Sheet conveying device and sheet feeding device comprising the same, and image processing apparatus

Abstract

A sheet conveying device includes a conveying path along which a sheet is conveyed. First and second conveying roller pairs are arranged on the conveying path at a predetermined distance from each other. Overlapping conveyance sensing devices are located between the first and second conveying roller pairs and include opposing transmission device and reception device. A distance between the first and second conveying roller pairs is shorter than a length of a minimum size sheet in a conveying direction. In the conveying path between the conveying roller pairs, guide members are disposed to sandwich the transmission device and reception device. The guide members are configured to project upward or downward from a sheet conveying line by a predetermined amount with respect to the conveying path, the sheet conveying line extending through nip points of the first and second conveying roller pairs.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagram generally illustrating a sheet conveying device in accordance with an embodiment of the present invention and an image reading apparatus comprising the sheet conveying device;

FIG. 2 is an enlarged sectional view of an essential part of the sheet conveying device shown in FIG. 1;

FIG. 3 is a diagram illustrating a sheet feeding driving mechanism in the sheet conveying device shown in FIG. 1;

FIG. 4 is a diagram illustrating a conveyance driving mechanism in the sheet conveying device shown in FIG. 1;

FIG. 5 is a side view of a sheet overlapping sensing device in the sheet conveying device shown in FIG. 1;

FIG. 6 is a plan view of the sheet overlapping sensing device in the sheet conveying device shown in FIG. 1;

FIG. 7 is a side view of a sheet overlapping sensing structure in a conventional sheet conveying device; and

FIG. 8 is a plan view of a sheet overlapping sensing structure in a conventional sheet conveying device.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

A detailed description is described below of a sheet conveying device in accordance with the present invention and a sheet feeding device comprising the sheet conveying device.

FIG. 1 is a diagram of configuration of a sheet conveying device incorporated into an image reading apparatus (image processing apparatus) such as a scanner or a copier. FIG. 2 is a diagram illustrating an essential part of a sheet feeding section of the sheet conveying device. FIG. 3 is a diagram illustrating a driving mechanism in the device in FIG. 2. First, the configuration of the image reading apparatus (image processing apparatus) will be described with reference to FIGS. 1 and 2. Subsequently, a sheet conveying device in accordance with the present invention will be described.

In FIG. 1, reference numeral 10 denotes a sheet conveying device (hereinafter referred to as an “ADF”) mounted in an image reading apparatus, or an image processing apparatus, such as the image reading apparatus 1 described below. The ADF 10 includes a U-shaped conveying path along which a sheet is conveyed so as to pass over a top surface of a first platen 2 provided in the image reading apparatus 1.

The image reading apparatus 1 has a light source such as a lamp that is located below the first platen 2, a mirror 4 that polarizes reflected light resulting from irradiation of a sheet with light from the light source 3, and optical reading means (not shown), such as a CCD sensor (charge coupled device) which electrically reads an image from the sheet.

The image reading apparatus 1 has a reading section provided on the top surface of the first platen 2. The image reading apparatus 1 includes a second platen 5 on which a sheet is stationally set. The ADF 10, located above the second platen 5, is opened, and a light source unit (carriage) composed of the light source 3, the mirror 4, and the like, is moved in a sub-scanning direction to read a sheet image from a book document or other sheets set on the second platen 5.

The ADF 10 includes a sheet feeding tray 15 on which a plurality of sheets are placed, a sheet feeding section (sheet feeding means) 11 that separably feeds each of the sheets on the sheet feeding tray 15 toward the first platen 2, a conveying section (conveying means) 12 that passes the sheet along the top surface of the first platen 2 at a predetermined speed, a sheet discharging section (sheet discharging means) 13 that receives and discharges the sheet having passed over the top surface of the first platen 2, and a sheet discharging tray 16 that houses the sheet from the sheet discharging section 13. The ADF 10 further includes a switchback section 14 that allows the sheet discharging section 13 to switch back the sheet carried out from the first platen 2 to transfer the sheet back to the sheet feeding section 11 so that the first platen 2 can read a back surface of the sheet. The ADF 10 further includes a circulating path 30.

