by the second CIS 102 is compared with the conveyance reference position K. Consequently, a distance K1 extending between the position of the sheet P in the width direction and the reference conveyance position K is calculated as a lateral displacement amount α of the sheet P.
Further, the angular displacement amount β of the sheet P is calculated based on a difference of end positions in the width direction of the sheet P detected by the first CIS 101 and the second CIS 102. In other words, as illustrated in
As described above, the lateral displacement amount α of the sheet P and the angular displacement amount β of the sheet P are calculated. As described above, the lateral displacement amount α of the sheet P and the angular displacement amount β of the sheet P can be calculated based on the detection results of the first CIS 101 and the second CIS 102. Alternatively, the lateral displacement amount α of the sheet P and the angular displacement amount β of the sheet P may be calculated based on the detection results of the second CIS 102 and the third CIS 103. The method of calculating the lateral displacement amount α of the sheet P and the angular displacement amount β of the sheet P based on the detection results of the second CIS 102 and the third CIS 103 is same as the above-described method of calculating the lateral displacement amount α of the sheet P and the angular displacement amount β of the sheet P based on the detection results of the first CIS 101 and the second CIS 102. As illustrated in
A description is now given of an operation of the sheet conveying device 7 according to the present embodiment, with reference to
At this time, the correction roller pair 31 is disposed at a reference position so that the roller shaft is perpendicular to the sheet conveyance direction. Further, at the reference position, the rollers of the correction roller pair 31 remains in a stationary state and are separated from each other.
As illustrated in
Then, based on the calculated displacement amount of the sheet, the lateral drive motor 62 and the angular drive motor 63 are controlled to move the correction roller pair 31 in the width direction (i.e., in the direction indicated by arrow S1 in
After the operation in step S02, as the rollers of the correction roller pair 31 contact at a given timing and start rotating, the sheet P is picked up by the correction roller pair 31 that faces the sheet P and is held by the correction roller pair 31, as illustrated in
As illustrated in
After the operation in step S04, as illustrated in
Further,
As the sheet P is conveyed further downstream and, as illustrated in
Then, based on the calculated amounts of angular and lateral displacements of the sheet P, the lateral drive motor 62 is controlled to move the correction roller pair 31 in the width direction (i.e., in a direction indicated by arrow S3 or in a direction indicated by arrow S4 in
As described above, by detecting the angular and lateral displacements of the sheet P (i.e., the second position detection) even after the adjustment and feed operation (i.e., the primary correction) and correcting the angular and lateral displacements of the sheet P based on the detection results (i.e., the secondary correction), the angular and lateral displacements of the sheet P that are generated while the sheet P is being conveyed by the correction roller pair 31 can be eliminated. Further, detection of the angular and lateral displacements of the sheet P after completion of the adjustment and feed operation (i.e., the second position detection) may be performed multiple times at predetermined intervals during a period that the sheet P is passing by the second CIS 102 and the third CIS 103. Accordingly, by performing the detection of the angular and lateral displacements of a sheet (i.e., the second position detection) for multiple times by the time that the sheet P reaches the receiving position A of the first transfer cylinder 8 and by performing the correction of the angular and lateral displacements (i.e., the secondary correction) each time the above-described detection is performed (i.e., steps S06 to S09 in the flowchart of
As illustrated in
However, in a case where the secondary correction as described above is performed after the setting of the target conveyance timing of the sheet P, the position of the sheet in the sheet conveying direction changes along with the secondary correction. For this reason, in a case where the sheet whose position in the sheet conveyance direction is changed is conveyed at the same conveyance speed, the timing at which the sheet P reaches the receiving position A and the timing at which the gripper 16 of the first transfer cylinder 8 reaches the receiving position A also changes. In such a case, it is likely that the gripper 16 cannot grip the sheet P accurately.
In order to avoid this inconvenience, in the present embodiment, each time the correction of the angular and lateral displacements of the sheet P is performed after the secondary correction, the conveyance speed of the correction roller pair 31 is changed (adjusted) based on the amount of correction of the angular and lateral displacements of the sheet P (step S08 in the flowchart of
When the secondary correction is performed, the conveyance speed of the correction roller pair 31 is controlled as described below.
