1. Field of the Invention
The present invention relates to a sheet conveying device that conveys a sheet-like recording medium, and to a recording apparatus including the sheet conveying device, such as a copier, a printer, or a facsimile.
2. Description of the Related Art
Japanese Patent Laid-Open No. 2007-106040 describes a recording apparatus that performs a sheet ejection process if a sensor detects a recording sheet when the recording apparatus is powered on. The recording apparatus does not perform the sheet ejection process if the sensor does not detect a recording sheet and the previous recording ended normally. If the previous recording did not end normally, the recording apparatus drives a conveying device by a predetermined amount, and performs the sheet ejection process if the sensor detects a recording sheet and does not perform the sheet ejection process if the sensor does not detect a recording sheet.
It is assumed in Japanese Patent Laid-Open No. 2007-106040 that the recording sheet is ejected in one direction. Therefore, in the case where the recording sheet may be ejected in a plurality of directions, the technology described in Japanese Patent Laid-Open No. 2007-106040 cannot determine the direction in which the recording sheet is to be ejected.
The present invention provides a recording apparatus that can eject a recording sheet, which has been left therein, along an appropriate route.
According to an aspect of the present invention, a sheet conveying device includes a first conveying unit configured to convey a sheet in a conveying direction; a conveying path configured to guide the sheet to the first conveying unit, the sheet having been conveyed by the first conveying unit in a direction opposite to the conveying direction; a second conveying unit configured to convey the sheet in the conveying path; a rotation direction detecting unit configured to detect a rotation direction of the second conveying unit; and a control unit configured to perform control, at startup, to drive the first conveying unit in a direction that causes the sheet to be conveyed in the conveying direction, and if the rotation direction detecting unit detects rotation of the second conveying unit, to drive the second conveying unit in the rotation direction that is detected by the rotation direction detecting unit.
The aspect of the present invention provides a recording apparatus that ejects a recording sheet, which has been left therein, along an appropriate route.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
Referring to
The carriage 7 moves in directions substantially perpendicular to the conveying direction of a recording sheet along the carriage chassis 12 and the carriage rail 13. The carriage 7 is connected to a timing belt 14, and the carriage 7 moves when the timing belt 14 is driven by a carriage motor 15 that is attached to the carriage chassis 12.
Next, the structures of a sheet feeder and a sheet ejecting section will be described. Recording sheets are stacked on a sheet feeder unit 51. The recording sheets are separated at a nip between a feed roller 27 and a separation roller 28, and conveyed one by one to a conveying roller 3. A pinch roller 16 is pressed against the conveying roller 3 by a spring member (not shown), whereby the pinch roller 16 is rotated. The conveying roller 3 has the largest conveying force among the rollers that convey the recording sheet, and determines the conveyance precision of the recording apparatus. The conveying roller 3 corresponds to a first conveying unit.
The pinch roller 16 is held by a pinch roller holder 17. The recording sheet is fed by the feed roller 27, guided by the pinch roller holder 17, a sheet guide 40, and a sheet guiding portion of a sheet guide flapper 41 to a nip between the conveying roller 3 and the pinch roller 16.
The recording sheet is conveyed further by the conveying roller 3 in a predetermined conveying direction. In the printing section, the recording sheet is supported on a platen 2, which adjusts the position of the recording sheet, and conveyed to a second eject roller 5 and a first eject roller 4. A second pinch roller (spur roller) 22 is pressed against the second eject roller 5. The second pinch roller 22 provides a conveying force to the second eject roller 5, and is rotated by the second eject roller 5. Likewise, a first pinch roller 21 is pressed against the first eject roller 4. The first pinch roller 21 provides a conveying force to the first eject roller 4, and is rotated by the first eject roller 4. The first pinch roller (spur roller) 21 and the second pinch roller (spur roller) 22 are held by a pinch roller (spur roller) holder 23.
After printing has been performed on the recording sheet in the printing section and if print data for the back side of the recording sheet is not present, the recording sheet is ejected by the second eject roller 5 and the first eject roller 4 to a sheet ejecting section, and the print operation is finished. The second eject roller 5 and the first eject roller 4 correspond to an ejection unit.
