This application is based on and claims the benefit of Japanese Patent Application No. 2020-43180 filed on Mar. 12, 2020, the contents of which are hereby incorporated by reference.
The present disclosure relates to a sheet conveying device for conveying sheets, and to an image forming system including a sheet conveying device.
Image forming apparatuses with an in-body discharge space secured between an image forming portion and an image reading portion arranged over the image forming portion are known. In an image forming apparatus with an in-body discharge space, sheets (typically of paper) having images formed on them are discharged onto a tray provided in the in-body discharge space.
When an image forming apparatus with an in-body discharge space is fitted with a post-processing device for performing post-processing such as punching and stapling, the post-processing device is fitted outside the in-body discharge space, and a relay conveying unit in which a conveying passage for conveying sheets having images formed on them to the post-processing device is formed is mounted in the in-body discharge space. On the other hand, when sheets having images formed on them do not need to be subjected to post-processing, they are discharged onto a separate tray provided over the relay unit in the in-body discharge space.
There is a known construction where, as a means for coping with a sheet jam inside the relay conveying unit, a lower conveying guide and an upper conveying guide of the relay conveying unit are pivotally coupled together so that the conveying passage in the relay conveying unit can be opened.
There is also a known image forming apparatus which is provided with a plurality of tiered sheet discharge trays and a relay sheet discharge portion for guiding sheets discharged into the in-body discharge space selectively to one of the sheet discharge trays wherein the relay sheet discharge portion is movable between a guiding position where it can guide sheets downward to the sheet discharge trays and a jam handling position where it allows a sheet jam to be coped with.
According to one aspect of the present disclosure, a sheet conveying device includes a sheet conveying passage, an upper conveying guide, a lower conveying guide, a conveying member, and a sheet stack tray. A sheet passes through which the sheet conveying passage. The upper conveying guide is provided in the sheet conveying passage, and faces the upper surface of the sheet. The lower conveying guide is arranged under the upper conveying guide, and faces the lower surface of the sheet. The conveying member conveys the sheet along the sheet conveying passage. The sheet stack tray is arranged above the upper conveying guide, and on the sheet stack tray, the sheet is stacked. The upper conveying guide is swingable up and down, with one end of it in the sheet conveying direction or one end of it in the sheet width direction perpendicular to the sheet conveying direction serving as a pivot shaft. The sheet stack tray has a movable part that makes contact with the upper conveying guide at least when it swings, and the movable part is movable between a sheet receiving position where the movable part forms a sheet stack surface on which the sheet is stacked and a retracted position where the movable part has swung upward from the sheet receiving position.
This and other objects of the present disclosure, and the specific benefits obtained according to the present disclosure, will become apparent from the description of embodiments which follows.
Embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings.
The image forming apparatus 100 is a digital multifunction peripheral of what is called an in-body sheet discharge type, and includes a main unit housing 20 and an upper housing 21 arranged on top of it. The main unit housing 20 is composed of a lower housing 20a and a coupling housing 20b coupled between the lower housing 20a and the upper housing 21 along the right side in
The image forming portion 6 forms a predetermined toner image on a sheet S by an electrophotographic process. The image forming portion 6 includes a photosensitive drum 10 pivoted so as to be rotatable, and further includes, arranged around the photosensitive drum 10 along its rotation direction, a charging device 11, an exposure device 12, a developing device 13, a transfer device 14, a cleaning device 15, and a destaticizing device (not shown).
Inside the upper housing 21, an image reading portion 8 for reading image information on a document is provided. On top of the upper housing 21, a document conveying device 3 is arranged. When a bundle of document sheets is read automatically, the document conveying device 3 feeds one document sheet after another across a contact glass (not shown) provided on the top face of the image reading portion 8.
Under the upper housing 21, in a left part of the coupling housing 20b, an in-body discharge space 22 is formed which is wide open to the left and to the front. In the in-body discharge space 22, a relay conveying unit 26 is removably fitted which receives sheets S discharged by a pair of first discharge rollers 18 (conveying member) to convey them to the sheet post-processing device 30. Over the relay conveying unit 26, a separate tray 27 (sheet stack tray) is arranged on which sheets S discharged by a pair of second discharge rollers 19 (conveying member) are stacked. The structures of the relay conveying unit 26 and the separate tray 27 will be described later.