As described in the flowchart of
Then, the target conveyance speed of the correction roller pair 31 is calculated in accordance with the set target conveyance timing (step S14 in the flowchart of
After step S15, it is determined whether the sheet conveyance time reaches the target conveyance timing (step S18 in the flowchart of
Further, if the secondary correction is performed before the sheet conveyance time reaches the target conveyance timing, the conveyance speed of the correction roller pair 31 is changed based on the correction amount of the secondary correction. The correction amount in the secondary correction corresponds to the amount of movement of the correction roller pair 31 in the width direction and the amount of movement of the correction roller pair 31 within a plane of sheet conveyance in the rotational direction in the secondary correction. For this reason, in the present embodiment, the conveyance speed controller 25 receives the signal from the rotary encoder 57 (see
When the sheet conveyance time reaches the target conveyance timing (YES in step S18 in the flowchart of
As described above, the sheet conveying device according to the present embodiment corrects the lateral and angular displacements of the sheet while the sheet is being conveyed by the correction roller pair 31. By so doing, the sheet conveying device can correct the lateral and angular displacements of the sheet P without deteriorating the productivity. Further, the sheet conveying device according to the present embodiment can eliminate the deviation of the sheet conveyance timing associated with the second correction by adjusting the conveyance speed of the correction roller pair 31. Accordingly, the sheet can be conveyed to the target position with high accuracy. Further, when the duplex printing is performed, the sheet can be conveyed to the image forming device 2 with good accuracy in the case where an image is formed on the front face of the sheet and the case where an image is formed on the back face of the sheet. Accordingly, the relative displacement of the image on the front face of the sheet and the image on the back face of the sheet can also be removed.
In such a sheet conveying device, when the conveyance speed of the correction roller pair 31 is increased for further enhancement in the productivity, or when the conveyance distance from the correction roller pair 31 to the first transfer cylinder 8 is shortened for a decrease in size, the time during which the sheet is conveyed by the correction roller pair 31 is shortened. For this reason, the time during which the displacement of a sheet can be corrected by the correction roller pair 31 is also shortened. In this case, it is difficult to sufficiently obtain the time for correcting the displacement on the sheet. For this reason, it is likely that the correction accuracy is lowered.
In order to address this inconvenience, the sheet conveying device according to the present disclosure employs the configuration described below, so as to obtain a relatively long time for correcting the displacement of the sheet. Now, a description is given of the sheet conveying device 7 according to the above-described embodiment of the present disclosure.
The operation in which multiple sheets are continuously conveyed is referred to as a “continuous sheet conveyance” indicating a conveying operation in which conveyance of subsequent sheets is started at constant intervals while a preceding sheet is being conveyed.
As illustrated in
In a configuration in which the gripper 16 on the first transfer cylinder 8 reaches the receiving position A for receiving the sheet at a constant timing (i.e., at the equal timing) as in the sheet conveying device according to the present embodiment, the sheet is to be conveyed to the receiving position A in accordance in synchrony with the arrival timing of the gripper 16 even when conveying a large-size sheet P1 or a small-size sheet P2. Accordingly, when the conveyance of sheets is started at the conveyance speed V1 regardless of the sheet size. the leading end of a large-size sheet Pl and the leading end of a small-size sheet P2 are normally conveyed toward the correction roller pair 31 at substantially the same timing, as illustrated with the solid line in
However, in this case, the interval (i.e., the sheet interval) from the trailing end of the preceding sheet to the leading end of the subsequent sheet is greater in the small-size sheet P2 than in the large-size sheet P1 (i.e., D2>D1). In the first place, the sheet interval is given to avoid contact between the preceding sheet and the subsequent. For this reason, in this case, the sheet interval D2 for the small-size sheet is given to be greater than needed.
The present disclosure is focused on the fact that the sheet interval D2 of the small-size sheet P2 is given to be greater than needed, and the conveyance speed of the preceding sheet is reduced by using the size of the sheet interval D2. In other words, in the case of the small-size sheet P2, the sheet interval D2 is given to be greater. Due to such a configuration, even if the conveyance speed of the preceding sheet is reduced, the contact between the preceding sheet and the subsequent sheet can be avoided.
A description is now given of the conveying operation performed in the sheet conveying device according to the present embodiment when a small-size sheet P2 is conveyed.