Referring to
Next, the recording sheet is conveyed to the printing section, and printing is performed on a second surface (back surface). Thus, duplex printing is performed. The reverse sheet conveying path for duplex printing will be referred to as a conveying path. The reverse sheet conveying path, which has an annular shape, extends from an entrance below the sheet guide flapper 41 to an exit at the downstream end of the sheet guide 40. The recording sheet is reversed while the recording sheet is conveyed through the reverse sheet conveying path. The duplex conveying roller 32, the pinch roller 33, the feeding/conveying roller 30, and the pinch roller 31, which convey the recording sheet in the reverse sheet conveying path, constitute a second conveying unit.
After printing has been performed on the recording sheet in the printing section, the recording sheet is ejected to the sheet ejecting section by the second eject roller 5 and the first eject roller 4, and the print operation is finished.
Next, a front sheet feeder will be described. Recording sheets that are stacked on a front sheet cassette 36 are conveyed from the front side toward the back side of the main body of the apparatus by a front sheet feed roller 34. The front sheet feed roller 34 applies a conveying force to the recording sheets, and the uppermost recording sheet is separated by a front feeding separation guide 37 and fed out. The recording sheet, which has been fed out by the front sheet feed roller 34, pushes up a duplex flapper 381, which is rotatable, with its own weight. The recording sheet is guided to the sheet guiding portions of an outer U-turn guide 38 and an inner U-turn guide 39. The recording sheet is nipped between the feeding/conveying roller 30 and the pinch roller 31 and conveyed further, guided to the sheet guide 40 of the conveying roller, the sheet guide flapper 41, and the sheet guiding portion of the pinch roller holder 17, and conveyed to the conveying roller 3. This recording sheet conveying path for front sheet feeding will be referred to as a second conveying path. The conveying path and the second conveying path both include the conveying path after the duplex flapper 381.
The sheet feeder of the present embodiment includes the sheet feeder unit 51 and the front sheet feeder. However, the sheet feeder may have only the front sheet feeder.
Next, a recording sheet detection sensor 305 will be described. The recording sheet detection sensor 305 is disposed at a position that is near to the nip between the conveying roller 3 and the pinch roller 16 and that is upstream of the nip in the recording sheet conveying direction. The recording sheet detection sensor 305 detects the presence or absence of a recording sheet directly, or indirectly by using a lever or the like. In the present embodiment, a photointerruptor is used as the recording sheet detection sensor 305. However, the type of the sensor is not limited thereto. In the present embodiment, a recording sheet is detected when a leading end of the recording sheet rotates a recording sheet detection lever 306, which is urged by a spring, and opens the optical path of the photointerruptor of the recording sheet detection sensor 305, which is normally blocked.
Next, referring to
Next, referring to
Next, a recovery unit 50 and a drive switching unit 45 will be described. The recovery unit 50 recovers and stabilizes ejection performance of a recording head. The drive switching unit 45 switches whether to transfer the rotation to the feed unit, to the conveying unit, or to the recovery unit. The recovery unit 50 is disposed in a front right portion of the body, and faces the stand-by position of the recording head 1. The drive switching unit 45 is disposed in a back right portion of the body. The feed unit, the conveying unit, and the recovery unit are driven by the feeding/recovery/conveying motor 46. Which of these units to be driven by the feeding/recovery/conveying motor 46 can be changed by switching the transfer path of rotation by using a switching unit (not shown).
Next, referring to
In
The controller 1750 includes an MPU 1701, a ROM 1702, a DRAM 1703, a gate array (GA) 1704, and a non-volatile memory 1726. The MPU 1701 controls various sections of the printer in accordance with a control program and necessary data. The control program, which is stored in the ROM 1702, corresponds to the process illustrated in
Motor drivers 1705, 1706, and 1707 respectively drive the feeding/recovery/conveying motor 46, the conveying roller motor 20, and the carriage motor 15.
Moreover, the controller 1750 sends the recording data to the recording head 1. A sensor group 1800 is connected to the controller 1750.
The main power unit 1900 is connected to the controller 1750.