The sheet post-processing device 30 includes a punch hole forming device 31 for forming punch holes in sheets S conveyed to it, a processing tray 32 for stacking a plurality of sheets S conveyed to it, and a stapler 33 for binding with staples the bundle of sheets stacked on the processing tray 32. On a side face of the sheet post-processing device 30, a main tray 34a is provided which is movable up and down to a position suitable for the discharge of sheets S.
Now, the basic operation of the image forming system 200 constructed as described above will be described. First, the outer circumferential surface of the photosensitive drum 10, which rotates counter-clockwise in
Concurrently as the toner image is formed, a sheet S is fed from the sheet feed portion 4 into the sheet conveying portion 5, and stops momentarily at a pair of registration rollers 9. The sheet S that has stopped at the pair of registration rollers 9 is then, with predetermined timing, conveyed toward the photosensitive drum 10 having the toner image formed on it. Then, by the transfer device 14, which includes a transfer roller and the like, the toner image on the outer circumferential surface of the photosensitive drum 10 is transferred to the sheet S. The sheet S having the toner image transferred to it is separated from the photosensitive drum 10, and is conveyed toward the fixing portion 7. As the sheet S passes through the fixing portion 7, it is heated and pressed, so that the toner image is fixed to the sheet S.
When the transfer of the toner image to the sheet S is complete, the photosensitive drum 10 is cleaned by the cleaning device 15 to remove residual toner left on the outer circumferential surface, and is then destaticized by the destaticizing device (not shown) to eliminate residual electric charge. Thereafter, the outer circumferential surface of the photosensitive drum 10 is once again electrostatically charged by the charging device 11, and image formation continues through a similar procedure.
The sheet S having passed through the fixing portion 7 is, as it is, conveyed along a vertical conveying passage 16, which extends vertically upward, into the coupling housing 20b. A top part of the vertical conveying passage 16 branches into a first conveying passage 23 and a second conveying passage 24, located respectively lower and upper than each other inside the coupling housing 20b.
When a sheet S is subjected to post-processing by the sheet post-processing device 30, it is guided by a first branch guide 17 into the first conveying passage 23 (sheet conveying passage). The sheet S guided into the first conveying passage 23 is discharged leftward from the pair of first discharge rollers 18 to be conveyed into the relay conveying unit 26. The sheet S conveyed into the relay conveying unit 26 passes through a relay conveying passage 35 (see
When a sheet S is not subjected to post-processing by the sheet post-processing device 30, it is guided by the first branch guide 17 into the second conveying passage 24. The sheet guided into the second conveying passage 24 is discharged leftward from the pair of second discharge rollers 19 to be stacked on the separate tray 27 arranged in the in-body discharge space 22. Instead, the sheet S conveyed into the relay conveying unit 26 may be conveyed via a discharge conveying passage 37 and a pair of third discharge rollers 40 (for both, see
On the other hand, when both sides of a sheet S are subjected to printing, the sheet S is guided by the first branch guide 17 into the second conveying passage 24, and part of the sheet S is momentarily stuck out from the pair of second discharge rollers 19 into the separate tray 27. Next, the pair of second discharge rollers 19 is rotated reversely so that the sheet S is switched back. The sheet S is, now with the image side reversed, guided into a reverse conveying passage 25 to be conveyed once again to the pair of registration rollers 9. Then the next image formed on the outer circumferential surface of the photosensitive drum 10 is transferred by the transfer device 14 to the face of the sheet S having no image formed on it yet. Thereafter, the sheet S is conveyed to the fixing portion 7, where the toner image is fixed. The sheet S is then conveyed via the pair of first discharge rollers 18 and the relay conveying unit 26 into the sheet post-processing device 30, or discharged onto the discharge tray 29. Or the sheet S is discharged via the pair of second discharge rollers 19 onto the separate tray 27.
Along the relay conveying passage 35, a plurality of pairs of relay conveying rollers 39 are arranged, which convey the sheet S conveyed into it from the pair of first discharge rollers 18 to the sheet post-processing device 30 (see
Close downstream of the pair of first discharge rollers 18 in the conveying direction, a discharge conveying passage 37 is formed which branches off the relay conveying passage 35. In a downstream end part of the discharge conveying passage 37, the pair of third discharge rollers 40 is arranged. The pair of third discharge rollers 40 is composed of an upper discharge roller 40a and a lower discharge roller 40b. In a branch portion between the relay conveying passage 35 and the discharge conveying passage 37, a second branch guide 41 is provided. When a sheet S is discharged onto the discharge tray 29 formed on the top face of the relay conveying unit 26, the sheet S is guided by the second branch guide 41 into the discharge conveying passage 37, and is discharged leftward from the pair of third discharge rollers 40 to be stacked on the discharge tray 29.
