This application is based on Japanese Patent Application No. 2013-133455 filed with the Japan Patent Office on Jun. 26, 2013, the contents of which are hereby incorporated by reference.
The present disclosure relates to a sheet conveying device for conveying a sheet and an image forming apparatus with the same.
Conventionally, a sheet conveying device for conveying a sheet is known to be provided in an image forming apparatus. A sheet conveying device includes a sheet cassette, a sheet conveyance path extending from the sheet cassette and registration rollers as conveyor rollers. A sheet fed from the sheet cassette is conveyed to an image forming unit of an image forming apparatus after being temporarily stopped at the registration rollers. After an image is formed on the sheet in the image forming unit, the sheet is discharged.
A sheet conveying device according to one aspect of the present disclosure includes an apparatus main body with a wall portion, a sheet conveyance path, a conveyor roller pair, an opening/closing unit and cleaning unit. The conveyor roller pair includes a first roller and a second roller. The first roller is arranged on the wall portion side with respect to the sheet conveyance path. The second roller is arranged at a side of the sheet conveyance path opposite to the first roller and forms a conveyance nip portion, through which the sheet is conveyed, between the first roller and the second roller. The opening/closing unit rotatably supports the first roller and is openable and closable relative to the apparatus main body on the wall portion side. The opening/closing unit defines a part of the sheet conveyance path and brings the first roller into contact with the second roller in a closed state relative to the apparatus main body. The opening/closing unit separates the first roller from the second roller in an open state relative to the apparatus main body. The cleaning unit cleans the second roller. The cleaning unit includes a cleaning member and a support frame. The cleaning member is arranged to face the second roller and cleans a surface of the second roller. The support frame supports the cleaning member and moves the cleaning member toward and away from the surface of the second roller in association with opening and closing movements of the opening/closing unit.
Further, an image forming apparatus according to another aspect of the present disclosure includes a sheet storage unit, the above sheet conveying device and an image forming station. The sheet storage unit stores sheets. The image forming station forms an image on the sheet conveyed by the conveyor roller pair.
These and other objects, features and advantages of the present disclosure will become more apparent upon reading the following detailed description along with the accompanying drawings.
<Description of Image Forming Apparatus>
Hereinafter, an embodiment of the present disclosure is described with reference to the drawings.
The image forming apparatus 10 illustrated in this embodiment is a complex machine of a so-called internal discharge type. The image forming apparatus 10 includes a lower housing (apparatus main body) having a substantially rectangular parallelepipedic shape, and an upper housing 12 and the automatic document feeder 20 arranged above the lower housing 11. The upper housing 12 and the automatic document feeder 20 are arranged above the lower housing 11 while being spaced apart. Further, the image forming apparatus 10 includes an image forming station 10A, a fixing unit 5, a sheet cassette 6 and a sheet discharge portion 16 arranged in the lower housing 11, and an unillustrated image reading unit and an operation unit 24 arranged in and on the upper housing 12. The image forming station 10A forms a toner image (image) on a sheet conveyed from the sheet cassette 6. The image forming unit 10A includes image forming units 1, an exposure device 2, a transfer unit 3 and a secondary transfer portion 4.
The lower housing 11 includes a front wall 11F and a rear wall 11R (wall portion). The front wall 11F is a front wall portion of the lower housing 11. The rear wall 11R is a rear wall portion of the lower housing 11 on a side opposite to the front wall 11F.
The image forming units 1 are respectively arranged in correspondence with toner of a plurality of colors. Each image forming unit 1 forms a toner image on an intermediate transfer belt 110 to be described later. The image forming unit 1 includes a photoconductive drum 101, a charger 102, a developing device 103, a toner container 104 and a cleaning device 105.
The photoconductive drum 101 is driven and rotated. An electrostatic latent image is formed on the circumferential surface of the photoconductive drum 101. Further, the photoconductive drum 101 carries a toner image. The charger 102 uniformly charges the circumferential surface of the photoconductive drum 101. The developing device 103 supplies the toner to the circumferential surface of the photoconductive drum 101. The toner container 104 supplies replenishing toner to the developing device 103. The cleaning device 105 cleans the circumferential surface of the photoconductive drum 101 after the primary transfer of the toner to the intermediate transfer belt 110.