Next, an initialization process, which characterizes the present invention, will be described. The initialization process is performed when the recording apparatus according to the present embodiment is powered on when a recording sheet has been left in the conveying path.
Examples of the position of the recording sheet in the conveying path are as follows.
As illustrated in
As illustrated in
In such a case where it is not possible to determine how to eject the recording sheet that has been left in the conveying path by using only the recording sheet detection sensor 305, the recording sheet can be appropriately ejected by performing the process according to the present invention, which is illustrated in
The process illustrated in the flowchart of
If it is determined that the previous operation did not end normally, the process proceeds to step S107 and the conveying roller 3 is rotated in the normal direction (direction of the arrow 301). In step S108, whether the duplex conveying roller 32 is being rotated due to the normal rotation of the conveying roller 3 is detected. If the rotation of the duplex conveying roller 32 is detected, in which direction the duplex conveying roller 32 is rotating is determined in step S113. When the duplex conveying roller encoder sensor 124 detects that the feeding/conveying roller 30 and the duplex conveying roller 32 is rotating in the normal direction (direction of the arrow 303), the recording apparatus is in the state illustrated in
Depending on the length and the stopping position of the recording sheet, the same control is performed when the recording sheet is nipped only between the conveying roller 3 and the pinch roller 16 and between the feeding/conveying roller 30 and the pinch roller 31.
The rotation speed of the conveying roller 3 in step S107 is a speed that causes the feeding/conveying roller 30 and the duplex conveying roller 32 to rotate due to the movement of the recording sheet.
In step S113, when the duplex conveying roller encoder sensor 124 detects that the feeding/conveying roller 30 and the duplex conveying roller 32 rotates in the reverse direction (direction of the arrow 304), the recording apparatus is in the state illustrated in
If it is determined in step S108 that the feeding/conveying roller 30 and the duplex conveying roller 32 are not rotated when the conveying roller 3 is rerated by a predetermined amount in the normal direction (direction of the arrow 301) in step S107, the process proceeds to step S110. In this case, as illustrated in
In step S110, control is performed to rotate the conveying roller motor 20 and the feeding/recovery/conveying motor 46 in the normal rotation so that the conveying roller 3 is rotated in the normal direction (direction of the arrow 301) and the feeding/conveying roller 30 and the duplex conveying roller 32 are rotated in the normal direction (direction of the arrow 303). The recording sheet is conveyed from the conveying roller 3 to the second eject roller 5 and the first eject roller 4, which are being rotated, and ejected from the recording apparatus. Thus, the process of ejecting the recording sheet during initialization of the recording apparatus is finished (step S111).
Depending on the length and the stopping position of the recording sheet, the same control is performed when the recording sheet is nipped only between the conveying roller 3 and the pinch roller 16, only between the feeding/conveying roller 30 and the pinch roller 31, or only between the duplex conveying roller 32 and the pinch roller 33. The same control is performed irrespective of whether the recording sheet detection sensor 305 detects the presence of the recording sheet.
The rotation speed of the conveying roller 3 in step S107 is a speed that causes the feeding/conveying roller 30 and the duplex conveying roller 32 to rotate due to the movement of the recording sheet.
The process illustrated in the flowchart of
According to the present embodiment, if information stored in the non-volatile EEPROM 1726 indicates that the previous printing ended normally, the initialization process does not perform the step of sheet ejection (S102 and S106).
The duplex conveying roller code wheel 123 has a plurality of patterns of markings, so that the direction of rotation of the duplex conveying roller 32 can be determined from the order in which the duplex conveying roller encoder sensor 124 detects the patterns.
The present embodiment can provide a low-cost recording apparatus by reducing the number of recording sheet detection sensors. The frequency of manual operations by a user to remove jammed sheets can be minimized.
Moreover, the direction in which the recording sheet is ejected with the shortest conveying distance can be automatically selected, whereby damage to the recording sheet and the conveying roller can be minimized.
The direction in which the recording sheet is ejected with the shortest conveying distance can be automatically selected without using a large number of sensors for detecting the position of the recording sheet.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2009-269193 filed Nov. 26, 2009, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2009-269193 | Nov 2009 | JP | national |