The sheet feeding tray 15 is composed of a tray member shaped so that sheets of a size, preset in accordance with apparatus specifications, can be placed on the tray 15. Side guides 17 are disposed on the sheet feeding tray 15 so that the side edges of sheets can be aligned with the side guides 17. A gate stopper 60 is disposed at a leading end of the tray so that a leading end of the sheet can be abutted against and aligned with the gate stopper 60. The gate stopper 60 can be projected from and retracted onto the sheet feeding tray 15. The illustrated sheet feeding tray 15 is attached to a device frame so as to incline at a predetermined angle. The placement tray 15 can pivot around a supporting point at its leading end, shown at 15a in the figure.

The sheet feeding section 11 is composed of a delivery roller 18, a sheet feeding roller 19, a registration roller pair 21, and a sheet feeding path 25. A sheet is separated from the others on the sheet feeding tray 15, registered, and then fed to the first platen 2. The delivery roller 18 is located on the sheet feeding tray 15 so as to be able to elevate and lower freely. Separating means 20 such as a separating pad or a separating roller is located in pressure contact with the sheet feeding roller 19. The arrangement of the sheet feeding roller will be described below.

The sheet feeding roller 19 is located at a position corresponding to the center of sheets because the sheets that are set on the sheet feeding tray 15 and the sheet feeding tray 15 itself, are centered. The registration roller pair 21 is located downstream of the sheet feeding roller 19. The registration roller pair 21 is composed of a pair of rollers 21a and 21b that are in pressure contact with each other. One of the rollers 21a and 21b is coupled to a driving motor. Although described below, the conveying-direction length between the sheet feeding roller 19 and the registration roller pair 21 is set shorter than the conveying-direction length of the minimum size sheet.

A U-shaped conveying path is provided between the sheet feeding tray 15 and the sheet discharging tray 16 and is composed of a sheet feeding path 25 along which a sheet is conveyed from the sheet feeding tray 15 to the first platen 2. Also included is a carry-out path 26 along which the sheet is carried out from the first platen 2, and a sheet discharging path 27 along which the sheet from the carry-out path 26 is guided to the sheet discharging tray 16. The registration roller pair 21 is located on the sheet feeding path 25. A conveying roller pair 70 is located downstream of the registration roller pair 21. A lead roller 22 is located downstream of the conveying roller pair 70.

The distance between the registration roller pair (first conveying roller pair) 21 and the conveying roller pair (second conveying roller pair) 70 is shorter than the conveying-direction length of the maximum size sheet. Overlapping conveyance sensing means 90 is located between the first and second conveying roller pairs 21 and 70 and is described in detail below.

The conveying section 12 includes a pair of lead rollers 22 disposed upstream of the first platen 2 to supply the sheet to the first platen 2 and a carry-out roller pair 23 disposed downstream of the first platen 2 to discharge the sheet from the first platen 2. The sheet is conveyed along the carry-out path 26, formed of the first platen 2 and a scooping guide 6 in the image reading apparatus and a backup guide 26a in the ADF 10.

The sheet discharging section 13 and the switchback section 14 each include a partly shared path. The sheet discharging section 13 and the switchback section 14 have a sheet discharging roller pair 24 that discharges the sheet to the sheet discharging tray 16. The sheet discharging roller pair 24 is controllably rotated backward while nipping a trailing end of the sheet, in order to switch back and feed the sheet to the sheet feeding section 11.

A sheet discharging roller 24b (second sheet discharging roller) of the sheet discharging roller pair 24 is separate from a sheet discharging roller 24a (first sheet discharging roller) of the pair 24, so that the sheet, circulated from the switchback section 14 via the circulating path 30 and conveying section 12, can be smoothly conveyed when its leading and trailing ends pass by the roller pair 24.

An area shared by the sheet discharging section 13 and the switchback section 14 has a switchback path 28 and a flapper 29 that guides the sheet to the sheet discharging section 13. The flapper 29 is always urged by an urging spring. When the sheet is fed, along the sheet discharging path 27 (via a sheet discharging port 31 located where the sheet discharging path 27 merges with the switchback path 28), to the sheet discharging roller pair 24, the flapper 29 is pushed upward by the leading end of the sheet being discharged. This allows the sheet to pass. When the sheet discharging roller pair 24 switches back the sheet, the flapper 29 is lowered to close the sheet discharging path 27 in order to guide the sheet to the switchback path 28.