The exposure device 2 forms an electrostatic latent image corresponding to image data on the photoconductive drum 101 of each color. The transfer unit 3 includes the intermediate transfer belt 110, a drive roller 111, a driven roller 112, primary transfer rollers 113 and a belt cleaner 121. The intermediate transfer belt 110 carries toner images primarily transferred from the photoconductive drums 101. The toner images are transferred in a superimposed manner on a surface of the intermediate transfer belt 110 from the photoconductive drums 101 of the respective colors. The intermediate transfer belt 110 is so supported by the drive roller 111 and the driven roller 112 as to be rotationally movable. The drive roller 111 transmits a rotational drive force to the intermediate transfer belt 110 and forms a secondary transfer nip portion together with a secondary transfer roller 106 to be described later. The driven roller 112 rotates, following the rotation of the intermediate transfer belt 110. The primary transfer rollers 113 are arranged to face the photoconductive drums 101 of the respective colors with the intermediate transfer belt 110 held therebetween. The primary transfer roller 113 primarily transfers the toner image on the photoconductive drum 101 to the intermediate transfer belt 110. The belt cleaner 121 cleans the surface of the intermediate transfer belt 110 after the secondary transfer.
The secondary transfer portion 4 transfers a toner image on the intermediate transfer belt 110 to a sheet. The secondary transfer portion 4 includes the secondary transfer roller 106. The secondary transfer roller 106 is arranged to face the drive roller 111. A secondary transfer bias is applied to the secondary transfer roller 106 to transfer the toner image on the intermediate transfer belt 110 to the sheet.
The fixing unit 5 includes a fixing roller 108 internally provided with an electric heating element such as a halogen lamp and a pressure roller 107 arranged to face the fixing roller 108. A sheet fed from the secondary transfer portion 4 receives heat while passing through a nip portion between these fixing roller 108 and pressure roller 107, whereby the toner image is fixed.
The sheet cassette 6 stores a plurality of sheets. When an image forming process is performed, the sheets are picked up one by one from the sheet cassette 6 to the sheet conveyance path 7 and fed to the secondary transfer portion 4, whereby the image forming process (printing process) is performed on this sheet. The sheet cassette 6 is detachably mountable into the lower housing 11. The sheet cassette 6 includes a lift plate 60. The lift plate 60 is arranged in the sheet cassette 6. The sheets are stacked on the upper surface of the lift plate 60. By moving a rear end side of the lift plate 60 upward, the leading end edge of the sheet comes into contact with a pickup roller 61.
The lower housing 11 includes the pickup roller 61, a feed roller 62 and a retard roller 63. The pickup roller 61 is arranged above the leading end edges of the sheets (end edges on a rear side). The pickup roller 61 is driven and rotated to feed the sheet toward the feed roller 62. The feed roller 62 is arranged at a distance from and downstream of the pickup roller 61 in a feeding direction. The feed roller 62 further conveys the sheet fed by the pickup roller 61 toward the sheet conveyance path 7. The retard roller 63 is arranged to face the feed roller 62 and forms a feeding nip portion between the feed roller 62 and the retard roller 63. The sheets are separated by the retard roller 63, so that the uppermost one of the stacked sheets is conveyed toward the sheet conveyance path 7.
Further, the sheet conveyance path 7 vertically extends at the inner side of the rear wall 11R in the lower housing 11. The sheet conveyance path 7 extends upward along the inner side of the rear wall 11R from the sheet cassette 6. The sheet conveyance path 7 extends through the secondary transfer portion 4 to convey the sheet in a predetermined conveying direction.
Further, the lower housing 11 includes a registration roller pair 142 and a sheet conveyor roller pair 143.
The registration roller pair 142 (conveyor roller pair) is arranged upstream of the secondary transfer portion 4 in the sheet conveying direction. The leading end edge of the sheet is temporarily stopped at the registration roller pair 142. At this time, the oblique feed of the sheet is corrected. In accordance with an image formation timing in the image forming station 10A, the registration roller pair 142 conveys the sheet. The registration roller pair 142 includes a registration driven roller 142A (first roller) and a registration roller 142 (second roller) (
The sheet conveyor roller pair 143 is arranged upstream of the registration roller pair 142 in the conveying direction. The sheet conveyor roller pair 143 conveys a sheet conveyed from the sheet cassette 6 or a reverse conveyance path 6C to be described later toward the registration roller pair 142. The sheet conveyor roller pair 143 includes a first conveyor roller 143A and a second conveyor roller 143B. A nip portion through which the sheet passes is formed between the first and second conveyor rollers 143A, 143B. The first conveyor roller 143A is rotatably supported in the duplex conveying unit 191 to be described later. The second conveyor roller 143B is rotatably supported in the lower housing 11.