As illustrated in
As illustrated in
As the conveyance speed of the first small-size sheet P2a is reduced, the second small-size sheet P2b subsequent to the first small-size sheet P2a approaches the first small-size sheet P2a. For this reason, in response to the reduction of the conveyance speed of the first small-size sheet P2a, the sheet interval between the first small-size sheet P2a and the second small-size sheet P2b is reduced. In other words, at the time when the conveyance speed of the first small-size sheet P2a is reduced, the second small-size sheet P2b is being conveyed at the conveyance speed V1 that is the conveyance speed faster than the reduced conveyance speed. For this reason, in response to the reduction of the conveyance speed of the first small-size sheet P2a, the sheet interval (i.e., the space between adjacent sheets) is reduced from the sheet interval D2a (see
Specifically, the sheet interval D2 between adjacent small-size sheets P2 is greater than the space D1 between adjacent large-size sheets P1 by the difference G (=L1−L2) of the large-size sheet P1 and the small-size sheet P2 in the sheet conveyance direction (see FIG. 17). For this reason, the conveyance speed of a preceding sheet can be delayed until the sheet interval D2 between adjacent small-size sheets P2 is reduced by the difference G. Accordingly, when the small-size sheet P2 is conveyed, the conveyance speed of the preceding sheet can be reduced until the space interval between the preceding sheet and the subsequent sheet is reduced by the difference G of the large-size sheet P1 and the small-size sheet P2 at most. Since multiple small-size sheets P2 are conveyed by the correction roller pair 31 at the conveyance speed after reduction, a longer time for correcting the displacement of a sheet by the correction roller pair 31 can be obtained. The second and subsequent small-sized sheets (for example, a small-size sheet P2c) are also conveyed in the same manner as the first small-sized sheet P2a.
As described above, in the present embodiment, by using the fact that the sheet interval of the small-size sheets is greater than the sheet interval of the large-size sheets, the conveyance speed of the preceding sheet is reduced. By so doing, the contact between the preceding sheet and the succeeding sheet can be avoided and a longer time for correcting the displacement of a sheet by the correction roller pair 31 can be obtained. Accordingly, the accuracy in correction of the displacement of a sheet by the correction roller pair 31 can be enhanced, and a sheet can be conveyed to the first transfer cylinder 8 accurately.
The timing and degree of reduction of a small-size sheet may be appropriately set within a range in which the subsequent sheet does not come into contact with the preceding sheet in consideration of correction accuracy. In other words, the timing and degree of reduction of a sheet can be appropriately changed as long as the sheet interval between a preceding sheet and a succeeding sheet following the preceding sheet is reduced by the difference G between the lengths of the large-size sheet P1 and the small-size sheet P2 in the sheet conveyance direction at the maximum. The conveyance speed is reduced by the conveyance speed controller 25.
The reduction of the small-size sheet may be started at a timing before the preceding sheet reaches the correction roller pair 31 or at a timing after the preceding sheet reaches the correction roller pair 31. In other words, as long as the small-size sheet is conveyed by the correction roller pair 31 at the lower conveyance speed after reduced during the sheet conveyance, the reduction of the conveyance speed may be started at a timing before the preceding sheet reaches the correction roller pair 31 or a timing after the preceding sheet reaches the correction roller pair 31.
The time during which the small-size sheet is conveyed at the reduced conveyance speed may be the whole time during which the sheet is conveyed by the correction roller pair 31 or may be part of the time during which the sheet is conveyed by the correction roller pair 31. Accordingly, within at least a part of the time during which the correction roller pair 31 can perform the secondary correction, the small-size sheet may be conveyed at the conveyance speed after the reduction. In this case, since a longer time for performing the secondary correction can be obtained, the correction precision in the secondary correction can be enhanced. The time during which the small-size sheet is conveyed at the conveyance speed after the reduction may be within at least a part of the time during which the correction roller pair 31 can perform the primary correction.
As illustrated in
As a result, when the sheet is a large-size sheet (YES in step S21), the large-size sheet is fed at a normal timing (step S22 in the flowchart of
On the other hand, when the sheet is a small-size sheet (NO in step S21), the small-small-size sheet is fed at a timing earlier than the timing at which the large-size sheet is fed (step S24 in the flowchart of
As described above, in the case of conveyance of a small-size sheet, the small-size sheet is fed earlier in advance by the time delayed due to the reduction in the conveyance speed. By so doing, the small-size sheet can be conveyed in synchrony with the timing at which the gripper 16 reaches the receiving position A. Further, in order to eliminate the delay of conveyance of a small-size sheet to the receiving position A, the conveyance speed of a small-size sheet may be increased between the correction roller pair 31 and the first transfer cylinder 8. Further, the conveyance speed of a sheet may be adjusted so that the sheet can accurately follow the speed of movement of the gripper 16.