The circulating path 30 is connected to the switchback path 28 and is configured to guide the sheet, having its conveying direction reversed through the switchback path 28, to the registration roller pair 21, described above. A switchback upper guide 28a and a switchback lower guide 28b, which continue into the switchback path 28, guide the sheet to a sheet feeding position (hereinafter referred to as a “nip point”) of the registration roller pair 21. That is, the circulating path 30 and the sheet feeding path 25 merge together at the nip point of the registration roller pair 21. A Myler 28c is extended from the merging position to guide the sheet into the nip point of the registration roller pair 21.

Now, with reference to FIGS. 3 and 4, description will be given of a driving mechanism for the conveying rollers located on the respective paths. The ADF 10 is configured so that a sheet feeding motor M1 and a conveying motor M2 that can rotate forward and backward drive the respective conveying rollers. FIG. 3 shows a transmission mechanism for the sheet feeding motor M1. FIG. 4 shows a transmission mechanism for the conveying motor M2.

The sheet feeding motor M1 transmits a driving force to the delivery roller 18, the sheet feeding roller 19, the driving roller 21a of the registration roller pair 21, and the conveying roller 70a. The sheet feeding motor M1, which can rotate forward and backward, transmits a driving force from a pulley P16 to a pulley P36 via a timing belt T16. A driving force from the pulley P36 is transmitted to gears Z17, Z19, and Z18. A driving shaft 19a of the sheet feeding roller 19 is coupled to the gear Z18. This transmission system rotates the sheet feeding roller in a sheet feeding direction.

Further, a pulley P18 is provided on the driving shaft 19a to transmit a driving force in the sheet feeding direction to the delivery roller 18 via a timing belt T2 extended between the pulley P18 and a pulley P11 provided on a shaft of the delivery roller 18. Furthermore, one end of an elevating and lowering arm 18a that supports the delivery roller 18 is attached to the driving shaft 19a of the sheet feeding roller 19 via spring clutches A and B. Forward rotation (clockwise in FIG. 3) of the sheet feeding motor M1 rotates the driving shaft 19a in the sheet feeding direction. At this time the elevating and lowering arm 18a lowers onto the sheet feeding tray 15 through the action of the spring clutches A and B.

On the other hand, the driving roller 21a of the registration roller pair 21 is coupled to the sheet feeding motor M1 via a timing belt T3 extended around a pulley P28 and a pulley P22 that is coaxial with the pulley P 36. Pulley P28 is provided on a driving shaft 21c of the driving roller 21a. Backward rotation of the sheet feeding motor M1 is transmitted to the driving roller 21a by a one-way clutch OW1. The driving force of the sheet feeding motor M1 is also transmitted to the conveying roller pair 70 by the one-way clutch OW1 only when the motor M1 rotates backward.

An illustrated spring clutch C serves as a torque limiter that runs idly after transmitting backward rotation of the sheet feeding motor M1 to the elevating and lowering arm 18a, which thus swings upward from the sheet feeding tray 15. Thus, forward rotation of the sheet feeding motor M1 drivingly rotates the delivery roller 18 and the sheet feeding roller 19. This in turn lowers the delivery roller 18 from its standby position above the sheet feeding tray 15 to a position where the roller 18 comes into contact with the sheets on the sheet feeding tray 15. Backward rotation of the sheet feeding motor M1 also drivingly rotates the driving roller 21a of the registration roller pair 21 and the driving roller 70a of the conveying roller 70. This in turn moves the delivery roller 18 to its standby position above the sheet feeding tray 15.

As shown in FIG. 4, a driving force transmitting system for the conveying motor M2 transmits a driving force, from a pulley P26 provided on a driving shaft of the conveying motor M2, to a pulley P46 via a timing belt T4. The driving force is further transmitted, via a timing belt T6, from a pulley P33 that is coaxial with the pulley P46 to a pulley P32 to a shaft of a driving roller 23a of the carry-out roller pair 23. As a result, the driving roller 23a is rotated forward or backward.