The sheet discharge portion 16 is formed by recessing a part of the upper surface of the lower housing 11 below the upper housing 12. An internal discharge portion is arranged between the lower housing 11 and the upper housing 12.
The unillustrated image reading unit is arranged in the upper housing 12. The image reading unit includes an unillustrated contact glass on which a document is to be placed and an unillustrated scanning mechanism for scanning an image of a document placed on the contact glass. Analog information of the document image read by the scanning mechanism is output toward the exposure device 2 and subjected to the image forming process after being converted into a digital signal.
The automatic document feeder 20 feeds a document to a reading position on the contact glass. With reference to
The operation unit 24 projects forward from a front surface part of the upper housing 12. The operation unit 24 is for entering process information on the image forming process and includes an unillustrated numerical keypad for entering the number of sheets to be processed and the like, various other operation keys, an unillustrated LCD (Liquid Crystal Display) for touch input and the like.
Further, a manual feed tray 6A is attached at a position of the front wall 11F of the lower housing 11 right above the sheet cassette 6. This manual feed tray 6A is rotatably supported about a lower end part thereof and displaceable between a closing posture where it stands to close a manual sheet feed opening and an opening posture where it projects forward. This manual feed tray 6A is used for manual sheet feed when being set in the opening posture. A manual conveyance path 6B extends between such a manual feed tray 6A and the sheet conveyance path 7. The manual conveyance path 6B extends from the manual feed tray 6A toward the rear wall 11R through the interior of the lower housing 11. A sheet is carried into the sheet conveyance path 7 while being conveyed in the manual conveyance path 6B.
Further, the lower housing 11 includes the cover 19 (cover unit) and the duplex conveying unit 191 (opening/closing unit). The cover 19 is arranged on the rear wall 11R of the lower housing 11. The cover 19 is openable and closable relative to the lower housing 11, forms a part of the rear wall 11R in a closed state and exposes the duplex conveying unit 191 to the outside of the lower housing 11 in an open state. Specifically, as shown in
The duplex conveying unit 191 is arranged before the cover 19. The duplex conveying unit 191 is openable and closable relative to the lower housing 11 on the side of the rear wall 11R of the lower housing 11. The duplex conveying unit 191 is openable relative to the lower housing 11 integrally with the cover 19. Further, the duplex conveying unit 191 is openable relative to the lower housing 11 independently of the cover 19. An upper end side of the duplex conveying unit 191 is rotated backward (arrow DC of
A sheet after a fixing process is discharged to the sheet discharge portion 16 via a discharge conveyance path provided above the fixing unit 5 if the sheet is for simplex printing. On the other hand, if printing is applied to the other side of the sheet after the fixing process for duplex printing, the sheet having an image formed on one side is carried into the secondary transfer portion 4 again via the reverse conveyance path 6C provided behind the sheet conveyance path 7. The reverse conveyance path 6C is formed between the cover 19 and the duplex conveying unit 191 in the closed state. The reverse conveyance path 6C carries the sheet having the image formed on one side in the secondary transfer portion 4 to a side of the sheet conveyance path 7 upstream of the secondary transfer portion 4 in the conveying direction. Thereafter, the sheet is fed to the secondary transfer portion 4 again to form an image on the other side. The sheet finished with the duplex printing is discharged to the sheet discharge portion 16.
In this embodiment, a sheet jammed in the reverse conveyance path 6C can be removed by opening the cover 19 relative to the lower housing 11. Further, a sheet jammed in the sheet conveyance path 7 can be removed and maintenance for the registration roller pair 142 is possible by opening the duplex conveying unit 191 relative to the lower housing 11.
Next, a cleaning mechanism for the registration roller 142B according to this embodiment is described with reference to
With reference to
In this embodiment, to solve the above problem, the cleaning member 83 can be separated from the surface of the registration roller 142B. Specifically, the sheet conveying unit 11S includes the paper powder collection unit 8 (
The support frame 80 is a frame extending in an axial direction (lateral direction) of the registration roller 142B. The support frame 80 is arranged to face the registration roller 142B at a front side of the registration roller 142B. The support frame 80 includes a unit main body 81 (frame main body), unit side walls 82 (side walls), guide sheets 84 and collectors 85.