The above-described embodiments are illustrative and do not limit the present disclosure. It is therefore to be understood that within the scope of the appended claims, numerous additional modifications and variations are possible to this disclosure otherwise than as specifically described herein.
The present disclosure is not limited to be applied to the sheet conveying device according to the present embodiment that conveys two kinds of sheets having different lengths in the sheet conveyance direction. For example, the present disclosure may be applied to a sheet conveying device that conveys three or more kinds of sheets having different lengths in the sheet conveyance direction. In other words, when sheets among different kinds of sheets are smaller in size than the maximum-size sheet, the sheet interval between the sheets is greater than the sheet interval of the maximum-size sheet. Thus, by using the size of the sheet interval, the conveyance speed of the preceding sheet can be reduced. Accordingly, when a small-size sheet smaller than the maximum-size sheet is conveyed, the conveyance speed of the small-size sheet is reduced, and the correction roller pair 31 conveys the small-size sheet at the reduced conveyance speed. Accordingly, a longer time for correcting the displacement of a sheet can be obtained. In this case, the conveyance speed of the sheet can be reduced until the sheet interval of the small-size sheets is reduced at the maximum by the difference in length in the sheet conveyance direction between the maximum-size sheet and the small-size sheet.
Further, the relation of the large-size sheet and the small-size sheet in the above-described embodiment is not limited to the relation of the maximum-size sheet and the small-size sheet smaller than the maximum-size sheet, but is also established in the relation of the medium-size sheet smaller than the maximum-size sheet and the minimum-size sheet smaller than the maximum-size sheet. Accordingly, in a sheet conveying device that can convey three different types of sheets having different lengths in the sheet conveyance direction, the conveyance speed of a sheet is reduced only when the minimum-size sheet, in particular, is conveyed, so that a longer time for correcting the displacement of the sheet can be obtained.
The present disclosure is not limited to a sheet conveying device that conveys a sheet at a timing in synchrony with movement of the gripper 16 of the first transfer cylinder 8. For example, the present disclosure may also be applied to another sheet conveying device having different configuration in which the sheets are to be conveyed at timings of equal intervals. In such a configuration, the small-size sheet is conveyed with a larger sheet interval than the large-size sheet For this reason, by reducing the conveyance speed by using the length of the sheet interval of small-size sheets, a longer time for correcting the displacement of the sheet can be obtained.
Further, the present disclosure is not limited to the configuration in which the corrector such as the correction roller pair is movable in both the width direction of the sheet and the rotational direction within a plane of sheet conveyance. For example, the present disclosure is also applicable to a configuration in which the corrector is movable in only one of the width direction or the rotational direction.
In the above-described embodiments, CISs are used as position detectors to detect the position of the side end of a sheet. However, the position detector is not limited to a CIS and may be any detector such as multiple photosensors disposed along the width direction of the sheet as long as the detector detects the side end of a sheet.
The sheet conveying device according to the present disclosure is not limited to the inkjet image forming apparatus as illustrated in
In
When the document D is conveyed by the document conveying device 310 in the direction indicated by arrow in
In the electrophotographic image forming apparatus 300, it is desired that the sheet P is conveyed to the transfer unit 307 with good accuracy in synchrony with movement of the toner image on the photoconductor drum 305. As a result, the displacement of the sheet P is corrected by the sheet conveying device 330 so that the image forming apparatus 300 can convey the sheet P with good accuracy. However, if the conveyance speed of the sheet P is increased or the sheet conveyance passage is shortened to enhance the productivity and reduce the size of the image forming apparatus 300, the time for correcting the displacement of a sheet cannot be sufficiently obtained, which is similar to the inconvenience occurred in the above-described inkjet image forming apparatus.