The driving force transmitted to the pulley P32 is further transmitted from a gear Z1 that is coaxial with the pulley P32 to a gear Z2, to rotate a driven roller 23b via a spring clutch C. The peripheral speed of the driving roller 23a is the same as the set peripheral speed of the driven roller 23b. The spring clutch C absorbs a possible difference in peripheral speed between the driving roller 23a and the driven roller 23b.

Moreover, the driving force transmitted to the pulley P32 is transmitted via a timing belt T7 to a pulley P31 attached to a shaft of a driving roller 22a of the lead roller pair 22. The driving roller 22a is thus rotated forward or backward. Further, the driving force transmitted to the pulley P31 is transmitted to a gear Z4 via a gear Z3, coaxial with the pulley P31, in order to rotate a driven roller 22b of the lead roller pair 22 via a spring clutch D. The peripheral speed of the driving roller 22a is the same as the set peripheral speed of the driven roller 22b. The spring clutch D absorbs a possible difference in peripheral speed between the driving roller 22a and the driven roller 22b.

The driving force of the conveying motor M2 transmitted to a pulley P46 via a timing belt T4 is transmitted from a pulley P42, that is coaxial with pulley P46, to a pulley P48 via a timing belt T5. This rotates a driving roller 24a (first sheet discharging roller) forward or backward via a spring clutch E which is attached to a shaft of a driving roller 24a of the sheet discharging roller pair 24. The driving force transmitted to the pulley P48 is transmitted to a gear Z6 via a gear Z5 that is coaxial with the pulley P48, in order to rotate a driven roller 24b (second sheet discharging roller).

The peripheral speed of the driving roller 23a of the carry-out roller pair 23 is the same as the set peripheral speed of the driven roller 24b of the sheet discharging roller 24. The set peripheral speed of the first sheet discharging roller 24a is higher than that of the second sheet discharging roller 24b. When one sheet is nipped by the sheet discharging roller pair 24 or no sheet is present, a spring clutch E allows the first sheet discharging roller 24a to follow the peripheral speed of the second sheet discharging roller 24b.

The device has an electromagnetic solenoid (not shown) that serves as a driving source to separate the paired sheet discharging rollers 24 from each other. Exciting (turning on) the electromagnetic solenoid moves the second sheet discharging roller 24b to a position where it comes into pressure contact with the first sheet discharging roller 24a.

De-energizing (turning off) the electromagnetic solenoid moves the second sheet discharging roller 24b away from the first sheet discharging roller 24a through the action of an urging spring that urges the second sheet discharging roller 24b away from the first sheet discharging roller 24a. An anti-return lever 35 is coaxially provided on the first sheet discharging roller 24a, via a spring clutch F.

The sheet feeding tray 15 has a plurality of sensors S1, S2, and S3 (FIG. 1) arranged in the sheet feeding direction. The length of sheets placed on the sheet feeding tray 15 is detected on the basis of the ON or OFF state of the plurality of sensors S1, S2, and S3. Further, the width direction of the sheets placed on the sheet feeding tray 15 is detected using side guides 17, the output of which varies depending on the movement of the side guides 17. Sheet size is determined on the basis of the detected sheet width and a sheet length detected via the plurality of sensors S1, S2, and S3.

The sheet feeding tray 15 has an empty sensor S4 that detects the presence or absence of a sheet. The sheet feeding path 25 has a registration sensor S5 that detects the ends of a sheet. A lead sensor S6 is provided upstream of the first platen 2. A sheet discharging sensor S7 detects the ends of a sheet discharged from the first platen 2. Sensors S1 to S7 are connected to a CPU that drivingly controls the whole device. On the basis of detection signals from the sensors, the driving motors M1 and M2 are driven and the electromagnetic solenoid, described below, is excited.

Now, the overlapping conveyance sensing means will be described. As shown in FIGS. 5 and 6, a sheet is conveyed by the registration roller pair 21 and the conveying roller pair 70. The registration roller pair 21, positioned upstream, constitutes a first conveying roller pair, and the conveying roller pair 70 constitutes a second conveying roller pair. The distance between the registration roller pair 21 and the conveying roller pair 70 is shorter than the sheet length in the conveying direction. The first and second conveying roller pairs are composed of, for example, rubber or resin rollers lined with a gum agent in order to apply a conveying force to the sheet.