The unit main body 81 is a main body part of the support frame 80. With reference to
The unit side walls 82 are a pair of side walls arranged on opposite left and right end parts of the unit main body 81. In the above cross-section, the unit side wall 82 has a substantially U shape open backward. In other words, the unit side walls 82 have the substantially U shape open backward by being bent backward after projecting forward from the opposite end parts of the unit main body 81 and bent upward. As shown in
The supporting point portions 820 respectively extend in the axial direction of the registration roller 142B on lower end parts of the pair of unit side walls 82. In this embodiment, the supporting point portions 820 are respectively holes on the unit side walls 82. A pair of unillustrated shaft portions arranged on the lower housing 11 are inserted into the supporting point portions 820. The supporting point portions 820 are rotatably supported in the lower housing 11. As a result, the paper powder collection unit 8 is rotatable about the supporting point portions 820.
The abutting portions 821 are respectively arranged on upper and back end parts of the pair of unit side walls 82. In other words, the abutting portions 821 are a pair of projecting pieces projecting backward and facing the duplex conveying unit 191 on opposite end parts of the support frame 80 in the lateral direction. Note that the abutting portion 821 may be arranged only on one of the left and right end parts in another embodiment.
The cleaning member 83 is a sponge member in the form of a rectangular column extending in the axial direction of the registration roller 142B. The cleaning member 83 comes into contact with the surface of the registration roller 142B from below the registration roller 142B. Specifically, the cleaning member 83 comes into contact with the surface of the registration roller 142B from a lower front side of the registration roller 142B. At this time, one corner part of the cleaning member 83 comes into contact with the surface of the registration roller 142B.
The guide sheets 84 are arranged on the unit main body 81 of the support frame 80 between the collectors 85 and the sheet conveyance path 7 (
The collectors 85 are arranged on a rear part of the unit main body 81 of the support frame 80. As shown in
With reference to
Contact portions 195 (
The sheet conveying unit 11S further includes biasing springs 87. The biasing springs 87 are arranged in a compressed state between the front surfaces of the unit side walls 82 and an unillustrated wall portion in the lower housing 11. With reference to
Next, with reference to
On the other hand, when the state of the duplex conveying unit 191 is changed from the closed state to the open state relative to the lower housing 11 as shown in
Further, in this embodiment, the supporting point portions 820 and the abutting portions 821 are arranged at vertically opposite sides of the registration roller 142B. Thus, the paper powder collection unit 8 (moving unit 83S) can be arranged in a compact manner utilizing a space around the registration roller 142B. Further, when the cleaning member 83 is separated downward from the surface of the registration roller 142B, the foreign substances and paper powder caught between the cleaning member 83 and the registration roller 142B freely fall down to be separated from the registration roller 142b (arrow DD of
Further, in this embodiment, the guide sheets 84 extending to the vicinity of the surface of the registration roller 142B also move downward (arrow D72 of
Although the sheet conveying unit 11S and the image forming apparatus 10 provided with the same according to the embodiment of the present disclosure have been described above, the present disclosure is not limited to this. For example, the following modifications can be adopted.
(1) Although the cover 19 is arranged closer to the rear wall 11R than the duplex conveying unit 191 in the above embodiment, the present disclosure is not limited to this. Specifically, in another embodiment, the image forming apparatus may include an opening/closing unit equivalent to the sheet conveyance path 7 and the duplex conveying unit 191 without including the cover 19 and the reverse conveyance path 6C. Even in this case, the cleaning member 83 can be separated from the registration roller 142B by rotating the paper powder collection unit 8 according to the rotation of the opening/closing unit.
(2) Although the abutting portions 821 are arranged above the registration roller 142B and the supporting point portions 820 are arranged below the registration roller 142B in the above embodiment, the present disclosure is not limited to this. Another configuration for moving the cleaning member 83 toward and away from the registration roller 142B according to the opening and closing movements of the duplex conveying unit 191 may be adopted for the sheet conveying unit 11S and the image forming apparatus 10.
Although the present disclosure has been fully described by way of example with reference to the accompanying drawings, it is to be understood that various changes and modifications will be apparent to those skilled in the art. Therefore, unless otherwise such changes and modifications depart from the scope of the present disclosure hereinafter defined, they should be construed as being included therein.
Number | Date | Country | Kind |
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2013-133455 | Jun 2013 | JP | national |
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8280289 | Yamanaka et al. | Oct 2012 | B2 |
20140140727 | Shimoi | May 2014 | A1 |
Number | Date | Country |
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2007-039139 | Feb 2007 | JP |
2009-143684 | Jul 2009 | JP |
Number | Date | Country | |
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20150001791 A1 | Jan 2015 | US |