The discharge conveying passage 37 is formed by an upper discharge guide 42, which faces the top face of the sheet S, and a lower discharge guide 43, which faces the bottom face of the sheet S. The upper discharge guide 42 is, near a downstream end part of the discharge conveying passage 37, supported by a first pivot shaft 44 extending in the sheet width direction (the direction perpendicular to the plane of
Over the relay conveying unit 26, the separate tray 27 is arranged. The separate tray 27 has a body part 27a supported at the far side in the in-body discharge space 22 and a movable part 27b coupled to the upstream end (on the right side in
In the image forming apparatus 100 of this embodiment, as the upper discharge guide 42 swings upward, the movable part 27b of the separate tray 27, which is located over the upper discharge guide 42, swings upward together with the upper discharge guide 42, and the movable part 27b moves to a position (hereinafter the retracted position) where it has swung upward from the sheet receiving position. Now, the swinging of the upper discharge guide 42 is no longer restricted by the separate tray 27, and thus the upper discharge guide 42 can swing over a wider range, permitting the discharge conveying passage 37 to be opened wider. This permits easy removal of the sheet S jammed inside the discharge conveying passage 37.
Owing to the first pivot shaft 44 of the upper discharge guide 42 and the second pivot shaft 45 of the movable part 27b of the separate tray 27 both extending in the sheet width direction (the direction perpendicular to the plane of
Owing to the second pivot shaft 45 being provided downstream (on the left side in
The separate tray 27 is usually located, as shown in
In the image forming apparatus 100 of this embodiment, as the upper relay guide 26a swings upward, the body part 27a of the separate tray 27, which is located over the upper relay guide 26a, is pushed up by the upper discharge guide 42. Thus, the body part 27a together with the upper relay guide 26a swings upward to move from the sheet receiving position to the retracted position (see
The image forming apparatus 100 is a printer of an inkjet recording type, and includes a sheet feeding portion 4 arranged in a lower part of the image forming apparatus 100, a sheet conveying portion 5 for feeding sheets S stored in the sheet feed portion 4 to an image forming portion 6, and the image forming portion 6 arranged over the sheet feed portion 4.
The image forming portion 6 is composed of a printing head 6a and a conveying portion 6b arranged to face the printing head 6a. The conveying portion 6b includes an endless conveying belt 7a that is stretched around a plurality of rollers including a driving roller. A sheet S conveyed by the sheet conveying portion 5 passes under the printing head 6a while being held on the conveying belt 7a under suction by a sheet suction portion provided inward of the conveying belt 7a. After having a predetermined image recorded on it, the sheet S is discharged from a pair of discharge rollers 50 to be conveyed into the relay conveying unit 26.
The relay conveying unit 26 in this embodiment is arranged independently between the image forming apparatus 100 and the sheet post-processing device 30, and conveys sheets S discharged from the image forming apparatus 100 to the sheet post-processing device 30. The relay conveying unit 26 performs reversing, whereby it reverses top face down a sheet S having an image recorded on it, and drying, whereby it dries the ink on the sheet S. As shown in
A second conveying passage 52b that branches off the first conveying passage 52a is provided, and the sheet S that has passed through the second conveying passage 52b is conveyed into a second reversing conveying passage 53b. The second reversing conveying passage 53b switches the conveying direction of (switches back) the sheet S conveyed from the second conveying passage 52b, and thereby reverses the sheet S top face down.
The sheet S reversed top face down by whichever of the first and second reversing conveying passages 53a and 53b enters a third conveying passage 52c. The sheet S is conveyed into a first bypass conveying passage 54a and a second bypass conveying passage 54b that branch off the third conveying passage 52c. The first and second bypass conveying passages 54a and 54b are provided with a first correction unit 55 and a second correction unit 56 respectively. The first and second correction units 55 and 56 correct the position of the sheet S in its width direction (the direction perpendicular to the plane of
The sheet S having passed through whichever of the first and second bypass conveying passages 54a and 54b enters a fourth conveying passage 52d. The sheet S passes through the fourth conveying passage 52d, and is conveyed via a relay conveying exit port 57 into the sheet post-processing device 30.