The above sheet conveying mechanism may make the sheet wavy or locally warp the sheet during conveyance. For example, a processing or frictional dimensional difference in roller diameter may cause the sheet to be locally warped or wrinkled. Further, a variation in the load on the driving mechanism caused by a jolt or the like may make the sheet wavy during conveyance. In particular, a significant warped or wavy sheet phenomenon may occur in a shaded area in FIG. 8. Sensing overlapping conveyance during a sheet conveying process poses a problem shown in FIG. 7, as described above.

Thus, the present invention places overlapping conveyance sensing means 90, such as an ultrasonic sensor, between the first and second conveying roller pairs 21 and 70. As shown in FIG. 5, transmission means (hereinafter referred to as a transmission element) 90a and reception means (hereinafter referred to as a reception element) 90b are arranged opposite each other so as to incline at a predetermined angle. In the figure, an ultrasonic transmission element 90a and an ultrasonic reception element 90b are arranged opposite each other so as to incline, for example, at 15° to a line perpendicular to the sheet.

Guide members (or sheet guiding means that also applies to the description below) 80a and 80b are arranged on an upstream side and a downstream side, respectively, of a detection section in which an ultrasonic wave passes over the sheet. The guide members 80a and 80b are arranged, in the vicinity of the overlapping conveyance sensing means 90, to project upward or downward from a sheet conveying line (conveyance reference surface) by a predetermined amount with respect to the conveying path (a part of the sheet feeding path 25) located between the first conveying roller pair 21 and second conveying roller pair 70. The sheet conveying line (conveyance reference surface) P passes though the nips of the first and second conveying roller pairs 21 and 70. The guide members 80a and 80b may comprise lubricating guide ribs, but in the figure, they are composed of guide rollers. The guide rollers are composed of floating rollers that are rolled in conjunction with movement of the sheet.

The amount by which the guide members 80a and 80b project from the sheet conveying line SP is preferably set at an appropriate value described in the apparatus specifications for correcting the warpage of the sheet, and is, for example, experimentally set at the optimum value. Similarly, the sheet width for the guide rollers 80a and 80b is set at an appropriate value for correcting a possible warpage in the sheet in the detection section on the basis of experimental values obtained using an elongate roller (a roller structure having a cylindrical outer periphery with no steps) or the like. With this guide roller structure, even if the conveying roller pair 70 exerts a tensile force on the sheet, the guide rollers disperse the tensile force to prevent possible local warpage. Moreover, the arrangement of the guide rollers enables the overlapping conveyance sensing means 90 to be located between the conveying rollers (within the minimum size sheet) as opposed to the conventional art. Non-limiting, the conveying path (a part of the sheet feeding path 25 in FIG. 1), on which the overlapping conveyance sensing means 90 is located, is linear. In other embodiments, the conveying path may be curved.

As described above, according to the present invention, the transmission means and reception means arranged opposite each other are sandwiched between the first and second conveying roller pairs which convey the sheet. Furthermore, the guide members are provided on the upstream and downstream sides, respectively, across the transmission and reception means. The guide members are arranged so as to project upward or downward from the conveying line by the predetermined amount with respect to the conveying path, the conveying line passing through the nip points of the first and second conveying roller pairs. Consequently, a sheet moved along the conveying line formed of the first and second conveying roller pairs are pulled flat by the guide members upstream and downstream of the transmission and reception means. This allows overlapping conveyance to be accurately detected. Therefore, even when the transmission and reception means are composed of ultrasonic sensors, overlapping conveyance can be determined by passing an ultrasonic wave through the flatly pulled sheet in the direction of a predetermined angle to accurately detect the attenuation of the ultrasonic wave.

When the guide members are composed of guide rollers that rotate in conjunction with movement of the sheet, the guide rollers may have any length across the sheet width. The guide rollers can thus be located at preferable positions corresponding to the width-wise center of the sheet or to the sheet size. Consequently, when sheets of various sizes are conveyed, overlapping conveyance can be reliably detected.

The present invention exerts significant effects. In particular, when sheets on a stacker are separably fed, if ultrasonic sensors are arranged on a sheet feeding path on which the sheet leading end is registered, overlapping conveyance can be accurately detected using a simple structure.