In the sheet conveying device 330 illustrated in
Some aspects of the above embodiments of the present disclosure that relate to a sheet conveying device and an image forming apparatus are given below:
In a first aspect, a sheet conveying device (for example, the sheet conveying device 7) includes a sensor (for example, the first CIS 101, the second CIS 102, the third CIS 103), a corrector (for example, the correction roller pair 31), and circuitry (for example, the controller 20). The sensor detects a sheet of multiple sheets including a large-size sheet and a small-size sheet having a length shorter than a length of the large-size sheet in a sheet conveyance direction. The corrector corrects a position of the sheet in at least one of a rotational direction or a width direction within a plane of sheet conveyance. The circuitry is to convey the large-size sheet and the small-size sheet, reduce a first conveyance speed of a preceding small-size sheet to a second conveyance speed until a space between a trailing end of a preceding small-size sheet of multiple small-size sheets and a leading end of a subsequent small-size sheet of the multiple small-size sheets is reduced by a difference (for example, the difference G) at maximum of the length of the large-size sheet and the length of the small-size sheet in the sheet conveyance direction when the multiple small-size sheets including the small-size sheet are continuously conveyed, and cause the corrector to convey the small-size sheet at the second conveyance speed within at least a part of time in which the small-size sheet is conveyed by the corrector.
In a second aspect, the sheet conveying device (for example, the sheet conveying device 7) according to the configuration of the first aspect further includes a downstream conveyor (for example, the first transfer cylinder 8) downstream from the corrector (for example, the correction roller pair 31) in the sheet conveyance direction to convey the sheet. The downstream conveyor serves as a rotary conveyor with a sheet receiver (for example, the gripper 16) mounted on a surface of the rotary conveyor or multiple sheet receivers (for example, the gripper 16) mounted at equal intervals on a surface of the rotary conveyor, and rotates to cause the sheet receiver or the multiple sheet receivers to reach, at a given timing, a receiving position at which the sheet receiver or the multiple sheet receivers receive the sheet. The large-size sheet and the small-size sheet are conveyed to meet an arrival timing of the sheet receiver or the multiple sheet receivers to the receiving position.
In a third aspect, according to the configuration of the second aspect, a timing at which the small-size sheet is conveyed to the corrector (for example, the correction roller pair 31) is earlier than a timing at which the large-size sheet is conveyed to the corrector.
In a fourth aspect, according to the configuration of any one of the first to third aspects, the sensor (for example, the first CIS 101, the second CIS 102, the third CIS 103) performs a first detection to detect an initial position of the sheet, and a second detection to detect a position of the sheet downstream from the initial position in the first detection in the sheet conveyance direction. The corrector (for example, the correction roller pair 31) performs a primary correction to correct the position of the sheet in at least one of the rotational direction or the width direction within a plane of sheet conveyance in accordance with the position of the sheet detected by the first detection, and a secondary correction to correct the position of the sheet in at least one of the rotational direction or the width direction within a plane of sheet conveyance in accordance with the position of the sheet detected by the second detection. The corrector conveys the small-size sheet at the second conveyance speed within at least a part of time in which the secondary correction is performed.
In a fifth aspect, according to the configuration of any one of the first to fourth aspects, the large-size sheet is a sheet having a maximum length in the sheet conveyance direction in which the multiple sheets are conveyed.
In a sixth aspect, an image forming apparatus (for example, the image forming apparatus 100) includes the sheet conveying device (for example, the sheet conveying device 7) according to the configuration of any one of the first to fifth aspects, and an image former (for example, the image forming device 2) to form an image on the sheet conveyed by the sheet conveying device.
In a seventh aspect, a sheet conveying device (for example, the sheet conveying device 7) includes a sensor (for example, the first CIS 101, the second CIS 102, the third CIS 103), a corrector (for example, the correction roller pair 31), and circuitry (for example, the controller 20). The sensor detects a position of a sheet among a first sheet having a first length and multiple second sheets each having a second length shorter than the first length in a sheet conveyance direction of the sheet. The corrector corrects the position of the sheet in at least one of a rotational direction or a width direction orthogonal to the sheet conveyance direction within a plane of sheet conveyance based on the position of the sheet detected by the sensor. The circuitry is to convey the multiple second sheets at a first conveyance speed. reduce the first conveyance speed of a preceding one of the multiple second sheets to a second conveyance speed lower than the first conveyance speed until a space between a trailing end of the preceding one of the multiple second sheets and a leading end of a subsequent one of the multiple second sheets becomes a difference (for example, the difference G) between the first length of the first sheet and the second length of the multiple second sheets in the sheet conveyance direction while continuously conveying the multiple second sheets, and cause the corrector to convey one of the multiple second sheets at the second conveyance speed within at least a part of time in which said one of the multiple second sheets is conveyed by the corrector.