An in-body discharge conveying passage 58 that branches off the fourth conveying passage 52d is provided, and the sheet S that has passed through the in-body discharge conveying passage 58 is discharged onto a collection tray 61 (sheet stack tray) by a pair of in-body discharge rollers 60. If a sheet jam occurs in the sheet post-processing device 30, a third branch guide 62 provided in a branch portion between the fourth conveying passage 52d and the in-body discharge conveying passage 58 switches the conveying passage so that the subsequent sheet S present inside the relay conveying unit 26 is discharged via the in-body discharge conveying passage 58 and the pair of in-body discharge rollers 60 onto the collection tray 61.
Along the first to fourth conveying passages 52a to 52d, the first and second bypass conveying passages 54a and 54b, and the in-body discharge conveying passage 58, a plurality of conveying rollers 59 (conveying members) for conveying sheets S are provided at appropriate positions.
Inside the sheet post-processing device 30, there are provided: a punch hole forming device 31 which forms punch holes in sheets S conveyed to it; a stapler 33 which stacks a plurality of sheets S conveyed to it, aligns the end of the bunch of sheets S, and binds it with staples; and a middle-binding and-folding unit 36 which binds a bundle of sheets S at the middle with staples and then folds it at the middle into the form of a brochure. On a side face of the sheet post-processing device 30, there are provided: a main tray 34a which is movable up and down to a position suitable for the discharge of sheets S; a sub tray 34b which is fixed in an upper part of the sheet post-processing device 30; and a brochure tray 34c onto which a bunch of sheets S folded into the form of a brochure by the middle-binding and -folding unit 36 is discharged.
The first bypass conveying passage 54a is arranged under the collection tray 61, and includes an upper conveying guide 71 and a lower conveying guide 73 which face the top face and the bottom face, respectively, of a sheet S. The lower conveying guide 73 constitutes the conveying surface (conveying guide) of the first bypass conveying passage 54a. The upper conveying guide 71 supports the upper rollers in the pairs of conveying rollers 59 inside the first bypass conveying passage 54a. The lower conveying guide 73 supports the lower rollers in the pairs of conveying rollers 59.
The upper conveying guide 71 is supported so as to be operable-closable up and down with respect to the lower conveying guide 73, with one end part (on the rear side of the relay conveying unit 26, the right side in
During ordinary image formation, the collection tray movable part 65 is located in a sheet receiving position as shown in
As shown in
Thus, even with the construction where the collection tray 61 is arranged right over the first bypass conveying passage 54a, the upper conveying guide 71 can be opened with no interference between the collection tray 61 and the upper conveying guide 71; thus the upper conveying guide 71 can be opened and closed smoothly on the occasion of dealing with a jam. It is thus possible to achieve space saving with the space for arrangement of the collection tray 61, and to obtain increased flexibility in the layout inside the relay conveying unit 26.
The scope of the present disclosure is not limited by the embodiments described above and allows for various modifications without departure from the spirit of the present disclosure. For example, while in the first embodiment the upper discharge guide 42 swings in the conveying direction, the upper discharge guide 42 may instead swing in the sheet width direction. In that case, the movable part 27b of the separate tray 27, which is located over the upper discharge guide 42, may swing together in the sheet width direction such that the upper discharge guide 42 and the movable part 27b swing in the same direction.
While in the embodiments described above, as examples of sheet conveying devices, an image forming apparatus 100 including a separate tray 27 over a removable relay conveying unit 26 and a relay conveying unit 26 including a collection tray 61 over a first bypass conveying passage 54a inside the apparatus are described, the present disclosure is applicable to any other image forming apparatuses 100, relay conveying units 26, and sheet post-processing devices 30 so long as they are so constructed as to have a sheet stack tray over a conveying passage.
The present disclosure is applicable not only to monochrome multifunction peripherals like the one shown in
The present disclosure finds application in sheet conveying devices for conveying sheets. Based on the present disclosure, it is possible, with constructions where a sheet stack tray is provided over a conveying passage, to provide a sheet conveying device that can avoid, when the conveying passage is opened and closed, its interference with the sheet stack tray, and to provide an image forming apparatus incorporating such a sheet conveying device.
Number | Date | Country | Kind |
---|---|---|---|
JP2020-043180 | Mar 2020 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
9561925 | Sato | Feb 2017 | B2 |
9758336 | Kurokawa | Sep 2017 | B2 |
10737896 | Ito | Aug 2020 | B2 |
20110227272 | Kotera | Sep 2011 | A1 |
Number | Date | Country |
---|---|---|
2003-73009 | Mar 2003 | JP |
2003073009 | Mar 2003 | JP |
2011-195277 | Oct 2011 | JP |
Number | Date | Country | |
---|---|---|---|
20210284478 A1 | Sep 2021 | US |