The disclosure of Japanese Patent Application No. 2006-107499 filed on Apr. 4, 2006 is incorporated as a reference in its entirety.

While the invention has been explained with reference to the specific embodiments of the invention, the explanation is illustrative and the invention is limited only by the appended claims.

Claims

1. A sheet conveying device comprising: a conveying path along which a sheet is conveyed;a first conveying roller pair and a second conveying roller pair arranged on the conveying path at a predetermined distance away from each other such that a distance between the first and second conveying roller pairs is shorter than a length of a minimum size sheet in a conveying direction;overlapping conveyance sensing means placed between the first and second conveying roller pairs, the overlapping conveyance sensing means comprising transmission means and reception means arranged opposite to each other across the conveying path; andguide members for guiding the sheet disposed on an upstream side and a downstream side in the conveyance path between the first and second conveyer roller pairs so as to sandwich the transmission means and reception means between the guide members,wherein the guide members are located so as to project from an upward or downward position of the conveying path relative to a sheet conveying line by a predetermined amount, the sheet conveying line extending through nip points of the first and second conveying roller pairs.

2. The sheet conveying device according to claim 1, wherein the transmission means comprises a transmission element that transmits an ultrasonic wave of a predetermined frequency, and the reception means comprises a reception element that receives the ultrasonic wave, the transmission element and the reception element being arranged opposite to each other so as to incline at a predetermined angle to the sheet nipped by the first and second conveying roller pairs.

3. The sheet conveying device according to claim 1, wherein the guide members comprise sheet guide members arranged to abut the sheet nipped by the first and second conveying rollers so as to correct warpage or wrinkle in the sheet, the sheet guide members including rollers or guide plates, andthe sheet guide members are located so as to correct sheet warpage at a detection position of the overlapping conveyance sensing means.

4. The sheet conveying device according to claim 1, wherein the guide members comprise guide rollers located upstream and downstream of the overlapping conveyance sensing means,the guide rollers are configured to rotate in conjunction with movement of the sheet, andat least one of the upstream and downstream guide rollers comprises an elongate cylindrical roller extending in a sheet width direction.

5. A sheet feeding device comprising: a sheet feeding tray that accommodates stacked sheets;a sheet feeding roller operable to separably feed the sheets from the sheet feeding tray, the sheet feeding roller being configured to nip and convey the sheet with separating means;a first conveying roller pair and a second conveying roller pair arranged downstream of the sheet feeding roller, each of the conveying roller pair being configured to nip and convey the sheet using a roller pair, wherein the distance between the first and second conveying roller pairs is shorter than a length of a minimum size sheet in a conveying direction;overlapping conveyance sensing means placed between the first conveying roller pair and the second conveying roller pair, the overlapping conveyance sensing means comprising transmission means and reception means arranged between the first and second conveying roller pairs and opposite each other across a conveying path; andguide members for guiding the sheet, disposed in the conveyance path between the first and second conveying roller pairs, the guide members being configured to sandwich the transmission means and reception means and guiding the sheet at an upstream side and a downstream side of the conveyance path,wherein the guide members are located so as to project from an upward or downward position of the conveying path with respect to a sheet conveying line by a predetermined amount, the sheet conveying line extending through nip points of the first and second conveying roller pairs.

6. The sheet feeding device according to claim 5, wherein the first conveying roller pair is located in a substantially central portion of the sheet in a sheet width direction,the second conveying roller pair is located over a substantially entire length of the sheet in the sheet width direction, andthe guide members comprise guide rollers located in a substantially triangular area formed by the first conveying roller pair and the second conveying roller pair, the guide rollers comprising a predetermined length in the sheet width direction.

7. The sheet feeding device according to claim 5, wherein the first conveying roller pair is controlled to bend the sheet from the sheet feeding roller for registration.

8. The sheet feeding device according to claim 6, wherein the upstream guide roller comprising the guide member has a longer engagement width than the sheet feeding roller in the sheet width direction.

9. An image processing apparatus comprising: a platen;sheet processing means located on the platen and operable to execute sheet processing including image reading; andthe sheet feeding device according to claim 5 operable to feed a sheet to the platen.