In an eighth aspect, the sheet conveying device (for example, the sheet conveying device 7) according to the configuration of the seventh aspect further includes a downstream conveyor (for example, the first transfer cylinder 8) downstream from the corrector (for example, the correction roller pair 31) in the sheet conveyance direction to convey the sheet. The downstream conveyor includes a rotary conveyor including a sheet receiver (for example, the gripper 16) on a surface of the rotary conveyor. The rotary conveyor rotates to cause the sheet receiver to reach, at a given timing, a receiving position at which the sheet receiver receives the sheet. The circuitry (for example, the controller 20) cause the corrector to convey the first sheet and the multiple second sheet to the receiving position of the rotary conveyor at the given timing.
In a ninth aspect, according to the configuration of the eighth aspect, a first timing at which the multiple second sheets are conveyed to the corrector (for example, the correction roller pair 31) is earlier than a second timing at which the first sheet is conveyed to the corrector.
In a tenth aspect, according to the configuration of any one of the seventh to ninth aspects, the circuitry (for example, the controller 20) is to cause the sensor (for example, the first CIS 101, the second CIS 102, the third CIS 103) to detect a first position of the sheet as a first detection, and detect a second position of the sheet downstream from the first position in the sheet conveyance direction as a second detection after the first detection. The corrector (for example, the correction roller pair 31) performs a primary correction to correct the first position of the sheet in at least one of the rotational direction or the width direction within the plane of sheet conveyance in accordance with the first position by the first detection, and a secondary correction to correct the second position of the sheet in at least one of the rotational direction or the width direction within the plane of sheet conveyance in accordance with the second position by the second detection. The corrector conveys the multiple second sheets at the second conveyance speed within at least a part of time in which the secondary correction is performed.
In an eleventh aspect, according to the configuration of the tenth aspect, the circuitry (for example, the controller 20) is to cause the sensor (for example, the first CIS 101, the second CIS 102, the third CIS 103) to detect a third position of the sheet downstream from the correction in the sheet conveyance direction as a third detection after the second detection. and the corrector (for example, the correction roller pair 31) performs the secondary correction to correct the second position of the sheet in at least one of the rotational direction or the width direction within the plane of sheet conveyance in accordance with the second position by the second detection and the third position by the third detection.
In a twelfth aspect, according to the configuration of the eleventh aspect, the circuitry (for example, the controller 20) is to perform the secondary correction multiple times during the sheet is conveyed between the second position and the third position.
In a thirteenth aspect, according to the configuration of any one of the seventh to twelfth aspects, the first sheet has a maximum length in the sheet conveyance direction among the first sheet and the multiple second sheets conveyed by the sheet conveying device.
In a fourteenth aspect, an image forming apparatus (for example, the image forming apparatus 100) includes the sheet conveying device (for example, the sheet conveying device 7) according to the configuration of any one of the seventh to thirteenth aspects, and an image former (for example, the image forming device 2) to form an image on the sheet conveyed by the sheet conveying device.
The present disclosure is not limited to specific embodiments described above, and numerous additional modifications and variations are possible in light of the teachings within the technical scope of the appended claims. It is therefore to be understood that, the disclosure of this patent specification may be practiced otherwise by those skilled in the art than as specifically described herein, and such, modifications, alternatives are within the technical scope of the appended claims. Such embodiments and variations thereof are included in the scope and gist of the embodiments of the present disclosure and are included in the embodiments described in claims and the equivalent scope thereof.
The effects described in the embodiments of this disclosure are listed as the examples of preferable effects derived from this disclosure, and therefore are not intended to limit to the embodiments of this disclosure.
The embodiments described above are presented as an example to implement this disclosure. The embodiments described above are not intended to limit the scope of the invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, or changes can be made without departing from the gist of the invention. These embodiments and their variations are included in the scope and gist of this disclosure and are included in the scope of the invention recited in the claims and its equivalent.
Any one of the above-described operations may be performed in various other ways, for example, in an order different from the one described above.
Each of the functions of the described embodiments may be implemented by one or more processing circuits or circuitry. Processing circuitry includes a programmed processor, as a processor includes circuitry. A processing circuit also includes devices such as an application specific integrated circuit (ASIC), digital signal processor (DSP), field programmable gate array (FPGA), and conventional circuit components arranged to perform the recited functions.
Number | Date | Country | Kind |
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2022-187428 | Nov 2022 | JP | national |